CN107891511B - Separated prefabricated bay window die - Google Patents

Separated prefabricated bay window die Download PDF

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Publication number
CN107891511B
CN107891511B CN201711336335.0A CN201711336335A CN107891511B CN 107891511 B CN107891511 B CN 107891511B CN 201711336335 A CN201711336335 A CN 201711336335A CN 107891511 B CN107891511 B CN 107891511B
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template
formwork
boss
die plate
bay window
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CN107891511A (en
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焦安亮
张中善
魏金桥
杨松强
郜玉芬
鲁万卿
吴耀清
冯大阔
方胜利
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China Construction Seventh Engineering Division Corp Ltd
China State Construction Technology Henan Co Ltd
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China Construction Seventh Engineering Division Corp Ltd
China State Construction Technology Henan Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/22Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056Means for inserting the elements into the mould or supporting them in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明提出一种分离式预制飘窗模具,包括模台,所述的模台上设有凸台,模台上设有位于凸台前后侧的第一模板,模台上设有位于凸台左右侧的第二模板和第三模板,第二模板位于第三模板的上部,第二模板设在前后侧的第一模板之间,第三模板设在第一模板与凸台之间,前后侧的第一模板之间设有横梁,横梁上设有活动的预埋件,横梁上标有刻度。本发明的优点:采用模具将飘窗预制,工厂化制造,减少现场环节,提高施工效率,提高预埋件和预留孔洞的定位精度,保证质量。

The invention proposes a separate prefabricated bay window mold, which includes a mold table. A boss is provided on the mold table. A first template is provided on the front and rear sides of the boss on the mold table. There is a first template on the boss on the mold table. The second template and the third template on the left and right sides, the second template is located on the upper part of the third template, the second template is located between the first templates on the front and rear sides, the third template is located between the first template and the boss, the front and rear There are cross beams between the first formwork on the side, movable embedded parts are provided on the cross beams, and scales are marked on the cross beams. The advantages of this invention are that the bay windows are prefabricated with molds and manufactured in a factory, which reduces on-site links, improves construction efficiency, improves the positioning accuracy of embedded parts and reserved holes, and ensures quality.

Description

分离式预制飘窗模具Separate prefabricated bay window mold

技术领域Technical field

本发明涉及装配式建筑,特别是指一种分离式预制飘窗模具。The invention relates to prefabricated buildings, and in particular to a separate prefabricated bay window mold.

背景技术Background technique

大力发展新型建筑工业化符合绿色低碳可持续发展的国际共识,不仅是促进新型城镇化、促进生态文明建设,实现能源安全战略的重要抓手,而且已成为建设领域调整结构,转变发展方式、节能减排的重要途径。Vigorous development of new building industrialization is in line with the international consensus on green, low-carbon and sustainable development. It is not only an important starting point for promoting new urbanization, promoting the construction of ecological civilization, and realizing the energy security strategy, but also has become an important step in adjusting the structure of the construction field, transforming development methods, and energy conservation. important way to reduce emissions.

飘窗是建筑结构的一部分,现有的飘窗往往采用现场浇筑或利用预制板进行浇筑,工序复杂,步骤繁多,占用工期并且质量不容易保证。Bay windows are part of the building structure. Existing bay windows are often cast on-site or using prefabricated panels. The process is complicated, the steps are numerous, the construction period is occupied, and the quality is not easy to guarantee.

发明内容Contents of the invention

本发明提出一种分离式预制飘窗模具,解决了现有飘窗制作繁琐、质量不佳的问题,且能提高飘窗上预埋件、预留孔洞的定位精度。The invention proposes a separate prefabricated bay window mold, which solves the problems of complicated production and poor quality of existing bay windows, and can improve the positioning accuracy of embedded parts and reserved holes on the bay window.

本发明的技术方案是这样实现的:一种分离式预制飘窗模具,包括模台,所述的模台上设有凸台,模台上设有位于凸台前后侧的第一模板,模台上设有位于凸台左右侧的第二模板和第三模板,第二模板位于第三模板的上部,第二模板设在前后侧的第一模板之间,第三模板设在第一模板与凸台之间,前后侧的第一模板之间设有横梁,横梁上设有活动的预埋件,横梁上标有刻度。The technical solution of the present invention is achieved as follows: a separate prefabricated bay window mold, including a mold table. The mold table is provided with a boss, and the mold table is provided with a first template located on the front and rear sides of the boss. The table is provided with a second template and a third template located on the left and right sides of the boss. The second template is located on the upper part of the third template. The second template is located between the first templates on the front and rear sides. The third template is located on the first template. There is a cross beam between the boss and the first template on the front and rear sides. There are movable embedded parts on the cross beam, and there are scales on the cross beam.

所述的模台与第一模板之间设有第四模板,第一模板与第四模板形成方形槽,第一模板与第三模板之间设有第九模板,凸台与第三模板之间设有第十模板,横梁上设有横杆,第二模板和横杆上均设有钢筋槽,横杆上的钢筋槽与横槽连通。There is a fourth template between the mold table and the first template, the first template and the fourth template form a square groove, a ninth template is between the first template and the third template, and between the boss and the third template There is a tenth formwork in between, a crossbar is provided on the crossbeam, a steel bar groove is provided on both the second formwork and the crossbar, and the steel bar groove on the crossbar is connected with the transverse groove.

所述的第九模板包括第五模板和第六模板,第五模板设在第一模板与第三模板之间,第六模板设在第四模板与第三模板之间,第十模板包括第七模板和第八模板,第八模板设在第七模板下部,第六模板和第八模板均设在模台上,第六模板和第八模板上均设有钢筋槽。The ninth template includes a fifth template and a sixth template, the fifth template is located between the first template and the third template, the sixth template is located between the fourth template and the third template, and the tenth template includes the The seventh formwork and the eighth formwork, the eighth formwork is located at the lower part of the seventh formwork, the sixth formwork and the eighth formwork are both located on the formwork table, and the sixth formwork and the eighth formwork are both provided with steel grooves.

所述的横梁通过固定件与第一模板连接。The cross beam is connected to the first formwork through fixing parts.

本发明的优点:采用模具将飘窗预制,工厂化制造,减少现场环节,提高施工效率,提高预埋件和预留孔洞的定位精度,保证质量。The advantages of this invention are that the bay windows are prefabricated with molds and manufactured in a factory, which reduces on-site links, improves construction efficiency, improves the positioning accuracy of embedded parts and reserved holes, and ensures quality.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1为本发明结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2为飘窗结构示意图。Figure 2 is a schematic diagram of the bay window structure.

图3为模台和凸台结构示意图。Figure 3 is a schematic diagram of the mold table and boss structure.

图中:1-模台,2-凸台,3-第一模板,4-第二模板,5-第三模板,6-第四模板,7-第五模板,8-第六模板,9-第七模板,10-第八模板,11-钢筋槽,12-固定件,13-横梁,14-预埋件,15-横杆,16-横槽,17-飘窗,18-凹槽,19-凸块,20-延长段。In the picture: 1-Mold table, 2-Boss table, 3-First template, 4-Second template, 5-Third template, 6-Fourth template, 7-Fifth template, 8-Sixth template, 9 -The seventh formwork, 10-the eighth formwork, 11-reinforcement groove, 12-fixture, 13-cross beam, 14-embedded parts, 15-cross bar, 16-transverse groove, 17-bay window, 18-groove , 19-bump, 20-extension section.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without exerting creative efforts fall within the scope of protection of the present invention.

实施例1Example 1

如图1-3所示,一种分离式预制飘窗模具,包括模台1,所述的模台1上设有凸台2,模台1上设有位于凸台2前后侧的第一模板3,模台1上设有位于凸台2左右侧的第二模板4和第三模板5,第二模板4位于第三模板5的上部,第二模板4设在前后侧的第一模板3之间,第三模板5设在第一模板3与凸台2之间,前后侧的第一模板3之间设有横梁13,横梁13上设有活动的预埋件14,横梁13上标有刻度。As shown in Figures 1-3, a separate prefabricated bay window mold includes a mold table 1. The mold table 1 is provided with a boss 2. The mold table 1 is provided with a first mold located on the front and rear sides of the boss 2. Template 3. The mold platform 1 is provided with a second template 4 and a third template 5 located on the left and right sides of the boss 2. The second template 4 is located on the upper part of the third template 5. The second template 4 is located on the first template on the front and rear sides. 3, the third formwork 5 is provided between the first formwork 3 and the boss 2, a crossbeam 13 is provided between the first formwork 3 on the front and rear sides, and a movable embedded part 14 is provided on the crossbeam 13. Marked with scale.

浇筑飘窗时,先将第一模板和第三模板固定在模台上,同时第三模板的两端分别与第一模板和凸台连接,然后将第二模板的两端与前后侧的第一模板连接,第一模板、第二模板、第三模板、模台和凸台围成横截面为冂字形的浇筑空间,第一模板围挡飘窗的前后两外端面,第二模板和第三模板围挡飘窗的左右两外端面,第二模板围挡上方的横段,第三模板围挡下方的两竖段,模台围挡飘窗的下端面,凸台围挡飘窗的内端面,横梁用于固定飘窗内预埋件,根据横梁上的刻度,调整预埋件在横梁上的固定位置,实现预埋件、预埋孔洞的精准定位,模具各部件之间通过螺栓连接,实现连接结构的可拆卸,各部件连接安装后,在模具内浇筑混凝土,进行生产。When pouring the bay window, first fix the first formwork and the third formwork on the formwork, while the two ends of the third formwork are connected to the first formwork and the boss respectively, and then connect the two ends of the second formwork to the third formwork on the front and rear sides. A formwork is connected. The first formwork, the second formwork, the third formwork, the formwork platform and the boss form a pouring space with a zigzag cross-section. The first formwork encloses the front and rear outer end surfaces of the bay window, and the second formwork and the third formwork The three formwork blocks the left and right outer end surfaces of the bay window, the second formwork blocks the horizontal section above it, the third formwork blocks the two vertical sections below it, the formwork platform blocks the lower end surface of the bay window, and the boss blocks the bay window. On the inner end face, the cross beam is used to fix the embedded parts in the bay window. According to the scale on the cross beam, adjust the fixed position of the embedded parts on the cross beam to achieve precise positioning of the embedded parts and embedded holes. Bolts are used to connect the various parts of the mold. The connection enables the connection structure to be detachable. After each component is connected and installed, concrete is poured into the mold for production.

实施例2Example 2

如图1-3所示,一种分离式预制飘窗模具,所述的模台1与第一模板3之间设有第四模板6,第一模板3与第四模板6形成方形槽,第一模板3与第三模板5之间设有第九模板,凸台2与第三模板3之间设有第十模板,横梁13上设有横杆15,第二模板4和横杆15上均设有钢筋槽11,横杆15上的钢筋槽11与横槽16连通。As shown in Figure 1-3, a separate prefabricated bay window mold is provided. A fourth template 6 is provided between the mold platform 1 and the first template 3. The first template 3 and the fourth template 6 form a square groove. There is a ninth template between the first template 3 and the third template 5, a tenth template between the boss 2 and the third template 3, a cross bar 15 on the cross beam 13, the second template 4 and the cross bar 15 Reinforcement grooves 11 are provided on both sides, and the reinforcement grooves 11 on the cross bars 15 are connected with the transverse grooves 16.

其他结构同实施例1。Other structures are the same as in Embodiment 1.

根据施工的需要,在横梁上加设横杆,横杆在飘窗17的上部形成插入钢筋的凹槽18,在模台与第一模板之间设置第四模板,第四模板的一端与模台连接,第四模板的另一端与第一模板连接,同样的在第一模板与第三模板之间设置第九模板,在第三模板与凸台之间设置第十模板,第四模板和第一模板形成方形槽,方形槽在飘窗上形成方形的凸块19,第三模板、第九模板和第十模板在飘窗上形成延长段20,凸台与延长段能够便于飘窗的定位安装。According to the needs of construction, a cross bar is added to the cross beam. The cross bar forms a groove 18 for inserting steel bars at the upper part of the bay window 17. A fourth formwork is set between the formwork table and the first formwork. One end of the fourth formwork is connected to the formwork. The other end of the fourth template is connected to the first template. Similarly, a ninth template is set between the first template and the third template, and a tenth template is set between the third template and the boss. The fourth template and The first template forms a square groove, and the square groove forms a square protrusion 19 on the bay window. The third template, the ninth template and the tenth template form an extension section 20 on the bay window. The boss and the extension section can facilitate the installation of the bay window. Positioning installation.

第二模板和横杆上的钢筋槽均是为了插入钢筋,钢筋既用于加强飘窗的强度,又用于飘窗连接,第二模板上的钢筋槽为开口朝下的通槽,在连接第二模板之前,将钢筋摆放好,然后将第二模板扣在钢筋上,避免在模板之间穿设钢筋的繁琐,提高施工效率。The steel bar grooves on the second formwork and the crossbar are both for inserting steel bars. The steel bars are used not only to strengthen the bay window but also to connect the bay window. The steel bar groove on the second formwork is a through-groove with the opening facing downwards. Before the second formwork, place the steel bars, and then buckle the second formwork onto the steel bars to avoid the tedious process of passing steel bars between the formwork and improve construction efficiency.

实施例3Example 3

如图1-3所示,一种分离式预制飘窗模具,所述的第九模板包括第五模板7和第六模板8,第五模板7设在第一模板3与第三模板5之间,第六模板8设在第四模板6与第三模板5之间,第十模板包括第七模板9和第八模板10,第八模板10设在第七模板9下部,第六模板8和第八模板10均设在模台1上,第六模板8和第八模板10上均设有钢筋槽11。As shown in Figure 1-3, a separate prefabricated bay window mold. The ninth template includes a fifth template 7 and a sixth template 8. The fifth template 7 is located between the first template 3 and the third template 5. The sixth template 8 is arranged between the fourth template 6 and the third template 5. The tenth template includes a seventh template 9 and an eighth template 10. The eighth template 10 is arranged at the lower part of the seventh template 9. The sixth template 8 The sixth formwork 8 and the eighth formwork 10 are both provided with steel grooves 11 on the formwork platform 1 .

其他结构同实施例2。Other structures are the same as in Embodiment 2.

根据施工的需要,在延长段的下部也要穿设钢筋,因此将第九模板分为第五模板和第六模板,第六模板固定在模台上,并且第六模板一端与第四模板连接,第六模板另一端与第三模板连接,第五模板固定在第六模板上,并且第五模板一端与第一模板连接,第五模板另一端与第三模板连接,第十模板与第九模板结构类似,各部件连接好后,将钢筋穿过第六模板和第八模板上的钢筋槽。According to the needs of construction, steel bars must also be installed in the lower part of the extension section, so the ninth formwork is divided into the fifth formwork and the sixth formwork. The sixth formwork is fixed on the formwork table, and one end of the sixth formwork is connected to the fourth formwork. , the other end of the sixth template is connected to the third template, the fifth template is fixed on the sixth template, and one end of the fifth template is connected to the first template, the other end of the fifth template is connected to the third template, the tenth template is connected to the ninth template The structure of the formwork is similar. After the components are connected, pass the steel bars through the steel grooves on the sixth and eighth formwork.

实施例4Example 4

如图1-3所示,一种分离式预制飘窗模具,所述的横梁13通过固定件12与第一模板3连接。As shown in Figure 1-3, a separate prefabricated bay window mold, the cross beam 13 is connected to the first formwork 3 through a fixing part 12.

固定件为L形,固定件一端与第一模板螺栓连接,另一端与横梁焊接,横梁卡在两个固定件之间,为横杆和预埋件提供定位支撑。The fixing part is L-shaped. One end of the fixing part is bolted to the first formwork, and the other end is welded to the cross beam. The cross beam is stuck between the two fixing parts to provide positioning support for the cross bar and embedded parts.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.

Claims (3)

1. The utility model provides a prefabricated window mould that wafts of disconnect-type, includes mould platform (1), its characterized in that: the die table (1) is provided with a boss (2), the die table (1) is provided with a first die plate (3) positioned on the front side and the rear side of the boss (2), the die table (1) is provided with a second die plate (4) and a third die plate (5) positioned on the left side and the right side of the boss (2), the second die plate (4) is positioned on the upper part of the third die plate (5), the second die plate (4) is arranged between the first die plate (3) on the front side and the rear side, the third die plate (5) is arranged between the first die plate (3) and the boss (2), a beam (13) is arranged between the first die plate (3) on the front side and the rear side, the beam (13) is provided with a movable embedded part (14), and scales are marked on the beam (13);
the novel concrete slab forming machine is characterized in that a fourth template (6) is arranged between the die table (1) and the first template (3), square grooves are formed between the first template (3) and the fourth template (6), a ninth template is arranged between the first template (3) and the third template (5), a tenth template is arranged between the boss (2) and the third template (5), a cross rod (15) is arranged on the cross rod (13), reinforcing steel bar grooves (11) are formed in the second template (4) and the cross rod (15), and the reinforcing steel bar grooves (11) on the cross rod (15) are communicated with the transverse grooves (16).
2. The split prefabricated bay window mold of claim 1, wherein: the ninth template comprises a fifth template (7) and a sixth template (8), the fifth template (7) is arranged between the first template (3) and the third template (5), the sixth template (8) is arranged between the fourth template (6) and the third template (5), the tenth template comprises a seventh template (9) and an eighth template (10), the eighth template (10) is arranged at the lower part of the seventh template (9), the sixth template (8) and the eighth template (10) are all arranged on the template table (1), and reinforcing steel bar grooves (11) are formed in the sixth template (8) and the eighth template (10).
3. The split prefabricated bay window mold of claim 1, wherein: the cross beam (13) is connected with the first template (3) through a fixing piece (12).
CN201711336335.0A 2017-12-14 2017-12-14 Separated prefabricated bay window die Active CN107891511B (en)

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CN108582430B (en) * 2018-07-06 2024-02-20 中建科技河南有限公司 A mold for prefabricated side walls of a piece-by-piece integrated pipe gallery
CN109808046B (en) * 2019-03-29 2023-11-10 广东睿住住工科技有限公司 Outer die of bay window, inner die assembly of bay window and bay window die
CN116619535A (en) * 2023-05-26 2023-08-22 江苏省华建建设股份有限公司 Connection structure of prefabricated bay window and manufacturing method thereof

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