CN110409244A - A kind of prefabricated road deck of composite bearing and prefabricated pavement construction method - Google Patents

A kind of prefabricated road deck of composite bearing and prefabricated pavement construction method Download PDF

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Publication number
CN110409244A
CN110409244A CN201910782599.1A CN201910782599A CN110409244A CN 110409244 A CN110409244 A CN 110409244A CN 201910782599 A CN201910782599 A CN 201910782599A CN 110409244 A CN110409244 A CN 110409244A
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CN
China
Prior art keywords
prefabricated
composite bearing
road deck
prefabricated road
stanchion
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Granted
Application number
CN201910782599.1A
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Chinese (zh)
Other versions
CN110409244B (en
Inventor
朱利平
陈耀东
郭永成
张博楠
徐占勇
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China Construction Seventh Engineering Division Corp Ltd
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China Construction Seventh Engineering Division Corp Ltd
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Priority to CN201910782599.1A priority Critical patent/CN110409244B/en
Publication of CN110409244A publication Critical patent/CN110409244A/en
Application granted granted Critical
Publication of CN110409244B publication Critical patent/CN110409244B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/52Apparatus for laying individual preformed surfacing elements, e.g. kerbstones
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • E01C5/08Reinforced units with steel frames

Abstract

The present invention proposes a kind of prefabricated road deck of composite bearing and prefabricated pavement construction method.Process the prefabricated road deck of composite bearing;Native soil layer is rolled into compacting;It is laid with screed-coat in native soil layer and tamps;The prefabricated road deck of composite bearing after molding is hoisted to construction section and is installed in place, preliminary static pressure is bonded with screed-coat, passes through waterproof mortar filleting between the adjacent prefabricated road deck of two composite bearings;It is drilled from the top down to each tapered pile head bore on the prefabricated road deck of composite bearing using small-sized drill, forms branch stanchion pouring hole after clear soil;By the downward casting concrete in the top of tapered pile head bore, until concrete fills up the inner cavity of branch stanchion pouring hole and tapered pile head bore, branch stanchion is formed.The integrated carrying ability for improving road deck reduces the adverse effect of sedimentation Subgrade on Pavement;The integrated connection for strengthening prefabricated road surface and base reduces the side direction horizontal sliding on prefabricated road surface, improves the overall stability on roadbed and road surface.

Description

A kind of prefabricated road deck of composite bearing and prefabricated pavement construction method
Technical field
The present invention relates to a kind of prefabricated road deck of composite bearing and prefabricated pavement construction methods.
Background technique
Prefabricated road surface refers to the road surface that surface layer is paved by cement concrete prefabricated section, and Prefabricated road is led in use There are problems that two.By the assembled molding in prefabricated road surface itself, whole bad in conjunction with roadbed, bad sealing, matrix of satisfying the need amount It is required that high, the problems such as later period is with roadbed rain penetration and differential settlement, it is easy to occur to tilt uneven problem.Cause pre- The problems such as pavement cracking processed is crushed.It is unable to satisfy the permanent load durability requirements of road.So as to cause Prefabricated road Difficulty.
Summary of the invention
The purpose of the present invention is to provide one kind can pass through the prefabricated road surface of composite bearing of roadbed and branch stanchion composite bearing Plate leads to the shadows such as prefabricated road surface tilting, cracking to solve existing Prefabricated road because roadbed is by rain penetration and differential settlement The technical issues of ringing stable load;The object of the invention is also to provide a kind of using the prefabricated road deck of above-mentioned composite bearing Prefabricated pavement construction method.
The technical solution of the prefabricated road deck of composite bearing of the invention is achieved in that the prefabricated road deck packet of composite bearing The road surface ontology and the reinforced frame in the ontology of road surface for including rectangle, the top of road surface ontology are evenly equipped with multiple pre-buried suspension hook spiral shells Bolt, the lower part of pre-buried hook on bolt are welded and fixed with the reinforced frame, and multiple up-small and down-big cones are also evenly equipped on the ontology of road surface Shape pile crown hole is axially to shore cooperation with the ferroconcrete prop stake poured in roadbed, radial direction limits and cooperates, the taper The release layer that the inner wall in pile crown hole is equipped with convenient for being detached from when removing with ferroconcrete prop stake.
On the basis of above scheme, further improvement is as follows, and the release layer is the releasing agent layer or pre-buried PVC brushed Mould.
On the basis of above scheme, further improvement is as follows, and the top diameter of the tapered pile head bore is not less than 80mm, the diameter bottom of tapered pile head bore are 2-4 times of the top diameter.
On the basis of above scheme, be further improved it is as follows, the road surface ontology with a thickness of 20mm.
On the basis of above scheme, further improvement is as follows, and the distance of two tapered pile head bore of arbitrary neighborhood is 1 meter.
The technical solution of prefabricated pavement construction method of the invention is achieved in that prefabricated pavement construction method, including Following steps:
S1, the processing prefabricated road deck of composite bearing, place reinforced frame in mold, and uniform welding is multiple on reinforced frame pre-buried hangs Hook bolt, interval setting appearance is coated with the conical molds of release agent in mold, removes circle after casting concrete and condensation Taper die;
S2, the native soil layer of construction section is carried out smooth, then rolls compacting;
S3, it is laid with sandstone, dirt and cement composition screed-coat in native soil layer, is tamped after smooth;
S4, the prefabricated road deck of composite bearing after molding is hoisted to construction section and is installed in place, preliminary static pressure and screed-coat Fitting passes through waterproof mortar filleting between the adjacent prefabricated road deck of two composite bearings;
S5, it is drilled from the top down to each tapered pile head bore on the prefabricated road deck of composite bearing using small-sized drill, after clear soil Form branch stanchion pouring hole;
S6, the downward casting concrete in top by tapered pile head bore, until concrete is by branch stanchion pouring hole and taper pile crown The inner cavity in hole is filled up, and branch stanchion is formed.
On the basis of above scheme, further improvement is as follows, before S6, first places reinforcing bar in branch stanchion pouring hole.
It on the basis of above scheme, is further improved as follows, when the dismounting prefabricated road deck of composite bearing, is hung by pre-buried Hook bolt is lifted by crane.
On the basis of above scheme, further improvement is as follows, before S6, first coats on each tapered pile head bore inner wall Release agent or pre-buried PVC mould.
Using above-mentioned technical proposal, the invention has the benefit that the present invention is more by being arranged on prefabricated road deck A tapered pile head bore is precisely limited to be cooperated with the branch stanchion penetrated in roadbed by the conical surface using the conical surface.This Prefabricated road deck adds the common composite bearing system of branch stanchion using roadbed, improves the integrated carrying ability of road deck, reduces Settle the adverse effect of Subgrade on Pavement;This road deck uses cast-in-place branch stanchion, and the entirety for strengthening prefabricated road surface and base connects Connecing property reduces the side direction horizontal sliding on prefabricated road surface;This prefabricated road deck construction system, peace are torn open simply, and it is convenient to construct;It is prefabricated Road deck can repeat to have enough to meet the need, and save the cost is environmentally protective;By pillar stake holes, the panel that satisfies the need carries out secondary with roadbed gap Slip casting improves the overall stability on roadbed and road surface.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art To obtain other drawings based on these drawings.
Fig. 1 is that native soil layer is smooth, rolls the structural schematic diagram after compacting;
Fig. 2 is that the structural schematic diagram after screed-coat is compacted in native soil layer;
Fig. 3 is that prefabricated road deck is mounted on to structural schematic diagram later on screed-coat;
Fig. 4 is structural schematic diagram when small-sized drill carries out drilling and clear soil to branch stanchion pouring hole;
Fig. 5 is the structural schematic diagram that branch stanchion is formed after pouring;
Fig. 6 is status diagram when prefabricated road deck slings dismounting;
Fig. 7 is the schematic diagram of internal structure of prefabricated road deck;
Wherein: 1- native soil layer, 2- screed-coat, the prefabricated road deck of 3-, the road surface 31- ontology, 32- reinforced frame, the pre-buried suspension hook spiral shell of 33- Bolt, 34- tapered pile head bore, 35- release layer, 4- branch stanchion pouring hole, 5- branch stanchion, 51- reinforcing bar, 6- small-sized drill.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
The specific embodiment of prefabricated pavement construction method of the invention, comprising the following steps:
S1, as shown in fig. 7, processing the prefabricated road deck 3 of composite bearing, in mold place reinforced frame 32, on reinforced frame 32 The even multiple pre-buried hook on bolt 33 of welding, interval setting appearance is coated with the conical molds of release agent in mold, pours mixed Conical molds are removed after solidifying soil and condensation;The road surface ontology 31 of the prefabricated road deck 3 of composite bearing including rectangle and it is located at road Reinforced frame 32 in face ontology 31, the top of road surface ontology 31 are evenly equipped with multiple pre-buried hook on bolt 33, pre-buried hook on bolt 33 Lower part be welded and fixed with the reinforced frame 32, be also evenly equipped on road surface ontology 31 multiple up-small and down-big tapered pile head bore 34 with Just cooperation is axially shored with the ferroconcrete prop stake 5 poured in roadbed, radial limit cooperates, the inner wall of tapered pile head bore 34 It is equipped with the release layer 35 convenient for being detached from when removing with ferroconcrete prop stake 5.Release layer 35 is the releasing agent layer brushed Or pre-buried PVC mould.The top diameter of tapered pile head bore 34 is not less than 80mm, and the diameter bottom of tapered pile head bore 34 is most upper 2-4 times of side diameter.Road surface ontology 31 with a thickness of 20mm.The distance of two tapered pile head bore 34 of arbitrary neighborhood is 1 meter.
S2, as shown in Figure 1, the native soil layer 1 of construction section is carried out smooth, then roll compacting;
S3, as shown in Fig. 2, be laid with sandstone, dirt and cement composition screed-coat 2 in native soil layer 1, it is smooth after compacting;
S4, as shown in figure 3, the prefabricated road deck 3 of composite bearing after molding is hoisted to construction section and is installed in place, it is preliminary quiet Pressure is bonded with screed-coat 2, passes through waterproof mortar filleting between the prefabricated road deck 3 of adjacent two composite bearing;
S5, as shown in figure 4, using small-sized drill 6 from the top down to each tapered pile head bore on the prefabricated road deck of composite bearing 3 34 drillings form branch stanchion pouring hole 4 after soil clearly;
S6, as shown in figure 5, by the downward casting concrete in top of tapered pile head bore 34, until concrete pours branch stanchion Hole 4 and the inner cavity of tapered pile head bore 34 are filled up, and branch stanchion 5 is formed.
Before S6, reinforcing bar 51 is first placed in branch stanchion pouring hole 4.As shown in fig. 6, removing the prefabricated road deck of composite bearing When 3, lifted by crane by pre-buried hook on bolt 33.Before S6, first on each 34 inner wall of tapered pile head bore coat release agent or Pre-buried PVC mould.
Specifically, prefabricated 3 specific size of road deck can be designed according to road width, and road surface plate thickness and arrangement of reinforcement are according to road surface Bearing requirements are designed.For the general prefabricated road deck 3 of construction site temporary road with a thickness of 20mm, arrangement of reinforcement is that C12@200mm is bis- Two-way, the protective layer thickness 25mm of layer.Road deck lower part setting conical molds, 1 meter of spacing.Spacing can be according to practical adjustment. And in the pre-buried lifting bolt in road deck quadrangle.After road deck pouring molding, top circular hole is not less than 8 centimeters, and bottom circular is straight Diameter is not less than 2 times of top and is not more than 4 times, convenient for later period dismounting.The branch stanchion pouring hole 4 of prefabricated 3 indwelling of road deck uses The design of mushroom round taper hole, up-small and down-big, hole side wall applies demoulding spacing agent or pre-buried PVC film, both met road deck and The integrated connection of support pile.In turn ensure the possibility that later period lifting is removed.
The specific embodiment of the prefabricated road deck of composite bearing of the invention and the prefabricated pavement construction method of aforementioned present invention Specific embodiment in prefabricated road deck specific embodiment it is identical, repeat no more.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (9)

1. the prefabricated road deck of composite bearing, which is characterized in that the road surface ontology including rectangle and the steel in the ontology of road surface Ledges, the top of road surface ontology are evenly equipped with multiple pre-buried hook on bolt, and the lower part of pre-buried hook on bolt and the reinforced frame weld It is fixed, be also evenly equipped on the ontology of road surface multiple up-small and down-big tapered pile head bore so as to the armored concrete branch that is poured in roadbed Stanchion axially shores cooperation, radial limit cooperation, and the inner wall of the tapered pile head bore is equipped with convenient for mixed with reinforcing bar when removing The release layer that solidifying soil branch stanchion is detached from.
2. the prefabricated road deck of composite bearing according to claim 1, which is characterized in that the release layer is the demoulding brushed Oxidant layer or pre-buried PVC mould.
3. the prefabricated road deck of composite bearing according to claim 1 or 2, which is characterized in that the tapered pile head bore is most Top diameter is not less than 80mm, and the diameter bottom of tapered pile head bore is 2-4 times of the top diameter.
4. the prefabricated road deck of composite bearing according to claim 3, which is characterized in that the road surface ontology with a thickness of 20mm。
5. the prefabricated road deck of composite bearing according to claim 3, which is characterized in that two tapered pile head bore of arbitrary neighborhood Distance be 1 meter.
6. prefabricated pavement construction method, which comprises the following steps:
S1, the processing prefabricated road deck of composite bearing, place reinforced frame in mold, and uniform welding is multiple on reinforced frame pre-buried hangs Hook bolt, interval setting appearance is coated with the conical molds of release agent in mold, removes circle after casting concrete and condensation Taper die;
S2, the native soil layer of construction section is carried out smooth, then rolls compacting;
S3, it is laid with sandstone, dirt and cement composition screed-coat in native soil layer, is tamped after smooth;
S4, the prefabricated road deck of composite bearing after molding is hoisted to construction section and is installed in place, preliminary static pressure and screed-coat Fitting passes through waterproof mortar filleting between the adjacent prefabricated road deck of two composite bearings;
S5, it is drilled from the top down to each tapered pile head bore on the prefabricated road deck of composite bearing using small-sized drill, after clear soil Form branch stanchion pouring hole;
S6, the downward casting concrete in top by tapered pile head bore, until concrete is by branch stanchion pouring hole and taper pile crown The inner cavity in hole is filled up, and branch stanchion is formed.
7. prefabricated pavement construction method according to claim 6, which is characterized in that before S6, first in branch stanchion pouring hole Interior placement reinforcing bar.
8. prefabricated pavement construction method according to claim 6 or 7, which is characterized in that remove the prefabricated road surface of composite bearing When plate, lifted by crane by pre-buried hook on bolt.
9. prefabricated pavement construction method according to claim 6 or 7, which is characterized in that before S6, first in each tapered pile Release agent or pre-buried PVC mould are coated on head bore inner wall.
CN201910782599.1A 2019-08-23 2019-08-23 Composite bearing prefabricated road slab and prefabricated pavement construction method Active CN110409244B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112227125A (en) * 2020-10-26 2021-01-15 温州展业建设工程有限公司 Roadbed construction method for reinforced concrete pavement of highway
CN112458818A (en) * 2020-12-08 2021-03-09 长沙理工大学 High-comfort assembly type cement concrete pavement repairing structure, construction method and pavement structure overturning device
CN113322740A (en) * 2021-06-25 2021-08-31 江苏广吴建设园林有限公司 Reinforced asphalt concrete road and construction method thereof
CN114922019A (en) * 2022-06-30 2022-08-19 重庆科技学院 Slope pavement construction method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112227125A (en) * 2020-10-26 2021-01-15 温州展业建设工程有限公司 Roadbed construction method for reinforced concrete pavement of highway
CN112227125B (en) * 2020-10-26 2022-05-17 温州展业建设工程有限公司 Roadbed construction method for reinforced concrete pavement of highway
CN112458818A (en) * 2020-12-08 2021-03-09 长沙理工大学 High-comfort assembly type cement concrete pavement repairing structure, construction method and pavement structure overturning device
CN112458818B (en) * 2020-12-08 2022-03-08 长沙理工大学 High-comfort assembly type cement concrete pavement repairing structure, construction method and pavement structure overturning device
CN113322740A (en) * 2021-06-25 2021-08-31 江苏广吴建设园林有限公司 Reinforced asphalt concrete road and construction method thereof
CN114922019A (en) * 2022-06-30 2022-08-19 重庆科技学院 Slope pavement construction method
CN114922019B (en) * 2022-06-30 2023-04-28 重庆科技学院 Slope pavement construction method

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