CN110394884A - A kind of prefabricated post adjustable mold and prefabricated column production method - Google Patents
A kind of prefabricated post adjustable mold and prefabricated column production method Download PDFInfo
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- CN110394884A CN110394884A CN201910770200.8A CN201910770200A CN110394884A CN 110394884 A CN110394884 A CN 110394884A CN 201910770200 A CN201910770200 A CN 201910770200A CN 110394884 A CN110394884 A CN 110394884A
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- side form
- prefabricated post
- end mould
- bed die
- supporting element
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000002787 reinforcement Effects 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 238000005266 casting Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses a kind of prefabricated post adjustable molds comprising bed die, the first side form, the second side form, first end mould and second end mould；First end mould and second end mould are between the first side form and the second side form；The side in the first side form back on space is provided with mounting portion, and mounting portion is provided with strip-shaped hole, and the extending direction of strip-shaped hole is parallel to the plane where first end mould, and the first side form is fixedly connected by fastener with bed die；First side form, the second side form include rib template and the supporting element on the outside of rib template；Rib template is superimposed with two pieces or more in the height direction.Prefabricated post adjustable mold of the invention can satisfy the prefabricated post production requirement of different dimensions, can be adjusted to length, the width and thickness size of prefabricated post.Meanwhile second side form and bed die be hinged with and be conducive to improve production efficiency, reduce demoulding difficulty.
Description
Technical field
The present invention relates to construction engineering technical fields, and in particular to a kind of prefabricated post adjustable mold and prefabricated post producer
Method.
Background technique
Currently, the mould structure for producing prefabricated post is complicated, weight is larger, and is directed to various sizes of prefabricated post, needs
The mold of customized dimension is wanted, and the prefabricated column dimension that each project under construction uses is different, the poor universality of mold is led
Cause the utilization rate of mold low, die cost is high, not only wastes resource, but also need special warehouse that storage is gone to make
With the not high mold of rate, management and storage cost are increased.
Summary of the invention
In order to improve the versatility and utilization rate of mold, the present invention provides a kind of prefabricated post adjustable mold, particular technique side
Case is as follows.
A kind of prefabricated post adjustable mold, which is characterized in that including bed die, the first side form, the second side form, first end mould and
Two end moulds, first side form, the second side form, first end mould and second end mould enclose the space poured for prefabricated post；Institute
State the first side form, the second side form is installed on the bed die, the first end mould and second end mould be located at first side form and
Between second side form；The side in the first side form back on the space is provided with mounting portion, and the mounting portion is provided with item
Shape hole, first side form are connect by fastener with the bed die, and the fastener passes through the strip-shaped hole of the mounting portion；It is excellent
Selection of land, the extending direction of the strip-shaped hole are parallel to the plane where the first end mould.
Using prefabricated post adjustable mold of the invention may be implemented prefabricated post horizontal production (i.e. produce when prefabricated post length
Spend the parallel bed die/ground in direction), the first side form is adjustable side form, and in the case where fastener is unscrewed, the first side form can be along
The extending direction of strip-shaped hole is adjusted, and when reaching setting target to the spacing between the first side form and the second side form, will be fastened
Part is tightened, so that the first side form is fixed on bed die, first end mould and second end mould can be by the first side forms and the second side form
Grip or first end mould and second end mould be fixed on bed die by fastener, so by adjusting the first side form and
Spacing between second side form produces to adapt to the prefabricated post of different in width；Spacing between first end mould and second end mould can be with
It is adjusted as needed to adapt to the length of prefabricated post.Wherein, the second side form can be flexibly connected with bed die, or using the
The fixed form of one side form or other fixed forms are connect with bed die.Fastener can use screw rod.
Preferably, the lower end of second side form and the bed die are hinged, and second side form can be relative to the bottom
Mould overturning.When producing the prefabricated post of unified side length, after the completion of prefabricated post pours, the first side form can be remained stationary, overturning second
Side form can both realize stripping operation, improve the convenience of operation.
Further, first side form, the second side form include rib template and are located on the outside of the rib template
Supporting element, the height of the supporting element is greater than the height of the rib template；The supporting element along first side form or
The length direction of second side form is arranged at intervals with two or more；Preferably, U-type groove is offered at the top of the supporting element.Support
Part provides enough strength supports for rib template, moreover, the U-type groove being arranged at the top of supporting element can be used to install to drawing spiral shell
Bar, Screw arbor with nut at both-ends limits the spacing between the first side form and the second side form, when preventing casting concrete, the first side form and
The positional relationship of second side form changes, and guarantees the dimensional accuracy and production security of prefabricated post.Wherein, mounting portion and rib
Template and/or supporting element are fixedly connected.
Further, the rib template is superimposed with two pieces or more in the height direction, on bottom rib template
Rib template is detachably connected with the supporting element；The height of the supporting element is greater than the superimposed total height of whole rib templates
Degree.In this way, it can adapt to the prefabricated post production requirement of different-thickness (the vertical height of the prefabricated post of horizontal production), most
The rib template of lower section can be welded and fixed or be detachably fixed with supporting element, above rib template then according to specific
It needs to select, a rib template can be only set when the thickness of prefabricated post is smaller, it can when the thickness of prefabricated post is larger
More than two rib templates are only arranged.Wherein, detachable connection method includes working as to be not limited to be bolted.
Preferably, the supporting element uses channel steel.The mounting portion also uses channel steel.Channel steel is at low cost convenient for drawing materials, and adds
Work difficulty is small.
Further, the first through hole passed through for the longitudinal reinforcement of prefabricated post is offered on the second end mould；On bed die
It is detachably provided with reinforcing bar positioning baffle, the longitudinal reinforcement end for positioning prefabricated post is offered on the reinforcing bar positioning baffle
Second through-hole or groove in portion.
Based on the same inventive concept, the invention further relates to a kind of production methods of prefabricated post, use above-mentioned prefabricated post
Adjustable mold mainly comprises the steps that
1) longitudinal reinforcement of prefabricated post is passed through the first through hole of second end mould, steel reinforcement cage by the steel reinforcement cage for, making prefabricated post
It is placed on bed die；
2) spacing of first end mould and second end mould, is determined according to the length of prefabricated post；
3) installation site of first side form, is determined according to the width of prefabricated post, and first side form is fixed on
On the bed die, so that the spacing of first side form and the second side form is equal to the width of prefabricated post, first end mould and second end
Mould is fixed on the length that the spacing between the first side form and the second side form and between first end mould and second end mould is equal to prefabricated post；
4), the top of the first side form and the second side form is fixed by Screw arbor with nut at both-ends；
5), casting concrete forms prefabricated post；
6), the second side form is opened in overturning after maintenance, takes out prefabricated post.
Further, it is also had follow steps before the step 3): the rib mould is determined according to the thickness of prefabricated post
The height and quantity of plate, and the rib template is connect with the supporting element.
Further, it is also had follow steps in the step 1): the longitudinal reinforcement end of prefabricated post is located in reinforcing bar
In the second through-hole or groove of positioning baffle.
Prefabricated post adjustable mold of the invention can satisfy the prefabricated post production requirement of different dimensions, to prefabricated post
Length, width and thickness size can be adjusted.Meanwhile second side form and bed die be hingedly convenient for quickly to the second side form
Opening is assembled and overturn, is conducive to improve production efficiency, reduces demoulding difficulty.The present invention is conducive to save die cost,
Mould utilization factor is improved, labor intensity of workers is reduced, promotes building assembled industrialization development.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram of prefabricated post adjustable mold of the invention；
Fig. 2 is the side view (not being superimposed rib template) of prefabricated post adjustable mold of the invention；
Fig. 3 is the side view (superposition rib template) of prefabricated post adjustable mold of the invention；
Fig. 4 is that the side form of prefabricated post adjustable mold of the invention adjusts schematic diagram；
Fig. 5 is the top view (not illustrating mounting portion) of prefabricated post adjustable mold of the invention.
In figure: the first side form 1, mounting portion 11, rib template 12, supporting element 13, strip-shaped hole 111, the second side form 2, first
Hold mould 3, second end mould 4, first through hole 41, bed die 5, fastener 6, Screw arbor with nut at both-ends 7, reinforcing bar positioning baffle 8, the second through-hole 81.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
Referring to Fig. 1-5, a kind of prefabricated post adjustable mold comprising bed die 5, the first side form 1, the second side form 2, first end mould
3 and second end mould 4, first side form 1, the second side form 2, first end mould 3 and second end mould 4 enclose and poured for prefabricated post
Space.First side form 1, the second side form 2 are installed on bed die 5, the first end mould 3 and second end mould
4 between first side form 1 and the second side form 2；Side of first side form 1 back on the space
(outside) is provided with mounting portion 11, and the mounting portion 11 is provided with strip-shaped hole 111, and the extending direction of strip-shaped hole 111 is parallel to
Plane where one end mould 3, the first side form 1 are connect by fastener 6 with bed die 5, and fastener 6 passes through the strip-shaped hole of mounting portion 11
111；Fastener can use screw rod, be provided with screw hole on bed die；The longitudinal reinforcement offered on second end mould 4 for prefabricated post is worn
The relative position of the first through hole 41 crossed, first end mould 3 and second end mould 4 and the first side form 1, the second side form 2 can be according to reality
Border needs to adjust, and first end mould 3 and second end mould 4 can be clamped between the first side form 1, the second side form 2 and be fixed,
It can be fixed on by fastener on bed die 5.
As shown in Fig. 1,4, the lower end of the second side form 2 and bed die 5 are hinged, and the second side form 2 can be overturn relative to bed die 5,
When producing the prefabricated post of uniform width, after the completion of prefabricated post pours, the first side form 1 can be remained stationary, and overturn the second side form 2,
Both it can realize stripping operation, improve the convenience of operation.
As shown in Figure 1-3, the first side form 1, the second side form 2 include rib template 12 and are located on the outside of rib template 12
Supporting element 13, the height of supporting element 13 is greater than the height of rib template 12, and the top of supporting element 13 offers U-type groove；Support
Part 13 is arranged at intervals with two or more along the length direction of the first side form 1 or the second side form 2；Rib template 12 is in short transverse
On be superimposed with two pieces or more, the rib template 12 on bottom rib template 12 is detachably connected with supporting element 13；Support
The height of part 13 is greater than the superimposed total height of whole rib templates 12.Wherein, be detachably connected can be connected by screw bolts or
The usual manners such as person's engaging carry out；Bottom rib template 12 is preferably fixedly connected with supporting element 13, bottom rib template 12
Height be L1, height L1 requires can to produce the concrete prefabricated column of minimum thickness, other thickness concrete prefabricated columns,
It is realized by being superimposed rib template 12 in bottom rib template 12, requires thickness by combining realization, combination can give birth to
The concrete prefabricated column thickness L=L1+L2 of production.Punching block can be used in rib template, can also use wooden model or other materials type
Template, reduce die cost.
Supporting element 13 is that rib template 12 provides enough strength supports, moreover, the U-type groove being arranged at the top of supporting element 13 can
To be used to install Screw arbor with nut at both-ends 7, the spacing between the first side form 1 and the second side form 2 is limited, prevents from pouring by Screw arbor with nut at both-ends 7
When building concrete, the positional relationship of the first side form 1 and the second side form 2 changes, and guarantees the dimensional accuracy and production of prefabricated post
Safety.As shown in Figure 1, supporting element 13 uses channel steel, the channel steel structure of A-frame is preferably formed, mounting portion 11 also uses
Channel steel.Channel steel is convenient for materials, and at low cost, difficulty of processing is small.As shown in Figure 1, mounting portion 11 and bottom rib template 12 are fixed
Mounting portion 11 can also be fixedly connected by connection, certain those skilled in the art with supporting element 13.
As shown in Figure 1, being detachably provided with reinforcing bar positioning baffle 8 on bed die 5, opened up on the reinforcing bar positioning baffle 8
There are the second through-hole or groove of the longitudinal reinforcement end for positioning prefabricated post.It can be ensured using reinforcing bar positioning baffle 8 prefabricated
The setting of the longitudinal reinforcement of column meets prefabricated post design requirement, convenient for docking for longitudinal reinforcement and grout sleeve.
Using the production method of the prefabricated post of above-mentioned prefabricated post adjustable mold, mainly comprise the steps that
1) steel reinforcement cage (not shown) for, making prefabricated post, first that the longitudinal reinforcement of prefabricated post is passed through second end mould 4 are led to
Hole 41, steel reinforcement cage are placed on bed die 5；
2) spacing of first end mould 3 and second end mould 4, is determined according to the length of prefabricated post；
3) installation site of the first side form 1, is determined according to the width of prefabricated post, and the first side form 1 is fixed on bed die 5
On, so that the spacing of the first side form 1 and the second side form 2 is equal to the width of prefabricated post, first end mould 3 and second end mould 4 are fixed on
Spacing between first side form 1 and the second side form 2 and between first end mould 3 and second end mould 4 is equal to the length of prefabricated post；
4), the top of the first side form 1 and the second side form 2 is fixed by Screw arbor with nut at both-ends 7；
5), casting concrete forms prefabricated post；
6), the second side form 2 is opened in overturning after maintenance, takes out prefabricated post.
Preferably, it is also had follow steps before step 3): the rib template 12 is determined according to the thickness of prefabricated post
Height and quantity, and the rib template 12 is connect with supporting element 13.
Preferably, it is also had follow steps in step 1): the longitudinal reinforcement end of prefabricated post is located in reinforcing bar positioning gear
In the second through-hole 81 or groove of plate 8.
The embodiment of the present invention is described with above attached drawing, in the absence of conflict, the reality in the present invention
The feature applied in example and embodiment can be combined with each other.The invention is not limited to above-mentioned specific embodiment, above-mentioned tool
Body embodiment is only schematical, rather than limitation, those skilled in the art under the inspiration of the present invention,
Without breaking away from the scope protected by the purposes and claims of the present invention, many forms can be also made, these belong to this
Within the protection scope of invention.
Claims (10)
1. a kind of prefabricated post adjustable mold, which is characterized in that including bed die, the first side form, the second side form, first end mould and second
Mould is held, first side form, the second side form, first end mould and second end mould enclose the space poured for prefabricated post；It is described
First side form, the second side form are installed on the bed die, and the first end mould and second end mould are located at first side form and
Between two side forms；The side in the first side form back on the space is provided with mounting portion, and the mounting portion is provided with bar shaped
Hole, first side form are connect by fastener with the bed die, and the fastener passes through the strip-shaped hole of the mounting portion.
2. a kind of prefabricated post adjustable mold according to claim 1, which is characterized in that the lower end of second side form and institute
It is hinged to state bed die, second side form can be overturn relative to the bed die.
3. a kind of prefabricated post adjustable mold according to claim 1 or 2, which is characterized in that first side form, second side
Mould includes rib template and the supporting element on the outside of the rib template, and the height of the supporting element is greater than the rib
The height of template, the supporting element are arranged at intervals with two or more along the length direction of first side form or the second side form；
Preferably, U-type groove is offered at the top of the supporting element.
4. a kind of prefabricated post adjustable mold according to claim 3, which is characterized in that the rib template is in short transverse
On be superimposed with two pieces or more, the rib template on bottom rib template is detachably connected with the supporting element；The branch
The height of support member is greater than the superimposed total height of whole rib templates.
5. a kind of prefabricated post adjustable mold according to claim 3, which is characterized in that the supporting element uses channel steel；Institute
Mounting portion is stated using channel steel.
6. a kind of prefabricated post adjustable mold according to claim 1, which is characterized in that the extending direction of the strip-shaped hole is flat
Row is in the plane where the first end mould.
7. a kind of prefabricated post adjustable mold according to claim 1, which is characterized in that offer confession on the second end mould
The first through hole that the longitudinal reinforcement of prefabricated post passes through；Reinforcing bar positioning baffle, the reinforcing bar positioning are detachably provided on bed die
The second through-hole or groove of the longitudinal reinforcement end for positioning prefabricated post are offered on baffle.
8. a kind of production method of prefabricated post uses prefabricated post adjustable mold described in claim 1-7 any one, mainly
The following steps are included:
1) longitudinal reinforcement of prefabricated post, is passed through the first through hole of second end mould by the steel reinforcement cage for, making prefabricated post, and steel reinforcement cage is placed
On bed die；
2) spacing of first end mould and second end mould, is determined according to the length of prefabricated post；
3) it, determines the installation site of first side form according to the width of prefabricated post, and first side form is fixed on described
On bed die, so that the spacing of first side form and the second side form is equal to the width of prefabricated post, first end mould and second end mould are solid
It is equal to the length of prefabricated post due to the spacing between the first side form and the second side form and between first end mould and second end mould；
4), the top of the first side form and the second side form is fixed by Screw arbor with nut at both-ends；
5), casting concrete forms prefabricated post；
6), the second side form is opened in overturning after maintenance, takes out prefabricated post.
9. a kind of production method of prefabricated post according to claim 8, which is characterized in that also have before the step 3)
Following steps: determining the height and quantity of the rib template according to the thickness of prefabricated post, and by the rib template with it is described
Supporting element connection.
10. a kind of production method of prefabricated post according to claim 8, which is characterized in that also have in the step 1)
Following steps: the longitudinal reinforcement end of prefabricated post is located in the second through-hole or groove of reinforcing bar positioning baffle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910770200.8A CN110394884B (en) | 2019-08-20 | 2019-08-20 | Prefabricated column adjustable die and prefabricated column production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910770200.8A CN110394884B (en) | 2019-08-20 | 2019-08-20 | Prefabricated column adjustable die and prefabricated column production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110394884A true CN110394884A (en) | 2019-11-01 |
| CN110394884B CN110394884B (en) | 2024-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910770200.8A Active CN110394884B (en) | 2019-08-20 | 2019-08-20 | Prefabricated column adjustable die and prefabricated column production method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111037735A (en) * | 2019-12-30 | 2020-04-21 | 苏州杰通建筑工业有限公司 | High-quality prefabricated column preparation process |
| CN111823364A (en) * | 2020-07-10 | 2020-10-27 | 三能集成房屋股份有限公司 | General assembling die |
| CN111844388A (en) * | 2020-07-15 | 2020-10-30 | 汪冬青 | Concrete prefabricated part mould |
| CN112824075A (en) * | 2019-11-21 | 2021-05-21 | 浙江省东阳第三建筑工程有限公司 | Adjustable four-foot cement stirrup mold |
| CN113043437A (en) * | 2021-04-30 | 2021-06-29 | 上海圣奎机械科技有限公司 | Vertical pressurizing die for producing A-level fireproof heat-insulation board |
| CN114012866A (en) * | 2021-11-16 | 2022-02-08 | 上海电气风电集团股份有限公司 | Adjustable polygonal mixed tower barrel template and tower barrel segment manufacturing method |
| CN114290495A (en) * | 2021-12-31 | 2022-04-08 | 中国港湾工程有限责任公司 | Precast column mould |
| CN114701048A (en) * | 2022-05-20 | 2022-07-05 | 湖南三一快而居住宅工业有限公司 | Template assembly, prefabricated post mould and prefabricated post production facility |
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