CN110405922B - Intelligent bell jar glaze spraying system and method for single-line rapid pilot production - Google Patents
Intelligent bell jar glaze spraying system and method for single-line rapid pilot production Download PDFInfo
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- CN110405922B CN110405922B CN201910843756.5A CN201910843756A CN110405922B CN 110405922 B CN110405922 B CN 110405922B CN 201910843756 A CN201910843756 A CN 201910843756A CN 110405922 B CN110405922 B CN 110405922B
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- 238000005507 spraying Methods 0.000 title claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 239000011449 brick Substances 0.000 claims description 7
- 238000011020 pilot scale process Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
Abstract
The invention discloses an intelligent bell jar glaze spraying system and a glaze spraying method thereof for single-line rapid pilot-test production, wherein the intelligent bell jar glaze spraying system comprises a conveyor belt and two sets of intelligent bell jar glaze spraying devices, the two sets of intelligent bell jar glaze spraying devices are arranged front and back along the conveying direction of the conveyor belt, the intelligent bell jar glaze spraying devices comprise a glaze spraying bell jar, a glaze receiving hopper, a sliding driving mechanism, a lifting driving mechanism, a glaze receiving hopper mounting frame and a main frame, and the sliding driving mechanism drives the glaze receiving hopper mounting frame to horizontally reciprocate between the right upper part and the front upper part of the glaze spraying bell jar; the lifting driving mechanism drives the glaze receiving hopper to do lifting movement between the upper part and the lower part of the glaze spraying bell jar. The glaze curtain is freely switched between normal production and pilot test production on the same glaze line, the production cost and the occupied space are greatly reduced, the glaze conversion production of products is fast and effective, the loss caused by empty kiln is avoided, the pilot test production is strong in controllability, and the waste of glaze is reduced.
Description
Technical Field
The invention relates to the field of glazing equipment, in particular to an intelligent bell jar glazing system and a glazing method thereof for single-line rapid pilot-test production.
Background
The existing glazed tile has changeable color and texture, various layers of glaze performance decoration, and the frequent pilot scale production ensures that the production requirement can be met by adopting double glaze line configuration in the adobe glaze spraying process. The double-glaze line configuration means that the adobe is subjected to bell jar glaze spraying on one conveyor belt during normal production, and the adobe is subjected to bell jar glaze spraying on the other conveyor belt during pilot plant test or production transfer so as to apply different glazes, so that kiln is not empty, and kiln atmosphere is not influenced during product transfer by storing adobe or switching glaze lines in advance. Once no quality accident or product transfer pilot-plant test is carried out, the frequency of using the standby glaze line is low, so that the production cost is wasted, the equipment is large in idle maintenance operation and occupation area, and unnecessary waste exists.
Disclosure of Invention
The invention aims to provide an intelligent bell jar glaze spraying system and a glaze spraying method thereof for single-line rapid pilot production, which can realize free switching of glaze curtains between normal production and pilot production on the same glaze line, greatly reduce production cost and occupied space, realize rapid and effective glaze conversion of products, avoid loss caused by empty kiln, realize strong pilot production controllability and reduce glaze waste.
To achieve the purpose, the invention adopts the following technical scheme:
the intelligent bell jar glaze spraying system comprises a conveyor belt and two sets of intelligent bell jar glaze spraying devices, wherein the two sets of intelligent bell jar glaze spraying devices are arranged front and back along the conveying direction of the conveyor belt, each intelligent bell jar glaze spraying device comprises a glaze spraying bell jar, a glaze receiving hopper, a sliding driving mechanism, a lifting driving mechanism, a glaze receiving hopper mounting frame and a main frame, the glaze spraying bell jar is fixed in the middle of the main frame, the conveyor belt is arranged below the glaze spraying bell jar, and the conveying direction of the conveyor belt is conveying from the front direction of the glaze spraying bell jar to the rear side of the glaze spraying bell jar;
the sliding driving mechanism is arranged at one end of the main frame, which is positioned behind the glaze spraying bell jar, the glaze receiving hopper mounting frame is movably arranged on the main frame and positioned above the glaze spraying bell jar, and the sliding driving mechanism drives the glaze receiving hopper mounting frame to horizontally reciprocate between the right upper part and the front upper part of the glaze spraying bell jar;
the lifting driving mechanism is arranged on the glaze receiving hopper mounting frame, the glaze receiving hopper is connected with the lifting driving mechanism, the glaze receiving hopper is positioned above the conveyor belt, and the lifting driving mechanism drives the glaze receiving hopper to do lifting movement between the upper part and the lower part of the glaze spraying bell jar.
Preferably, the sliding driving mechanism comprises two sliding cylinders, piston rods of the two sliding cylinders are respectively connected with two ends of the rear side of the glaze bucket mounting frame, a cylinder seat of each sliding cylinder is fixed on the main frame, and the sliding cylinders drive the glaze bucket mounting frame to do horizontal reciprocating motion between the right upper side and the front upper side of the glaze spraying bell jar.
Preferably, the main frame is provided with sliding guide rails at the left and right sides of the glaze receiving hopper mounting frame respectively, and the sliding guide rails are parallel to the conveying direction of the conveyor belt;
the left side and the right side of the glaze receiving hopper mounting frame are respectively provided with a sliding guide wheel, and the sliding guide wheels are positioned on the sliding guide rail and roll along the sliding guide rail.
Preferably, the lifting driving mechanism comprises a plurality of lifting cylinders, the lifting cylinders are mounted on the periphery of the glaze receiving hopper mounting frame, cylinder bases of the lifting cylinders are mounted at the bottom of the glaze receiving hopper mounting frame, piston rods of the lifting cylinders are connected with the glaze receiving hopper, and the lifting cylinders drive the glaze receiving hopper to do lifting movement between the upper side and the lower side of the glaze spraying bell jar.
Preferably, four lifting cylinders are arranged, cylinder seats of the four lifting cylinders are respectively arranged at four corners of the glaze receiving hopper mounting frame, and piston rods of the four lifting cylinders are respectively connected with the four corners of the glaze receiving hopper.
Preferably, one side of the bottom of the glaze receiving hopper is provided with a glaze outlet joint.
Preferably, the caliber of the top opening of the glaze receiving hopper is larger than the caliber of the bottom of the glaze spraying bell jar.
Preferably, the glaze spraying method of the intelligent bell jar glaze spraying system for single-line rapid pilot-test production comprises the following steps:
defining the initial state of the intelligent bell jar glaze sprayer to be that a piston rod of the sliding cylinder stretches out and a piston rod of the lifting cylinder contracts, so that the glaze receiving hopper is positioned above the front of the glaze spraying bell jar;
when normal production is carried out, the rear set of intelligent bell jar glaze showering device drives the glaze receiving hopper to descend to the front lower part of the glaze showering bell jar through a piston rod extending out of the lifting cylinder and is positioned above the conveyor belt, then the rear set of intelligent bell jar glaze showering device drives the glaze receiving hopper to move backwards to the position right below the glaze showering bell jar through the piston rod shrinking the sliding cylinder, the front set of intelligent bell jar glaze showering device keeps the initial state, and then the conveyor belt drives the green bricks to sequentially pass through the two sets of intelligent bell jar glaze showering devices;
when pilot scale or production is transferred, the set of intelligent bell jar drenches the glaze ware in place ahead is firstly through stretching out the piston rod drive of lift cylinder meets the glaze bucket and descends to drenches the front below of glaze bell jar and be located the top of conveyer belt, then the set of intelligent bell jar drenches the glaze ware in place ahead is through stretching out the piston rod drive of slip cylinder meets the glaze bucket and moves backward to drenches under the glaze bell jar, another set of intelligent bell jar drenches the glaze ware in place behind keeps initial state, then the conveyer belt is worn the adobe and is passed two sets of intelligent bell jar drenches the glaze ware in proper order.
The intelligent bell jar glaze spraying system for single-line quick pilot test production is characterized in that two sets of intelligent bell jar glaze spraying devices are arranged on a conveyor belt for glazing along the conveying direction of the conveyor belt, one set of intelligent bell jar glaze spraying device is used for normal production, the other set of intelligent bell jar glaze spraying device is used as standby equipment for pilot test or production, and a glaze curtain is freely switched between normal production and pilot test production on the same glaze line, so that the problems that the use frequency of standby glaze lines is low, the occupied area is large, the maintenance cost is high, and kiln atmosphere is not influenced due to the fact that the kiln atmosphere is required to be ensured by storing adobe or switching glaze lines in advance during production or pilot test are avoided in the existing double-glaze line glaze spraying system.
Drawings
The present invention is further illustrated by the accompanying drawings, which are not to be construed as limiting the invention in any way.
FIG. 1 is a diagram of a normal production state of an intelligent bell jar glazing system according to one embodiment of the present invention;
FIG. 2 is a state diagram of an intelligent bell jar glazing system of one embodiment of the present invention during a transfer or pilot test;
fig. 3 is a top view of an intelligent bell jar glaze shower in accordance with one embodiment of the present invention.
Wherein: a conveyor belt 1; a glazing bell jar 2; a glaze receiving hopper 3; a slide driving mechanism 4; a lifting driving mechanism 5; a glaze receiving hopper mounting frame 6; a main frame 7; a slide cylinder 41; a slide rail 71; a sliding guide wheel 61; a lifting cylinder 51; and a glazing joint 31.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
The intelligent bell jar glaze spraying system for single-line rapid pilot-test production in the embodiment comprises a conveyor belt 1 and two sets of intelligent bell jar glaze spraying devices, wherein the two sets of intelligent bell jar glaze spraying devices are arranged front and back along the conveying direction of the conveyor belt 1, each intelligent bell jar glaze spraying device comprises a glaze spraying bell jar 2, a glaze receiving hopper 3, a sliding driving mechanism 4, a lifting driving mechanism 5, a glaze receiving hopper mounting frame 6 and a main frame 7, the glaze spraying bell jar 2 is fixed in the middle of the main frame 7, the conveyor belt 1 is arranged below the glaze spraying bell jar 2, and the conveying direction of the conveyor belt 1 is conveying from the front direction of the glaze spraying bell jar 2 to the rear of the glaze spraying bell jar 2;
the sliding driving mechanism 4 is arranged at one end of the main frame 7, which is positioned behind the glaze spraying bell jar 2, the glaze receiving hopper mounting frame 6 is movably arranged on the main frame 7 and positioned above the glaze spraying bell jar 2, and the sliding driving mechanism 4 drives the glaze receiving hopper mounting frame 6 to horizontally reciprocate between the right upper side and the front upper side of the glaze spraying bell jar 2;
the lifting driving mechanism 5 is arranged on the glaze receiving hopper mounting frame 6, the glaze receiving hopper 3 is connected with the lifting driving mechanism 5, the glaze receiving hopper 3 is positioned above the conveyor belt 1, and the lifting driving mechanism 5 drives the glaze receiving hopper 3 to do lifting movement between the upper part and the lower part of the glaze spraying bell jar 2.
The intelligent bell jar glaze spraying system for single-line quick pilot test production is characterized in that two sets of intelligent bell jar glaze spraying devices are arranged on a conveyor belt 1 for glazing along the conveying direction of the conveyor belt 1, one set of intelligent bell jar glaze spraying device is used for normal production, the other set of intelligent bell jar glaze spraying device is used as standby equipment for pilot test or production transfer, and therefore the problems that standby glaze lines are low in use frequency, large in occupied area, high in maintenance cost and kiln atmosphere is not affected due to the fact that the standby glaze lines are required to be stored in the prior double-glaze line glaze spraying system or the kiln is required to be switched in advance during production transfer or pilot test are avoided.
As shown in fig. 1, during normal production, a set of intelligent bell jar glaze showering device positioned in front drives a glaze receiving hopper 3 of the intelligent bell jar glaze showering device to move to the front upper part of a glaze showering bell jar 2 of the intelligent bell jar, and the intelligent bell jar glaze showering device showers glaze to green bricks; the other set of intelligent bell jar glaze spraying device positioned at the rear drives the glaze receiving hopper 3 to move to the position right below the glaze spraying bell jar 2, and the glaze is received by the glaze receiving hopper 3 and does not spray the glaze to the green bricks;
as shown in fig. 2, during pilot plant test or production transfer, the set of intelligent bell jar glaze showering device positioned in front drives the glaze receiving hopper 3 to move to the position right below the glaze showering bell jar 2, and the glaze is received by the glaze receiving hopper 3 and does not sprinkle glaze to the adobe; the other set of intelligent bell jar glaze spraying device positioned at the rear drives the glaze receiving hopper 3 to move to the front upper part of the glaze spraying bell jar 2 so as to spray glaze to the green bricks.
Therefore, the glaze curtain can be freely switched between normal production and pilot-test production on the same glaze line, the production cost and the occupied space are greatly reduced, the glaze conversion production of products is fast and effective, the loss caused by empty kiln is avoided, the pilot-test production is strong in controllability, and the waste of glaze is reduced.
Preferably, as shown in fig. 3, the sliding driving mechanism 4 includes two sliding cylinders 41, piston rods of the two sliding cylinders 41 are respectively connected with two ends of the rear side of the glaze bucket mounting frame 6, cylinder bases of the sliding cylinders 41 are fixed on the main frame 7, and the sliding cylinders 41 drive the glaze bucket mounting frame 6 to horizontally reciprocate between the right upper side and the front upper side of the glaze pouring bell jar 2.
The glaze bucket mounting frame 6 is driven to do horizontal reciprocating motion between the glaze spraying bell jar 2 and the other end of the main frame 7 through the telescopic motion of the piston rod of the sliding cylinder 41, so that the glaze bucket 3 connected with the glaze bucket mounting frame 6 is driven to do horizontal reciprocating motion between the glaze spraying bell jar 2 and the other end of the main frame 7. The sliding driving mechanism 4 adopts the sliding cylinder 41 as a power source, is more suitable for the humid, high-temperature and dust-rich tile production workshop environment compared with a motor, has large load, large bearing load, quick action and quick response, and is simpler and more reliable in sliding stroke control.
The two sliding cylinders 41 are respectively connected with two ends of the rear side of the glaze bucket mounting frame 6, so that the driving force is improved, the glaze bucket mounting frame 6 is kept balanced in horizontal reciprocating motion through synchronous motion of the two sliding cylinders 41, and the condition that the glaze in the glaze bucket 3 is scattered due to shaking or horizontal offset of the left side and the right side is avoided.
Preferably, as shown in fig. 3, the main frame 7 is provided with sliding guide rails 71 on the left and right sides of the glaze receiving hopper mounting frame 6, and the sliding guide rails 71 are parallel to the conveying direction of the conveyor belt 1; the left side and the right side of the glaze receiving hopper mounting frame 6 are respectively provided with a sliding guide wheel 61, and the sliding guide wheels 61 are positioned on the sliding guide rail 71 and roll along the sliding guide rail 71. The sliding guide wheel 61 of the glaze receiving hopper mounting frame 6 rolls along the sliding guide rail 71 under the driving of the sliding cylinder 41, so that the glaze receiving hopper mounting frame 6 horizontally reciprocates between the right upper side and the front upper side of the glaze pouring bell jar 2. The sliding guide rail 71 and the sliding guide rail 71 are mutually formulated, so that a guiding effect is achieved, the glaze bucket mounting frame 6 is prevented from shifting in the moving process, the auxiliary sliding cylinder 41 drives the glaze bucket mounting frame 6 to move, the output torque of the sliding cylinder 41 is reduced, and labor is saved.
Preferably, as shown in fig. 3, the lifting driving mechanism 5 includes a plurality of lifting cylinders 51, a plurality of lifting cylinders 51 are installed around the glaze receiving hopper mounting frame 6, a cylinder seat of each lifting cylinder 51 is installed at the bottom of the glaze receiving hopper mounting frame 6, a piston rod of each lifting cylinder 51 is connected with the glaze receiving hopper 3, and the lifting cylinders 51 drive the glaze receiving hopper 3 to do lifting motion between the upper side and the lower side of the glaze spraying bell jar 2.
The glaze receiving hopper 3 is driven to do lifting movement between the upper part and the lower part of the glaze spraying bell jar 2 through the telescopic movement of the piston rod of the lifting cylinder 51. The lifting driving mechanism 5 adopts the lifting cylinder 51 as a power source, is more suitable for the environments of wet, high-temperature and dust-rich ceramic tile production workshops compared with a motor, and has the advantages of large load, large bearing load, rapid action, quick response and simpler and more reliable control of sliding stroke.
The lifting cylinders 51 are installed around the glaze receiving hopper installation frame 6, so that the bearing capacity of the glaze receiving hopper 3 is improved, the glaze receiving hopper 3 is balanced in lifting motion, and the condition that the glaze in the glaze receiving hopper 3 is scattered due to shaking or tilting left and right is avoided.
Preferably, as shown in fig. 3, four lifting cylinders 51 are provided, cylinder seats of the four lifting cylinders 51 are respectively mounted at four corners of the glaze receiving hopper mounting frame 6, and piston rods of the four lifting cylinders 51 are respectively connected with four corners of the glaze receiving hopper 3. The four lifting cylinders 51 are respectively connected with the four corners of the glaze receiving hopper mounting frame 6 and the four corners of the glaze receiving hopper 3 one by one, so that the glaze receiving hopper 3 can be ensured not to shake or incline left and right in lifting movement through the synchronous movement of the four lifting cylinders 51, and the operation reliability is improved.
Preferably, as shown in fig. 3, one side of the bottom of the glaze receiving hopper 3 is provided with a glaze outlet joint 31. The glaze outlet joint 31 can be communicated with the glaze barrel through a pipeline, so that the glaze in the glaze receiving hopper 3 can be conveyed back to the glaze barrel through the glaze outlet joint 31, and the recycling of the glaze is realized.
Preferably, the aperture of the top opening of the glaze receiving hopper 3 is larger than the aperture of the bottom of the glaze spraying bell jar 2, so that the glaze sprayed by the glaze spraying bell jar 2 is ensured to be fully received by the glaze receiving hopper 3, and the pollution of the conveyor belt 1 by the glaze is avoided.
Preferably, the glaze spraying method of the intelligent bell jar glaze spraying system for single-line rapid pilot-test production comprises the following steps:
defining the initial state of the intelligent bell jar glaze sprayer to be that the piston rod of the sliding cylinder 41 stretches out and the piston rod of the lifting cylinder 51 contracts, so that the glaze receiving hopper 3 is positioned above the front of the glaze spraying bell jar 2;
when normal production is carried out, the rear set of intelligent bell jar glaze showering device drives the glaze receiving hopper 3 to descend to the front lower part of the glaze showering bell jar 2 and to be positioned above the conveyor belt 1 through a piston rod extending out of the lifting cylinder 51, then the rear set of intelligent bell jar glaze showering device drives the glaze receiving hopper 3 to move backwards to the position right below the glaze showering bell jar 2 through the piston rod shrinking the sliding cylinder 41, the front set of intelligent bell jar glaze showering device keeps the initial state, and then the conveyor belt 1 carries green bricks to sequentially pass through the two sets of intelligent bell jar glaze showering devices;
when pilot scale or production is transferred, the set of intelligent bell jar drenching device positioned in front drives the glaze receiving hopper 3 to descend to the front lower part of the glaze drenching bell jar 2 and to be positioned above the conveyor belt 1 through the piston rod extending out of the lifting cylinder 51, then the set of intelligent bell jar drenching device positioned in front drives the glaze receiving hopper 3 to move backwards to the position right below the glaze drenching bell jar 2 through the piston rod extending out of the sliding cylinder 41, and the other set of intelligent bell jar drenching device positioned in the rear keeps the initial state, and then the conveyor belt 1 carries a green brick to sequentially pass through the two sets of intelligent bell jar drenching devices.
According to the intelligent bell jar glaze spraying system for single-line quick pilot production, the problems that the use frequency of a standby glaze line is low, the occupied area is large, the maintenance cost is high, and the kiln atmosphere is not influenced when the production is changed or pilot production is performed by reserving adobe or switching the glaze line in advance in the existing double-glaze line glaze spraying method are avoided, the glaze curtain is freely switched between normal production and pilot production on the same glaze line, the production cost and the occupied area are greatly reduced, the glaze change production of products is quick and effective, the loss caused by empty kiln is avoided, the pilot production controllability is strong, and the waste of glaze is reduced.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (8)
1. The utility model provides an intelligent bell jar that single line was fast pilot scale is produced drenches glaze system, includes conveyer belt and two sets of intelligent bell jar drenches glaze ware, two sets of intelligent bell jar drenches glaze ware and follows the direction of delivery of conveyer belt sets up, its characterized in that: the intelligent bell jar glaze spraying device comprises a glaze spraying bell jar, a glaze receiving hopper, a sliding driving mechanism, a lifting driving mechanism, a glaze receiving hopper mounting rack and a main frame, wherein the glaze spraying bell jar is fixed in the middle of the main frame, a conveyor belt is arranged below the glaze spraying bell jar, and the conveying direction of the conveyor belt is from the front direction of the glaze spraying bell jar to the rear direction of the glaze spraying bell jar;
the sliding driving mechanism is arranged at one end of the main frame, which is positioned behind the glaze spraying bell jar, the glaze receiving hopper mounting frame is movably arranged on the main frame and positioned above the glaze spraying bell jar, and the sliding driving mechanism drives the glaze receiving hopper mounting frame to horizontally reciprocate between the right upper part and the front upper part of the glaze spraying bell jar;
the lifting driving mechanism is arranged on the glaze receiving hopper mounting frame, the glaze receiving hopper is connected with the lifting driving mechanism, the glaze receiving hopper is positioned above the conveyor belt, and the lifting driving mechanism drives the glaze receiving hopper to do lifting movement between the upper part and the lower part of the glaze spraying bell jar.
2. The intelligent bell jar glazing system of single-wire rapid pilot production according to claim 1, wherein: the sliding driving mechanism comprises two sliding cylinders, piston rods of the two sliding cylinders are respectively connected with two ends of the rear side of the glaze bucket mounting frame, a cylinder seat of each sliding cylinder is fixed on the main frame, and the sliding cylinders drive the glaze bucket mounting frame to do horizontal reciprocating motion between the right upper side and the front upper side of the glaze spraying bell jar.
3. The intelligent bell jar glazing system of single-wire rapid pilot production according to claim 1, wherein: the main frame is provided with sliding guide rails at the left and right sides of the glaze receiving hopper mounting frame respectively, and the sliding guide rails are parallel to the conveying direction of the conveyor belt;
the left side and the right side of the glaze receiving hopper mounting frame are respectively provided with a sliding guide wheel, and the sliding guide wheels are positioned on the sliding guide rail and roll along the sliding guide rail.
4. The intelligent bell jar glazing system of single-wire rapid pilot production according to claim 2, characterized in that: the lifting driving mechanism comprises a plurality of lifting cylinders, the lifting cylinders are arranged around the glaze receiving hopper mounting frame, the cylinder bases of the lifting cylinders are arranged at the bottom of the glaze receiving hopper mounting frame, the piston rods of the lifting cylinders are connected with the glaze receiving hopper, and the lifting cylinders drive the glaze receiving hopper to do lifting movement between the upper part and the lower part of the glaze spraying bell jar.
5. The intelligent bell jar glazing system for single-wire rapid pilot production according to claim 4, wherein: four lifting cylinders are arranged, cylinder seats of the four lifting cylinders are respectively arranged at four corners of the glaze receiving hopper mounting frame, and piston rods of the four lifting cylinders are respectively connected with the four corners of the glaze receiving hopper.
6. The intelligent bell jar glazing system of single-wire rapid pilot production according to claim 1, wherein: one side of the bottom of the glaze receiving hopper is provided with a glaze outlet joint.
7. The intelligent bell jar glazing system of single-wire rapid pilot production according to claim 2, characterized in that: the aperture of the top opening of the glaze receiving hopper is larger than the bottom aperture of the glaze spraying bell jar.
8. The method for glazing the intelligent bell jar glazing system for single-wire rapid pilot-test production according to claim 4, which is characterized by comprising the following steps:
defining the initial state of the intelligent bell jar glaze sprayer to be that a piston rod of the sliding cylinder stretches out and a piston rod of the lifting cylinder contracts, so that the glaze receiving hopper is positioned above the front of the glaze spraying bell jar;
when normal production is carried out, the rear set of intelligent bell jar glaze showering device drives the glaze receiving hopper to descend to the front lower part of the glaze showering bell jar through a piston rod extending out of the lifting cylinder and is positioned above the conveyor belt, then the rear set of intelligent bell jar glaze showering device drives the glaze receiving hopper to move backwards to the position right below the glaze showering bell jar through the piston rod shrinking the sliding cylinder, the front set of intelligent bell jar glaze showering device keeps the initial state, and then the conveyor belt drives the green bricks to sequentially pass through the two sets of intelligent bell jar glaze showering devices;
when pilot scale or production is transferred, the set of intelligent bell jar drenches the glaze ware in place ahead is firstly through stretching out the piston rod drive of lift cylinder meets the glaze bucket and descends to drenches the front below of glaze bell jar and be located the top of conveyer belt, then the set of intelligent bell jar drenches the glaze ware in place ahead is through stretching out the piston rod drive of slip cylinder meets the glaze bucket and moves backward to drenches under the glaze bell jar, another set of intelligent bell jar drenches the glaze ware in place behind keeps initial state, then the conveyer belt is worn the adobe and is passed two sets of intelligent bell jar drenches the glaze ware in proper order.
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| CN201910843756.5A CN110405922B (en) | 2019-09-06 | 2019-09-06 | Intelligent bell jar glaze spraying system and method for single-line rapid pilot production |
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| CN201910843756.5A CN110405922B (en) | 2019-09-06 | 2019-09-06 | Intelligent bell jar glaze spraying system and method for single-line rapid pilot production |
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