CN110405471B - Multi-way valve installation system and installation method - Google Patents
Multi-way valve installation system and installation method Download PDFInfo
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- CN110405471B CN110405471B CN201910889841.5A CN201910889841A CN110405471B CN 110405471 B CN110405471 B CN 110405471B CN 201910889841 A CN201910889841 A CN 201910889841A CN 110405471 B CN110405471 B CN 110405471B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
The invention provides a multi-way valve installation system and an installation method, wherein the installation system comprises: the multi-way valve installing system comprises a rack, an acquisition mechanism for identifying information of the multi-way valve, a material mechanism for matching a connector body according to the information of the multi-way valve, a controller for controlling the operation of the multi-way valve installing system and an installation mechanism for installing the connector body on the multi-way valve, wherein the acquisition mechanism, the material mechanism, the controller and the installation mechanism are all arranged on the rack; the collecting mechanism, the material mechanism and the mounting mechanism are all connected with the controller; the output end of the acquisition mechanism is connected with the input end of the installation mechanism. The invention has the beneficial effects that: through the combination of the design acquisition mechanism, the material mechanism, the controller and the installation mechanism, the automatic matching and the automatic installation of the joint body and the multi-way valve machine type are realized, the quality hidden danger of mistaken taking and mistaken installation of the joint body in the assembly process is eliminated, the production efficiency is improved, and the manual labor intensity is reduced.
Description
Technical Field
The invention relates to the field of installation and manufacturing, in particular to a multi-way valve installation system and an installation method.
Background
In the wheel type harvesting machine, the multi-way valve and the connector body have various types, various combination modes and high possibility of confusion, and the types and the assembly positions of the multi-way valve body and the connector body thereof are different according to different types of the machine. In the traditional assembling process, because the types and the assembling positions of the connector bodies of all types are different, the replacement is frequent, manual judgment is needed, and the quality hidden troubles of mistaken taking and assembling of the connector bodies exist. Meanwhile, the dependency on the skill level of the staff is high, and the quality cost and the labor cost are increased.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art and provides a multi-way valve installation system and an installation method.
The technical scheme for solving the technical problems is as follows: a multiple way valve mounting system, comprising: a frame, a collecting mechanism for identifying the information of the multi-way valve, a material mechanism for matching the joint body according to the information of the multi-way valve, a controller for controlling the operation of the multi-way valve mounting system and a mounting mechanism for mounting the joint body on the multi-way valve,
the collecting mechanism, the material mechanism, the controller and the mounting mechanism are all arranged on the rack; the collecting mechanism, the material mechanism and the mounting mechanism are all connected with the controller; the output end of the acquisition mechanism is connected with the input end of the installation mechanism.
The invention has the beneficial effects that: through the combination of the design acquisition mechanism, the material mechanism, the controller and the installation mechanism, the automatic matching and the automatic installation of the joint body and the multi-way valve machine type are realized, the quality hidden danger of mistaken taking and mistaken installation of the joint body in the assembly process is eliminated, the production efficiency is improved, and the manual labor intensity is reduced.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, the material mechanism includes: at least one pushing device for pushing out the joint body and a transfer plate for receiving and transferring the joint body,
the conveying plate is arranged on one side of the top end of the rack, the conveying plate is of a plate-shaped structure with an inverted conical sector, the pushing device is arranged at the position of the edge of the top end of the conveying plate, the output end of the pushing device is communicated with the edge of the top of the conveying plate, and the edge of the bottom of the conveying plate is communicated with the input end of the installing mechanism.
The beneficial effect of adopting the further scheme is that: after the material mechanism matches out and connects the body, connect the body and slide to installation mechanism along conveying the board under the effect of self gravity, practice thrift conveying resource, improve work efficiency.
Further, the pushing apparatus includes: a storage bin for storing the joint body, a cylinder for pushing the joint body, a sliding cavity for pushing the joint body and a sliding block for pushing the joint body,
the storage silo is hollow cylinder structure, the vertical setting of storage silo is in the top of conveying board, smooth chamber includes the inner wall of tubular structure, smooth chamber level sets up the bottom of storage silo, the bottom opening of storage silo with smooth chamber intercommunication, the one end in smooth chamber with conveying board top edge intercommunication, the slider with smooth chamber adaptation, slider slidable ground sets up in the smooth chamber, the output shaft of cylinder with the slider is connected, the cylinder sets up the top of conveying board, the cylinder with the controller is connected.
The beneficial effect of adopting the further scheme is that: the joint bodies are stacked in the storage bin in a row in the vertical direction, and when the air cylinder pushes the sliding block to push out the lowest joint body, the joint body above falls in front of the sliding block under the action of self gravity.
Further, still include: visualizes display and human-computer interface display, visualizes the display setting and is in the top of material mechanism, the human-computer interface display sets up the top of installation mechanism, visualizes the display and the human-computer interface display all with the controller is connected.
The beneficial effect of adopting the further scheme is that: the visual display is used for displaying information such as the number of the joint bodies and the installation times, the human-computer interface display is used for receiving the setting information of a user, the monitoring of the user on the working state of the installation system is improved, and the production efficiency is improved.
Further, still include: the device comprises a valve device for detecting a connector body and a proximity switch for detecting the movement of the valve device, wherein the proximity switch is arranged in the valve device, and the valve device is arranged at the output end of the material mechanism.
The beneficial effect of adopting the further scheme is that: the valve equipment displaces under the abutting action of the joint body, and after a section of displacement, the valve equipment triggers the proximity switch, so that the controller can judge that the joint body reaches the output end of the mounting mechanism.
Further, the shutter apparatus includes: the support is arranged on the material mechanism and comprises a baffle perpendicular to the support, the baffle and the support are integrally formed, the baffle is L-shaped, a sliding groove is formed in the baffle, one end of the sliding rod is slidably inserted into one side of the sliding groove, a stop block is arranged at the other end of the sliding rod, the spring is sleeved on the sliding rod, the spring is arranged between the baffle and the stop block, the proximity switch is arranged on the other side of the sliding groove and below the sliding rod, and the proximity switch is connected with the controller.
The beneficial effect of adopting the further scheme is that: the sliding rod moves under the abutting action of the connector body, and after a section of movement, the sliding rod triggers the proximity switch, so that the controller can judge that the connector body reaches the output end of the mounting mechanism.
Further, the acquisition mechanism comprises: a check out test set that is used for scanning two-dimensional code on the joint body sweep a yard equipment and is used for detecting the joint body shape, sweep a yard equipment and install one side of installation mechanism, check out test set installs the top of installation mechanism, sweep a yard equipment and check out test set all with the controller is connected.
The beneficial effect of adopting the further scheme is that: sweep a yard equipment and check out test set's setting, confirm the suitability of joint body and valve twice, improve the accuracy nature of gathering the mechanism.
Further, the mounting mechanism includes: a clamping device for clamping the multi-way valve, a torque wrench for fastening the joint body,
the clamping device is installed in the rack, the clamping device is arranged at the output end of the material mechanism, the torque wrench is arranged on one side of the clamping device, and the clamping device and the torque wrench are connected with the controller.
The beneficial effect of adopting the further scheme is that: the clamping device is used for fixing the multi-way valve, so that the multi-way valve is prevented from shaking, and the joint body is convenient to mount. The torque wrench is used for installing the joint body on the multi-way valve according to the standard torque, so that the installation efficiency is improved.
Further, still include: the oil leakage collecting device comprises a containing box for collecting oil, wherein an oil leakage groove for receiving oil leakage of the multi-way valve is formed in the top end of the rack, the oil leakage groove is formed in the other side of the collecting mechanism, and the containing box is arranged below the oil leakage groove.
The beneficial effect of adopting the further scheme is that: the containing box and the oil leakage groove are arranged and used for receiving oil leaked from the multi-way valve and preventing the oil from polluting the surrounding environment.
In addition, the invention also provides a multi-way valve installation method, on the basis of any one multi-way valve installation system, the installation method comprises the following steps:
collecting machine type information of the multi-way valve;
matching a connector body adapted to the multi-way valve according to the model information;
and installing a joint body adaptive to the multi-way valve on the multi-way valve.
The invention has the beneficial effects that: by designing the installation method of the multi-way valve, the automatic matching and the automatic installation of the connector body and the model of the multi-way valve are realized, the hidden quality troubles of mistaken taking and assembling of the connector body in the assembling process are eliminated, the production efficiency is improved, and the labor intensity of workers is reduced.
Advantages of additional aspects of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is a schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention.
Fig. 2 is a second schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention.
Fig. 3 is a third schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention.
Fig. 4 is a fourth schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention.
Fig. 5 is a fifth schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention.
Fig. 6 is a schematic circuit connection diagram of a multiple-way valve installation system according to an embodiment of the present invention.
Fig. 7 is a second schematic diagram illustrating the circuit connection relationship of the multiple-way valve installation system according to the embodiment of the invention.
The reference numbers illustrate: 1-a frame; 2-a collecting mechanism; 3-a connector body; 4-a material mechanism; 5-a controller; 6-a multi-way valve; 7-an installation mechanism; 8-pushing equipment; 9-a transfer plate; 10-a storage bin; 11-a cylinder; 12-a slide cavity; 13-a slide block; 14-visualization display; 15-a human-machine interface display; 16-a shutter device; 17-a proximity switch; 18-a slide bar; 19-a scaffold; 20-a stopper; 21-code scanning equipment; 22-a detection device; 23-a clamping device; 24-a torque wrench; 25-a storage box; 26-oil leakage grooves; 27-a solenoid valve; 28-a relay; 29-two-hand switch; 30-baffle plate.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 7, fig. 1 is a schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention. Fig. 2 is a second schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention. Fig. 3 is a third schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention. Fig. 4 is a fourth schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention. Fig. 5 is a fifth schematic structural diagram of a multiple-way valve installation system according to an embodiment of the present invention. Fig. 6 is a schematic circuit connection diagram of a multiple-way valve installation system according to an embodiment of the present invention. Fig. 7 is a second schematic diagram illustrating the circuit connection relationship of the multiple-way valve installation system according to the embodiment of the invention.
The embodiment of the invention provides a multi-way valve installation system, which comprises: a frame 1, a collecting mechanism 2 for identifying information of the multi-way valve, a material mechanism 4 for matching a joint body 3 according to the information of the multi-way valve, a controller 5 for controlling the operation of a multi-way valve mounting system and a mounting mechanism 7 for mounting the joint body 3 on the multi-way valve 6,
the collecting mechanism 2, the material mechanism 4, the controller 5 and the mounting mechanism 7 are all arranged on the rack 1; the collecting mechanism 2, the material mechanism 4 and the mounting mechanism 7 are all connected with the controller 5; the output end of the acquisition mechanism 2 is connected with the input end of the installation mechanism 7.
Through the combination of the design acquisition mechanism, the material mechanism, the controller and the installation mechanism, the automatic matching and the automatic installation of the joint body and the multi-way valve machine type are realized, the quality hidden danger of mistaken taking and mistaken installation of the joint body in the assembly process is eliminated, the production efficiency is improved, and the manual labor intensity is reduced. The automatic matching of machine types, the automatic determination of the assembling sequence and the automatic accurate discharging of the material mechanism are realized, meanwhile, the control of the tightening torque of the connector body is realized, the purpose of assembly mistake proofing is achieved, and the potential quality hazard in the assembling process is fundamentally eliminated.
The controller in the embodiment of the present invention may be a controller using a PLC electrical control technology. The acquisition equipment can comprise a code scanning gun or code scanning equipment (1) replaces a manual judgment machine type by a code scanning gun code scanning mode, so that the possibility of manual misjudgment is eliminated, and the judgment accuracy is improved; (2) the PLC electrical control technology is used for realizing the accurate discharging of the material mechanism and eliminating the possibility of mistakenly taking the joint body; (3) monitoring the type of the joint body by using a PLC electric control technology and matching with a vision system; (4) the PLC electrical control technology is used, and a human-computer interface technology is matched, so that the automatic determination and visualization of the assembly sequence are realized, and the possibility of wrong assembly of the joint body is eliminated; (5) the PLC electric control technology is used, and the torque control system is matched to realize the strict control of the tightening torque of the joint body.
Compared with the traditional assembly process, the system realizes automatic matching of machine types, automatic determination of assembly sequence, automatic accurate discharging of a material mechanism and monitoring of a vision system, and simultaneously realizes control of tightening torque of the joint body, thereby fundamentally eliminating quality hidden troubles. In addition, the system is simple to operate, the dependence on the technical level of the staff is reduced, and the staff can be skillfully operated only by simple training. The labor cost and the quality cost in the manufacturing process are greatly reduced.
The electrical equipment box can store PLC (controller), I/O module, relay 28, electromagnetic valve 27 and other electrical elements)
Further, the material mechanism 4 includes: at least one pushing device 8 for pushing out the coupling body 3 and a transfer plate 9 for receiving and transferring the coupling body 3,
conveying board 9 sets up top one side of frame 1, conveying board 9 is for having the platelike structure of back taper sector, propelling movement equipment 8 sets up conveying board 9's top edge position department, propelling movement equipment 8's output with conveying board 9 top edge intercommunication, conveying board 9 bottom edge with installation mechanism 7's input intercommunication.
After the material mechanism matches out and connects the body, connect the body and slide to installation mechanism along conveying the board under the effect of self gravity, practice thrift conveying resource, improve work efficiency.
Further, the push device 8 includes: a storage bin 10 for storing the joint body 3, a cylinder 11 for pushing the joint body 3, a sliding cavity 12 for pushing the joint body 3 and a sliding block 13 for pushing the joint body 3,
the storage silo 10 is the hollow cylinder structure, the vertical setting of storage silo 10 is in the top of conveying board 9, smooth chamber 12 includes the inner wall of tubular structure, smooth chamber 12 level sets up the bottom of storage silo 10, the bottom opening of storage silo 10 with smooth chamber 12 intercommunication, the one end of smooth chamber 12 with conveying board 9 top edge intercommunication, slider 13 with smooth chamber 12 adaptation, slider 13 slidable ground sets up in the smooth chamber 12, the output shaft of cylinder 11 with slider 13 is connected, cylinder 11 sets up the top of conveying board 9, cylinder 11 with controller 5 is connected.
The joint bodies are stacked in the storage bin in a row in the vertical direction, and when the air cylinder pushes the sliding block to push out the lowest joint body, the joint body above falls in front of the sliding block under the action of self gravity.
Further, still include: visualization display 14 and human-machine interface display 15, visualization display 14 sets up the top of material mechanism 4, human-machine interface display 15 sets up the top of installation mechanism 7, visualization display 14 and human-machine interface display 15 all with controller 5 is connected.
The visual display is used for displaying information such as the number of the joint bodies and the installation times, the human-computer interface display is used for receiving the setting information of a user, the monitoring of the user on the working state of the installation system is improved, and the production efficiency is improved.
Further, still include: the connector comprises a valve device 16 for detecting the connector body 3 and a proximity switch 17 for detecting the movement of the valve device 16, wherein the proximity switch 17 is arranged in the valve device 16, and the valve device 16 is arranged at the output end of the material mechanism 4.
The valve device 16 is displaced under the abutting action of the joint body 3, and after a certain displacement, the valve device triggers the proximity switch, so that the controller can judge that the joint body reaches the output end of the mounting mechanism.
Further, the shutter device 16 includes: the material mechanism comprises a sliding rod 18, a spring and a support 19, wherein the support 19 is arranged on the material mechanism 4, the support 19 comprises a baffle 30 perpendicular to the support 19, the baffle 30 and the support 19 are integrally formed, the baffle 30 is in an L shape, a sliding groove is formed in the baffle 30, one end of the sliding rod 18 is slidably inserted into one side of the sliding groove, a stop block 20 is arranged at the other end of the sliding rod 18, the spring is sleeved on the sliding rod 18 and is arranged between the baffle 30 and the stop block 20, a proximity switch 17 is arranged on the other side of the sliding groove, the proximity switch 17 is arranged below the sliding rod 18, and the proximity switch 17 is connected with the controller 5.
The sliding rod moves under the abutting action of the connector body, and after a section of movement, the sliding rod triggers the proximity switch, so that the controller can judge that the connector body reaches the output end of the mounting mechanism.
Further, the acquisition mechanism 2 includes: a code device 21 and be used for detecting the detection device 22 that connects the body 3 shape are swept to two-dimensional code on the scanning joint body 3, sweep code device 21 and install one side of installation mechanism 7, detection device 22 is installed the top of installation mechanism 7, sweep code device 21 and detection device 22 all with controller 5 is connected.
Sweep a yard equipment and check out test set's setting, confirm the suitability of joint body and valve twice, improve the accuracy nature of gathering the mechanism.
Further, the mounting mechanism 7 includes: a clamping device 23 for clamping the multiplex valve 6, a torque wrench 24 for tightening the joint body 3,
the clamping device 23 is installed on the rack 1, the clamping device 23 is arranged at the output end of the material mechanism 4, the torque wrench 24 is arranged on one side of the clamping device 23, and the clamping device 23 and the torque wrench 24 are connected with the controller 5.
The clamping device is used for fixing the multi-way valve, so that the multi-way valve is prevented from shaking, and the joint body is convenient to mount. The torque wrench is used for installing the joint body on the multi-way valve according to the standard torque, so that the installation efficiency is improved.
Wherein, clamping equipment can be the vice, and the input of vice can carry out rotation control through servo motor, realizes clamping equipment to the clamp of multiple unit valve and unclamp, and the servo motor and the controller of control vice are connected.
Further, still include: the oil leakage collecting device comprises a containing box 25 for collecting oil, wherein the top end of the rack 1 is provided with an oil leakage groove 26 for receiving leaked oil of the multi-way valve 6, the oil leakage groove 26 is formed in the other side of the collecting mechanism 2, and the containing box 25 is arranged below the oil leakage groove 26.
The containing box and the oil leakage groove are arranged and used for receiving oil leaked from the multi-way valve and preventing the oil from polluting the surrounding environment.
As an alternative scheme of the air cylinder and the torque wrench, (1) the material mechanism pushes the joint body to discharge materials, and the air cylinder can be replaced by the air cylinder to push the materials; (2) and torque control can be realized by replacing a wired fixed torque wrench with a wireless fixed torque wrench.
In addition, an embodiment of the present invention further provides a multiple-way valve installation method, where on the basis of any one of the multiple-way valve installation systems, the installation method includes:
collecting machine type information of the multi-way valve;
matching a connector body adapted to the multi-way valve according to the model information;
and installing a joint body adaptive to the multi-way valve on the multi-way valve.
By designing the installation method of the multi-way valve, the automatic matching and the automatic installation of the connector body and the model of the multi-way valve are realized, the hidden quality troubles of mistaken taking and assembling of the connector body in the assembling process are eliminated, the production efficiency is improved, and the labor intensity of workers is reduced.
Specifically, step (1): the multi-way valve is placed at an assembly station, CODE scanning equipment CODE scans two-dimensional CODEs (the two-dimensional CODEs are self-contained by manufacturers and comprise supplier CODEs, product models and material CODEs), the material CODEs, the model information and the assembly sequence are matched, the material CODEs, the model information and the assembly sequence are preset and stored in a database of a PLC (namely a controller), the model information of the multi-way valve is obtained by identifying the material CODE part in the two-dimensional CODEs, and therefore the assembly sequence of the connector body is matched (if a valve body of the multi-way valve corresponds to information of various models, the model is selected through a human-computer interface (namely a human-computer interface display)). The man-machine interface display outputs a page prompt of 'please clamp the cylinder';
step (2): on the basis of the step (1), a double-hand switch is pressed, a coil of the relay 1 is electrified, a normally open contact is closed to control the electromagnetic valve 17 (the electromagnetic valve 17 is connected with the cylinder of the installation mechanism), the electromagnetic valve controls the cylinder 17 (the cylinder 17 is the cylinder of the clamping device in the installation mechanism) to clamp, and the valve body of the multi-way valve is fixed (a circuit diagram is shown in detail in FIG. 4);
and (3): on the basis of the step (2), after the PLC receives a signal clamped by the air cylinder 17, the human-computer interface outputs a page of the assembly position of the first joint body, the visual display and the human-computer interface synchronously display to realize assembly visualization, meanwhile, the PLC outputs a signal to control the electromagnetic valve 1, and the air cylinder pushes a sliding block of a material mechanism connected to the frame body so as to push out the first joint body (the structure of the material mechanism is shown in detail in figure 5);
and (4): on the basis of the step (3), the connector body falls to the material falling position, the valve mechanism is triggered, the proximity switch senses in place, the operator takes away the connector body, the proximity switch senses away, and the PLC outputs a signal to control the cylinder 1 (namely, a cylinder in the material mechanism) to withdraw (see figure 6 in detail);
and (5): on the basis of the step (4), the joint body is placed in a detection area of a vision system (namely detection equipment), the joint body pushed out by the material mechanism is subjected to secondary detection, the appearance characteristics of the joint body are detected, whether the joint body is consistent with the joint body correctly placed by the material mechanism or not is judged, the hidden danger of misplacement of an operator in the process of feeding the material mechanism is thoroughly eliminated, the mistaken material feeding is prevented, and the step (3) and the step (4) are re-executed if the joint body is inconsistent;
and (6): on the basis of the step (5), assembling the joint body on the multi-way valve body by using a torque wrench to reach a torque value, and transmitting a torque qualified signal to the PLC by using the torque wrench;
and (7): on the basis of the step (6), the PLC receives a qualified signal, the human-computer interface outputs a page of the assembly position of the second joint body, the PLC outputs a signal to control the electromagnetic valve 2 (the electromagnetic valve 2 is connected with the cylinder of the material mechanism), the cylinder 2 (namely the cylinder of the general worker of the material mechanism) pushes out the second joint body, and the step (3), the step (4), the step (5) and the step (6) are executed, and the rest is done;
and (8): and (4) on the basis of the step (7), finishing the assembly of the last joint body, outputting an ok page by a human-computer interface, and controlling the automatic release of a clamping cylinder (namely the cylinder in the clamping setting) after 2 and 3 seconds of the relay by the output signal of the PLC.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A multiple way valve mounting system, comprising: a frame, a collecting mechanism for identifying the information of the multi-way valve, a material mechanism for matching the joint body according to the information of the multi-way valve, a controller for controlling the operation of the multi-way valve mounting system and a mounting mechanism for mounting the joint body on the multi-way valve,
the collecting mechanism, the material mechanism, the controller and the mounting mechanism are all arranged on the rack; the collecting mechanism, the material mechanism and the mounting mechanism are all connected with the controller; the output end of the acquisition mechanism is connected with the input end of the installation mechanism;
the material mechanism includes: at least one pushing device for pushing out the joint body and a transfer plate for receiving and transferring the joint body,
the conveying plate is arranged on one side of the top end of the rack, the conveying plate is of a plate-shaped structure with an inverted conical sector, the pushing device is arranged at the position of the edge of the top end of the conveying plate, the output end of the pushing device is communicated with the edge of the top of the conveying plate, and the edge of the bottom of the conveying plate is communicated with the input end of the installing mechanism.
2. The multiple unit valve installation system of claim 1, wherein the pushing apparatus comprises: a storage bin for storing the joint body, a cylinder for pushing the joint body, a sliding cavity for pushing the joint body and a sliding block for pushing the joint body,
the storage silo is hollow cylinder structure, the vertical setting of storage silo is in the top of conveying board, smooth chamber includes the inner wall of tubular structure, smooth chamber level sets up the bottom of storage silo, the bottom opening of storage silo with smooth chamber intercommunication, the one end in smooth chamber with conveying board top edge intercommunication, the slider with smooth chamber adaptation, slider slidable ground sets up in the smooth chamber, the output shaft of cylinder with the slider is connected, the cylinder sets up the top of conveying board, the cylinder with the controller is connected.
3. The multiple-way valve mounting system of claim 1, further comprising: visualizes display and human-computer interface display, visualizes the display setting and is in the top of material mechanism, the human-computer interface display sets up the top of installation mechanism, visualizes the display and the human-computer interface display all with the controller is connected.
4. The multiple-way valve mounting system of claim 1, further comprising: the device comprises a valve device for detecting a connector body and a proximity switch for detecting the movement of the valve device, wherein the proximity switch is arranged in the valve device, and the valve device is arranged at the output end of the material mechanism.
5. The multiple unit valve mounting system of claim 4, wherein the valve apparatus comprises: the support is arranged on the material mechanism and comprises a baffle perpendicular to the support, the baffle and the support are integrally formed, the baffle is L-shaped, a sliding groove is formed in the baffle, one end of the sliding rod is slidably inserted into one side of the sliding groove, a stop block is arranged at the other end of the sliding rod, the spring is sleeved on the sliding rod, the spring is arranged between the baffle and the stop block, the proximity switch is arranged on the other side of the sliding groove and below the sliding rod, and the proximity switch is connected with the controller.
6. The multiple unit valve mounting system of claim 1, wherein the acquisition mechanism comprises: a check out test set that is used for scanning two-dimensional code on the joint body sweep a yard equipment and is used for detecting the joint body shape, sweep a yard equipment and install one side of installation mechanism, check out test set installs the top of installation mechanism, sweep a yard equipment and check out test set all with the controller is connected.
7. The multiple valve mounting system of claim 1, wherein the mounting mechanism comprises: a clamping device for clamping the multi-way valve, a torque wrench for fastening the joint body,
the clamping device is installed in the rack, the clamping device is arranged at the output end of the material mechanism, the torque wrench is arranged on one side of the clamping device, and the clamping device and the torque wrench are connected with the controller.
8. The multiple-way valve mounting system of claim 1, further comprising: the oil leakage collecting device comprises a containing box for collecting oil, wherein an oil leakage groove for receiving oil leakage of the multi-way valve is formed in the top end of the rack, the oil leakage groove is formed in the other side of the collecting mechanism, and the containing box is arranged below the oil leakage groove.
9. A multiple-way valve installation method, based on the multiple-way valve installation system of any one of claims 1 to 8, comprising:
collecting machine type information of the multi-way valve;
matching a connector body adapted to the multi-way valve according to the model information;
and installing a joint body adaptive to the multi-way valve on the multi-way valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910889841.5A CN110405471B (en) | 2019-09-20 | 2019-09-20 | Multi-way valve installation system and installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910889841.5A CN110405471B (en) | 2019-09-20 | 2019-09-20 | Multi-way valve installation system and installation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110405471A CN110405471A (en) | 2019-11-05 |
| CN110405471B true CN110405471B (en) | 2020-01-03 |
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