CN110410694A - A kind of automated system based on LED production - Google Patents
A kind of automated system based on LED production Download PDFInfo
- Publication number
- CN110410694A CN110410694A CN201910610095.1A CN201910610095A CN110410694A CN 110410694 A CN110410694 A CN 110410694A CN 201910610095 A CN201910610095 A CN 201910610095A CN 110410694 A CN110410694 A CN 110410694A
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- China
- Prior art keywords
- turntable
- driving
- plate
- bulb
- movable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
- B05C7/06—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/26—Testing of individual semiconductor devices
- G01R31/2601—Apparatus or methods therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention discloses a kind of automated systems based on LED production, including testing agency and assemble mechanism, the testing agency includes the first turntable, the first first base set on first turntable bottom and the first mounting plate above first turntable, first first base is equipped with axis, the axis is arranged on first turntable, first first base is equipped with the first driving motor for driving the first turntable rotation, first turntable is equipped with multiple fixing grooves, the assemble mechanism includes the second turntable, the second first base set on second turntable bottom and the second mounting plate above second turntable, second mounting plate is equipped with glue spreading assembly and take-off assembly, the movable plate overturn can be done by being equipped between first turntable and second turntable, the movable plate It is equipped with the first clamping jaw.
Description
Technical field
The invention belongs to LED light to produce and process technical field, more particularly, to a kind of Department of Automation based on LED production
System.
Background technique
LED light is one piece of electroluminescent chip of semiconductor material, on elargol or latex solidified to bracket, then uses silver
Line or gold thread connection chip and circuit board, surrounding are sealed with epoxy resin, play the role of protecting internal core, finally installation is outer
Shell.The installation of light bulb is needed by multiple working procedure, then housing is assembled to bulb rack and goes forward to need to detect chip, In
Measure chip it is available under the premise of housing is installed in bulb rack again, it is existing to exist individually to the equipment of LED light processing, but
Every processing of LED light needs to be individually positioned in is processed in different equipment, adds man-hour requirement by LED light in each equipment
Between carried, seriously affect the production efficiency of LED light.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provides a kind of automated system based on LED production.
To achieve the goals above, the invention adopts the following technical scheme: it is a kind of based on LED production automated system,
Including testing agency and assemble mechanism, the testing agency includes the first turntable, set on the one the of first turntable bottom
One pedestal and the first mounting plate above first turntable, first first base are equipped with axis, the axis
It is arranged on first turntable, first first base is equipped with the first driving for driving the first turntable rotation
Motor, first turntable are equipped with multiple fixing grooves, and the assemble mechanism includes the second turntable, is set to second turntable bottom
Second first base in portion and the second mounting plate above second turntable, second mounting plate are equipped with gluing group
Part and take-off assembly, the movable plate overturn can be done by being equipped between first turntable and second turntable, on the movable plate
Equipped with the first clamping jaw；The glue spreading assembly includes the 5th cylinder on second mounting plate and is set to the 5th cylinder
Liquid reserve tank on piston rod, the liquid reserve tank bottom are equipped with gluing head；It, will after chip and circuit board are assembled in bulb rack
Bulb rack is placed on the first turntable, and bulb rack is made to complete detection processing on the first turntable, when bulb rack is first
On turntable after processing is completed, the bulb rack after the completion of directly will test under the action of movable plate and the first clamping jaw is grabbed to
On two turntables, it is in bulb rack on the second turntable and processing is further processed to bulb rack；Second driven by rotary disc
Bulb rack moves to below glue spreading assembly position, applies glue on bulb rack inner wall under the action of glue spreading assembly, with
Bulb rack is delivered to below take-off assembly by the second turntable afterwards, and take-off assembly will grab housing and housing is placed on bulb rack
On, so that bulb rack and housing is formed connection cooperation, completes the installation to entire light bulb；Turning light bulb by way of turntable
A working process can be carried out when moving at one, without being carried to light bulb, shortens light bulb and processes duration used, promote lamp
Steep processing efficiency；The multi-step process to light bulb is completed by the mutual cooperation of two turntables, reduces processing light bulb equipment
Volume, make equipment be suitable for different size of workshop, the scope of application that lifting means uses；；When bulb rack moves to painting
When below glue component, the 5th cylinder driving liquid reserve tank moves down, shortens gluing head at a distance from bulb rack, make gluing head with
Bulb rack inner wall is close, and avoids glue from being dropped in bulb rack and generates splashing；In the 4th driving motor and glue spreading assembly
Mutual cooperation under, be applied to glue uniformly in bulb rack, promoted housing and bulb rack connection effect.
Second turntable is equipped with through-hole, and attachment base is equipped in the through-hole, and the through-hole wall is living equipped with third
Dynamic slot, the attachment base side wall are equipped with the limit plate matched with the third loose slot, and the attachment base inner wall is equipped with
Multiple rubber convex blocks；When bulb rack is placed on the second turntable, bulb rack is placed in attachment base, passes through attachment base
Fixed function is risen to bulb rack, drives bulb rack to rotate together when rotating the second turntable, bulb rack is transported to painting
Below glue component and grabbing assembly, housing is fixed in bulb rack；When bulb rack is put into attachment base, bulb rack
Side wall is in contact with rubber convex block side wall, and rubber convex block plays squeezing action to bulb rack, and bulb rack is fixed on attachment base
It is interior, bulb rack is promoted to the fixed effect of attachment base；Under the mutual cooperation of limit plate and third loose slot, make attachment base can
Rotation is connected on the second turntable, promotes the connection effect of attachment base and the second turntable.
The 4th cylinder is equipped with below the glue spreading assembly, the piston rod of the 4th cylinder is equipped with the 4th driving motor,
The attachment base bottom is equipped with the second driving groove matched with the 4th driving motor output shaft；Second turntable drives light bulb
After below support motion to glue spreading assembly, the 4th cylinder pushes the 4th driving motor up to move, and makes the defeated of the 4th driving motor
Shaft is arranged in the second driving groove, and the second driving motor drives output shaft rotation, so that the second driving motor is drivingly connected seat and is turned
Dynamic, attachment base rotation drives bulb rack rotation, makes bulb rack in glue spreading assembly rotated down, keeps glue spreading assembly that glue is equal
Even is applied in bulb rack, promotes the gluing uniformity of glue spreading assembly.
Second turntable side is equipped with the first conveyer belt, and the take-off assembly includes being set on second mounting plate
Third mounting blocks, the 7th cylinder on first movable block, are set the first movable block on the third mounting blocks
In the third connecting rod on the 7th cylinder piston rod and the sucker in the third connecting rod, the third mounting blocks
It is equipped with the 4th loose slot matched with first movable block；First conveyer belt is for conveying housing, when bulb rack is transported
After moving to take-off assembly, the first movable block is moved along the 4th loose slot inner wall, and the first movable block is made to move to the first biography
Band top is sent, the 7th cylinder drive connection bar moves down, makes to be in contact at the top of sucker and housing, will cover under the action of sucker
Shell is fixed, and moves housing together with third connecting rod, and after sucker is fixed by housing, the first movable block is along the 4th activity
Slot moves to above bulb rack, and the 7th cylinder driving third connecting rod moves down, so that housing is in contact with bulb rack, In
So that housing is connected with bulb rack under the action of glue, completes the assembly of housing and bulb rack.
Feeding material component is additionally provided on second mounting plate, the feeding material component includes being set to second mounting plate bottom
The 4th mounting blocks, the second movable block on the 4th mounting blocks, the 6th cylinder on second movable block,
Third mounting plate on the 6th cylinder piston rod and the second clamping jaw on the third mounting plate, the described 4th
Mounting blocks bottom is equipped with the 5th loose slot matched with second movable block；Housing is after being bonded in bulb rack, dress
Light bulb with completion moves to below feeding material component under the action of the second turntable, and the 6th cylinder driving third mounting plate is transported down
It is dynamic, move to the second clamping jaw bottom below light bulb side wall, the second clamping jaw is moved toward bulb orientation, plays the second clamping jaw to light bulb
Clamping action, subsequent 6th cylinder driving third mounting plate up move, and the second movable block is moved along the 5th loose slot inner wall,
It moves to the second movable block on the outside of the second turntable, light bulb after processing is completed is transported from the second turntable, convenient for finished product
Light bulb is collected.
Cavity is equipped in the third mounting plate, second clamping jaw is equipped with the second connecting rod, second connecting rod
One end is equipped with the second push plate, and second push plate is set in the cavity, and the cavity is connected with an appendix；When the second clamping jaw
After dropping to below light bulb side wall, it is evacuated in cavity by appendix, reduces the pressure in cavity, under the influence of air pressure
It pushes the second push plate to move toward cavity inside, the second clamping jaw is driven to move toward cavity inside, so that the second clamping jaw be made to play light bulb
Clamping action；After the second movable block moves on the outside of the second turntable, appendix conveys gas in cavity, makes pressure in cavity
Increase, push the second push plate toward cavity movement outside under the influence of air pressure, to make the second clamping jaw toward the direction far from light bulb
Movement, the second clamping jaw loses the contact with tube face, falls light bulb from the second clamping jaw, convenient for lamp after the assembly is completed
Bubble is collected.
First mounting plate is equipped with detection components and driving assembly, and first turntable is equipped with and the driving group
The first driving groove that part matches, first driving groove is set on the outside of the fixing groove, when the driving component is embedded into institute
After stating in the first driving groove, the fixing groove is in the conductive state；After chip and circuit board are encased on bracket, bracket is placed
On turntable, fixed function is erected to branch by fixing groove, rotates bracket together with turntable, bracket with dial movement extremely
Below detection components, chip is detected under the action of detection components, to determine whether LED light meets the requirements, works as detection
After component detection chip normal luminous, to below driving assembly, driving assembly does not work driven by rotary disc holder pivots, make bracket from
It is passed through below driving assembly；When detection components detect chip there are after problem, driven by rotary disc holder pivots to driving group
Below part, driving assembly moves down, and driving assembly is embedded into driving groove, is in fixing groove under the action of driving assembly
On state, bracket are fallen out of fixing groove after losing support force, and bracket is cleared out from turntable, are directly carried out to substandard products lamp clear
Reason makes substandard products lamp be no longer participate in subsequent job step, saves operation resource；By the mutual cooperation of driving assembly and driving groove,
So that detection components is being detected that substandard products directly remove substandard products, do artificial screening without the later period, guarantee substandard products removal rate, prevents time
Product are mixed into finished product, guarantee light bulb final product quality.
The fixing groove inner wall is equipped with the first movable chamber, is equipped with support rod, the support rod in first movable chamber
One end is rotationally connected on the described first movable cavity wall, described after the driving component is embedded into the first driving groove
Support rod one end rotates in first movable chamber；After bulb rack is put into fixing groove, bulb rack is placed in support
On bar, support rod provides support force for bulb rack, is placed in bulb rack in fixing groove as turntable moves together；Work as detection
Component detection moves to below driving assembly to light bulb there are the fixing groove for after problem, carrying substandard products, and driving assembly moves down
It is embedded into driving groove, support rod is rotated around tie point, turns to support rod one end in the first movable chamber, support plate and lamp
Bubble bracket mutually separates, and bulb rack is fallen out of fixing groove after losing support force, is directly removed substandard products from turntable, to secondary
Product are handled, and are made substandard products that can not reduce the waste of operation resource with dial movement to next processing link, are promoted to light bulb
Processing efficiency.
The invention has the following advantages that making light bulb that can carry out a Xiang Jiagong when turning at one by way of turntable
Processing shortens light bulb and processes duration used, promote light bulb processing efficiency without carrying to light bulb；Pass through two turntables
Cooperate the multi-step process completed to light bulb, reduces the volume of processing light bulb equipment, is suitable for equipment different big
Small workshop, the scope of application that lifting means uses.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is diagrammatic cross-section of the invention.
Fig. 3 is the structural schematic diagram of testing agency of the present invention.
Fig. 4 is the diagrammatic cross-section one of testing agency of the present invention.
Fig. 5 is enlarged drawing at the A in Fig. 4.
Fig. 6 is enlarged drawing at the B in Fig. 4.
Fig. 7 is the diagrammatic cross-section two of testing agency of the present invention.
Fig. 8 is the diagrammatic cross-section three of testing agency of the present invention.
Fig. 9 is enlarged drawing at the C in Fig. 8.
Figure 10 is the diagrammatic cross-section four of testing agency of the present invention.
Figure 11 is enlarged drawing at the D in Figure 10.
Figure 12 is enlarged drawing at the E in Figure 10.
Figure 13 is the structural schematic diagram of assemble mechanism of the present invention.
Figure 14 is the diagrammatic cross-section one of assemble mechanism of the present invention.
Figure 15 is the diagrammatic cross-section two of assemble mechanism of the present invention.
Figure 16 is enlarged drawing at the F in Figure 15.
Figure 17 is enlarged drawing at the G in Figure 15.
Specific embodiment
As shown in Fig. 1-17, a kind of automated system based on LED production, including testing agency and assemble mechanism, it is described
Testing agency includes the first turntable 1, set on the first base 3 of 1 bottom of the first turntable and above first turntable 1
The first mounting plate 2, the first base 3 is equipped with axis 33, and the axis 33 is arranged on first turntable 1, axis
It not being rotated with the first turntable, the first base 3 is equipped with the first driving motor for driving first turntable 1 to rotate,
First turntable 1 is equipped with multiple fixing grooves 11, and first mounting plate 2 is equipped with detection components and driving assembly, described
First turntable 1 is equipped with multiple the first driving grooves 12 matched with the driving component, and first driving groove 12 is set to institute
11 outside of fixing groove is stated, after the driving component is embedded into first driving groove 12, the fixing groove 11 is on
State；After chip and circuit board are encased on bracket, bracket is placed on the first turntable, fixation is erected to branch by fixing groove
Effect, rotates bracket together with the first turntable, and bracket is as the first dial movement is to detection components lower section, in detection components
Under the action of chip is detected, to determine whether LED light meets the requirements, after detection components detection chip normal luminous,
Below first driven by rotary disc holder pivots to driving assembly, driving assembly does not work, and keeps bracket smoothly logical below driving assembly
It crosses；When detection components detect chip there are after problem, below the first driven by rotary disc holder pivots to driving assembly, driving assembly
It moves down, driving assembly is embedded into the first driving groove, keeps fixing groove in the conductive state under the action of driving assembly, props up
Frame is fallen out of fixing groove after losing support force, and bracket is cleared out from the first turntable, is directly cleared up substandard products lamp, is made secondary
Product lamp is no longer participate in subsequent job step, saves operation resource；By the mutual cooperation of driving assembly and the first driving groove, make to examine
It surveys component and is detecting that substandard products directly remove substandard products, do artificial screening without the later period, guarantee substandard products removal rate, prevent substandard products mixed
Enter into finished product, guarantees light bulb final product quality.
11 inner wall of fixing groove is equipped with the first movable chamber 13, is equipped with support rod 14, institute in first movable chamber 13
It states 14 one end of support rod to be rotationally connected on 13 inner wall of the first movable chamber, when the driving component is embedded into the first transmission
After in slot 12, described 14 one end of support rod rotates in first movable chamber 13；After bulb rack is put into fixing groove, lamp
Bubble bracket is placed on support rod, and support rod provides support force for bulb rack, so that bulb rack is placed in fixing groove interior with the
One turntable moves together；When detection components detect light bulb there are after problem, the fixing groove for carrying substandard products moves to driving assembly
Lower section, driving assembly moves down to be embedded into the first driving groove, and support rod is rotated around tie point, rotates support rod one end
To the first movable chamber, support plate is mutually separated with bulb rack, and bulb rack is fallen out of fixing groove after losing support force, directly
It connects and removes substandard products from the first turntable, substandard products are handled, make substandard products can not be with the first dial movement to next processing
Link reduces the waste of operation resource, promotes the processing efficiency to light bulb.
The driving component includes the first cylinder 22 being set on first mounting plate 2, is set to first cylinder 22
The first mounting blocks 23 on piston rod and the driver plate 24 set on 23 bottom of the first mounting blocks, 23 bottom of the first mounting blocks
Portion is equipped with the second movable chamber, and the driver plate 24 is arranged in second movable chamber, and first mounting blocks 23, which are equipped with, to be used
In the second driving motor for driving the driver plate 24 to rotate, described 14 one end of support rod is equipped with and matches with the driver plate 24
The first driving wheel 141, the first driving wheel is rotationally connected in the first movable chamber, and support rod is connected in by the first driving wheel
In one movable chamber, the junction of the first driving wheel is equipped with torsional spring, and bar easy to support automatically resets；Second movable chamber is driver plate
Movement provide reserved space, make driver plate the second driving motor effect under normal rotation；When detection components detect substandard products,
Substandard products are with the first dial movement to driving assembly lower section, and the first cylinder drives the first mounting blocks to move down, until driver plate
It is embedded into the first driving groove, driver plate and the first driving wheel cooperate, and the second driving motor drives driver plate rotation, make to pass
Movable plate drives the rotation of the first driving wheel, and the first driving wheel drives support rod rotation, turns support rod one end in the first movable chamber
Dynamic, support rod loses the support effect to bulb rack after being transferred in the first movable chamber, makes bulb rack directly from fixing groove
It inside falls, convenient for directly removing substandard products, keeps the manufacturing procedure of light bulb more coherent.
It is equipped with the first loose slot at the top of first movable chamber 13, fixed block 15 is equipped in first loose slot, it is described
15 side wall of fixed block is equipped with fixed spring 151, and described 151 one end of fixed spring is connected with 13 inner wall of the first movable chamber；
Inclined-plane is equipped at the top of the fixed block 15,15 side wall of fixed block is equipped with rubber pad；Bulb rack is loaded into fixing groove
After interior, fixed block is in contact with bulb rack surface, and bulb rack pushes fixed block to move certain distance in the first loose slot,
Fixed block is set to generate squeezing effect to bulb rack, so that fixed function is played to bulb rack under fixed block effect, by light bulb
Bracket is fixed in fixing groove, promotes the fiting effect of bulb rack and fixing groove；When driver plate is embedded into the first driving groove
Afterwards, driver plate drives support rod rotation, pushes fixed block to transport in the first movable chamber when support rod moves in the first movable chamber
It is dynamic, separate fixed block with bulb rack side wall, convenient for falling bulb rack directly out of fixing groove；It is oblique in fixed block surface
Under slot effect, moves bulb rack down after being encased in fixing groove along the skewed slot of fixed block surface, avoid fixed block
Bulb rack is caused to hinder；First loose slot is that the movement of fixed block provides reserved space, convenient for fixed block is living toward first
Intracavitary push is moved, convenient for falling substandard products light bulb directly out of fixing groove, substandard products lamp is removed.
3 bottom of first base is equipped with support plate, and the support plate side wall is equipped with guide rail 31, first turntable 1
Bottom is equipped with the picking-up container 32 matched with the guide rail 31, and the picking-up container 32 is set to below the driving component；Work as driving
After component decline turns to support rod in the first movable chamber, substandard products light bulb is fallen out of fixing groove, is fallen substandard products lamp and is being connect
In hopper, substandard products lamp is collected by picking-up container, convenient for will be handled after the unified collection of substandard products lamp；Guide rail is to picking-up container
It plays the role of positioning, is mounted on picking-up container accurately below driving assembly, substandard products is avoided to fall out of fixing groove on the ground,
It is convenient that substandard products lamp is collected.
The detection components include being set to the second cylinder 21 on first mounting plate 2, living set on second cylinder 21
Installing pipe 25 on stopper rod and the first guide plate 253 in the installing pipe 25 and the second guide plate 254, first guide plate
253 and second guide plate 254 be connected respectively with the positive and negative anodes of power supply；Light bulb be placed in fixing groove after with the first turntable one
With rotation, make below bulb turning to detection components, the second cylinder driving installing pipe moves down, and installing pipe is made to be nested into light bulb
On bracket, the positive and negative anodes on the first guide plate and the second guide plate are direct with light bulb respectively are connected, and power on for light bulb, with this to lamp
Alveolar substance amount is detected, to measure whether light bulb conforms to quality requirements；Detection components will test after data feedback to driving group
Part makes driving assembly make a response according to testing result, completes the screening operation of substandard products.
It is equipped with third movable chamber at the top of the installing pipe 25, connecting spring 252 is equipped at the top of the third movable chamber, it is described
First guide plate 253 is set to 252 bottom of connecting spring, and 25 inner wall of installing pipe is equipped with the 4th movable chamber 251, and described the
Two guide plates 254 are rotationally connected on 251 inner wall of the 4th movable chamber, when first guide plate 253 is toward the third activity
When intracavitary movement, 254 bottom end of the second guide plate is toward 251 movement outside of the 4th movable chamber；When installing pipe moves down, the
It is in contact at the top of one guide plate and bulb rack, as the continuation of installing pipe moves down, bulb rack is made to push the first guide plate past
Third movable chamber top movements, match the first guide plate with the second guide plate, and the second guide plate is on the 4th movable cavity wall
Tie point rotation, makes the second guide plate bottom end be in contact with the threaded portion in bulb rack, distinguishes the first guide plate and the second guide plate
Want to connect with the positive and negative anodes of light bulb, power on for light bulb to test the quality of light bulb；Pass through the mutual of light bulb and the first guide plate
Contact the first guide plate of control is contacted with the second guide plate and light bulb positive and negative anodes, is promoted contact effect of the guide plate with light bulb, is guaranteed light bulb
The reliability of detection.
Pushing block 2531 is equipped at the top of first guide plate 253,254 side wall of the second guide plate is equipped with guide block 2541, institute
It states 2541 bottom of guide block and is equipped with the skewed slot matched with the pushing block 2531；When the first guide plate is toward third movable chamber top movements
When, the first guide plate drives pushing block to push guide block, moves pushing block up along the inclined-plane of guide block bottom surface, pushes under ramp effect
The movement in the 4th movable chamber, rotates the second guide plate around tie point at the top of second guide plate, and the second guide plate bottom is living toward the 4th
Dynamic chamber movement outside moves the second guide plate bottom toward bulb rack direction, make the first guide plate and the second guide plate with light bulb branch
Bridge joint touching provides reliable power supply supply for light bulb.
First turntable, 1 side is equipped with supporting block 4, and the supporting block 4 is equipped with the second mounting blocks 41, second peace
It fills block 41 and is equipped with the second loose slot, being rotatably connected in second loose slot has movable plate 42, sets in the movable plate 42
There is the 5th movable chamber 422, the first clamping jaw 44 is equipped in the 5th movable chamber 422, first clamping jaw 44 can be toward the described 5th
It is moved in the middle part of movable chamber 422；Light bulb after screening with the first dial movement to the second mounting blocks side, movable plate around
The rotation of second loose slot, rotates movable plate toward the first turntable direction, until after movable plate turns to horizontal position, the first clamping jaw
Toward movement in the middle part of the 5th movable chamber, bulb rack is clamped in the effect of the first clamping jaw, subsequent movable plate around tie point again
Secondary rotation rotates movable plate toward away from the first turntable direction, makes movable plate that bulb rack be driven to move together, by bulb rack
It is taken out from the first turntable, light bulb is made quickly to do next step process operation, promote light bulb processing efficiency.
5th movable chamber, 442 side wall is equipped with the first equipment cavity, is equipped with third cylinder 43 in first equipment cavity,
The piston rod of the third cylinder 43 is equipped with the first push plate 431, is hinged with connecting rod 441 on first clamping jaw 44, described
441 other end of connecting rod is articulated in first push plate 431；Second mounting blocks 41 are equipped with the second equipment cavity, described
The third driving motor for driving the movable plate 42 to rotate is equipped in second equipment cavity；When movable plate is toward the first turntable direction
After turning to horizontal position, third cylinder drives the first push plate toward the 5th movable chamber internal motion, the band when movement of the first push plate
Dynamic connecting rod movement, rotates connecting rod around hinge joint, to drive fixed jaw toward movement in the middle part of the 5th movable chamber, makes to fix
Pawl is in contact with bulb rack side wall, to play clamping action to bulb rack, movable plate is made to drive bulb rack during exercise
It moves together, convenient for taking out bulb rack from the first turntable, keeps the working process of light bulb more coherent.
5th movable cavity wall is equipped with sliding slot, and fixed jaw side wall is equipped with the sliding block matched with sliding slot, sliding slot with
Position-limiting action is played to fixed jaw under the cooperation of sliding block, fixed jaw is moved horizontally can only in the 5th movable chamber, makes fixed jaw
Preferable secure fit is formed with bulb rack；Connecting shaft is respectively equipped on the side wall of movable plate two sides, connecting shaft is equipped with second
Driving wheel 421 is respectively equipped with the third driving wheel 46 with second driving wheel transmission cooperation on second mounting blocks two sides side wall,
Third driving motor is double end motor, and the output shaft of third driving motor is equipped with the 4th driving wheel 47, in the mutual of driving wheel
Under cooperation, the power of third driving motor is passed into movable plate, driving movable plate is rotated, and makes movable plate in the second activity
Rotation plays transportation to light bulb in slot.
Link block 45 on second mounting blocks side wall, link block is interior to be equipped with installation cavity 451, is equipped with support spring in installation cavity
452, support spring top is equipped with support plate 453, is equipped with rubber pad at the top of installation cavity；Link block is two groups, in being symmetrically set in the
Two mounting blocks two sides；When the driving movable plate rotation of third driving motor, movable plate turn to after horizontality with support plate table
Face is in contact, and support plate provides support force for movable plate, provides braking effect for third driving motor, movable plate is avoided excessively to turn over
Turn, under the action of rubber pad and support spring, shields to support plate and movable plate, support plate and movable plate is avoided to touch
It hits and damages, extend service life of equipment.
The assemble mechanism includes the second turntable 5, set on the second first base of 5 bottom of the second turntable and set on institute
The second mounting plate 6 of 5 top of the second turntable is stated, the second turntable bottom is equipped with second base, is equipped with described in driving in second base
5th driving motor of the second turntable rotation；Second mounting plate 6 is equipped with glue spreading assembly and take-off assembly；Chip and circuit
After plate is assembled in bulb rack, bulb rack is placed on the first turntable, completes bulb rack on the first turntable
Detection processing, when bulb rack on the first turntable after processing is completed, under the action of movable plate and the first clamping jaw directly will inspection
Bulb rack after the completion of survey is grabbed to the second turntable, is in bulb rack on the second turntable and is carried out bulb rack into one
The working process of step；Second driven by rotary disc bulb rack moves to below glue spreading assembly position, under the action of glue spreading assembly
It applies glue on bulb rack inner wall, bulb rack is delivered to below take-off assembly by subsequent second turntable, and take-off assembly will grab
It takes housing that housing is placed in bulb rack, so that bulb rack and housing is formed connection cooperation, complete the peace to entire light bulb
Dress；Make light bulb that can carry out a working process when turning at one by way of turntable, without being carried to light bulb,
Shorten light bulb and process duration used, promotes light bulb processing efficiency；The multiple tracks to light bulb is completed by the mutual cooperation of two turntables
Manufacturing procedure reduces the volume of processing light bulb equipment, and equipment is made to be suitable for different size of workshop, and lifting means uses suitable
Use range.
Second turntable 5 is equipped with through-hole, and attachment base 51 is equipped in the through-hole, and the through-hole wall is equipped with third
Loose slot, 51 side wall of attachment base are equipped with the limit plate matched with the third loose slot, 51 inner wall of attachment base
It is equipped with multiple rubber convex blocks 511；When bulb rack is placed on the second turntable, bulb rack is placed in attachment base,
Fixed function is played to bulb rack by attachment base, drives bulb rack to rotate together when rotating the second turntable, by light bulb branch
Frame is transported to glue spreading assembly and grabbing assembly, and housing is fixed in bulb rack；Bulb rack is put into attachment base
When, bulb rack side wall is in contact with rubber convex block side wall, and rubber convex block plays squeezing action to bulb rack, and bulb rack is consolidated
It is scheduled in attachment base, promotes bulb rack to the fixed effect of attachment base；Under the mutual cooperation of limit plate and third loose slot,
It is rotatably coupled to attachment base on the second turntable, promotes the connection effect of attachment base and the second turntable.
The 4th cylinder 91 is equipped with below the glue spreading assembly, the piston rod of the 4th cylinder 91 is equipped with the 4th driving electricity
Machine 92,51 bottom of attachment base are equipped with the second driving groove 512 matched with 92 output shaft of the 4th driving motor；Second
After turntable driving bulb rack moves to below glue spreading assembly, the 4th cylinder pushes the 4th driving motor up to move, and makes the 4th
The output shaft of driving motor is arranged in the second driving groove, and the second driving motor drives output shaft rotation, makes the second driving motor
It is drivingly connected seat rotation, attachment base rotation drives bulb rack rotation, makes bulb rack in glue spreading assembly rotated down, make gluing
Glue is uniformly applied in bulb rack by component, promotes the gluing uniformity of glue spreading assembly.
The glue spreading assembly includes the 5th cylinder 61 on second mounting plate 6 and is set to the 5th cylinder 61
Liquid reserve tank on piston rod, the liquid reserve tank bottom are equipped with gluing head；When bulb rack moves to below glue spreading assembly, the 5th
Cylinder driving liquid reserve tank moves down, shortens gluing head at a distance from bulb rack, gluing head is made to connect with bulb rack inner wall
Closely, it avoids glue from being dropped in bulb rack and generates splashing；Under the mutual cooperation of the 4th driving motor and glue spreading assembly, make glue
Water is uniformly applied in bulb rack, promotes the connection effect of housing and bulb rack.
Second turntable, 5 side is equipped with the first conveyer belt 8, and the take-off assembly includes being set to second mounting plate 6
On third mounting blocks 62, the first movable block 63 on the third mounting blocks 62, be set to first movable block 63 on
The 7th cylinder 631, the third connecting rod 632 on 631 piston rod of the 7th cylinder and be set to the third connecting rod
Sucker 633 on 632, the third mounting blocks 62 are equipped with the 4th loose slot 621 matched with first movable block 63；
First conveyer belt is for conveying housing, and after bulb rack moves to below take-off assembly, the first movable block is along the 4th activity
Slot inner wall is mobile, moves to the first movable block above the first conveyer belt, and the 7th cylinder drive connection bar moves down, makes sucker
It is in contact with housing top, housing is fixed under the action of sucker, housing is moved together with third connecting rod, works as sucker
After housing is fixed, the first movable block moves to above bulb rack along the 4th loose slot, and the 7th cylinder drives third connection
Bar moves down, and housing is made to be in contact with bulb rack, so that housing is connected with bulb rack under the action of glue, completes cover
The assembly of shell and bulb rack.
Feeding material component is additionally provided on second mounting plate 6, the feeding material component includes being set to 6 bottom of the second mounting plate
4th mounting blocks 64 in portion, the second movable block on the 4th mounting blocks 64, on second movable block
Six cylinders, the third mounting plate 65 on the 6th cylinder piston rod and the on the third mounting plate 65 second folder
Pawl 651, the 4th mounting blocks bottom are equipped with the 5th loose slot matched with second movable block；Second turntable one
Side is equipped with the second conveyer belt 7, and the second conveyer belt is for conveying finished product light bulb；Housing has assembled after being bonded in bulb rack
At light bulb moved to below feeding material component under the action of the second turntable, the 6th cylinder driving third mounting plate move down,
Move to the second clamping jaw bottom below light bulb side wall, the second clamping jaw is moved toward bulb orientation, and the second clamping jaw is made to play folder to light bulb
Tight effect, subsequent 6th cylinder driving third mounting plate up move, and the second movable block is moved along the 5th loose slot inner wall, is made
Second movable block moves to above the second conveyer belt, and light bulb after processing is completed is transported from the second turntable, convenient for finished product
Light bulb is collected.
It is equipped with cavity in the third mounting plate 65, second clamping jaw 651 is equipped with the second connecting rod 652, and described the
Two connecting rods, 652 one end is equipped with the second push plate 653, and second push plate 653 is set in the cavity, the cavity and a gas transmission
Pipe is connected；After the second clamping jaw drops to below light bulb side wall, it is evacuated in cavity by appendix, drops the pressure in cavity
It is low, it pushes the second push plate to move toward cavity inside under the influence of air pressure, drives the second clamping jaw to move toward cavity inside, to make
Second clamping jaw plays clamping action to light bulb；After the second movable block moves to the second conveyer belt, appendix conveys gas in cavity
Body increases pressure in cavity, pushes the second push plate toward cavity movement outside under the influence of air pressure, to keep the second clamping jaw past
Direction far from light bulb moves, and the second clamping jaw loses the contact with tube face, fall light bulb from the second clamping jaw, convenient for pair
Light bulb after the assembly is completed is collected.
Frame is arranged on the outside of first conveyer belt and the second conveyer belt respectively, frame edge is higher than transmission belt surface, makes frame
Frame avoids housing or light bulb from falling from conveyer belt housing and light bulb barrier effect on conveyer belt.
After chip and circuit board are encased in bulb rack, bulb rack is placed in fixing groove, make bulb rack with
The first turntable move together, light bulb first moves to below detection components, is detected by detection components to light bulb, with test
Whether light bulb conforms to quality requirements；Detection components will test result and feed back to driving assembly, when testing result qualification, driving group
Part does not work；When detection structure is unqualified, driving assembly moves down is embedded into driver plate in the first driving groove, and second drives
Dynamic motor driven driver plate rotation enters support plate in the first movable chamber, and substandard products lamp is fallen in picking-up container out of fixing groove
Substandard products lamp is collected；Then qualified light bulb moves to the second mounting blocks side, and movable plate is rotated toward the first turntable direction
To horizontal position, fixed jaw makes fixed jaw play clamping action to light bulb, when fixed jaw and light bulb toward movement in the middle part of the 5th movable chamber
After mutually fixing, movable plate drives fixed jaw movement, bulb rack is removed from the first turntable, by light bulb branch when movable plate is overturn
Frame is directly introduced on the attachment base on the second turntable, makes bulb rack that can carry out the processing of next step；Housing is at second turn
It is moved under the action of disk at glue spreading assembly position, glue is applied to bulb rack surface under the action of glue spreading assembly, with
Afterwards below light bulb support motion to take-off assembly, take-off assembly covers on the housing on the first conveyer belt in bulb rack, realizes
The connection of housing and bulb rack, last light bulb move at feeding material component position, and the second clamping jaw clamping bulb places light bulb
It on the second conveyer belt, transports light bulb along the second conveyer belt, finished product light bulb is collected, complete the assembly of light bulb.
Claims (8)
1. a kind of automated system based on LED production, including testing agency and assemble mechanism, the testing agency includes first
Turntable (1), the first first base (3) for being set to the first turntable (1) bottom and be set to above first turntable (1) the
One mounting plate (2), first first base (3) are equipped with axis (33), and the axis (33) is arranged in first turntable
(1) on, first first base (3) is equipped with the first driving motor for driving the first turntable (1) rotation, described
First turntable (1) is equipped with multiple fixing grooves (11), it is characterised in that: the assemble mechanism includes the second turntable (5), is set to institute
The second mounting plate (6) stating second first base of the second turntable (5) bottom and being set to above second turntable (5), it is described
Second mounting plate (6) is equipped with glue spreading assembly and take-off assembly, sets between first turntable (1) and second turntable (5)
The movable plate (42) overturn can be done by having, and the movable plate (42) is equipped with the first clamping jaw (44)；The glue spreading assembly includes being set to
The 5th cylinder (61) on second mounting plate (6) and the liquid reserve tank on the 5th cylinder (61) piston rod, it is described
Liquid reserve tank bottom is equipped with gluing head.
2. a kind of automated system based on LED production described in accordance with the claim 1, it is characterised in that: second turntable
(5) it is equipped with through-hole, is equipped with attachment base (51) in the through-hole, the through-hole wall is equipped with third loose slot, the connection
Seat (51) side wall is equipped with the limit plate matched with the third loose slot, and attachment base (51) inner wall is equipped with multiple rubbers
Glue convex block (511).
3. a kind of automated system based on LED production according to claim 2, it is characterised in that: the glue spreading assembly
Lower section is equipped with the 4th cylinder (91), and the piston rod of the 4th cylinder (91) is equipped with the 4th driving motor (92), the connection
Seat (51) bottom is equipped with the second driving groove (512) matched with the 4th driving motor (92) output shaft.
4. a kind of automated system based on LED production described in accordance with the claim 1, it is characterised in that: second turntable
(5) side is equipped with the first conveyer belt (8), and the take-off assembly includes the third mounting blocks on second mounting plate (6)
(62), the 7th for being set to the first movable block (63) on the third mounting blocks (62), being set on first movable block (63)
Cylinder (631), be set to the 7th cylinder (631) piston rod on third connecting rod (632) and be set to the third connecting rod
(632) sucker (633) on, it is living that the third mounting blocks (62) are equipped with the 4th matched with first movable block (63)
Dynamic slot (621).
5. a kind of automated system based on LED production described in accordance with the claim 1, it is characterised in that: second installation
Feeding material component is additionally provided on plate (6), the feeding material component includes the 4th mounting blocks set on the second mounting plate (6) bottom
(64), be set to the 4th mounting blocks (64) on the second movable block, the 6th cylinder on second movable block, be set to
Third mounting plate (65) on 6th cylinder piston rod and the second clamping jaw on the third mounting plate (65)
(651), the 4th mounting blocks bottom is equipped with the 5th loose slot matched with second movable block.
6. a kind of automated system based on LED production according to claim 5, it is characterised in that: the third installation
Cavity is equipped in plate (65), second clamping jaw (651) is equipped with the second connecting rod (652), second connecting rod (652) one
End is equipped with the second push plate (653), and second push plate (653) sets in the cavity, and the cavity is connected with an appendix.
7. a kind of automated system based on LED production described in accordance with the claim 1, it is characterised in that: first installation
Plate (2) is equipped with detection components and driving assembly, and first turntable (1) is equipped with first matched with the driving component
Driving groove (12), first driving groove (12) are set on the outside of the fixing groove (11), when the driving component be embedded into it is described
After in first driving groove (12), the fixing groove (11) is in the conductive state.
8. a kind of automated system based on LED production described in accordance with the claim 1, it is characterised in that: the fixing groove
(11) inner wall is equipped with the first movable chamber (13), is equipped with support rod (14) in first movable chamber (13), the support rod
(14) one end is rotationally connected on the first movable chamber (13) inner wall, when the driving component is embedded into the first driving groove
(12) after in, the rotation in first movable chamber (13) of described support rod (14) one end.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910610095.1A CN110410694B (en) | 2019-07-08 | 2019-07-08 | Automatic system based on LED production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910610095.1A CN110410694B (en) | 2019-07-08 | 2019-07-08 | Automatic system based on LED production |
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| Publication Number | Publication Date |
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| CN110410694A true CN110410694A (en) | 2019-11-05 |
| CN110410694B CN110410694B (en) | 2020-10-02 |
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ID=68360586
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910610095.1A Expired - Fee Related CN110410694B (en) | 2019-07-08 | 2019-07-08 | Automatic system based on LED production |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114561156A (en) * | 2022-02-16 | 2022-05-31 | 武汉锐科光纤激光技术股份有限公司 | Dissimilar material bonding method |
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| Publication number | Publication date |
|---|---|
| CN110410694B (en) | 2020-10-02 |
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