Summary of the invention
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of multichannel valve installation system and
Installation method.
The technical scheme to solve the above technical problems is that a kind of multichannel valve installation system comprising: rack,
For identification the collecting mechanism of multi-way valve information, for according to multi-way valve information matches fitting body material mechanism, for controlling
The controller that multichannel valve installation system works and the installing mechanism for being mounted on fitting body on the multi-way valve,
The collecting mechanism, the material mechanism, the controller and the installing mechanism are arranged in the rack;Institute
Collecting mechanism, the material mechanism and the installing mechanism is stated to connect with the controller;The output of the collecting mechanism
End is connect with the input terminal of the installing mechanism.
The beneficial effects of the present invention are: passing through design collecting mechanism, material mechanism, the group of controller and installing mechanism
Close, realize fitting body and multi-way valve type Auto-matching and automatic installation, eliminate assembling process center tap body mistake take, misloading
Hidden danger of quality, improve production efficiency, reduce labor intensity.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the material mechanism includes: at least one for releasing the pushing equipment of fitting body and for holding
The transfer plate of the fitting body is connect and transmits,
The top side of the rack is arranged in the transfer plate, and the transfer plate is the plate structure with back taper covering of the fan,
The pushing equipment is arranged at the tip edge position of the transfer plate, the output end of the pushing equipment and the transfer plate
Top edge connection, the transfer plate bottom margin are connected to the input terminal of the installing mechanism.
Beneficial effect using above-mentioned further scheme is: after material authority match goes out fitting body, fitting body is at itself
Under the action of gravity, is slided along transfer plate to installing mechanism, save transmission resource, improve working efficiency.
Further, the pushing equipment include: for storing the storage bin of fitting body, the gas for pushing fitting body
Cylinder, the cunning chamber for pushing fitting body and the sliding block for pushing fitting body,
The storage bin is hollow cylindrical structure, and the storage bin is vertically arranged in the top of the transfer plate, the sliding chamber
Inner wall including tubular structure, the sliding chamber are horizontally set on the bottom end of the storage bin, the bottom opening of the storage bin with
The sliding chamber connection, one end of the sliding chamber are connected to the transfer plate top edge, and the sliding block is adapted to the sliding chamber, institute
It states sliding block to be slidably disposed in the sliding chamber, the output shaft of the cylinder is connected with the slide block, and the cylinder setting exists
The top of the transfer plate, the cylinder are connect with the controller.
Beneficial effect using above-mentioned further scheme is: fitting body is enumerated be superimposed upon in storage bin in the vertical direction,
When cylinder pushes sliding block to release the fitting body of bottom, the fitting body of top under the effect of gravity, falls in sliding block
Front.
Further, further includes: visualizing display and man-machine interface display, the visualizing display setting exist
The top of the installing mechanism is arranged in the top of the material mechanism, the man-machine interface display, and the visualizing is shown
Device and the man-machine interface display are connect with the controller.
Beneficial effect using above-mentioned further scheme is: visualizing display is for showing fitting body quantity and installation
The information such as number, man-machine interface display are used to receive the setting information of user, improve user to installation system working condition
Monitoring improves production efficiency.
Further, further includes: for the valve equipment of detection tabs body and for detecting connecing for valve equipment moving
Nearly switch, described to be arranged in the valve equipment close to switch, the output of the material mechanism is arranged in the valve equipment
End.
Beneficial effect using above-mentioned further scheme is: valve equipment is subjected to displacement under the withstanding effect of fitting body,
After one section moves, the triggering of valve equipment is close to switch, so that controller may determine that fitting body has arrived at installing mechanism
Output end.
Further, the valve equipment includes: slide bar, spring and bracket, and the bracket is arranged in the material machine
On structure, the bracket includes the baffle with the support vertical, and the baffle and the bracket, which are integrally formed, to be arranged, the baffle
In alphabetical L shape, sliding slot is provided on the baffle, one end of the slide bar is slideably plugged on the side of the sliding slot,
The other end of the slide bar is provided with block, and the spring is set on the slide bar, and the spring is between the baffle and institute
It states between block, the other side that the sliding slot is arranged in close to switch is described to be arranged under the slide bar close to switch
Side, it is described to be connect close to switch with the controller.
Beneficial effect using above-mentioned further scheme is: slide bar is subjected to displacement under the withstanding effect of fitting body, and one section
After displacement, slide bar triggering is close to switch, so that controller may determine that fitting body has arrived at the output end of installing mechanism.
Further, the collecting mechanism includes: barcode scanning equipment for scanning two dimensional code in fitting body and for examining
The detection device of connector shape is surveyed, the barcode scanning equipment is mounted on the side of the installing mechanism, the detection device installation
In the top of the installing mechanism, the barcode scanning equipment and the detection device are connect with the controller.
Beneficial effect using above-mentioned further scheme is: the setting of barcode scanning equipment and detection device, twice butt joint
The suitability of body and valve is confirmed, the accuracy of collecting mechanism is improved.
Further, the installing mechanism include: for clamping the apparatus for fastening of multi-way valve, the torsion for fastening fitting body
Square spanner,
The apparatus for fastening is mounted on the rack, and the output end of the material mechanism is arranged in the apparatus for fastening, described
The side of the apparatus for fastening, the apparatus for fastening and the torque wrench is arranged in torque wrench and the controller connects
It connects.
Beneficial effect using above-mentioned further scheme is: the setting of apparatus for fastening prevents multichannel for fixing multi-way valve
Valve shakes, convenient for the installation of fitting body.The setting of torque wrench, it is more for fitting body to be mounted on according to the regulation of standard torque
On the valve of road, installation effectiveness is improved.
Further, further includes: collect the containing box of oil, the top of the rack is offered for receiving multi-way valve leakage
The other side of the collecting mechanism is arranged in the oil leak slot of oil, the oil leak slot, and the oil leak slot is arranged in the containing box
Lower section.
Beneficial effect using above-mentioned further scheme is: the setting of containing box and oil leak slot, for receiving multi-way valve
The oil of leakage, anti-oil pollution surrounding enviroment.
In addition, the present invention also provides a kind of multi-way valve installation method, the installation of the multi-way valve described in above-mentioned any one system
On the basis of system, the installation method includes:
Acquire the model information of multi-way valve;
The fitting body being adapted according to model information matching with the multi-way valve;
The fitting body being adapted with the multi-way valve is mounted on the multi-way valve.
The beneficial effects of the present invention are: by design multi-way valve installation method, realize fitting body and multi-way valve type from
Dynamic matching and automatic installation, eliminate assembling process center tap body mistake take, the hidden danger of quality of misloading, improve production efficiency, reduce
Labor intensity.
The advantages of additional aspect of the invention, will be set forth in part in the description, and will partially become from the following description
It obtains obviously, or practice is recognized through the invention.
Specific embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the invention.
As shown in Figures 1 to 7, Fig. 1 is a kind of structural schematic diagram of multichannel valve installation system provided in an embodiment of the present invention
One of.Fig. 2 is a kind of second structural representation of multichannel valve installation system provided in an embodiment of the present invention.Fig. 3 is that the present invention is real
A kind of third structural representation of multichannel valve installation system of example offer is provided.Fig. 4 is a kind of multichannel provided in an embodiment of the present invention
The four of the structural schematic diagram of valve installation system.Fig. 5 is that a kind of structure of multichannel valve installation system provided in an embodiment of the present invention is shown
The five of intention.Fig. 6 is one of the circuit connecting relation schematic diagram of multichannel valve installation system provided in an embodiment of the present invention.Fig. 7 is
The two of the circuit connecting relation schematic diagram of multichannel valve installation system provided in an embodiment of the present invention.
The embodiment of the invention provides a kind of multichannel valve installation systems comprising: rack 1, for identification multi-way valve information
Collecting mechanism 2, for according to multi-way valve information matches fitting body 3 material mechanism 4, for controlling multichannel valve installation system work
The controller 5 of work and installing mechanism 7 for being mounted on fitting body 3 on the multi-way valve 6,
The collecting mechanism 2, the material mechanism 4, the controller 5 and the installing mechanism 7 are arranged at the rack 1
On;The collecting mechanism 2, the material mechanism 4 and the installing mechanism 7 are connect with the controller 5;The harvester
The output end of structure 2 is connect with the input terminal of the installing mechanism 7.
By designing the combination of collecting mechanism, material mechanism, controller and installing mechanism, fitting body and multi-way valve are realized
The Auto-matching of type and automatic installation, eliminate assembling process center tap body mistake take, the hidden danger of quality of misloading, improve production effect
Rate reduces labor intensity.Realize the Auto-matching of type, the automatically determining of assemble sequence, material mechanism it is automatic precisely
Discharging, while realizing the control of butt joint body screw-down torque, reach assembly mistake proofing purpose, is inherently eliminated in assembling process
Hidden danger of quality.
Controller in the embodiment of the present invention can be the controller for using PLC Electrical Control Technology.Acquiring equipment can be with
Artificial judgment type is replaced using barcode scanning gun barcode scanning mode including barcode scanning gun or barcode scanning equipment (1), what elimination was manually judged by accident can
Can, improve judging nicety rate;(2) PLC Electrical Control Technology is used, realizes the accurate discharging of material mechanism, is eliminated wrong by connector
The possibility of body;(3) it is monitored using PLC Electrical Control Technology cooperation vision system butt joint body type;(4) using PLC electricity
Gas control technology, cooperate human machine interface technologies, realize assemble sequence automatically determine and visualizing, eliminate fitting body misloading can
Energy;(5) PLC Electrical Control Technology is used, torque control system is cooperated, realizes the strict control of fitting body screw-down torque.
Compared with traditional assembling process, which realizes the Auto-matching of type, the automatically determining of assemble sequence, object
Expect the automatic accurate discharging of mechanism, vision system monitoring, while realizing the control of butt joint body screw-down torque, is inherently eliminated
Hidden danger of quality.In addition, the system operatio is simple, the dependency degree to employee's technical level is reduced, employee only needs simple training, just
It can skilled operation.Greatly reduce the cost of labor and quality cost in manufacturing process.
PLC(i.e. controller can be stored in electric appliance box), I/O module, relay 28, the electric devices such as solenoid valve 27)
Further, the material mechanism 4 includes: at least one for releasing the pushing equipment 8 of fitting body 3 and for accepting
With the transfer plate 9 for transmitting the fitting body 3,
The top side of the rack 1 is arranged in the transfer plate 9, and the transfer plate 9 is the plate knot with back taper covering of the fan
Structure, the pushing equipment 8 are arranged at the tip edge position of the transfer plate 9, the output end of the pushing equipment 8 with it is described
The connection of 9 top edge of transfer plate, 9 bottom margin of transfer plate are connected to the input terminal of the installing mechanism 7.
Material authority match goes out after fitting body, fitting body under the effect of gravity, along transfer plate to fitting machine
Structure sliding, saves transmission resource, improves working efficiency.
Further, the pushing equipment 8 includes: for storing the storage bin 10 of fitting body 3, for pushing fitting body 3
Cylinder 11, the cunning chamber 12 for pushing fitting body 3 and the sliding block 13 for pushing fitting body 3,
The storage bin 10 is hollow cylindrical structure, and the storage bin 10 is vertically arranged in the top of the transfer plate 9, described
Sliding chamber 12 includes the inner wall of tubular structure, and the sliding chamber 12 is horizontally set on the bottom end of the storage bin 10, the storage bin 10
Bottom opening be connected to the sliding chamber 12, one end of the sliding chamber 12 is connected to 9 top edge of transfer plate, the sliding block
13 are adapted to the sliding chamber 12, and the sliding block 13 is slidably disposed in the sliding chamber 12, the output shaft of the cylinder 11 with
The sliding block 13 connects, and the top of the transfer plate 9 is arranged in the cylinder 11, and the cylinder 11 is connect with the controller 5.
Fitting body is enumerated be superimposed upon in storage bin in the vertical direction, when cylinder pushes sliding block to push away the fitting body of bottom
When out, the fitting body of top under the effect of gravity, falls in the front of sliding block.
Further, further includes: visualizing display 14 and man-machine interface display 15, the visualizing display 14
The top of the material mechanism 4 is set, and the top of the installing mechanism 7 is arranged in the man-machine interface display 15, described
Visualizing display 14 and the man-machine interface display 15 are connect with the controller 5.
Visualizing display is for showing the information such as fitting body quantity and installation number, and man-machine interface display is for connecing
The setting information of user is received, monitoring of the user to installation system working condition is improved, improves production efficiency.
Further, further includes: moved for the valve equipment 16 of detection tabs body 3 and for detecting valve equipment 16
Close to switch 17, described to be arranged in the valve equipment 16 close to switch 17, the setting of valve equipment 16 is in the object
Expect the output end of mechanism 4.
Valve equipment 16 is subjected to displacement under the withstanding effect of fitting body 3, and after a section moves, the triggering of valve equipment is close
Switch, so that controller may determine that fitting body has arrived at the output end of installing mechanism.
Further, the valve equipment 16 includes: slide bar 18, spring and bracket 19, and the bracket 19 is arranged in institute
It states in material mechanism 4, the bracket 19 includes the baffle 30 vertical with the bracket 19, the baffle 30 and the bracket 19 1
Body formed setting, the baffle 30 are in alphabetical L shape, are provided with sliding slot on the baffle 30, one end of the slide bar 18 can be slided
It is plugged on the side of the sliding slot dynamicly, the other end of the slide bar 18 is provided with block 20, and the spring is set in the cunning
On bar 18, the spring is described that the sliding slot is arranged in close to switch 17 between the baffle 30 and the block 20
The other side, the lower section that the slide bar 18 is arranged in close to switch 17 are described to connect close to switch 17 with the controller 5.
Slide bar is subjected to displacement under the withstanding effect of fitting body, and after a section moves, slide bar triggering is close to switch, to control
Device processed may determine that fitting body has arrived at the output end of installing mechanism.
Further, the collecting mechanism 2 includes: the barcode scanning equipment 21 and use for scanning two dimensional code in fitting body 3
In the detection device 22 of 3 shape of detection tabs body, the barcode scanning equipment 21 is mounted on the side of the installing mechanism 7, the inspection
Measurement equipment 22 is mounted on the top of the installing mechanism 7, the barcode scanning equipment 21 and the detection device 22 with the control
Device 5 processed connects.
The setting of barcode scanning equipment and detection device, the suitability of butt joint body and valve is confirmed that raising is adopted twice
The accuracy of collecting mechanism.
Further, the installing mechanism 7 includes: for clamping the apparatus for fastening 23 of multi-way valve 6, for fastening fitting body
3 torque wrench 24,
The apparatus for fastening 23 is mounted in the rack 1, and the output of the material mechanism 4 is arranged in the apparatus for fastening 23
The side of the apparatus for fastening 23, the apparatus for fastening 23 and the torque wrench 24 is arranged in end, the torque wrench 24
It is connect with the controller 5.
The setting of apparatus for fastening prevents multi-way valve from shaking, for fixing multi-way valve convenient for the installation of fitting body.Torque wrench
Setting improve installation effectiveness for fitting body to be mounted on multi-way valve according to the regulation of standard torque.
Wherein, apparatus for fastening can be vice, and the input terminal of vice can carry out rotation control by servo motor, realize
Clamping and release of the apparatus for fastening to multi-way valve, the servo motor for controlling vice are connect with controller.
Further, further includes: collect the containing box 25 of oil, the top of the rack 1 is offered for receiving multi-way valve 6
The other side of the collecting mechanism 2 is arranged in the oil leak slot 26 of Leakage Energy, the oil leak slot 26, and the containing box 25 is arranged in institute
State the lower section of oil leak slot 26.
The setting of containing box and oil leak slot, for receiving the oil of multi-way valve leakage, anti-oil pollution surrounding enviroment.
As above-mentioned cylinder and the alternative of torque wrench, (1) material mechanism pushes fitting body discharging, Ke Yiyong
Electric cylinders are pushed instead of cylinder;(2) moment of torsion control can substitute wired constant torque wrench with wireless constant torque wrench.
In addition, the embodiment of the invention also provides a kind of multi-way valve installation method, the multi-way valve described in above-mentioned any one
On the basis of installation system, the installation method includes:
Acquire the model information of multi-way valve;
The fitting body being adapted according to model information matching with the multi-way valve;
The fitting body being adapted with the multi-way valve is mounted on the multi-way valve.
By designing multi-way valve installation method, the Auto-matching for realizing fitting body and multi-way valve type and installation automatically,
Eliminate assembling process center tap body mistake take, the hidden danger of quality of misloading, improve production efficiency, reduce labor intensity.
Specifically, step (1): multi-way valve is placed on assembly station, barcode scanning equipment CODE scans the two-dimensional code (two dimensional code system
Producer is included, includes supplier's code name, product type, COM code), COM code, model information and assemble sequence three's phase
It is matching, default and be stored in PLC(i.e. controller) database in, " COM code " part obtains in identification two dimensional code
The model information of multi-way valve, thus be matched to fitting body assemble sequence (if a kind of multi-way valve body corresponds to different types of machines information,
Type is selected by man-machine interface (i.e. man-machine interface display)).Man-machine interface display exports the page of " asking clamping cylinder "
Prompt;
Step (2): on the basis of step (1), both hands switch is pressed, 1 coil of relay obtains electric, normally opened contact closure control electromagnetism
Valve 17(solenoid valve 17 is connect with the cylinder of installing mechanism), solenoid valve control cylinder 17(cylinder 17 is to clamp in installing mechanism
The cylinder of equipment) it clamps, fixed multi-way valve body (circuit diagram is detailed in Fig. 4);
Step (3): on the basis of step (2), after PLC receives the signal that cylinder 17 clamps, man-machine interface exports first connector
The page of body rigging position, visualizing display and man-machine interface simultaneous display, to realize assembly visualizing, while PLC is exported
Signal controls solenoid valve 1, and cylinder pushes the sliding block for the material mechanism being connected on frame body to release first fitting body (material
Mechanism structure is detailed in Fig. 5);
Step (4): on the basis of step (3), fitting body, which is fallen on, drops off position, triggers valve mechanism, in place close to inductive switching, behaviour
Fitting body is taken away as personnel, is taken away close to inductive switching, and PLC output signal controls the cylinder in cylinder 1(, that is, material mechanism) it receives
It returns (being detailed in Fig. 6);
Step (5): on the basis of step (4), fitting body is placed on to the detection zone of vision system (i.e. detection device), to object
Expect mechanism release fitting body carry out secondary detection, the resemblance of detection tabs body, judge fitting body whether with material mechanism
The fitting body of correct placement is consistent, thoroughly eliminates operator's hidden danger misplaced during feeding intake to material mechanism, and realization is put
Mistake proofing is expected, if inconsistent re-execute the steps (3), step (4);
Step (6): on the basis of step (5), being assembled fitting body on multi-way valve body with torque wrench, reach torque value,
Torque wrench transmits torque qualifying signal to PLC;
Step (7): on the basis of step (6), PLC receives qualifying signal, and man-machine interface exports second fitting body and assembles position
The page set, PLC output signal control solenoid valve 2(solenoid valve 2 are connect with the cylinder of material mechanism), cylinder 2(, that is, material mechanism
The cylinder of chief engineer) second fitting body is released, step (3), step (4), step (5), step (6) are executed, and so on;
Step (8): on the basis of step (7), the assembly of the last one fitting body is completed, and man-machine interface exports the page of " ok ", PLC
Output signal controls relay 2, and clamping cylinder (clamping the cylinder in setting) is automatic after 3s unclamps.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.