CN110393306A - A kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice production method - Google Patents

A kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice production method Download PDF

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Publication number
CN110393306A
CN110393306A CN201810379953.1A CN201810379953A CN110393306A CN 110393306 A CN110393306 A CN 110393306A CN 201810379953 A CN201810379953 A CN 201810379953A CN 110393306 A CN110393306 A CN 110393306A
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CN
China
Prior art keywords
tobacco
polylactic
fiber
filling liquid
thin slice
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Pending
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CN201810379953.1A
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Chinese (zh)
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杨琨
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Individual
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Individual
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Priority to CN201810379953.1A priority Critical patent/CN110393306A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

Abstract

The invention discloses a kind of production methods of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice, using acid fiber by polylactic as substrate, gradually determine fiber through broadwise state after shredding stent, pressure roller control orientation, gradually discharge tension, the broken obtained tobacco extract of tobacco-containing material water logging low temperature low speed, the enzyme fixed temperature of preparation closing, timing is fermented, lignin structure can be destroyed, decompose nitrogenous compound structure, refill fruit tree powder, spray powder, plant glutin is added, tobacco fermentation filling liquid is made, substrate determines thickness after spraying tobacco fermentation filling liquid, orientation, eliminate tension, dandy roll carries out embossing treatment to surface layer, drying sizing, which arranges, to be made, thin slice made of acid fiber by polylactic substrate is recyclable, degradation, adsorbable moisture, releasably it is full of tobacco mellowness when heating, acid fiber by polylactic distributes fragrant and sweet when heating, Reduce tobacco-containing material wooden taste and nitrogenous compound in low-temperature heat.

Description

A kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice production method
Technical field
The present invention relates to Field of Tobacco, more particularly to one kind by acid fiber by polylactic as supporting body, fiber filament layer is as base Material, spray tobacco fermentation filling liquid after by traction roller, pressure roller, scraper plate cooperate with determine thickness, orientation, eliminate tension, dandy roll pair Surface layer carries out embossing treatment, and drying sizing obtains acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice after arranging Production method.
Background technique
The harmful substances such as tar and carbon monoxide are generated after the burning of traditional cigarette pipe tobacco, to make full use of tobacco resource, drop The harm of low cigarette, is added in tobacco blend using the reconstituted tobacoo for having certain Filling power, reconstituted tobacoo with the broken cigarette of tobacco, offal, Based on the leftover pieces such as stalk, reconstituted tobacco is generated using paper technology, tobacco tar and nicotine harm can be reduced, improve cigarette economy Property, in Novel heating not combustion products, thin slice becomes the main carriers of carrying cigarette taste, provides the unique mouth of consumer Sense increases a variety of odor types and selects for consumer, and due to not having combustion reaction, it is that cigarette disappears that tar and carbon monoxide harm are few The New Product taken.
Due to laminar limitation, which there is wooden heating distinctive peculiar smell when inhaling, due to flammable in composition The burning point of object is different, and elasticity is inconsistent, causes thin slice hardness after molding different, and thin slice radiates insufficient, sandwich layer table when heating Layer heating is uneven, inner core partial carbonization, and outer layer only distributes steam, while distributing distinctive when wet organic substance bakes contain Smell of the nitrogen compound in low-temperature evaporation causes consumer experience not as good as traditional cigarette, market due to laminar deficiency It needs a kind of harm, while the better sheet combination of consumption experience can be greatly reduced.
The technical thought of this product: the main reason for nicotine ingredient of tobacco is mankind's habituation, and after tobacco heating burning Side effect harm gained public acceptance;By the psychology physiological feature of research tobacco component and consumption cigarette product, setting is poly- Acid fiber substrate sprays the compositing formula of tobacco fermentation filling liquid thin slice, in conjunction with the smoking set parameter characteristic that do not burn is heated, meets Consumer demand;Flue gas is the physics volatile ingredient after the heating of the components such as acid fiber by polylactic, fragrance, tobacco fermentation filling liquid, no Containing tar and carbon monoxide, nicotine content is controllable.
The technical thought of this product: according to the physical characteristic of acid fiber by polylactic material, the composition of tobacco fermentation filling liquid Feature is managed, thin slice use temperature range is set, adjustment thin slice respectively combines heated characteristic, and it is bent to form the continuous heating that do not interfere continuously Line, gently release volatile matter, acid fiber by polylactic moisture absorption from the inside to the outside, first volatilize steam when baking and starting, steam volatilization process In can take away heat, take away 100 DEG C or so the low molecule aromatic substances for starting volatilization, generate that head is fragrant and the wet steaming rich in steam Vapour, after moisture content reduction, temperature is begun to ramp up, and the fixed warm continuous heating of smoking set, the burning point of paper is 130 DEG C, tobacco component Spontaneous combustion by heating point be 172 DEG C, acid fiber by polylactic is in 150 DEG C or so progresss incipient meltings, until 165 DEG C ~ 170 DEG C melt completely, fiber Light special sweet taste is distributed when melting, is baked web temperature according to sheet combination characteristic and is determined that outside is adjacent with cigarette paper, dries Roasting temperature is low, and the interior heat source temperature that bakes is according to the fragrance in heating sheet and thin slice formula, filler parameter setting, because of group Part is complicated, and volatile matter phase transition temperature is different, selects heat source temperature between 230~300 DEG C, reaches wafer inner core after heat transfer Heating and temperature control between 150~200 DEG C, volatilize thin slice in aromatic substance, volatile aromatic ester and tobacco grease, rising Aromatic substance solid-state gradually gasifies in warm heating process, and distributes flue gas, which is physical state conversion, generates without chemistry Object.
Combustion shim does not suck moisture range most preferably is 7-12% for heating, under normal circumstances, lower than 5% or is higher than 14% water Point thin slice to suck mouthfeel poor, in heating heating process, acid fiber by polylactic substrate sprays tobacco fermentation filling liquid thin slice and dries Roasting distributes steam, and moisture is gradually lower than 7%, and fragrance weakens, and starts to generate calcination taste, stops heating immediately, take out thin slice smoke grenade, Suction terminates.
Summary of the invention
It is thin it is an object of the present invention to provide a kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice Piece is made of recyclable, degradation material, and tobacco fermentation filling liquid has the odor characteristic of alcoholization tobacco, acid fiber by polylactic substrate Adsorbable moisture, when heating, are releasably full of the steam of tobacco mellowness, and elasticity is good for acid fiber by polylactic substrate, and support force is strong, smoke grenade Visual requirements, when heating, distribute fragrant and sweet, and no pernicious gas is precipitated, and promotes smoke grenade taste.
The technical solution used in the present invention is described in detail below.
A kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice, is placed in liquid with acid fiber by polylactic Shredding in body medium, traction form single fiber, and the diffusion of fibre length direction forms single layer, multilayer single fiber, the controllable base of breadth Material, since stent requires height, the breadth direction requirement fiber number of plies is single layer, is at most the fibrous layer of units, is needed using spy The crimp roll very manufactured, fiber immerses in the liquid of certain temperature and discharges tension again after stent, and it is fixed that traction roller cutting disperses To fiber, fiber is controlled with pressure roller and is orientated, gradually discharge tension through broadwise state after controlling shredding.
Tobacco fermentation filling liquid is made of tobacco extract, is soaked in water by the tobacco material selected, blender low speed Stir broken tobacco, low temperature low speed prevents tobacco main component rotten, until 10~20 mesh of particle size after cracking, be separated by filtration big partial size at Divide and do not have to, the insoluble matters such as tobacco water solubility object and tobacco fine fibre are heated to 60~75 DEG C and continue 10~15 minutes, and tobacco is made Extracting solution.
Tobacco extract contains wood fibre and nitrogenous compound, and enzyme preparation closing fermentation is added, releases within every 0.5~1 hour It is primary to put fermentation gas, lignin structure can be destroyed, decomposes nitrogenous compound structure, fermentation temperature controls the fermentation at 55~85 DEG C Duration 24~36 hours, fruit tree powder is refilled, plant glutin is added in spray powder, and tobacco fermentation filling liquid is made.
Acid fiber by polylactic substrate sprays tobacco fermentation filling liquid in leash, and traction roller, pressure roller, scraper plate collaboration determine thickness Degree, orientation, infra-red drying after different fibrous raw material mixing, introduce traction roller by leash, are formed based on substrate, polylactic acid is fine Dimension, baccy fiber, the composite wafer structure that filler fiber mixing is constituted.
The acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice for introducing traction roller forms tobacco leaf through dandy roll Emulation line, obtain the compact texture structure in surface layer, be conducive to subsequent production and be formed, at this time sheet thickness be fixed to 0.2~ 0.4mm, the thin slice after embossing continue dry to requiring.
The production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice provided by the present invention, advantage body In terms of now following: the use of acid fiber by polylactic can make thin slice have preferably elasticity, and better stiffness preferably adds Drum due to distributing sweet fragrance after acid fiber by polylactic heating, and has recuperability, provides to discard the recuperability of smoke grenade Material foundation, surface layer emulate boss structure, and the processing performance of thin slice, support heating gap and heating channel can be improved, have Conducive to the volatilization of thin slice fragrance when heated, the addition of filler, reduces production cost, avoids tobacco-containing material low in thin slice Wooden taste and nitrogenous compound be not when heating is burnt when temperature heating, the bad smell issued when with vapor volatilization, thin Fruit tree, the fillers such as spray wood are added in piece, moreover it is possible to the feature that thin slice volatilizes fruity and the fragrance of a flower when heating is not burnt is assigned, So that thin slice has richer fragrance, the production side of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice of the present invention Method provides a kind of heating and does not burn the mating thin slice of smoking set, improves product and inhale quality, improve productivity effect, have environment-friendly advantage, Production cost is reduced, there is certain technical advantage.
Detailed description of the invention
Fig. 1 is the production method that a kind of acid fiber by polylactic substrate of the present invention sprays tobacco fermentation filling liquid thin slice, polylactic acid Fiber forms the schematic diagram of single layer, multilayered structure in shredding rear haulage at single fiber layer, and then after draw and release tension.
Fig. 2 is the production method of thin slice of the present invention, and acid fiber by polylactic substrate sprays multiple fiber after tobacco fermentation filling liquid Schematic diagram.
Fig. 3 is the production method of thin slice of the present invention, and the emulation line schematic diagram of tobacco leaf is formed through dandy roll.
Fig. 4 is the production method of thin slice of the present invention, forms tobacco leaf through dandy roll and emulates line perspective view.
Fig. 5 is thin slice diagrammatic cross-section of the present invention.
Fig. 6 is acid fiber by polylactic shredding stent special roller schematic diagram of the present invention, and since stent requirement is special, crimp roll is jujube Karyomorphism, roll surface are carved with spill flare guide line, and streakline sink 0.1*0.1mm.
Specific embodiment
Explanation is further explained to the application with reference to the accompanying drawing, specific embodiment: one kind provided by the present invention The production method that acid fiber by polylactic substrate sprays tobacco fermentation filling liquid thin slice, the raw materials for production lactic acid of acid fiber by polylactic (PLA) It can be made from cornstarch, so this fiber is also known as zein fiber, be placed in aqueous medium and opened with acid fiber by polylactic Pine is discharged tension in the warm water of 60 DEG C of fiber immersion after stent again, is drawn using the crimp roll of the special manufacture of Fig. 6 schematic diagram Roller disperses directional fiber with cutting, and fiber is controlled with pressure roller and is orientated, dispersed by traction roller through broadwise state after controlling shredding Single fiber is gradually spread along fibre length direction, forms single layer, multilayer single fiber structure that Fig. 1 schematic diagram shows, substrate width Width control is 2000mm, this is the size of small device, and traction roller disperses fiber with the score line of 0.1*0.1mm, controls substrate Thickness is controlled with pressure roller and is orientated, repeatedly gradually discharges tension.
Tobacco fermentation filling liquid is made of tobacco extract, through over cleaning, removes rhizome, coarse-fibred tobacco material water It impregnates, blender stirs at low speed broken tobacco, and water temperature control is at 20 DEG C, the low speed rotation cutting and crushing of 60r/min, low temperature low speed It is rotten to prevent tobacco main component, until 20 mesh of particle size after cracking (0.90mm), is separated by filtration big particle size component and does not have to, tobacco is water-soluble The insoluble matters such as object and tobacco fine fibre are heated to 60 DEG C and continue 15 minutes, and tobacco extract is made.
Tobacco extract contains wood fibre and nitrogenous compound, and enzyme preparation closing fermentation is added, can destroy lignin knot Structure decomposes nitrogenous compound structure, and according to raw material parameter, enzyme preparation use ratio is 1:850, every 30 minutes release fermentation gas Once, fermentation temperature control ferments duration 24 hours at 75 DEG C, refills broken partial size in the fruit tree powder of 20 mesh, spray powder is filled out Charge is the 35% of volumetric ratio, and plant glutin is added, and dosage is the 15% of volumetric ratio, and tobacco fermentation filling liquid is made.
Acid fiber by polylactic substrate sprays tobacco fermentation filling liquid in leash, and traction roller, pressure roller, scraper plate collaboration determine thickness Degree, orientation obtain fibre blend shown in Fig. 2 after different fibrous raw material mixing, with the ceramic hollow containing nichrome wire Plate is dry in all-directional infrared up and down, and leash introduces traction roller, is formed based on substrate, acid fiber by polylactic, and tobacco is fine Dimension, the composite wafer structure that filler fiber mixing is constituted.
The acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice for introducing traction roller forms tobacco leaf through dandy roll Emulation line, obtain the compact texture structure in Fig. 3, Fig. 4, surface layer shown in fig. 5, be conducive to subsequent production and be formed, at this time thin slice Thickness is fixed to 0.3mm, and the thin slice after embossing continues dry to requirement.
The present invention, as substrate, is sprayed tobacco fermentation filling liquid and is produced as thin slice using degradation material acid fiber by polylactic, Processing performance is good, and no nitrogenous class smell volatilization, the fruit tree powder of addition, spray powder improves the pack completeness of thin slice, enriches and add The product type of the hot mating smoke grenade of smoking set of not burning, is effectively reduced harm, promotes user experience.

Claims (6)

1. a kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice, characterized in that acid fiber by polylactic As substrate, the broken obtained tobacco extract of tobacco-containing material water logging low temperature low speed, enzyme preparation closing fermentation refills fruit tree Plant glutin is added in powder, spray powder, and tobacco fermentation filling liquid is made, determines thickness after substrate spray tobacco fermentation filling liquid, take To, eliminate tension, dandy roll carries out embossing treatment to surface layer, and drying sizing, which arranges, to be made.
2. a kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice according to claim 1, It is characterized in that being placed in shredding in liquid medium with acid fiber by polylactic, traction forms single fiber, and the diffusion of fibre length direction is formed Single layer, multilayer single fiber, the controllable substrate of breadth, since stent requires height, breadth direction requires the fiber number of plies for single layer, at most For the fibrous layer of units, the crimp roll using special manufacture is needed, fiber immerses in the liquid of certain temperature again after stent Tension is discharged, traction roller disperses directional fiber with cutting, and fiber is controlled with pressure roller and is orientated through broadwise state after controlling shredding, by Step release tension.
3. a kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice according to claim 1, It is characterized in that tobacco fermentation filling liquid is made of tobacco extract, it is soaked in water by the tobacco material selected, blender low speed Stir broken tobacco, low temperature low speed prevents tobacco main component rotten, until 10~20 mesh of particle size after cracking, be separated by filtration big partial size at Divide and do not have to, the insoluble matters such as tobacco water solubility object and tobacco fine fibre are heated to 60~75 DEG C and continue 10~15 minutes, and tobacco is made Extracting solution.
4. a kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice according to claim 1, characterized in that Tobacco extract contains wood fibre and nitrogenous compound, and enzyme preparation closing fermentation is added, can destroy lignin structure, decomposition contains Nitrogen compound structure, release fermentation gas is primary within every 0.5~1 hour, and fermentation temperature is controlled at 55~85 DEG C, duration 24~36 of fermenting Hour, fruit tree powder is refilled, plant glutin is added in spray powder, and tobacco fermentation filling liquid is made.
5. a kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice according to claim 1, It is characterized in that acid fiber by polylactic substrate sprays tobacco fermentation filling liquid in leash, traction roller, pressure roller, scraper plate collaboration are determined Thickness, orientation, infra-red drying after different fibrous raw material mixing, introduce traction roller by leash, form the polylactic acid based on substrate Fiber, baccy fiber, the composite wafer structure that filler fiber mixing is constituted.
6. a kind of production method of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice according to claim 1, It is characterized in that the acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice for introducing traction roller forms tobacco leaf through dandy roll Emulation line, obtain the compact texture structure in surface layer, be conducive to subsequent production and be formed, at this time sheet thickness be fixed to 0.2~ 0.4mm, the thin slice after embossing continue dry to requiring.
CN201810379953.1A 2018-04-25 2018-04-25 A kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice production method Pending CN110393306A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021233372A1 (en) * 2020-05-20 2021-11-25 秦皇岛烟草机械有限责任公司 Homogenized tobacco sheet production system and production method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104379003A (en) * 2012-05-31 2015-02-25 菲利普莫里斯生产公司 Flavoured rods for use in aerosol-generating articles
CN104411192A (en) * 2012-05-31 2015-03-11 菲利普莫里斯生产公司 Electrically operated aerosol generating system
CN104997152A (en) * 2015-08-20 2015-10-28 湖北中烟工业有限责任公司 Complex enzyme preparation for tobacco sheet and application of complex enzyme preparation

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104379003A (en) * 2012-05-31 2015-02-25 菲利普莫里斯生产公司 Flavoured rods for use in aerosol-generating articles
CN104411192A (en) * 2012-05-31 2015-03-11 菲利普莫里斯生产公司 Electrically operated aerosol generating system
CN104997152A (en) * 2015-08-20 2015-10-28 湖北中烟工业有限责任公司 Complex enzyme preparation for tobacco sheet and application of complex enzyme preparation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021233372A1 (en) * 2020-05-20 2021-11-25 秦皇岛烟草机械有限责任公司 Homogenized tobacco sheet production system and production method

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Application publication date: 20191101