CN110416362A - A kind of full-automatic laminating technology of photovoltaic being quickly laminated - Google Patents

A kind of full-automatic laminating technology of photovoltaic being quickly laminated Download PDF

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Publication number
CN110416362A
CN110416362A CN201910713657.5A CN201910713657A CN110416362A CN 110416362 A CN110416362 A CN 110416362A CN 201910713657 A CN201910713657 A CN 201910713657A CN 110416362 A CN110416362 A CN 110416362A
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CN
China
Prior art keywords
cell piece
diaphragm
photovoltaic
plate
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910713657.5A
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Chinese (zh)
Inventor
陈丽
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Guangzhou Huicai Tuozhou Public Relations Service Co Ltd
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Guangzhou Huicai Tuozhou Public Relations Service Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Guangzhou Huicai Tuozhou Public Relations Service Co Ltd filed Critical Guangzhou Huicai Tuozhou Public Relations Service Co Ltd
Priority to CN201910713657.5A priority Critical patent/CN110416362A/en
Publication of CN110416362A publication Critical patent/CN110416362A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention relates to the full-automatic laminating technology of photovoltaic that one kind is quickly laminated, installation step is as follows: step S1, battery piece charging device pushes process;Step S2, it draws manipulator and draws cell piece precompressed position fixing process;Step S3, it draws manipulator absorption cell piece and is put into lamination stacking table process;Step S4, membrane coil and cell piece press diaphragm one;Step S5, membrane coil and cell piece press diaphragm two;Step S6, cell piece diaphragm compaction process;Step S7, membrane coil carries out thermal cutting process;Step S8, membrane coil correction cinching process;Step S9, to cell piece moving in rotation and to the diaphragm compaction process on cell piece;Step S10, rotation clamping process is compressed to cell piece;Step S11, cell piece clamps mobile blanking and jacks process;The set-mounted order of photovoltaic cell is laminated to finished product by the present invention, realizes photovoltaic cell upper diaphragm Automated assembly, has good market application value.

Description

A kind of full-automatic laminating technology of photovoltaic being quickly laminated
Technical field
The present invention relates to photovoltaic lamination technology field, more particularly to a kind of photovoltaic being quickly laminated are full-automatic Laminating technology.
Background technique
Solar photovoltaic industry is important one of future source of energy development plan as one of China's strategic emerging industries Point, this makes solar energy photovoltaic panel relevant enterprise more and more.At the same time, the demand of solar battery sheet is also increasingly Greatly, since solar battery sheet is fragile article, the protection in packaging, transportational process is particularly important;Cell piece exists in order to prevent Damaging or contact with air in transportational process leads to its pollution, and people are to the photovoltaic cell of production by requiring to pass through people Work manually wraps up cell piece, after cell piece is wrapped up by plastic foil, to package complete cell piece into Row dispensing fixing process, this series of processes be all the mass production of photovoltaic cell is highly detrimental to by manual hand manipulation, and And the labor intensity of worker is also higher, worker's increased costs of enterprise.
Therefore, prior art existing defects need to improve.
Summary of the invention
The present invention provides a kind of full-automatic laminating technology of photovoltaic being quickly laminated, the above problem of solution.
To solve the above problems, technical solution provided by the invention is as follows:
A kind of full-automatic laminating technology of photovoltaic being quickly laminated, specific installation step are as follows:
Step S1, battery piece charging device pushes process;
Step S2, it draws manipulator and draws cell piece progress precompressed position fixing process;
Step S3, it draws manipulator absorption cell piece and is put into lamination stacking table process;
Step S4, membrane coil and cell piece press one process of diaphragm;
Step S5, membrane coil and cell piece press two process of diaphragm
Step S6, cell piece diaphragm compaction process;
Step S7, membrane coil carries out thermal cutting process;
Step S8, membrane coil correction cinching process;
Step S9, to cell piece moving in rotation and to the diaphragm compaction process on cell piece;
Step S10, the rotation after compressing to cell piece clamps process;
Step S11, mobile blanking is clamped to the cell piece after the completion of lamination and jacks process.
It preferably, further include step S0 before step S1, whether verification step has the right to start control with verification operation personnel Panel;Wherein verification step includes authentication operations, and judgement executes subsequent step when the authentication is passed;Judgement authentication not over when, It executes voice, sound and light alarm signal, send warning message to combinations any one or any two or more in background terminal; The authentication operations are user name and password, pupil identification, any one or any two or more combinations in recognition of face.
Preferably, in step S1, the feeding device push process is to first pass through the first driving motor straight line is driven to slow down Machine rotation, the straight line speed reducer drives the rotation of the first roller screw rod, by the jacking block on the first ball screw top cell piece It boosts, while the brush member of feeding device upper end setting scrubs the cell piece boosted.
Preferably, after step S3 with before step S4, further include step S35, cell piece presses step, works as cell piece When being placed in lamination stacking table, battery core lifting drive therein is up boosted cell piece;The battery core lifting driving step Rapid is to drive the lamination stacking table lifting plate on battery core lifting drive up to move by driving motor, so that lamination stacking table is gone up and down Supporting plate is contacted with the cell piece that manipulator is drawn is drawn;
Step S36, membrane unwinding device unreel step;Diaphragm drive means drive membrane coil rotation, pass through the rotation of membrane coil Diaphragm is moved forward;
Step S37, diaphragm clamp correction step, clamping component work by pressing roller and compression bar with the use of to diaphragm into Row clamps, correction component by driving the side-to-side movement of clamping component to carry out calibration cooperation to cell piece to make diaphragm, make every Film is accurately corresponding with cell piece;
Step S38, alternately compaction step, replaces the work that holds down assembly and passes through telescopic cylinder driving rising cylinder moving to solar panel Top rises cylinder at this time and pushes, the diaphragm on cell piece is compressed.
Preferably, in step S5, the membrane coil to the secondary pressure of cell piece every when, it is preceding around wound module and after around wound module It clamps battery and 180 degree rotation is carried out to battery, while the preceding side around winding apparatus is fixed with acquisition device.
Further, it around the front end of winding apparatus left wall before the acquisition device is fixed on, is driven and is acquired by preceding coiling device Device moves synchronously, while the face of taking pictures of the industrial camera on acquisition device corresponds to cell piece and takes pictures, and the left end of industrial camera is set There are light compensating lamp, the corresponding irradiation cell piece of light compensating lamp and diaphragm, light source is provided for industrial camera, convenient for industrial camera to cell piece Precise degrees when being shot.
Preferably, in step S7, the membrane coil carries out thermal cutting process: fervent knife assembly, which pushes, carries out earnestly diaphragm It cuts while rotary shaft carries out Pingdu arrangement to diaphragm.
Preferably, the membrane coil correction cinching process: the diaphragm that prestretching diaphragm assembly completes cutting tense whole It is flat, while component of rectifying a deviation moves left and right adjustment diaphragm and adjusts entire diaphragm in diaphragm while the position on prestretching diaphragm assembly Position on volume.
It preferably, further include step S93 before step S10 after step S9, CCD appearance detecting step is examined in appearance Location installs CCD appearance delection device, i.e., the lamination feelings for the cell piece completed by CCD appearance delection device to laminate membrane Condition carries out appearance detection, i.e., is first taken pictures and be uploaded to background computer again, and provided by background computer and detect whether qualification Result.
It further, further include step S94 after step S93, step is repaired in substandard products dispensing, and the substandard products dispensing is repaired Mending step is to repair position when cell piece is transferred into substandard products dispensing, is equipped with dispensing component at substandard products dispensing repairing position, that is, exists In step S93, if appearance testing result is qualification, substandard products dispensing repair apparatus is not moved, if appearance testing result is unqualified When, the work of substandard products dispensing repair apparatus is to progress dispensing repairing at leakage laminate membrane.
Beneficial effect compared with the existing technology is that using the above scheme, the feeding that the present invention executes cell piece automatically is defeated It send, the scrub of cell piece feeding process, absorption robot device draws the cell piece in feeding device, precompressed positions It compresses, the cell piece absorption that the positioning of precompressed positioning device is completed is placed on lamination stacking table device, membrane unwinding and deviation correcting device Diaphragm is fitted in cell piece by membrane coil, lamination stacking table device dragging cell piece moves backward, membrane coil turning handle diaphragm is uniform Press cell piece, acquisition device to cell piece acquire, membrane coil carry out thermal cutting, membrane coil correction tense, to cell piece outside It sees and is detected, sent after qualified cell piece rotation 180 degree to blanking jacking apparatus, underproof substandard products dispensing repair apparatus Carry out dispensing;The quality and efficiency to photovoltaic cell lamination are realized, reduces artificial participation assembly, make corrections defect ware in time, keeps away Defective products is exempted to be mixed into qualified product and flow to market, has improved the qualification rate of product, there is good market application value.
Detailed description of the invention
Illustrate embodiment or technical solution in the prior art in order to clearer, it below will be to embodiment or the prior art The required attached drawing used is briefly described in description, it is clear that, the accompanying drawings in the following description is only some realities invented Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings Obtain other attached drawings.
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is feeding device structural schematic diagram of the invention;
Fig. 3 is left absorption robot device structural schematic diagram of the invention;
Fig. 4 is membrane unwinding of the invention and deviation correcting device structural schematic diagram;
Fig. 5 is that battery core of the invention goes up and down driving assembly structural schematic diagram;
Fig. 6 replaces the structural schematic diagram that holds down assembly for of the invention first;
Fig. 7 cuts diaphragm apparatus structural schematic diagram for of the invention;
Fig. 8 is tail crimped of the invention every apparatus structure schematic diagram;
Fig. 9 is winding device structural schematic diagram of the invention;
Figure 10 is translating device structural schematic diagram of the invention;
Figure 11 is transfer component structure diagram of the invention;
Shown in the above legend: 1, falsework;2, working plate;3, feeding device;4, device for pre-positioning;5, robot device is drawn; 6, lamination stacking table device;7, membrane unwinding and deviation correcting device;8, winding device;9, tail crimped is every device;10, diaphragm apparatus is cut;11, Tail rolls up speed enhancing apparatus;12, translating device;13, compression clamping device;14, blanking jacking apparatus;31, left loading assemblies;32, right Loading assemblies;33, magazine;34, the first driving motor;35, brush member;36, dust excluding plate;51, robot carriage;52, mechanical Hand mounting plate;53, the second driving motor;54, the second ball screw;55, mechanical translation plate;56, the first telescopic cylinder;57, it stretches Contracting connecting plate;58, suction cup carrier;59, third driving motor;510, second connecting plate is drawn;511, sucker fixed plate;71, diaphragm Mounting plate;72, the 4th driving motor;73, the 5th driving motor;74, diaphragm clamping component;75, correction adjustment component;76, every Film roll;77, air-expanding shaft;61, lamination stacking table lifting support;62, the 9th driving motor;63, cell piece supporting plate;64, the 7th ball wire Bar;65, swivel nut is driven;66, alternating support frame;67, the 9th telescopic cylinder;68, the tenth telescopic cylinder;69, first rises cylinder; 610, second rises cylinder;611, lamination pressing plate;101, diaphragm mounting plate is cut;102, the second telescopic cylinder;103, it is living to cut diaphragm Movable plate;104, diaphragm connecting plate is cut;105, fervent knife assembly;106, rotary shaft;91, pressure is every support frame;92, pressure is every fixed plate; 93, the 7th telescopic cylinder;94, upper sliding plate;95, downslide movable plate;96, pressure roller;81, preceding around wound module;82, around wound module after; 83, the 8th driving motor;84, total transmission shaft;85, the 8th telescopic cylinder;86, preceding coiling mounting seat;87, pushing plate;88, around Roll up positioning plate;89, rotating shaft holder;810, clamping cylinder;121, the tenth driving motor;122, the 11st driving motor;123, Slide high frame plate;124, thumb cylinder;125, shaft is translated;126 translation mounting plates;1271, the 11st telescopic cylinder;1272, Left gripper assembly;1273, right gripper assembly;1274, connecting plate is transferred;1275, the 12nd telescopic cylinder;1276, the second slide unit Cylinder;1277, slide unit support plate.
Specific embodiment
To facilitate the understanding of the present invention, in the following with reference to the drawings and specific embodiments, the present invention will be described in more detail. A better embodiment of the invention is given in the attached drawing.But the invention can be realized in many different forms, and unlimited In this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to the disclosure Understand more thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to To another element or it may be simultaneously present centering elements.Term used in this specification " fixation ", " integrated molding ", For illustrative purposes only, the similar unit of structure is to identical label in the figure for "left", "right" and similar statement Mark.
Unless otherwise defined, technical and scientific term all used in this specification is led with technology of the invention is belonged to The normally understood meaning of the technical staff in domain is identical.Used term is only in the description of the invention in this specification The purpose of description specific embodiment is not intended to the limitation present invention.
As shown in figs. 1-11, overall structure of the invention is as follows:
A kind of full-automatic laminating apparatus of photovoltaic being quickly laminated, including falsework 1 are fixed on the falsework 1 Working plate 2 is from left to right successively arranged photovoltaic laminate mechanism and photovoltaic rubberizing cutting agency on the working plate 2;The photovoltaic Stacking mechanism includes feeding device 3, device for pre-positioning 4, draws robot device 5, lamination stacking table device 6, membrane unwinding and correction Device 7, winding device 8, tail crimped every device 9, cut diaphragm apparatus 10 and tail volume speed enhancing apparatus 11;The feeding device 3 makes a reservation for Position device 4 and lamination stacking table device 6 are in turn secured to the left part of working plate 2 from back to front, and the absorption robot device 5 is fixed on The left and right sides of device for pre-positioning 4, and the top drawn robot device 5 and be located at device for pre-positioning 4, the membrane unwinding And deviation correcting device 7 is fixed on the upper end for drawing 5 left part of robot device, the diaphragm apparatus 10 of cutting is fixed on absorption manipulator dress The upper end of 5 right parts, the right side that lamination stacking table device 6 is fixed on around winding apparatus are set, the tail crimped is fixed on work every device 9 The middle part of plate 2, and the tail crimped is located at the top of winding device 8 every device 9, the tail volume speed enhancing apparatus 11 is fixed on feeding The right side of device 3;The photovoltaic rubberizing cutting agency includes translating device 12, compression clamping device 13 and blanking jacking apparatus 14;The translating device 12 is fixed on the right side of winding device 8, after the compression clamping device 13 is fixed on translating device 12 Side, the blanking jacking apparatus 14 are fixed on the right side of translating device 12.
The preset device is only to carry out arranging to cell piece making a reservation for, and does not do excessive explanation;Compression clamping device simultaneously 13 be common compression clamping device 13, as long as the compression clamping device 13 for compressing left and right can be played.
Preferably, the feeding device 3 includes left loading assemblies 31, right loading assemblies 32 and dust excluding plate 36;It is described left anti- Dirt component is identical with right dust preventing component structure, and the left dust preventing component includes magazine 33, driving support rod, the first driving motor 34, the first ball screw, straight line speed reducer, jacking block and brush member 35;The magazine 33 is fixed on the left side of dust excluding plate 36, The driving support rod is fixed on the bottom of magazine 33, and the straight line speed reducer is fixed on driving support rod by straight line fixed plate Upper end, the output end of first driving motor 34 is fixedly connected with straight line speed reducer, the first ball screw and straight line Speed reducer is spirally connected, and first ball screw, through material, the jacking block is fixed on the top of the first ball screw, the hair Brush assemblies 35 are fixed on the top of the left wall of magazine 33.
Further, the brush member 35 includes hairbrush support frame, hairbrush air cylinder board, hairbrush cylinder, hairbrush mounting rack With aluminium alloy hairbrush, the hairbrush support frame is fixed on working plate 2, and the hairbrush air cylinder board is fixed on the top of hairbrush support frame End, the hairbrush cylinder are fixed on the bottom of hairbrush air cylinder board, and the hairbrush mounting plate is fixedly connected on the output of hairbrush cylinder End, the aluminium alloy hairbrush are fixed on the top of hairbrush mounting plate.
Preferably, the absorption robot device 5 includes left absorption mechanical arm assembly and right absorption mechanical arm assembly;It is described Left absorption mechanical arm assembly is identical with right absorption manipulator modular construction, and the left absorption mechanical arm assembly includes robot carriage 51, manipulator mounting plate 52, the second driving motor 53, the second ball screw 54, mechanical translation plate 55, the first pick-up component and Two pick-up components;The robot carriage 51 is fixed on working plate 2, and the manipulator mounting plate 52 is perpendicularly fixed at manipulator The upper end of support 51, the upper and lower ends of 52 antetheca of manipulator mounting plate are fixed with installation sliding rail, the manipulator installation The middle part of 52 antetheca of plate is equipped with multiple second screw mandrel shaft blocks, and second ball screw 54 is socketed in the second screw mandrel shaft block Interior, second driving motor 53 is fixed on the right end of manipulator mounting plate 52, and described second by the second driving fixing seat The output end of driving motor 53 is fixedly connected with the second ball screw 54, and the mechanical translation plate 55 is slidably connected with installation sliding rail, First pick-up component is fixed on the left end of 55 antetheca of mechanical translation plate, and second pick-up component is fixed on mechanical translation plate The right end of 55 antethecas.
Preferably, first pick-up component includes the first telescopic cylinder 56, the first flexible mounting plate, is telescopically connected to plate 57 With suction cup carrier 58;The first flexible mounting plate is fixed on mechanical translation plate 55, and first telescopic cylinder 56 is fixed on The middle part of one flexible mounting plate, it is described to be telescopically connected on the absorption slide and the first flexible mounting plate antetheca that plate 57 passes through bottom It draws sliding rail to be slidably connected, the output end of first telescopic cylinder 56 and the fixed company of the latch segment for being telescopically connected to 57 bottom of plate It connects, the suction cup carrier 58 is fixed on the bottom end for being telescopically connected to plate 57, and the suction cup carrier 58 is equipped with multiple gas-guide tubes, described to lead Tracheae runs through suction cup carrier 58, and the lower end of the gas-guide tube, which is set, is fixed with multiple crawl suction nozzles;The second pick-up component packet Include third driving motor 59, third ball screw, the second absorption fixed plate, the second absorption connecting plate 510 and sucker fixed plate 511;The second absorption fixed plate is fixed on mechanical translation plate 55, and the fixing end of the third driving motor 59 is vertically fixed Dead plate upper end is drawn in second, the described second right end for drawing fixed plate antetheca is equipped with third screw mandrel shaft block, the third Ball screw is socketed in third screw mandrel shaft block, and the output end of the third driving motor 59 is fixedly connected with third ball wire Bar, the lower part of the third ball screw are socketed feed screw nut's connecting plate, and feed screw nut's connecting plate and second, which draw, to be connected Plate 510 is fixedly connected, and described second draws connecting plate 510 is slided by the sliding rail that the slide of bottom and second draw fixed plate antetheca Dynamic connection, the sucker fixed plate 511 are fixed on the bottom end of the second absorption connecting plate 510, fix in the sucker fixed plate 511 More suction pipes are connected, the suction pipe is fixed with crawl suction nozzle.
Preferably, the membrane unwinding and deviation correcting device 7 include diaphragm mounting plate 71, the drive of the 4th driving motor the 72, the 5th Dynamic motor 73, the 4th ball screw, diaphragm clamping component 74, correction adjustment component 75, roller group mounting plate, unreel mounting plate and every Film roll 76;The diaphragm mounting plate 71 is fixed on the top of robot carriage 51, and 71 top of diaphragm mounting plate is fixed with 4th driving fixed plate, the 4th driving fixed plate are equipped with the 4th screw mandrel shaft block, and the 4th screw rod is socketed in the 4th In screw mandrel shaft block, the 4th driving motor 72 is fixed on the rear end of the 4th driving fixed plate, and the 4th driving motor 72 output end is fixedly connected with the 4th ball screw, is socketed screw rod base link block, the screw rod on the 4th ball screw The front end of base link block is fixedly connected with mounting plate is unreeled, described to unreel slide and diaphragm mounting plate of the mounting plate by bottom Sliding rail on 71 rear ends is slidably connected, and the lower part for unreeling mounting plate is fixedly connected with roller group mounting plate, described to unreel mounting plate Upper end be equipped with base sleeve bearing, air-expanding shaft 77 is rotatablely connected in the base sleeve bearing, the membrane coil 76 is socketed in inflatable On axis 77, the rear wall of the base sleeve bearing is fixed with the 5th driving fixed frame, and the 5th driving motor 73 is fixed on the On five driving fixed frames, and it is socketed between the output end and air-expanding shaft 77 of the 5th driving motor 73 by the first synchronous belt, The roller group mounting plate successively installs multiple groups roller group from top to bottom, and the diaphragm clamping component 74 is fixed on 71 bottom of diaphragm mounting plate The middle part in portion, the correction adjustment component 75 are fixed on working plate 2, and correction adjustment component 75 is located at diaphragm clamping group The lower section of part 74.
Further, the diaphragm clamping component 74 includes rectangle hold-down frame, pressing roller, press strip and pusher cylinder;Institute The bottom end that rectangle hold-down frame is fixed on diaphragm mounting plate 71 is stated, the pressing roller is fixed on the left part of rectangle hold-down frame, institute The right part that push cylinder is fixed on rectangle hold-down frame is stated, and the output end of the pusher cylinder is fixedly connected with press strip, the pressure Item is corresponding with pressing roller.
Further, the correction adjustment component 75 includes just correction mounting plate, the first slider cylinder and correction plate, described Correction mounting plate is fixed on the antetheca of roller group mounting plate, and first slider cylinder is fixed on the front end of correction mounting plate antetheca, The correction plate is fixed on the right wall of the first slider cylinder.
Preferably, the lamination stacking table device 6 includes the 6th driving motor, the 5th ball screw, lamination sewing platform base, battery core liter Drop driving assembly, first alternately hold down assembly alternately to hold down assembly with second;6th driving motor is fixed on working plate 2 On, the lamination sewing platform base is slidably connected by the slide of bottom with the sliding rail on working plate 2, and the battery core goes up and down driving assembly It is fixed on the right end of lamination sewing platform base, first alternating, which holds down assembly alternately to hold down assembly with second, is in turn secured to lamination stacking table The rear and front end of pedestal, described first alternately hold down assembly with second alternately the structure that holds down assembly it is identical.
Further, the battery core lifting driving assembly includes lamination stacking table lifting support 61, the 9th driving motor 62, battery Piece supporting plate 63 and the 7th ball screw 64;The lamination stacking table lifting support 61 is fixed on lamination stacking table substrate, the lamination stacking table branch The middle part of seat is equipped with slide opening, and the sliding rail on slide and lamination stacking table lifting support 61 that the cell piece supporting plate 63 passes through bottom slides Connection, the 9th driving motor 62 are perpendicularly fixed at the lower end of lamination stacking table lifting support 61, the lamination stacking table lifting support 61 Upper and lower ends be equipped with the 7th screw mandrel shaft block, the 7th ball screw 64 is rotatably connected in the 7th screw mandrel shaft block, institute The output end and the 7th ball screw 64 for stating the 9th driving motor 62 are socketed by transmission belt, the rear wall of the cell piece supporting plate 63 It is fixed with driving swivel nut 65, the driving swivel nut 65 is socketed on the 7th ball screw 64 through slide opening.
Further, first alternating holds down assembly flexible including alternately support frame 66, the 9th telescopic cylinder the 67, the tenth Cylinder 68, first rises cylinder 69, second and rises cylinder 610 and rise support base;The alternately support frame 66 is fixed on lamination On stylobate plate, the support base that rises is slidably connected by the slide of bottom with the sliding rail for replacing 66 left and right sides of support frame, institute It states the 9th telescopic cylinder 67 and the tenth telescopic cylinder 68 is from left to right sequentially fixed at the left and right sides for rising support base, described the One rising cylinder 69 and the second rising cylinder 610 are individually fixed in the left and right sides for rising support base front end, and described the one the second The output end for going up cylinder is fixed with lamination pressing plate 611.
Preferably, the diaphragm apparatus 10 of cutting is lived including cutting diaphragm mounting plate 10171, the second telescopic cylinder 102, cutting diaphragm Movable plate 103 cuts diaphragm connecting plate 104, fervent knife assembly 105 and rotary shaft 106;Described and diaphragm mounting plate 71 is fixed on machinery On hand support 51, the diaphragm movable plate 103 of cutting is slided by the slide of bottom with the sliding rail cut on 10171 antetheca of diaphragm mounting plate Dynamic connection, second telescopic cylinder 102 are perpendicularly fixed at the upper end for cutting diaphragm movable plate 103 by the second Telescopic Fixed plate, The output end of second telescopic cylinder 102 is fixedly connected with the floating junction mounting plate for cutting 103 right end of diaphragm movable plate, described It cuts diaphragm connecting plate 104 and is fixed on the bottom end for cutting diaphragm movable plate 103, the left and right ends for cutting diaphragm movable plate 103 are all provided with There is an optical axis, the optical axis is connect through cutting diaphragm movable plate 103 with fervent knife assembly 105, described to cut 103 bottom of diaphragm movable plate Left and right ends be equipped with rotary connection plate, the rotary shaft 106 is rotatablely connected with rotary connection plate.
Preferably, the tail volume 11 prestretching diaphragm assembly of speed enhancing apparatus and correction component, the correction component are fixed on work Make on plate 2, the prestretching diaphragm assembly is fixed on the top of correction component, and the correction component includes solenoid valve, speed-raising installation Pedestal, the 7th driving motor, the 6th ball screw and speed-raising coiling bottom plate;The speed-raising mounting seat is fixed on working plate 2, It is fixed with the 6th screw mandrel shaft block on the antetheca of the speed-raising mounting seat, the 6th ball screw is socketed in the 6th screw rod In bearing block, and one end of the 6th ball screw is connect with the fixed bearing block of speed-raising mounting seat front end, and the described 7th Driving motor is fixed on the right end of speed-raising mounting seat, and the output end of the 7th driving motor by the 7th driving fixing seat It is fixedly connected with the 6th ball screw, the speed-raising coiling bottom plate is sliding by the slide of bottom and the sliding rail on speed-raising mounting seat top Dynamic connection, the solenoid valve are fixed on the rear end of speed-raising coiling bottom plate;The prestretching diaphragm assembly includes prestretching mounting plate, third Telescopic cylinder, the 4th telescopic cylinder, the 5th telescopic cylinder, the 6th telescopic cylinder and multiple groups roller seat slide;The prestretching mounting plate It is fixed on speed-raising coiling bottom plate, is equipped with prestretching sliding rail at left and right sides of the prestretching mounting plate, on the prestretching sliding rail Be slidably connected roller seat slide, and the antetheca of the roller seat slide is fixed with roller, the third telescopic cylinder and the 4th telescopic cylinder It is in turn secured to the top of left and right sides roller seat slide, is fixed with the first vacuum on the left of the sliding rail of prestretching mounting plate left end Suction block, the right wall of the prestretching mounting plate are fixed with the plate that is fixedly clamped, and the plate that is fixedly clamped is equipped with sliding rail, the clamping Successively be slidably connected upper clamping slide and lower clamping slide from top to bottom on the sliding rail of fixed plate, the antetheca of the upper clamping slide It is fixedly connected with cylinder saddle, the right end of the cylinder saddle is fixedly connected with the second vacuum suction block, the 5th telescopic cylinder and Six telescopic cylinders are in turn secured to the right end for the plate antetheca that is fixedly clamped, and the output end of the 5th telescopic cylinder is fixedly connected with folder Tight slide, the front of the lower clamping slide are rotatably connected encapsulated axis, and the output end of the 6th telescopic cylinder is fixed to be connected Connect lower clamping slide.
Preferably, the tail crimped every device 9 include pressure every support frame 91, pressure every fixed plate 92, the 7th telescopic cylinder 93, Sliding axle, upper sliding plate 94, downslide movable plate 95 and pressure roller 96;The pressure is fixed on working plate 2 every support frame 91, it is described pressure every Fixed plate 92 is fixed on pressure every the top of support frame 91, and the sliding axle runs through pressure every fixed plate 92, and the sliding axle is upper Lower end is sequentially connected upper sliding plate 94 and downslide movable plate 95, and the 7th telescopic cylinder 93 is perpendicularly fixed at pressure every fixed plate 92 Middle part, and the output end of the 7th telescopic cylinder 93 is fixedly connected with downslide movable plate 95, a left side for the bottom of the downslide movable plate 95 Right both ends are equipped with 96 bearing block of pressure roller, and rotation axis is fixedly connected between 96 bearing block of pressure roller, and the pressure roller 96 is socketed in In rotation axis.
Preferably, the winding device 8 include coiling transmission component, it is preceding around wound module 81 and after around wound module 82, it is described Coiling transmission component is fixed on working plate 2, it is described before around wound module 81 and after around wound module 82 be each attached to coiling transmission group On part, the front and back is identical around 82 structure of wound module;The coiling transmission component includes coiling positioning plate 88, the 8th driving motor 83 and total transmission shaft 84;The coiling positioning plate 88 is fixed on working plate 2, and the antetheca of the coiling positioning plate 88 is equipped with multiple Drive bearing block, total transmission shaft 84 sequentially pass through drive bearing block, and the middle part of total transmission shaft 84 is fixedly attached transmission Wheel, the 8th driving motor 83 is fixed on the bottom of coiling positioning plate 88, and the output end of the 8th driving motor 83 is solid Surely driving wheel, the driving wheel and driving wheel is connected to be socketed by the second synchronous belt;It is stretched around wound module 81 including the 8th before described Contracting cylinder 85, preceding coiling mounting seat 86, coiling bottom plate, rotating shaft holder 89 and clamping cylinder 810;The preceding coiling installs bottom Seat 86 is fixed on coiling positioning plate 88, and the coiling bottom plate passes through the slide of bottom and the sliding rail on preceding coiling mounting base top It is slidably connected, the antetheca of coiling mounting seat 86 before the 8th telescopic cylinder 85 is fixed on, and the 8th telescopic cylinder 85 Output end be fixedly connected with the pushing plate 87 of coiling bottom base plate, the rotating shaft holder 89 is fixed on coiling bottom plate, institute It states rotating shaft holder 89 and is rotatablely connected cylinder rotary shaft 106, the clamping cylinder 810 is fixed on the front end of cylinder rotary shaft 106, The rear end of the cylinder rotary shaft 106 is fixed with synchronous pulley, the directive wheel of the synchronous pulley and total 84 front end of transmission shaft It is socketed by third synchronous belt.
Further, the translating device 12 is overhead including the tenth driving motor 121, the 11st driving motor 122, sliding Plate 123, translation mounting plate 126, thumb cylinder 124, translation shaft 125, translation support and transfer component;The high frame plate of sliding 123 are fixed on working plate 2, and the translation mounting plate 126 is sliding by the slide of bottom and the sliding rail on high 123 top of frame plate of sliding Dynamic connection, the translation shaft 125 are fixed on working plate 2 through translation mounting plate 126, the 11st driving motor 122 On, for the output end of the 11st driving motor 122 with translation shaft 125 by the 4th synchronous socket, the translation support is solid Due to the top of translation shaft 125, the thumb cylinder 124 is fixed on the antetheca of translation support, the tenth driving motor 121 Level is fixed on working plate 2, and the bottom end of the translation mounting plate 126, which is equipped with, synchronizes latch, solid on the synchronous latch Tight 5th synchronous belt of lock, before the 5th synchronous belt is socketed in the output end of the tenth driving motor 121 and slides high frame plate 123 The driven runner at end.
Further, transfer component includes the 11st telescopic cylinder 1271, left gripper assembly 1272, right gripper assembly 1273 With transfer connecting plate 1274;The transfer connecting plate 1274 is slidably connected by the slide of bottom with the sliding rail on working plate 2, institute It states left gripper assembly 1272 and right gripper assembly 1273 is in turn secured to the left and right ends of transfer connecting plate 1274, the described 11st Telescopic cylinder 1271 is fixed on working plate 2, and the output end of the 11st telescopic cylinder 1271 is fixedly connected with transfer connection Plate 1274, the left gripper assembly 1272 is identical with right 1273 structure of gripper assembly, and the left gripper assembly 1272 includes the tenth Two telescopic cylinders 1275, the second slider cylinder 1276 and slide unit support plate 1277;The slide unit support plate 1277 is connected with transfer Plate 1274 is slidably connected, and 1275 level of the 12nd telescopic cylinder is fixed on transfer connecting plate 1274, and the described 12nd stretches The output end of contracting cylinder 1275 is fixedly connected with slide unit support plate 1277, and the slider cylinder is fixed on 1277 rear wall of slide unit support plate Upper end, be fixedly connected with cell piece clamping plate on the antetheca of the slider cylinder.
Further, the blanking jacking apparatus 14 includes that third rises cylinder, rises support rod and tablet receiver board;Institute It states third and rises the lower end that cylinder is perpendicularly fixed at working plate 2, the rising support rod rises cylinder through working plate 2 and third Output end be fixedly connected, the tablet receiver board be fixed on rise support rod top.
Photovoltaic layer presses assembly technology as follows:
Whether step S0, verification step have the right to start control panel with verification operation personnel;Wherein verification step includes authentication behaviour Make, judgement executes subsequent step when the authentication is passed;Judgement authentication not over when, execute voice, sound and light alarm signal, send report Alert information is to combinations any one or any two or more in background terminal;The authentication operations be user name and password, Any one or any two or more combinations in pupil identification, recognition of face.
Step S1, the feeding device push process are to first pass through the first driving motor to drive the rotation of straight line speed reducer, institute It states straight line speed reducer and drives the rotation of the first roller screw rod, cell piece is boosted by the jacking block on the first ball screw top, simultaneously The brush member of the feeding device upper end setting scrubs the cell piece boosted.
Step S2, it draws manipulator and draws cell piece progress precompressed position fixing process;
Step S3, it draws manipulator absorption cell piece and is put into lamination stacking table process;
Step S35, cell piece press step, when cell piece is placed in lamination stacking table, battery core lifting drive therein Cell piece is up boosted;The battery core lifting actuation step is that folding on battery core lifting drive is driven by driving motor Piece platform lifting plate up moves, so that lamination stacking table lifting plate is contacted with the cell piece that manipulator is drawn is drawn;
Step S36, membrane unwinding device unreel step;Diaphragm drive means drive membrane coil rotation, pass through the rotation of membrane coil Diaphragm is moved forward;
Step S37, diaphragm clamp correction step, clamping component work by pressing roller and compression bar with the use of to diaphragm into Row clamps, correction component by driving the side-to-side movement of clamping component to carry out calibration cooperation to cell piece to make diaphragm, make every Film is accurately corresponding with cell piece;
Step S38, alternately compaction step, replaces the work that holds down assembly and passes through telescopic cylinder driving rising cylinder moving to solar panel Top rises cylinder at this time and pushes, the diaphragm on cell piece is compressed;
Step S4, membrane coil and cell piece press one process of diaphragm;
In step S5, the membrane coil to the secondary pressure of cell piece every when, it is preceding around wound module and after around wound module clamp battery pair Battery carries out 180 degree rotation, while the preceding side around winding apparatus is fixed with acquisition device;
Step S6, cell piece diaphragm compaction process;
Step S7, the membrane coil carry out thermal cutting process: fervent knife assembly, which is pushed, carries out thermal cutting rotary shaft simultaneously to diaphragm Pingdu arrangement is carried out to diaphragm.
Step S8, the membrane coil correction cinching process: the diaphragm that prestretching diaphragm assembly completes cutting tense whole It is flat, while component of rectifying a deviation moves left and right adjustment diaphragm and adjusts entire diaphragm in diaphragm while the position on prestretching diaphragm assembly Position on volume;
Step S9, to cell piece moving in rotation and to the diaphragm compaction process on cell piece;
Step S93, CCD appearance detecting step installs CCD appearance delection device in appearance check bit, i.e., is examined by CCD appearance It surveys device and appearance detection is carried out to the lamination situation for the cell piece that laminate membrane is completed, i.e., first taken pictures and be uploaded to backstage meter again Calculation machine, and provided by background computer and detect whether qualified result;
Step is repaired in step S94, substandard products dispensing, and the substandard products dispensing repairing step is to repair when cell piece is transferred into substandard products dispensing Cover is equipped with dispensing component at substandard products dispensing repairing position, i.e., in step S93, if appearance testing result is qualification, substandard products Dispensing repair apparatus does not move, if appearance testing result is unqualified, the work of substandard products dispensing repair apparatus is to leakage laminate membrane Place carries out dispensing repairing;
Step S10, the rotation after compressing to cell piece clamps process;
Step S11, mobile blanking is clamped to the cell piece after the completion of lamination and jacks process.
Beneficial effect compared with the existing technology is that using the above scheme, the feeding that the present invention executes cell piece automatically is defeated It send, the scrub of cell piece feeding process, absorption robot device draws the cell piece in feeding device, precompressed positions It compresses, the cell piece absorption that the positioning of precompressed positioning device is completed is placed on lamination stacking table device, membrane unwinding and deviation correcting device Diaphragm is fitted in cell piece by membrane coil, lamination stacking table device dragging cell piece moves backward, membrane coil turning handle diaphragm is uniform Press cell piece, acquisition device to cell piece acquire, membrane coil carry out thermal cutting, membrane coil correction tense, to cell piece outside It sees and is detected, sent after qualified cell piece rotation 180 degree to blanking jacking apparatus, underproof substandard products dispensing repair apparatus Carry out dispensing;The quality and efficiency to photovoltaic cell lamination are realized, reduces artificial participation assembly, make corrections defect ware in time, keeps away Defective products is exempted to be mixed into qualified product and flow to market, has improved the qualification rate of product, there is good market application value.
It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed, It is accordingly to be regarded as the range of description of the invention record;Also, for those of ordinary skills, it can add according to the above description To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (10)

1. the full-automatic laminating technology of photovoltaic that one kind is quickly laminated, which is characterized in that specific installation step is as follows:
Step S1, battery piece charging device pushes process;
Step S2, it draws manipulator and draws cell piece progress precompressed position fixing process;
Step S3, it draws manipulator absorption cell piece and is put into lamination stacking table process;
Step S4, membrane coil and cell piece press one process of diaphragm;
Step S5, membrane coil and cell piece press two process of diaphragm;
Step S6, cell piece diaphragm compaction process;
Step S7, membrane coil carries out thermal cutting process;
Step S8, membrane coil correction cinching process;
Step S9, to cell piece moving in rotation and to the diaphragm compaction process on cell piece;
Step S10, the rotation after compressing to cell piece clamps process;
Step S11, mobile blanking is clamped to the cell piece after the completion of lamination and jacks process.
2. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that in step It further include step S0, whether verification step has the right to start control panel with verification operation personnel before rapid S1;Wherein verification step Including authentication operations, judgement executes subsequent step when the authentication is passed;Judgement authentication not over when, execute voice, sound-light alarm Signal sends warning message to combinations any one or any two or more in background terminal;The authentication operations are to use Name in an account book and password, pupil identification, any one or any two or more combinations in recognition of face.
3. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that step In S1, the feeding device push process is to first pass through the first driving motor to drive the rotation of straight line speed reducer, and the straight line slows down Machine drives the rotation of the first roller screw rod, and cell piece is boosted by the jacking block on the first ball screw top, while the feeding fills The brush member for setting upper end setting scrubs the cell piece boosted.
4. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that step After S3 with before step S4, further include step S35, cell piece presses step, when cell piece is placed in lamination stacking table, Battery core lifting drive therein up boosts cell piece;The battery core lifting actuation step is to be driven by driving motor Lamination stacking table lifting plate on battery core lifting drive up moves, so that lamination stacking table lifting plate and absorption manipulator are drawn Cell piece contact;
Step S36, membrane unwinding device unreel step;Diaphragm drive means drive membrane coil rotation, pass through the rotation of membrane coil Diaphragm is moved forward;
Step S37, diaphragm clamp correction step, clamping component work by pressing roller and compression bar with the use of to diaphragm into Row clamps, correction component by driving the side-to-side movement of clamping component to carry out calibration cooperation to cell piece to make diaphragm, make every Film is accurately corresponding with cell piece;
Step S38, alternately compaction step, replaces the work that holds down assembly and passes through telescopic cylinder driving rising cylinder moving to solar panel Top rises cylinder at this time and pushes, the diaphragm on cell piece is compressed.
5. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that step In S5, the membrane coil to the secondary pressure of cell piece every when, it is preceding around wound module and after around wound module clamping battery battery is carried out 180 degree rotation, while the preceding side around winding apparatus is fixed with acquisition device.
6. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 5, which is characterized in that described Acquisition device be fixed on before around the front end of winding apparatus left wall, drive acquisition device to move synchronously by preceding coiling device, acquire simultaneously The face of taking pictures of industrial camera on device corresponds to cell piece and takes pictures, and the left end of industrial camera is equipped with light compensating lamp, and light compensating lamp is corresponding to be shone Cell piece and diaphragm are penetrated, provides light source for industrial camera, convenient for precise degrees of the industrial camera when being shot to cell piece.
7. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that step In S7, the membrane coil carries out thermal cutting process: fervent knife assembly, which is pushed, carries out thermal cutting while rotary shaft to diaphragm to diaphragm Carry out Pingdu arrangement.
8. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that step In S8, the membrane coil correction cinching process: the diaphragm that prestretching diaphragm assembly completes cutting carries out tension leveling, rectifies a deviation simultaneously Component moves left and right adjustment diaphragm and adjusts position of the entire diaphragm in membrane coil while the position on prestretching diaphragm assembly.
9. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that in step It further include step S93 after rapid S9 before step S10, CCD appearance detecting step installs the inspection of CCD appearance in appearance check bit Device is surveyed, i.e., appearance detection is carried out by lamination situation of the CCD appearance delection device to the cell piece that laminate membrane is completed, i.e., first It is taken pictures and is uploaded to background computer again, and provided by background computer and detect whether qualified result.
10. a kind of full-automatic laminating technology of photovoltaic being quickly laminated according to claim 1, which is characterized in that In It further include step S94 after step S93, step is repaired in substandard products dispensing, and the substandard products dispensing repairing step is when cell piece is passed It send to substandard products dispensing and repairs position, dispensing component is installed at substandard products dispensing repairing position, i.e., in step S93, if appearance detects It as a result is qualification, substandard products dispensing repair apparatus does not move, if appearance testing result is unqualified, substandard products dispensing repair apparatus work It opposes and leaks progress dispensing repairing at laminate membrane.
CN201910713657.5A 2019-08-02 2019-08-02 A kind of full-automatic laminating technology of photovoltaic being quickly laminated Pending CN110416362A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112670550A (en) * 2020-12-21 2021-04-16 深圳市海之景科技有限公司 Automatic intelligent shaping process for lithium battery tab of intelligent terminal
CN113675287A (en) * 2021-08-17 2021-11-19 苏州市乐能光伏有限公司 Solar cell module and production process thereof
CN116161295A (en) * 2023-04-26 2023-05-26 天津环博科技有限责任公司 Silicon chip packagine machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112670550A (en) * 2020-12-21 2021-04-16 深圳市海之景科技有限公司 Automatic intelligent shaping process for lithium battery tab of intelligent terminal
CN113675287A (en) * 2021-08-17 2021-11-19 苏州市乐能光伏有限公司 Solar cell module and production process thereof
CN116161295A (en) * 2023-04-26 2023-05-26 天津环博科技有限责任公司 Silicon chip packagine machine
CN116161295B (en) * 2023-04-26 2023-08-08 天津环博科技有限责任公司 Silicon chip packagine machine

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