CN103892437A - Novel tobacco production method - Google Patents
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- CN103892437A CN103892437A CN201410122410.3A CN201410122410A CN103892437A CN 103892437 A CN103892437 A CN 103892437A CN 201410122410 A CN201410122410 A CN 201410122410A CN 103892437 A CN103892437 A CN 103892437A
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Abstract
The invention discloses a novel tobacco production method. The novel tobacco production method includes rolling tobacco leaves into a cigarette, controlling the cigarette to smoke, keeping smoking speed at the uniform speed and reducing smoldering of the cigarette as far as possible, respectively collecting gas phase substances and particle phase substances of mainstream smoke, mixing the collected gas phase substances and particle phase substances to obtain mixture, applying the mixture on a carrier as coating liquid to obtain a novel tobacco product. On the basis of development demands of the conventional tobacco planting industry, started from changing the conventional cigarette production technology, 'burning before a conventional cigarette is smoked' is carried out in advance in the process of manufacturing of the cigarette. On the basis of effectively reducing burning and smoking during cigarette consumption, the problem of passive smoking due to sidestream smoke generated during smoking of consumers is evidently reduced, and the technical base for meeting the requirement of people for cigarette aroma to the higher degree is provided.
Description
Technical field
The present invention relates to the preparing technical field of tobacco product, more specifically, relate to a kind of production method of novel tobacco goods.
Background technology
Cigarette is modal one in tobacco product.Although cigarette exists certain harmfulness to health, be still subject to liking of many people.
Its manufacturing process of existing cigarette roughly will be passed through the technological process of production of tobacco first baking, beating and double roasting, tobacco fermentation, cigarette composition, cigarette primary processing, cigarette bundle system volume, seven sports of cigarette package.The trial test method of cigarette is to burn and suck.In the process burning and sucking cigarette, can produce complicated chemical change and physical change, generate thousands of kinds of original non-existent flavor matters in tobacco material, form the distinctive charm of cigarette.Cigarette can produce main flume and side-stream smoke in the process burning and sucking because the burning of cigarette is a very complicated physics, chemical change process, cigarette burn and suck the material composition generating in process not exclusively behave understand and control.
Cigarette can produce main flume and side-stream smoke in the process burning and sucking, flue gas from the filter end sucking-off of cigarette when suction is called main flume (Mainstream Smoke, be called for short MS), suction gap discharges and sees through from fire end the flue gas that cigarette paper spreads direct entered environment and is called side-stream smoke (Sidestream Smoke, abbreviation SS).In main flume, contain the healthy harmful material of the person, as the material such as polycyclic aromatic hydrocarbon, free radical, there are some researches show, in side-stream smoke, contained harmful substances is far above main flume, therefore smoking is except harm smoker health, the passive suction side-stream smoke of people around, health also suffers damage.
In order to ensure people's health, occur the substitute products of some cigarettes, as electronic cigarette; The principle of electronic cigarette is that nicotine and a small amount of aroma component are stored in cigarette bullet, then is gasified out by modes such as heating.Although electronic cigarette can imitate the taste of cigarette to a certain extent, even can change and more taste by formula adjustment, but because the charm of cigarette is the result by thousands of kinds of flavor matter comprehensive functions, the artificial formula of electronic cigarette cannot real simulation cigarette charm, therefore electronic cigarette and smoking actual to experience difference still larger, this series products fails to obtain good effect.In prior art, people will obtain the distinctive charm of cigarette, just cannot avoid need to be by burning and sucking, this just cannot be avoided bringing larger negative effect to health of people.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of preparation method of novel tobacco goods is provided.The method has been broken technical thought prepared by traditional cigarette completely, successfully the process that burns and sucks of cigarette is completed in advance in the preparation process of tobacco product.
Object of the present invention is achieved by following technical solution:
The production method that a kind of novel tobacco goods are provided, comprises the steps:
S1. raw tobacco material is rolled into cigarette bundle;
S2. control described cigarette Shu Jinhang suction fuel, keep suction fuel speed at the uniform velocity and cigarette Shu Jinliang minimizing is glowed, collect respectively gas gas-phase objects and the granule phase substance of main flume;
S3. by after the gas gas-phase objects condensation being obtained by collection with granule phase substance composition mixture, coat on carrier mixture as coating fluid, obtain described novel tobacco goods.
Sum up through the large quantity research of the present invention, the flue gas extract coating obtaining by mode of the present invention is made when novel tobacco goods are smoked panel test in the situation that not lighting and can be made people have sense organ impression very close while burning and sucking with traditional cigarette.If the mode according to normal simulation human body suction is aspirated, the flue gas extract coating of gained is made the charm of novel tobacco goods and is known from experience to the sense organ of people's novelty.
The present invention realizes cigarette bundle by control and suck speed and in when burning, suction fuel only occurs and try one's best to reduce and glow, and guarantees the volatile ingredient volatilization that cigarette is intrafascicular and forms flue gas and avoid coking and naked light to burn simultaneously.Those skilled in the art can regulate the pumping velocity needing to realize in conjunction with this area routine techniques according to the component characteristic of cigarette bundle.If the composition of cigarette bundle with reference to existing conventional Cigarette, adopts conventional swabbing pressure to guarantee the smooth suction fuel of cigarette.Preferably, when described cigarette bundle characteristic is close with existing Cigarette, and cigarette beam specification is long 80～100mm, and circular cross section diameter is 7～10mm, or when the square cross section length of side is 7～10mm, the swabbing pressure of employing is 35mL/puffs(2s)～60mL/puffs(2s).
Wherein, in S1, described cigarette bundle is tobacco leaf directly to be rolled into pencil obtain, or will after tobacco leaf chopping, arrange bunchy.The parcel of cigarette bundle appearance does not do strict restriction.Preferably, the specification of described cigarette bundle is preferably long 80～100mm, and cross section can be any shape, circular or square, and the diameter of circular cross section is 7～10mm, if square, the length of side is 7～10mm.Described tobacco leaf is that conventional cigarette prepares to carry out the tobacco leaf of chopping technique while producing, the tobacco leaf according to routine techniques through treatment steps such as first roasting, the beating and double roasting of tobacco leaf, tobacco fermentation, cigarette compositions.Treatment process before tobacco leaf chopping is with reference to prior art.
In S1, described tobacco leaf is made cigarette bundle, can be single tobacco leaf of planting is rolled separately, also can be according to the needs of charm, and adopt diverse tobacco leaf to arrange in pairs or groups and jointly roll.
In S2, to described cigarette Shu Jinhang suction, can be to adopt smoking apparatus to aspirate separately a cigarette bundle; Also can be more than two cigarette Shu Jinhang to be aspirated simultaneously.In the time that smoking apparatus aspirates more than two cigarette bundle simultaneously, these cigarette bundles can be the cigarette bundles of being all made up of same tobacco leaf, can be also according to charm needs, the cigarette bundle of being made up separately of different types of tobacco leaf.
In S2, the gas gas-phase objects in main flume and the collection mode of granule phase substance, can be with reference to prior art.Granule phase substance can for example, be collected by glass fiber filter material (cambridge filter), and gas gas-phase objects can obtain by the mode of condensation.The temperature of condensation is preferably-60 ℃ of left and right.
In S3, the carrier of selecting is not particularly limited, and can be the carrier that paper substrate or other can play gas gas-phase objects and granule phase substance mixture described in load.
As a kind of preferred version, described paper substrate can be common paper substrate, can be also the reconstituted tobacco paper substrate preparing with reference to reconstituted tobacco preparation method.
In S3, can, according to the needs of novel tobacco goods charm, adjust the coating weight of mixture.
In S3, can, according to the needs of novel tobacco goods excitant power, adjust the pH value of mixture.
Compared with prior art, the present invention has following beneficial effect:
The present invention fundamentally carries out the innovation of technical thought, change the preparation method of the preparation cigarette of traditional cigarette industry, by conventional cigarette " burning when use ", advance in the preparation process of cigarette and carry out, in preparation process, use at the uniform velocity suction to replace existing smoker one to take out a suction stopping, and the generation of side-stream smoke is as long as produce in the stage of resting of suction, thereby the side-stream smoke having produced while having reduced original artificial suction, improve the utilization rate of tobacco leaf, shortened the time that harmful substance forms; Simultaneously, based on technique of the present invention, when smoker uses tobacco product of the present invention, tobacco product itself does not contain side-stream smoke, and do not need again to burn, therefore do not have the generation of side-stream smoke, avoided the existence of second-hand-cigarette, provide technical foundation for having met to a greater degree people to the demand of cigarette charm yet simultaneously.
The present invention's method used does not depart from tobacco itself, and the tobacco planting industry traditional on China do not produce any impact and impact; By preparation technology's control, can also effectively control the content of harmful substance in cigarette, reduce the negative effect of product to health of people.
The present invention is at least and provides met to a greater degree the demands of people to cigarette charm novel to smell cigarette and the cigarette of not burning provides strong technical foundation.
Accompanying drawing explanation
Fig. 1 the inventive method production procedure schematic diagram.
The specific embodiment
Below in conjunction with specific embodiment, the present invention is further explained, but embodiments of the present invention is not limited in any way.Unless stated otherwise, in embodiment, related reagent, method is the conventional reagent in this area and method.
Conventional redried for tobacco leaf picking used in embodiment, arranges bunchy through chopping.In embodiment, smoking apparatus used adopts the Britain SM450 of Cerulean company linear pattern smoking machine.
Embodiment 1
A kind of preparation method of novel tobacco goods is provided, and production procedure schematic diagram is shown in shown in accompanying drawing 1.Described method comprises the steps:
Tangerine three (A) redried leaf tobacco in S1.2012 Xiangxi, rolls into cylindrical shape cigarette bundle (long 84mm, diameter 7.8mm);
S2. adopt smoking machine to aspirate described cigarette Shu Jinhang, control and suck speed is at the uniform velocity (35mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collects the granule phase substance of main flume by cambridge filter, the gas gas-phase objects of condensation recovery main flume at-60 ℃; Granule phase substance and the gas gas-phase objects collected with ethanol, propane diols, glycerine or the washing of their mixed solution and dissolving, solution usage is appropriate.
S3. vapor condensation thing collection being obtained and granule phase substance mix, and coat on paper substrate mixture as coating fluid, and coating weight is 5～15%; After drying, chopping rolls and obtains described novel tobacco goods.The present embodiment paper substrate adopts papermaking-method reconstituted tobaccos paper substrate.
Mixture to the vapor condensation thing preparing and granule phase substance carries out composition detection, and main component is as follows: gas phase composition is mainly: hydro carbons, aldehydes, ketone, heterocyclic compound, low molecular weight volatile acid and ester class etc.Grain phase constituent is mainly: alkaloids (take nicotine as main), neutral aldoketones (take solanone, Megastigmatrienone (5 isomers) as main), higher fatty acids and ester class (oleic acid, linoleic acid, leukotrienes and ester thereof) thereof etc.Main component and content are shown in Table 1:
Table 1
Contrast: be prepared into conventional cigarette through throwing, cigarette bundle system volume, cigarette package with tobacco leaf of the same race.
The contrast of smokeing panel test: the tobacco product that professional prepares embodiment 1 is not lighted, and aspirates, and the conventional cigarette of contrast is aspirated after lighting.Jealous, fragrance, the charm of comparative product the results are shown in Table shown in 2:
Table 2
| embodiment 1 tobacco product | contrast conventional cigarette |
| concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, elegant, and fragrance matter is better, gives a kind of fresh impression of people, and oral cavity pleasant impression is clean, but perfume quantity is less, and perfume quantity is slightly owed. | concentration is moderate, and flue gas is full, and fragrance matter is better, perfume quantity abundance.Tobacco flavor is pure, and oral cavity is residual less, and comfort level is better. |
Experiment is found, the tobacco product that adopts the inventive method to prepare, can obtain traditional cigarette flue gas and bring by suction people's joyful fragrance, the pure and fresh thin silk floss of fragrance, although but perfume quantity is less, does not affect and can obtain the joyful sense organ cognition that brings people not second to traditional cigarette flue gas by suction.
Embodiment 2
The preparation method that a kind of novel tobacco goods are provided, comprises the steps:
Tangerine three (C1) redried leaf tobacco in S1.2012 Guizhou, rolls into cylindrical shape cigarette bundle (long 80mm, diameter 7.7mm) after chopping;
S2. adopt smoking machine to aspirate described cigarette Shu Jinhang, simultaneously to multiple cigarette Shu Jinhang suctions, control and suck speed is at the uniform velocity (45mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collect the granule phase substance of main flume by cambridge filter, and the gas gas-phase objects of main flume is reclaimed in condensation at-60 ℃; Granule phase substance and the gas gas-phase objects collected with ethanol, propane diols, glycerine or the washing of their mixed solution and dissolving, solution usage is appropriate.
S3. vapor condensation thing collection being obtained and granule phase substance mix, and coat on paper substrate mixture as coating fluid, and coating weight is 5～15%; After drying, chopping rolls and obtains described novel tobacco goods.The present embodiment paper substrate adopts papermaking-method reconstituted tobaccos paper substrate.
Contrast: be prepared into conventional cigarette with tobacco leaf of the same race.
The contrast of smokeing panel test: the tobacco product that professional prepares embodiment 2 is not lighted, and aspirates, and the conventional cigarette of contrast is aspirated after lighting.Jealous, fragrance, the charm of comparative product the results are shown in Table shown in 3:
Table 3
| embodiment 2 tobacco products | conventional cigarette |
| concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, and perfume quantity is slightly owed, and the sensation of this perfume (or spice) of tobacco is better, and residual less, comfort level still can. | concentration is moderate, and flue gas is full, and fragrance matter is better, perfume quantity abundance.Tobacco flavor is pure, and oral cavity is residual less, and comfort level is better. |
Experiment is found, the tobacco product that adopts the inventive method to prepare, can obtain traditional cigarette flue gas and bring by suction people's joyful fragrance, the pure and fresh thin silk floss of fragrance, although but perfume quantity is less, does not affect and can obtain the joyful sense organ cognition that brings people not second to traditional cigarette flue gas by suction.
Embodiment 3
A kind of preparation method of novel tobacco goods is provided, comprises the steps to prepare:
Tangerine three (A) redried leaf tobacco in S1.2012 Yunnan, rolls into cigarette bundle (long 90mm, diameter 8.2mm);
S2. adopt smoking machine to aspirate described cigarette Shu Jinhang, control and suck speed is at the uniform velocity (40mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collect the granule phase substance of main flume by cambridge filter, and the gas gas-phase objects of main flume is reclaimed in condensation at-80 ℃;
S3. vapor condensation thing collection being obtained and granule phase substance mix, and coat on paper substrate mixture as coating fluid, and coating weight is 5～15%; After drying, chopping rolls and obtains described novel tobacco goods.The present embodiment paper substrate adopts papermaking-method reconstituted tobaccos paper substrate.
Contrast: be prepared into conventional cigarette with tobacco leaf of the same race.
The contrast of smokeing panel test: the tobacco product that professional prepares embodiment 1 is not lighted, and aspirates, and the conventional cigarette of contrast is aspirated after lighting.Jealous, fragrance, the charm of comparative product the results are shown in Table shown in 4:
Table 4
| embodiment 3 tobacco products | conventional cigarette |
| concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, and perfume quantity is slightly owed, and the sensation of this perfume (or spice) of tobacco is better, and residual less, oral cavity is cleaner. | concentration is moderate, and flue gas is fine and soft, elegant, and fragrance matter is better, perfume quantity abundance.Tobacco flavor is pure, and oral cavity is residual less, and comfort level is better. |
Experiment is found, the tobacco product that adopts the inventive method to prepare, can obtain traditional cigarette flue gas and bring by suction people's joyful fragrance, the pure and fresh thin silk floss of fragrance, although but perfume quantity is less, does not affect and can obtain the joyful sense organ cognition that brings people not second to traditional cigarette flue gas by suction.
Embodiment 4 applies the coating fluid that the present invention prepares and prepares electronic cigarette
A kind of novel electronic cigarette is provided, in the cigarette bullet in described electronic cigarette, tobacco feed liquid is housed, the preparation method of described tobacco feed liquid is as follows:
Tangerine three (A) redried leaf tobacco in S1.2012 Xiangxi, rolls into cylindrical shape cigarette bundle (long 84mm, diameter 7.8mm);
S2. adopt smoking machine to aspirate described cigarette Shu Jinhang, control and suck speed is at the uniform velocity (35mL/puffs(2s)) and cigarette Shu Jinliang is reduced glow, collects the granule phase substance of main flume by cambridge filter, the gas gas-phase objects of condensation recovery main flume at-60 ℃; Collect granule phase substance;
S3. vapor condensation thing collection being obtained and granule phase substance mix, and obtain tobacco feed liquid.
Contrast object: by the electronic cigarette of the present embodiment, and traditional electronic cigarette (containing nicotine solution) and conventional cigarette are sucked contrast.
The contrast of smokeing panel test: professional sucks contrast to above three kinds of cigarettes, finds that the fragrance of the electronic cigarette of the present embodiment enriches in common electronic cigarette far away, and with the peculiar fragrance of tangerine in Xiangxi three (A) redried leaf tobacco; Compared with traditional cigarette, concentration is moderate, the soft silk floss of flue gas, exquisiteness, loose, and fragrance matter is better, and perfume quantity is slightly owed, and the sensation of this perfume (or spice) of tobacco is better, and residual less, comfort level still can.
Embodiment 5 applies the present invention and prepares the cigarette of not burning
The cigarette of not burning comprises filter tip and pipe tobacco section, filter tip is with reference to the hollow-core construction of existing routine, described pipe tobacco section is shell, the heating material bed of material and the carrier that is coated with tobacco extract from outside to inside, described tobacco extract is the conventional tobacco extract using in this area, the tobacco coating fluid that also can prepare with reference to embodiment 1.Described carrier is that conventional cigarette is with reproducing paper substrate.
Described shell is made up with cigarette paper of cigarette.
The described heating material bed of material, by weight, comprises 3 parts of 20 parts of iron powders, 15 parts, water, 15 parts of active carbons, 5 parts of vermiculites, 3 parts, sodium chloride and natural ore powders.
Using method of the present invention is, crumples pipe tobacco section 30 seconds before smoking cigarette, and the heating material bed of material is because the heat energy in the pressure and the rubbing process that are subject to, heat release gradually, and temperature can slowly raise, and finally all tobacco extracts is slowly released.
The cigarette of embodiment 2 and contrast cigarette are inhaled to evaluation and test examination, and measurement result is, just started smoke partially light, and when suction, it is strong that flue gas can become, and can substantially reach the flavor perception of regular-size cigarette backward.The cigarette that the group expert that smokes panel test generally admits embodiment 2 extremely has novelty and interest.Contrast cigarette is to roll into conventional cigarette after being coated with the carrier chopping of tobacco extract, after lighting, smokes panel test.
Claims (7)
1. a production method for novel tobacco goods, is characterized in that, comprises the steps:
S1. raw tobacco material is rolled into cigarette bundle;
S2. control described cigarette Shu Jinhang suction fuel, keep suction fuel speed at the uniform velocity and cigarette Shu Jinliang minimizing is glowed, collect respectively gas gas-phase objects and the granule phase substance of main flume;
S3. by after the gas gas-phase objects condensation being obtained by collection with granule phase substance composition mixture, coat on carrier mixture as coating fluid, obtain described novel tobacco goods after dry.
2. the production method of novel tobacco goods according to claim 1, is characterized in that, in S1, described tobacco leaf is the tobacco leaf that conventional cigarette prepares to carry out chopping technique while producing.
3. the production method of novel tobacco goods according to claim 1, is characterized in that, in S1, and the tobacco leaf that described tobacco leaf is single variety or formula tobacco leaf group.
4. the production method of novel tobacco goods according to claim 1, is characterized in that, in S2, the pressure of described cigarette Shu Jinhang suction is determined according to the aerosol spraying of 35mL～60mL in 2 second duration.
5. the production method of novel tobacco goods according to claim 1, is characterized in that, in S2, granule phase substance is to collect by glass fiber filter material.
6. the production method of novel tobacco goods according to claim 1, is characterized in that, gas gas-phase objects is collected by the mode of condensation described in S2, and the temperature of condensation is below-60 ℃ or-60 ℃.
7. the production method of novel tobacco goods according to claim 1, is characterized in that, in S3, described carrier is reconstituted tobacco paper substrate.
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| CN201410122410.3A CN103892437B (en) | 2014-03-28 | 2014-03-28 | A kind of production method of novel tobacco goods |
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| CN201410122410.3A CN103892437B (en) | 2014-03-28 | 2014-03-28 | A kind of production method of novel tobacco goods |
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| CN103892437B CN103892437B (en) | 2016-03-30 |
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| CN104256894A (en) * | 2014-08-05 | 2015-01-07 | 云南中烟工业有限责任公司 | Paper filter stick capable of improving satisfaction for low-tar cigarettes and preparation method thereof |
| CN105768191A (en) * | 2016-04-29 | 2016-07-20 | 河南中烟工业有限责任公司 | Reconstituted tobacco and heated non-combustible cigarette prepared by using same |
| CN106714587A (en) * | 2014-08-20 | 2017-05-24 | 菲利普莫里斯生产公司 | Methods for forming aerosol-generating substrates having a reduced amount of tobacco specific nitrosamines |
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| CN103892437B (en) | 2016-03-30 |
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