CN208304877U - Assembly system - Google Patents
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- CN208304877U CN208304877U CN201820772614.5U CN201820772614U CN208304877U CN 208304877 U CN208304877 U CN 208304877U CN 201820772614 U CN201820772614 U CN 201820772614U CN 208304877 U CN208304877 U CN 208304877U
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- assembly system
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- power tool
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Abstract
This application discloses a kind of assembly systems.Assembly system includes: clamp system, for clamping part to be assembled；Control mechanism can obtain the information of the part；And power tool, for fastening the part；The control mechanism can control the power tool according to the information of acquired part to fasten the part.Assembly system according to the present utility model can make control mechanism obtain the information to be installed to replace the spare parts and control mechanism according to the information of acquired part control power tool to fasten the part, automatic error is realized to accelerate assembly efficiency to the full extent, and compatible different part is to save space.
Description
Technical field
The utility model relates to automobile manufacturing fields, in particular to a kind of assembly system.
Background technique
It, must due to the particularity of certain part peripheral component environment, the convenience of logistics transportation and product requirement etc.
In vehicle manufacturing shop must assemble and can not be assembled in main line, vehicle manufacturing shop will use panel sub-assembling platform and realize these
The assembly of part.Common panel sub-assembling platform generally has the effects of holding parts, fixed pipeline (if you need to) overbending direction, and can be according to production
Product demand can carry out piping connection, fastening in panel sub-assembling platform.But due to that can not cause panel sub-assembling platform that can not pass through with main line synchronous production
It obtains main line vehicle model information and corresponding torque information realizes that fully-automatic intelligent identifies and issues data.
By taking brake control module dispenses as an example, there are 6 brake pipings on ordinary passenger car brake control module, pipeline passes through
Power tool is fastened on brake module, and due to space layout problem, 4-5 root brake pipe generally can be at least dispensed on panel sub-assembling platform
Road, the brake piping quantity that the torque and needs of different automobile types dispense have difference.
Main pass through manually realizes mistake proofing at present, and operator needs model module to be mounted to believe according to the identification of entrucking list
Breath, is selected correct tool, is dispensed with correct torque, and carry out manual confirmation after every root canal road is installed, painted
Pen simultaneously increases secondary-confirmation to guarantee that connection is reliable, and cost is relatively low for which early investment, but requires operator high, non-increasing
The Value Operations time is long, and at least 1 second paint pen and review time are just needed to single conduit connection, bicycle is scaled and then needs
4-5 seconds operating times, inefficiency, the environment suitable for the low beat of small lot.
For the manufacturing shop of high beat high load capacity, pure artificial mistake proofing to operator bear it is larger, and due to implement after
Confirmation increases the additional non-increment operating time although ensuring product quality twice for road operation, this manufactures vehicle to high beat
Between station arrangement cause to limit, and disagreed with lean production theory, be not suitable for the overall background of modernization manufacture.Based on the feelings
Condition, high load capacity workshop can be using different Part No.s using can not realize mistake proofing by the way of compatible panel sub-assembling platform, and to corresponding
Different torque forms is arranged in power tool, but the form is big in the presence of scene packing site area is occupied, and needs individually sequence material
Case, simultaneously because each panel sub-assembling platform will be equipped with a problem for having overlapping investment high in power tool and control box.
Utility model content
The utility model proposes a kind of assembly systems, can accelerate assembly efficiency, save operation field and realize automatic
Mistake proofing.
The assembly system proposed on one side according to the utility model, comprising:
Clamp system, for clamping part to be assembled；
Control mechanism can obtain the information of the part；And
Power tool, for fastening the part；
The control mechanism can control the power tool according to the information of acquired part to fasten the part.
According to the assembly system that one embodiment of the utility model proposes, the assembly system includes scanner, is used for
The information of the part is obtained by the label of the part and passes it to the control mechanism.
According to one embodiment of the utility model propose assembly system, the assembly system include voltage sensitive sensor or
Photosensitive sensor, for obtaining the information of the part and passing it to the control mechanism.
According to the assembly system that one embodiment of the utility model proposes, the control mechanism can be according to described zero
The relevant torque information of part and fastening number information control the power tool to fasten the part.
According to the assembly system that one embodiment of the utility model proposes, the control mechanism can control the clamping
The part unclamps in mechanism.
According to the assembly system that one embodiment of the utility model proposes, the clamp system includes: cylinder；Piston,
It can be moved in the cylinder；By the briquetting of the piston driving；And pedestal, with the briquetting cooperate with clamp to
The part of assembly.
According to the assembly system that one embodiment of the utility model proposes, the pedestal has recessed portion, is matched with
The bottom shape of the part.
According to the assembly system that one embodiment of the utility model proposes, the bottom of the recessed portion is plane.
According to the assembly system that one embodiment of the utility model proposes, the depth of the recessed portion is less than the piston
Displacement in the cylinder.
The beneficial effects of the utility model include: by making control mechanism obtain the information to be installed to replace the spare parts and control machine
Structure controls power tool according to the information of acquired part to fasten the part, accelerates assembly efficiency to the full extent and realizes
Automatic error, and compatible different part is to save space.
Detailed description of the invention
It is explained with reference to the disclosure of the utility model.It is to be appreciated that attached drawing is merely illustrative purpose, and simultaneously
It is not intended to be construed as limiting the protection scope of the utility model.In the accompanying drawings, identical appended drawing reference is for referring to identical portion
Part.Wherein:
Fig. 1 schematically illustrates the structural schematic diagram of the assembly system proposed according to one embodiment of the utility model；
Fig. 2 schematically illustrates the clamp system in the assembly system proposed according to one embodiment of the utility model
Structural schematic diagram.
Specific embodiment
It is readily appreciated that, technical solution according to the present utility model, in the case where not changing the utility model in essence spirit, this field
Those skilled in the art can propose the various structures mode and implementation that can be replaced mutually.Therefore, implement in detail below
Mode and attached drawing are only the exemplary illustrations to the technical solution of the utility model, and are not to be construed as the complete of the utility model
Portion or be considered as defines or limits technical solutions of the utility model.
In the following description, various parameters and component are described for the embodiment of different configuration, these specific parameters
Only it is used as example without making limitation to embodiments herein with component.
Embodiment combination Fig. 1 according to the present utility model is shown, wherein can be seen that assembly system 10 includes: to clamp
Mechanism 9, for clamping part to be assembled (such as brake control module)；Control mechanism 7 can obtain the letter of the part
Breath；And power tool 8, for fastening the part.The control mechanism 7 can be controlled according to the information of acquired part
The power tool 8 fastens the part.To the part with label, assembly system includes scanner 6, passes through the part
Label obtain the information of the part and pass it to control mechanism.If part itself without label,
Then using the limited block of panel sub-assembling platform, increase the information that pressure-sensitive or photosensitive sensor is used to identify part above, and will
The parts information identified equally passes to control mechanism.Assembly system may include panel sub-assembling platform, and control mechanism can be power
Tool controls box.By making control mechanism obtain the information to be installed to replace the spare parts and control mechanism according to the letter of acquired part
Breath controls power tool to fasten the part, accelerates assembly efficiency to the full extent and realizes automatic error, and compatible difference
Part to save space, reduce personnel's manipulation strength, reduce non-increment and operate.
It, should be corresponding with torque information and fastening number by part, it is assumed that the Part No. of No. 1 part in default control mechanism
It is 1111, the torque needed is 20NM, needs to fasten altogether 5 times, and the Part No. of No. 2 parts is 2222, and the torque needed is
25NM needs to fasten altogether 4 times, then two sets of programs is set separately in control mechanism, when bar coded is to Part No.
1111, then control mechanism issues the tightening parameters of 5 20NM to power tool.When the fastening for completing stipulated number and prescribed torque
Afterwards, control mechanism issues the signal (then collet keeps clamping as unfinished) for loosening collet to clamp system, if being more than the station
Scheduled operating time or fastener cycle have abnormal then automatic alarm, reduce the manipulation strength of operator.Formal before use, can
Wrong tightening simulation is done, it is whether correct for the electronic logic control program setting of access control mechanism.
Clamp system can be manually controlled by operator, such as triggered cylinder stroke or used and pass through acousto-optic/pressure
Quick element senses part electronic control cylinder.
By taking pneumatic mechanism as an example, the embodiment of the utility model combine Fig. 2 shows.Clamp system includes piston 1, gas
Cylinder 2, briquetting 4 and pedestal 5.Clamp system has signal receiving device, for receiving the signal from control mechanism, according to the letter
Number control cylinder movement.Piston 1 is connected with briquetting 4, and with piston motion, the form of briquetting 4 is not limited to attached drawing, briquetting should with connect
Important electronic component is avoided in the shape face kissing merging of contacting surface.Pedestal 5 should have the pit of the bottom shape of fitting part A special
Sign, also avoids operator from taking out part by force when briquetting is not triggered and lifted while for retaining element, contact
Face is advisable with plane, avoid causing because of contact surface shakiness briquetting exert oneself it is uneven caused by damage parts, the depth of pitIt is setting
Timing should be less than the activity displacement of piston, 3 in Fig. 2 lifted for briquetting after state.
By taking Manual clamping mechanism as an example, exemplified utilizes the operation order of the assembly system of the application, wherein control
Mechanism is used to match parts information and the torque information that prestores and correctly call, and information is simultaneously in place for incuding part for clamp system
The OK for reading control mechanism is instructed to make the movement for loosening collet:
A) operator's fetching parts scan part from tape label using scanning device
B) part is put into panel sub-assembling platform pedestal, triggers cylinder Clamp blocks manually
C) using the fastening point on power tool fastenings
D) OK is fastened, clamp system is opened, and operator takes out part, is operated into next round；Not OK is fastened, is clamped
Mechanism keeps clamping, and control mechanism issues sound-light alarm, starts program of doing over again.
The technical scope of the utility model is not limited solely to the content in above description, and those skilled in the art can be
Under the premise of not departing from the utility model technical idea, to above-described embodiment carry out many variations and modifications, and these deformation and
Modification should all be fallen within the protection scope of the present invention.
Claims (9)
1. a kind of assembly system, which is characterized in that the assembly system includes:
Clamp system, for clamping part to be assembled；
Control mechanism can obtain the information of the part；And
Power tool, for fastening the part；
The control mechanism can control the power tool according to the information of acquired part to fasten the part.
2. assembly system according to claim 1, which is characterized in that the assembly system includes scanner, for passing through
The label of the part obtains the information of the part and passes it to the control mechanism.
3. assembly system according to claim 1, which is characterized in that the assembly system includes voltage sensitive sensor or photosensitive
Sensor, for obtaining the information of the part and passing it to the control mechanism.
4. assembly system according to claim 1, which is characterized in that the control mechanism can according to the part phase
The torque information and fastening number information of pass control the power tool to fasten the part.
5. assembly system according to claim 1, which is characterized in that the control mechanism can control the clamp system
To unclamp the part.
6. assembly system according to claim 1, which is characterized in that the clamp system includes: cylinder；Piston, energy
It is enough to be moved in the cylinder；By the briquetting of the piston driving；And pedestal, cooperate with the briquetting to be assembled to clamp
Part.
7. assembly system according to claim 6, which is characterized in that the pedestal has recessed portion, is matched with described
The bottom shape of part.
8. assembly system according to claim 7, which is characterized in that the bottom of the recessed portion is plane.
9. assembly system according to claim 7, which is characterized in that the depth of the recessed portion is less than the piston in institute
State the displacement in cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820772614.5U CN208304877U (en) | 2018-05-23 | 2018-05-23 | Assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820772614.5U CN208304877U (en) | 2018-05-23 | 2018-05-23 | Assembly system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208304877U true CN208304877U (en) | 2019-01-01 |
Family
ID=64716168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820772614.5U Active CN208304877U (en) | 2018-05-23 | 2018-05-23 | Assembly system |
Country Status (1)
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| CN (1) | CN208304877U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110065798A (en) * | 2019-06-10 | 2019-07-30 | 安徽华菱汽车有限公司 | A kind of Multifunction cylinder body pallet |
| CN110405471A (en) * | 2019-09-20 | 2019-11-05 | 雷沃重工股份有限公司 | A kind of multichannel valve installation system and installation method |
| CN112123335A (en) * | 2020-09-10 | 2020-12-25 | 上海交通大学 | Rapid model changing device and method for multi-model parts of robot workstation |
-
2018
- 2018-05-23 CN CN201820772614.5U patent/CN208304877U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110065798A (en) * | 2019-06-10 | 2019-07-30 | 安徽华菱汽车有限公司 | A kind of Multifunction cylinder body pallet |
| CN110405471A (en) * | 2019-09-20 | 2019-11-05 | 雷沃重工股份有限公司 | A kind of multichannel valve installation system and installation method |
| CN112123335A (en) * | 2020-09-10 | 2020-12-25 | 上海交通大学 | Rapid model changing device and method for multi-model parts of robot workstation |
| CN112123335B (en) * | 2020-09-10 | 2022-03-11 | 上海交通大学 | Rapid model changing device and method for multi-model parts of robot workstation |
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