WO2021233372A1 - Homogenized tobacco sheet production system and production method - Google Patents

Homogenized tobacco sheet production system and production method Download PDF

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Publication number
WO2021233372A1
WO2021233372A1 PCT/CN2021/094840 CN2021094840W WO2021233372A1 WO 2021233372 A1 WO2021233372 A1 WO 2021233372A1 CN 2021094840 W CN2021094840 W CN 2021094840W WO 2021233372 A1 WO2021233372 A1 WO 2021233372A1
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WO
WIPO (PCT)
Prior art keywords
tobacco
tobacco sheet
conveying
powder
roller pressing
Prior art date
Application number
PCT/CN2021/094840
Other languages
French (fr)
Chinese (zh)
Inventor
王小飞
马秀舫
胡江权
吴兆敏
孙健
邓滏炎
曾凡荣
李文
吕伟宾
杜剑锋
Original Assignee
秦皇岛烟草机械有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010429324.2A external-priority patent/CN113693260B/en
Priority claimed from CN202010429645.2A external-priority patent/CN113772387A/en
Application filed by 秦皇岛烟草机械有限责任公司 filed Critical 秦皇岛烟草机械有限责任公司
Publication of WO2021233372A1 publication Critical patent/WO2021233372A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/12Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices

Definitions

  • the invention relates to the technical field of processing new heated cigarette raw materials, in particular to a homogenized tobacco sheet production system and production method.
  • the technology of remanufacturing tobacco slices by rolling method is to improve and optimize the process, and strive to zero addition of wood pulp fibers, so that the proportion of tobacco in the tobacco slices has been increased.
  • the toughness of the tobacco mixture agglomerates with a high proportion of tobacco is far less than other substances with the same moisture content, resulting in poor processability of the rolled tobacco sheet. Therefore, new processing methods must be explored to solve the problem of poor processability of reconstituted tobacco sheets by roll pressing.
  • the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a homogenized tobacco sheet production system.
  • a laminating device By setting a laminating device, the conveying direction of the tobacco sheet is changed and the tobacco sheet is laminated. Two sets of conveying rollers are pressed The device separately conveys and rolls the tobacco slices in different directions, so that the vertical and horizontal stresses of the tobacco slices are uniform, to form a homogenized tobacco slice, and the processing performance of the tobacco slice is improved.
  • a homogenized tobacco sheet production system including:
  • the conveying roller pressing device is used for conveying and pressing the tobacco sheet.
  • the laminating device is connected with the conveying roller pressing device and is used for laminating the tobacco sheets and changing the conveying direction of the tobacco sheets.
  • the conveying roller pressing device includes a first conveying roller pressing device and a second conveying roller pressing device, and the lamination device is arranged between the first conveying roller pressing device and the second conveying roller pressing device.
  • the first conveying and rolling device is used for conveying and rolling the tobacco sheet in the first direction and conveying the rolled tobacco sheet to the laminating device.
  • the second conveying and rolling device is used for conveying and rolling the tobacco sheet processed by the laminating device in the second direction.
  • the first conveying roller pressing device includes at least two sub conveying roller pressing devices, and the two sub conveying roller pressing devices sequentially convey and roll the tobacco sheet along the first direction.
  • the second conveying roller pressing device includes at least two sub-conveying roller pressing devices, and the two sub-conveying roller pressing devices sequentially convey and roll the tobacco sheet along the second direction.
  • the first direction and the second direction intersect.
  • the sub-conveying roller pressing device includes a conveyor belt conveyor and a roller press, and the rollers of the roller press at the end of the first conveying roller pressing device and/or the end of the second conveying roller pressing device are provided with patterns.
  • the layering device includes a distributing trolley and an output mechanism, the output mechanism is arranged below the output end of the distributing trolley, and the running direction of the output mechanism intersects the running direction of the distributing trolley.
  • the cloth trolley moves back and forth, and is used for conveying the tobacco sheets rolled by the first conveying roller pressing device to the output mechanism, so that the tobacco sheets are laminated.
  • the output mechanism is used for conveying the received tobacco sheet to the second conveying roller pressing device.
  • the lamination device further includes a buffer trolley, which is arranged above the cloth trolley, and is used to receive the tobacco sheet rolled by the first rolling device and transport the received tobacco sheet to the cloth trolley.
  • a buffer trolley which is arranged above the cloth trolley, and is used to receive the tobacco sheet rolled by the first rolling device and transport the received tobacco sheet to the cloth trolley.
  • a powder spreading device which is arranged above the distributing trolley or above the output mechanism, and is used to spread powder of a specific formula on the tobacco sheet.
  • the dusting device includes:
  • the powder silo is used to hold the powder of a specific formula.
  • Air storage tank used to store compressed air.
  • the dusting mechanism is located below the powder silo, including the dusting silo.
  • the upper end of the dusting silo is equipped with air-pressure ejection nozzles respectively connected with the powder silo and the gas storage tank, and the lower end is equipped with a vibrating screen.
  • the sprinkled powder is spread on the tobacco flakes through a vibrating screen.
  • a screw hose is installed at the lower end of the powder silo, an opening is provided on the side wall of the lower end of the screw hose, a suction port is provided on the side wall of the pressure injection nozzle, and the screw hose and the pressure injection nozzle pass through a communication pipe. It is connected to the opening and the suction port.
  • one end of the compressed air ejection nozzle is connected with the gas storage tank, and the other end is provided with a plurality of small holes for the sprayed powder to flow out.
  • the screw hose is provided with a stirring rod, the central axis of the stirring rod coincides with the central axis of the screw hose, and the stirring rod is connected with the driving mechanism.
  • the powder silo is in communication with a vacuum pump for evacuating the powder silo.
  • the powder silo is in communication with a powder storage silo for storing powder.
  • two vibrating motors are arranged in parallel on opposite sides of the vibrating screen for linear movement of the vibrating screen.
  • a method for producing homogenized tobacco flakes using the above-mentioned homogenized tobacco flake production system includes:
  • the rolled tobacco sheet is conveyed in the first direction.
  • the rolled tobacco sheet is conveyed in the second direction.
  • the method specifically includes the following steps:
  • step S2 also includes cutting the tobacco sheet in a direction intersecting the first direction to obtain a tobacco sheet meeting the required length of the lamination, and then laminating the tobacco sheet meeting the required length of the lamination.
  • step S2 the continuous tobacco sheets are directly laminated.
  • step S1 the rolled tobacco sheet is conveyed multiple times in the first direction.
  • step S4 the rolled tobacco sheet is conveyed multiple times in the second direction.
  • first direction and the second direction intersect.
  • step S1 further includes: S11, knurling the tobacco sheet.
  • step S4 the following step is further included: S5, knurling the tobacco sheet.
  • the dusting step is before step S4 and after step S1.
  • the dusting includes dusting fragrant particles and/or dusting tobacco powder particles.
  • the tobacco flakes are dusted, and the fragrant particles and/or tobacco powder particles are dusted on the surface of the laminated tobacco flakes.
  • the homogenized tobacco sheet production system changes the conveying direction of the tobacco sheet and laminates the tobacco sheet by setting a lamination device.
  • the vertical and horizontal stresses of the tobacco sheet are uniform to form a homogenized tobacco sheet and improve the processing performance of the tobacco sheet.
  • the homogenized tobacco sheet production system laminates the tobacco sheets by arranging a lamination device to effectively repair the damaged tobacco sheets or the tobacco sheets with uneven edge thicknesses, and provide a guarantee for the formation of the homogenized tobacco sheets.
  • the air-pressure ejection nozzle and the vibrating screen are combined to make the powder of different formulas spread on the tobacco flakes more uniformly, thereby forming a tobacco flake with a more uniform material .
  • the method for producing homogenized tobacco sheets increases the longitudinal and longitudinal tensile strength of the tobacco sheets by conveying and rolling the tobacco sheets in different directions, and balances the stresses in the longitudinal and transverse directions of the tobacco sheets, thereby greatly improving the tobacco sheets Processing performance.
  • the tobacco sheets are laminated through a lamination device and then rolled again in another direction, which can not only balance the stresses in the vertical and horizontal directions of the tobacco sheets, but also can repair Tobacco flakes with broken or uneven edge thicknesses formed by previous rolling are pressed to form uniform tobacco flakes.
  • Figure 1 A schematic diagram of the structure of a device for rolling tobacco sheets in the prior art.
  • Figure 2 A front view of a homogenized tobacco sheet production system provided in an embodiment of the present invention.
  • Figure 3 A top view of a homogenized tobacco sheet production system provided in an embodiment of the present invention.
  • Fig. 4 A schematic structural diagram of a dusting device of a homogenized tobacco sheet production system provided in an embodiment of the present invention.
  • Fig. 5 A schematic diagram of the structure of the air ejection nozzle and the screw hose of the powder spreading device of the homogenized tobacco sheet production system provided in the embodiment of the present invention.
  • Fig. 6 A flowchart of a method for producing homogenized tobacco sheets provided in an embodiment of the present invention.
  • the roll-pressing method of reconstituted tobacco sheet technology firstly puts a certain mesh of tobacco powder, a certain proportion of moisturizer, water, and spices into the mixing tank 1, or puts other raw materials different from the above formula into the mixing tank 1. , After stirring and mixing, the smoke mass is made, and the conveyor belt conveys the smoke mass to the roller press.
  • the roller press rolls the smoke mass into a thin sheet, in order to obtain the tobacco with a certain tensile strength that meets the requirements.
  • Sheets tobacco sheets can be rolled in multiple stages. As shown in Figure 1, the smoke masses from the mixing tank 1 are conveyed to the first roller press 22 through the first conveyor belt 21 for rolling to form tobacco sheets.
  • the second conveyor belt 23 It is conveyed by the second conveyor belt 23 to the second roller press 24 to be rolled again to increase the tensile strength, and then is conveyed to the third roller press 26 by the third conveyor belt 25 for the third time of roller pressing. After the pressing is completed, the fourth conveyor belt 27 is conveyed to the next process.
  • the number of times of rolling the tobacco sheet is set according to actual needs.
  • the above-mentioned rolling of the tobacco sheet for multiple times has the same rolling direction, which only enhances the longitudinal tensile strength of the tobacco sheet, but its transverse tensile strength is not correspondingly enhanced, resulting in a large difference in the longitudinal and transverse stress of the tobacco sheet, which is not conducive to the follow-up Rewinding and unwinding, rewinding, slitting, and silk formation.
  • After enhancing the longitudinal tensile strength of the tobacco sheet it is also necessary to enhance its transverse tensile strength to form a homogenized tobacco sheet and improve the processing performance of the tobacco sheet.
  • the present invention provides a homogenized tobacco sheet production system, as shown in Figures 2 and 3, the production system includes:
  • the conveying roller pressing device is used for conveying and pressing the tobacco sheet.
  • the laminating device 3 is connected with the conveying roller pressing device, and is used for laminating the tobacco sheets and changing the conveying direction of the tobacco sheets.
  • the conveying roller pressing device includes a first conveying roller pressing device 2 and a second conveying roller pressing device 6, and the lamination device 3 is arranged between the first conveying roller pressing device 2 and the second conveying roller pressing device 6
  • the first conveying and rolling device 2 is used for conveying and rolling the tobacco sheet in the first direction and conveying the rolled tobacco sheet to the laminating device 3
  • the second conveying and rolling device 6 is used for conveying and rolling along the second direction.
  • the tobacco sheet processed by the laminating device 3 is conveyed and rolled, and the first direction and the second direction are intersected or parallel, and the preferred solution is that the first direction and the second direction intersect.
  • the first conveying and rolling device 2 conveys and rolls the tobacco sheet in a first direction, so that the tobacco sheet has a certain longitudinal tensile strength
  • the second conveying and rolling device 6 conveys and rolls the tobacco sheet in a second direction to make the tobacco sheet
  • the sheet has a certain transverse tensile strength, where the first direction refers to the direction of the longitudinal tensile strength of the tobacco sheet, and the second direction refers to the direction of the transverse tensile strength of the tobacco sheet, that is, the first direction is the longitudinal direction, and the second The direction is horizontal.
  • the tobacco sheet is rolled in longitudinal and transverse directions successively, so that the tobacco sheet has both longitudinal and transverse tensile strength, that is, the longitudinal and transverse stresses of the tobacco sheet are balanced, thereby forming a homogenized tobacco sheet, which improves the processing performance of the tobacco sheet. Increase.
  • the first direction and the second direction are two different directions.
  • the first conveying roller pressing device 2 and the second conveying roller pressing device 6 must be provided with Device for reversing the tobacco sheet; in the embodiment of the present invention, the device for reversing the tobacco sheet is the laminating device 3.
  • the laminating device 3 can not only reverse the direction of the tobacco sheet processed by the first conveying and rolling device 2, but It is also possible to laminate the above-mentioned tobacco sheets; after the first conveying and rolling device 2 rolls the tobacco sheets in the first direction, some of the tobacco sheets may be damaged or have uneven edge thickness.
  • the second conveying and rolling device 6 rolls the laminated tobacco sheet in the second direction, which can effectively repair the above-mentioned defects of the tobacco sheet and form a uniform tobacco sheet.
  • the first conveying and rolling device 2 includes at least two sub-conveying and rolling devices. Each sub-conveying roller device sequentially conveys and rolls the tobacco sheet in the first direction.
  • the second conveying roller device 6 includes at least two sub-conveying roller devices, and the two sub-conveying roller devices sequentially convey the tobacco sheet in the second direction. Rolling.
  • the sub-conveying roller pressing device includes a conveyor belt and a roller press, and the rollers of the roller pressing at the end of the first conveying roller pressing device 2 and/or the end of the second conveying roller pressing device 6 are provided with patterns.
  • the first conveyor roller pressing device 2 is a multi-stage conveyor roller pressing device, including a first conveyor belt 21, a first roller press 22, a second conveyor belt 23, and a second roller press 24, which are connected in sequence.
  • the direction from the first conveyor belt 21 to the fourth conveyor belt 27 is the first direction.
  • the mixing tank 1 The smoke mass produced after stirring and mixing is conveyed to the belt of the first conveyor belt 21, and is conveyed by the first conveyor belt 21 to the first roller press 22 for rolling, forming tobacco flakes and falling into the second conveyor
  • the second conveyor belt conveyor 23 transports the tobacco sheet to the second roller press 24 for rolling again, and then transports it through the third conveyor belt conveyor 25 to the third roller press 26 for rolling.
  • the fourth conveyor belt 27 conveys the tobacco sheets rolled by the third roller press 26 to the laminating device 3.
  • the first conveyor belt 21, the second conveyor belt 23, the third conveyor belt 25 and the fourth conveyor belt The conveying direction of the conveyor belt 27 is the same, and the rolling directions of the first roller press 22, the second roller press 24, and the third roller press 26 are the same.
  • the second conveying roller pressing device 6 is a multi-stage conveying roller pressing device, including a fifth conveyor belt 64, a fourth roller press 61, a sixth conveyor belt 65, and a fifth roller press 62, which are connected in sequence.
  • the seventh conveyor belt 66, the sixth roller press 63, the eighth conveyor belt 67, the direction from the fifth conveyor belt 64 to the eighth conveyor belt 67 is the second direction, and the fifth conveyor belt 64 will overlap
  • the layered tobacco sheet is transported to the fourth roller press 61 for rolling, and the eighth conveyor belt 67 transports the tobacco sheet after the sixth roller press 63 to the next process.
  • the fifth conveyor belt 64, The conveying directions of the sixth conveyor belt conveyor 65, the seventh conveyor belt conveyor 66 and the eighth conveyor belt conveyor 67 are the same, and the rolling directions of the fourth roller press 61, the fifth roller press 62 and the sixth roller press 63 are the same .
  • the first conveying roller pressing device 2 and the second conveying roller pressing device 6 can be set to two-stage conveying roll pressing, three-stage conveying roll pressing or four-stage conveying roll pressing according to actual needs.
  • the roller is provided with a pattern, so that after being rolled by the pressing roller, the surface area of the tobacco sheet increases, thereby increasing the surface area for heating the cigarette, increasing the air permeability of the cigarette, reducing the suction resistance of the cigarette, and solving the problem of smoking.
  • the present invention is set as a three-stage conveying roller press, so a pattern is provided on one roller of the third roller press 26 of the first conveying roller press device 2, and one of the sixth roller press 63 of the second conveying roller press device 6
  • the pressure roller is also provided with patterns, and the shape of the pattern can be set according to actual needs.
  • the stacking device 3 includes a distributing trolley 32, an output mechanism 34, and a control mechanism 33.
  • the running direction of the distributing trolley 32 is consistent with the first direction.
  • the output mechanism 34 is arranged below the output end of the distributing trolley 32.
  • the running directions of 32 intersect, and the preferred solution is that the two running directions are perpendicular to each other.
  • the distributing trolley 32 moves back and forth for conveying the tobacco sheets rolled by the first conveying roller pressing device 2 to the output mechanism 34, so that the tobacco sheets are laminated.
  • the output mechanism 34 is used to convey the received tobacco sheet to the second conveying roller pressing device 6, and the control mechanism 33 controls the operation of the cloth cart 32 and the output mechanism 34.
  • the tobacco flakes are conveyed and rolled by the first conveying roller pressing device 2 multiple times and then transported to the conveyor belt of the cloth trolley 32.
  • the cloth trolley 32 reciprocates to transport the tobacco flakes to the output belt 341 of the output mechanism 34, so that the tobacco flakes are moved along the conveyor belt 341 of the output mechanism 34.
  • the first direction is laid on the output belt 341 and stops running in the first direction.
  • the running direction of the output mechanism 34 intersects with the running direction of the distributing trolley 32.
  • the running speed of the conveying belt of the distributing trolley 32 is higher than the running speed of the output belt 341 of the output mechanism 34. Fast, so as to realize the stacking and reversing of tobacco sheets.
  • the second conveying roller pressing device 6 can be arranged in front of the output direction of the output mechanism 34 of the laminating device 3, so that the first direction and the second direction intersect; if the site is relatively narrow, the first conveying roller pressing device 2 and the second The conveying roller pressing device 6 is arranged in parallel, as long as a turning conveyor belt is installed between the output mechanism 34 of the lamination device 3 and the second conveying roller pressing device 6.
  • a buffering carriage 31 is also provided above the cloth trolley 32, which is used to receive the tobacco sheets rolled by the first roller pressing device and transport the received tobacco sheets to The cloth trolley 32.
  • the tobacco flakes rolled by the third roller press 26 are transported by the fourth conveyor belt 27 to the conveyor belt of the buffer trolley 31, and the buffer trolley 31 reciprocates to transport the tobacco flakes to the conveyor belt of the cloth trolley 32 .
  • the speed of the conveyor belt of the buffer trolley 31 can be determined according to the ratio of its stroke to the stroke of the fabric trolley 32.
  • the reciprocating speed of the distributing trolley 32 is the same, and the speed is the same as the discharge speed of the third roller press 26.
  • the laminated tobacco sheets can take two different forms, one is that each layer is a separate and independent tobacco sheet, the other is that each layer of tobacco sheet is a continuous whole, and the middle There is no disconnection.
  • the cutting device 4 cuts the tobacco sheets in the direction intersecting the first direction to obtain the tobacco sheets with the length required for the lamination. , And then laminate the tobacco sheets that meet the required length of the lamination, or, without cutting the tobacco sheets, directly laminate the continuous tobacco sheets.
  • the tobacco sheets are in a zigzag shape and arranged on the output belt 341.
  • the present invention also includes a powder spreading device 5, which is arranged above the distributing trolley 32 or above the output mechanism 34, and is used to spread powder of a specific formula on the tobacco sheet.
  • the dusting includes sprinkling fragrant particles and/or dusting powder particles. By sprinkling different formulations of fragrant particles and/or different formulations of tobacco powder particles, one production line can produce tobacco flakes of different formulations, saving space, saving equipment, improving equipment utilization, and improving economic benefits.
  • the dusting device 5 can be arranged above the middle of the distributing trolley 32.
  • the dusting device 5 will sprinkle the fragrant particles and/or smoke powder particles on the surface of the tobacco flakes.
  • the dusting device 5 is arranged above the front end of the distributing trolley 32 and above the beginning of the output belt 341 of the laminating device 3.
  • the dusting device 5 will sprinkle the fragrant particles and/or smoke powder particles on each layer.
  • the powder spreading device 5 is arranged above the middle of the output belt 341 of the laminating device 3, and spreads fragrant particles and/or smoke powder particles on the laminated tobacco sheet.
  • the timing of the dusting is different, the effect produced is also different.
  • the dusting device 5 is installed above the cloth trolley 32 to sprinkle flavor particles and/or tobacco powder particles on the surface of each layer of tobacco sheets, and then roll After pressing, the fragrant particles and/or tobacco powder particles will be integrated with the tobacco flakes to make the material of the tobacco flakes more uniform; or, after the tobacco flakes are reversibly conveyed, the tobacco flakes are dusted, that is, the dusting device 5 is set Above the output mechanism 34, sprinkle the flavor particles and/or tobacco powder particles on the surface of the laminated tobacco sheet. After rolling, the flavor particles and/or tobacco powder particles will be firmly bonded to the surface of the tobacco sheet. , So that the tobacco fragrance is released more fully at the smoking front end; moreover, the above two kinds of dusting can increase the air permeability of the tobacco sheet, reduce the resistance of tobacco products, and make it easier to smoke tobacco products.
  • the powder spreading device 5 includes a powder silo 52, an air storage tank, and a powder spreading mechanism 51.
  • the powder silo 52 is used to hold powder of a specific formula
  • the air storage tank is used to store compressed air
  • the powder spreading mechanism 51 is located below the powder silo 52, including a powder silo 511.
  • the upper end of the powder silo 511 is equipped with a pneumatic ejection nozzle 512 communicating with the powder silo 52 and the gas storage tank, and a vibrating screen 513 is installed at the lower end.
  • the powder sprayed by the spray nozzle 512 is spread on the tobacco sheet through the vibrating screen 513.
  • Two vibrating motors 514 are arranged in parallel on opposite sides of the vibrating screen 513 to make the vibrating screen 513 move linearly.
  • a screw hose 521 is installed at the lower end of the powder silo 52, an opening 5211 is provided on the lower end of the screw hose 521, a suction port 51221 is provided on the side wall of the pressure injection nozzle 512, the screw hose 521 and the pressure injection nozzle 512
  • the opening 5211 and the suction port 51221 are connected through a connecting pipe;
  • the screw hose 521 is provided with a stirring rod 526, the central axis of the stirring rod 526 coincides with the central axis of the screw hose 521, and the stirring rod 526 is connected to the driving mechanism.
  • the powder silo 52 is respectively communicated with a vacuum pump 524 for vacuuming the powder silo 52 and a powder storage silo 527 for storing powder.
  • the compressed air ejection nozzle 512 includes a receiving chamber 5121, a mixing chamber 5122, and a diffuser chamber 5123 that are connected in sequence.
  • the receiving chamber 5121 goes inward from the inlet, and its inner diameter becomes smaller.
  • the compressed air ejection nozzle 512 and the gas storage tank are connected to the receiving chamber entrance 51211 through a connecting pipe, and the receiving chamber 5121 receives the gas introduced from the gas storage tank.
  • the side wall of the mixing chamber 5122 is provided with a suction port 51221.
  • the screw hose 521 arranged at the lower end of the powder bin is connected to the suction port 51221 of the mixing chamber 5122 through the connecting pipe and the compressed ejection nozzle 512.
  • the powder is sucked through the suction port 51221
  • the compressed air ejection nozzle 512 is mixed with gas.
  • the inner diameter of the diffuser chamber 5123 is reduced from the outlet, and the outlet of the diffuser chamber 5123 is composed of a plurality of small holes, and the plurality of small holes can be arranged according to the actual required spray angle and spray length.
  • a plurality of compressed air ejection nozzles 512 can be arranged at the upper end of the powder-spreading bin 511 to adapt to tobacco sheets of different widths.
  • the air storage tank stores compressed air and communicates with the receiving chamber 5121 of the compressed air ejection nozzle 512 through a pipeline, and provides high-pressure gas for the compressed air ejection nozzle 512.
  • the pressure and flow rate of the compressed air can be adjusted as required.
  • the gas storage tank can be connected with the surge tank, so that the adjusted gas storage tank has a constant pressure and constant flow; if the volume of the gas storage tank is large enough, it does not need to be connected to the surge tank , Can also maintain constant voltage and constant current.
  • the powder silo 52 is arranged above the powder spreading mechanism 51 and is used to hold powder of a specific formula.
  • the powder includes smoke powder particles and fragrant particles.
  • the powder silo 52 holds different powders according to the actual needs of the production line.
  • the powder silo 52 is respectively connected to the powder storage silo 527 and the vacuum pump 524.
  • the vacuum pump 524 evacuates the powder silo 52, so that the powder in the powder storage silo 527 is continuously sucked into the powder silo 52, and the powder passes through the powder silo 52.
  • the screw hose 521 at the lower end of the bin 52 enters the compressed air ejection nozzle 512, so as to realize the airtight storage and circulation of the powder.
  • the powder silo 52 is also provided with a wall scraping part 523.
  • the wall scraping part 523 is connected to the first motor 522.
  • the first motor 522 drives the wall scraping part 523 to scrape the powder silo 52 to prevent the powder from sticking to the powder.
  • the inner wall of the silo 52 is also provided with a wall scraping part 523.
  • a screw hose 521 is installed at the outlet of the lower end of the powder silo 52.
  • An opening 5211 is provided on the side wall of the lower end of the screw hose 521.
  • a connecting pipe is arranged between the screw hose 521 and the pressure injection nozzle 512.
  • the hose 521 is connected to the opening 5211 of the lower end of the screw hose 521, and the other end is connected to the pressure injection nozzle 512 at the suction port 51221 of the mixing chamber 5122 of the pressure injection nozzle 512, so that the powder silo 52 is connected to the pressure injection nozzle 512.
  • the air ejection nozzle 512 is connected, and the powder is sucked into the air ejection nozzle 512.
  • the screw hose 521 is provided with a stirring rod 526, and the second motor 525 drives the stirring rod 526 to rotate to prevent the powder from stagnating in the screw hose 521 and causing blockage; and the second motor 525 can be infinitely variable speed, which can be adjusted according to actual needs. Control the powder delivery volume.
  • the compressed air enters the receiving chamber 5121 of the compressed ejection nozzle 512.
  • negative pressure is formed near the suction port 51221 of the mixing chamber 5122, so that the powder silo 52 flows into the screw hose
  • the powder of 521 is sucked into the mixing chamber 5122.
  • the powder is mixed with compressed air and then enters the diffuser chamber 5123.
  • the airflow pressure increases and the speed decreases.
  • Each small hole is sprayed out and evenly sprayed on the vibrating screen 513 at the lower end of the powder spreading bin 511.
  • the vibrating screen 513 moves linearly under the action of two parallel vibration motors 514, so that the powder is evenly spread on the tobacco flakes and avoids The powder is distributed in dots.
  • each dusting is generally between 35 and 200 meshes. Due to the poor fluidity of the powder, the general dusting device 5 dusts the powder, the powder is easy to stick, and the material uniformity of the tobacco flakes is reduced.
  • the powder spreading device 5 of the present invention the compressed air ejection nozzle 512 and the vibrating screen 513 are combined, the powder is fully dispersed and not adhered through the compressed air ejection nozzle 512, and then the powder is continuously and evenly scattered on the tobacco through the linear motion of the vibrating screen 513 On the sheet, so that the powder of different formulas spread on the tobacco sheet is more uniform, and the material of the tobacco sheet is more uniform.
  • the present invention provides a method for producing homogenized tobacco sheets, as shown in Figs. 1 to 3 and 6, the method includes:
  • the rolled tobacco sheet is conveyed in the first direction.
  • the rolled tobacco sheet is conveyed in the second direction.
  • the tobacco sheet is rolled in two different directions to balance the vertical and horizontal stresses of the tobacco sheet. It includes the following steps:
  • the first conveying and rolling device 2 conveys and rolls the tobacco sheet in a first direction, so that the tobacco sheet has a certain longitudinal tensile strength
  • the second conveying and rolling device 6 conveys and rolls the tobacco sheet in a second direction to make the tobacco sheet
  • the sheet has a certain transverse tensile strength, where the first direction refers to the direction of the longitudinal tensile strength of the tobacco sheet, and the second direction refers to the direction of the transverse tensile strength of the tobacco sheet, that is, the first direction is the longitudinal direction, and the second The direction is horizontal.
  • the smoke masses are conveyed by the first conveyor belt 21 to the first roller press 22 and are rolled into tobacco sheets, and then sequentially conveyed to the second conveyor belt 23, the second roller press 24, and the second roller press 22.
  • the second roller press 24 and the third roller press 26 respectively continue to roll the tobacco sheet, which is rolling along the first direction.
  • the tobacco sheet is conveyed and rolled along the second direction.
  • the tobacco sheets stop running in the longitudinal direction, which provides a guarantee for the subsequent transverse rolling of the tobacco sheets. Specifically, after conveying the rolled tobacco sheet in the first direction, the tobacco sheet is conveyed to the laminating device 3. Due to the characteristics of the laminating device 3, after the laminating action is performed, the tobacco sheet is laid on the laminating device along the longitudinal direction.
  • the output belt 341 of the output mechanism 34 stops running in the longitudinal direction, and the running direction of the output belt 341 of the stacking device 3 intersects the longitudinal direction, that is, the output belt 341 of the stacking device 3 runs in the transverse direction, thereby reversing the conveyance of tobacco Flake, so that the tobacco flakes can be rolled in the transverse direction.
  • the second conveying roller pressing device 6 can be installed according to the specific site. If the site is relatively large, it can be installed along the running direction of the output mechanism 34 of the stacking device 3. As shown in Fig.
  • the first conveying roller pressing device 2 is located in the same direction as the The directions of the two conveying roller pressing devices 6 intersect perpendicularly, that is, the first direction and the second direction intersect; if the site is relatively small, it can be installed in a direction parallel to the direction of the first conveying roller pressing device 2, as long as the stacking device 3
  • a turning conveyor belt conveyor may be provided between the output mechanism 34 and the second conveying roller pressing device 6.
  • the tobacco sheet can be conveyed and rolled once or multiple times in the first direction according to actual needs.
  • the multiple conveyance rolls include two or more conveyance rolls.
  • the preferred solution is to perform multiple conveyance rolls. Press to increase the longitudinal tensile strength of the tobacco sheet.
  • the tobacco sheet can be conveyed and rolled once or multiple times in the second direction according to actual needs.
  • the preferred solution is to perform multiple conveying and rolling to increase the transverse tensile strength of the tobacco sheet.
  • the stacking device 3 can be set as a horizontal stacking device 3 or a slice stacking device 3, and the slice stacking device 3 is taken as an example for description.
  • the slicing laminating device 3 includes a buffer trolley 31, a distributing trolley 32, an output mechanism 34, and a control mechanism 33.
  • the buffer trolley 31 is arranged above the distributing trolley 32, and the output mechanism 34 is arranged below the output end of the distributing trolley 32.
  • the operation of the output mechanism 34 The direction intersects the running direction of the distributing trolley 32.
  • the preferred solution is that the two running directions are perpendicular to each other.
  • the control mechanism 33 controls the operation of the buffer trolley 31, the distributing trolley 32 and the output mechanism 34. Tobacco flakes are transported to the conveyor belt of the buffer trolley 31 after being rolled by the third roller press 26.
  • the buffer trolley 31 reciprocates to transport the tobacco flakes to the conveyor belt of the cloth trolley 32, and the cloth trolley 32 reciprocates to transport the tobacco flakes To the output belt 341 of the output mechanism 34, the running speed of the conveyor belt of the cloth trolley 32 is faster than the running speed of the output belt 341 of the output mechanism 34, so as to realize the stacking of tobacco sheets.
  • the buffer trolley 31 mainly acts as a buffer, and the speed of its conveyor belt can be determined according to the ratio of its stroke to the stroke of the fabric trolley 32.
  • the reciprocating speed of the distributing trolley 32 is the same, and the speed is the same as the discharge speed of the third roller press 26.
  • the buffer trolley 31 may not be provided, and the tobacco sheet is directly transported to the distributing trolley 32 after being rolled by the third roller press 26.
  • step S2 after the tobacco sheet is conveyed to the laminating device 3, the tobacco sheet may be laminated by the laminating device 3, or the tobacco sheet may not be laminated, but only the conveying direction of the tobacco sheet is changed, for example, A cutting device 4 is arranged above the cloth trolley 32 to cut the tobacco sheet into a tobacco sheet of a required length in the transverse direction, and change the running speed of the output belt 341 so that the two tobacco sheets are just laid on the output belt 341 next to each other.
  • the laminating device 3 is used to laminate tobacco sheets. After the tobacco sheets are rolled in the first direction, some of the tobacco sheets may be damaged or have uneven edge thickness. After the tobacco sheets are laminated, the laminated tobacco sheets are rolled in the second direction. Effectively repair the above-mentioned defects of the tobacco sheet and form a uniform tobacco sheet.
  • the laminated tobacco sheets can take two different forms, one is that each layer is a separate and independent tobacco sheet, the other is that each layer of tobacco sheet is a continuous whole, and the middle There is no disconnection. That is, step S2 further includes cutting the tobacco sheet in a direction intersecting the first direction to obtain a tobacco sheet meeting the required length of the lamination, and then laminating the tobacco sheet meeting the required length of the lamination, or step S2 In this method, continuous tobacco sheets are directly laminated.
  • the cloth trolley 32 or on the fourth conveyor belt 27 cut the tobacco sheets in a direction intersecting the first direction to obtain a length that meets the requirements of the laminate.
  • the tobacco sheets are in a zigzag shape and arranged on the output belt 341. superior.
  • the tobacco sheet is knurled after rolling:
  • Step S1 and step S2 further include: S11, knurling the tobacco sheet.
  • step S4 the following step is further included: S5, knurling the tobacco sheet.
  • the conveying roller pressing of the tobacco sheet in the first direction and the second direction are both multi-stage conveying roller pressing, and the knurling is arranged in the last stage of the multi-stage conveying roller pressing.
  • a pattern is provided on a pressing roller of the third roller press 26 of the first conveying and roller pressing device 2, and a pressing roller of the sixth roller press 63 of the second conveying and roller pressing device 6 is also provided with a pattern,
  • the third roller press 26 and the sixth roller press 63 roll the tobacco sheet, since one of the rollers is provided with a pattern, the pattern is rolled on the surface of the tobacco sheet during the rolling process.
  • the surface area of the tobacco sheet is increased after being rolled by the patterned pressing roller, thereby increasing the surface area for heating of the cigarette, increasing the air permeability of the cigarette, reducing the resistance of the cigarette, and solving the problem of smoking when the cigarette is just smoked.
  • the present invention further includes a step of dusting the tobacco flakes.
  • the dusting step is before step S4 and after step S1, and the dusting includes dusting fragrant particles and/or dusting tobacco powder particles.
  • the timing of the dusting is different, the effect produced is also different.
  • dusting the tobacco flakes before or during the lamination process sprinkling the flavor particles and/or tobacco powder particles on the surface of each layer of tobacco flakes, after rolling, the flavor particles and/or tobacco powder particles will be Integrate with the tobacco flakes to make the material of the tobacco flakes more uniform; or, after the tobacco flakes are reversibly conveyed, the tobacco flakes are dusted, and the fragrant particles and/or tobacco powder particles are sprinkled on the surface of the laminated tobacco flakes, After being rolled, the aroma particles and/or tobacco powder particles will be firmly bonded to the surface of the tobacco sheet, so that the tobacco aroma can be released more fully at the tip of smoking; moreover, the above two kinds of dusting can increase the tobacco sheet Breathability reduces the resistance of tobacco products, making it easier to smoke tobacco products.
  • the tobacco flakes are dusted by the dusting device 5.
  • the dusting device 5 is arranged above the middle of the distributing trolley 32. When the tobacco flakes are running with the conveyor belt of the distributing trolley 32, the dusting device 5 sprinkles the fragrant particles and/or smoke powder particles on the surface of the tobacco flakes, or the dusting device 5 It is arranged above the end of the distributing trolley 32 and above the beginning of the output belt 341 of the laminating device 3.
  • the dusting device 5 sprinkles the fragrant particles and/or tobacco powder particles on the surface of each layer of tobacco sheet, or, The powder device 5 is arranged above the middle of the output belt 341 of the stacking device 3, and sprinkles the fragrant particles and/or smoke powder particles on the laminated tobacco flakes.
  • the tobacco flakes can be dusted by a combination of roller brush and vibration.
  • the powder spreading device 5 is provided with two motors. One motor drives the brush roller to rotate and extrude the fragrance particles and/or smoke powder particles so that the fragrance particles and/or smoke powder particles are ejected from the mesh, and the other motor is vibrating
  • the motor 514 drives the mesh to vibrate with a small amplitude and high frequency, so that the aroma particles and/or tobacco powder particles are evenly spread on the tobacco sheet.
  • a silo containing fragrant particles and/or smoke powder particles is arranged above the powder spreading device 5.
  • the materials in the silo are sprayed out through the air ejection nozzle 512 and fall onto the vibrating screen 513 of the powder spreading device 5.
  • the vibrating screen 513 moves linearly under the action of two vibration motors 514 placed in parallel, so that the aroma particles and/or tobacco powder particles are evenly spread on the tobacco flakes.
  • the gap in the extensibility of the tobacco sheet in the longitudinal and transverse directions is reduced, and the tobacco sheet after subsequent baking will be smoother;
  • the vertical and horizontal tensile strength of the tobacco sheet is balanced, thereby greatly improving the processing performance of the tobacco sheet, which is conducive to subsequent unwinding, rewinding, slitting, and silk formation; moreover, multiple times along the longitudinal and transverse directions
  • the tobacco flakes are more uniform, thereby providing a guarantee for the smoke stability during smoking.

Abstract

A homogenized tobacco sheet production system and a production method, said production system comprising: conveying roller press apparatuses, used for performing conveying and roller pressing on a tobacco sheet; and a layering apparatus (3), which is connected to the conveying roller press apparatuses, and which is used for performing layering on the tobacco sheet and changing a conveying direction of the tobacco sheet. By means of arranging the layering apparatus (3) to perform layering on the tobacco sheet and changing a conveying direction of the tobacco sheet, the conveying roller press apparatuses can perform conveying and roller pressing on the tobacco sheet in different directions, increasing the vertical and horizontal direction tensile strength of the tobacco sheet, allowing for tobacco sheet horizontal and vertical stress to be uniform, and consequently forming a homogenized tobacco sheet, increasing tobacco sheet processability.

Description

一种均质化烟草薄片生产系统及生产方法Homogenized tobacco sheet production system and production method 技术领域Technical field
本发明涉及新型加热卷烟原料加工技术领域,尤其是涉及一种均质化烟草薄片生产系统及生产方法。The invention relates to the technical field of processing new heated cigarette raw materials, in particular to a homogenized tobacco sheet production system and production method.
背景技术Background technique
随着时代发展,人们对健康的关注度逐年提高,传统烟草的危害受到人们的高度重视。近几年,新型加热卷烟技术迅速发展。新型加热卷烟所用烟丝与传统烟草烟丝不同,这种新型卷烟的烟棒必须使用纵向排列整齐的条状烟草薄片。烟草薄片的原料来源于烟草,与天然烟叶的物质基础是一样的。因此,关于烟草薄片的相关技术在市场上应运而生。With the development of the times, people's attention to health is increasing year by year, and the harm of traditional tobacco is highly valued by people. In recent years, new heating cigarette technology has developed rapidly. The shredded tobacco used in the new heated cigarette is different from the traditional shredded tobacco. The rods of this new cigarette must use strip-shaped tobacco sheets that are arranged neatly in the longitudinal direction. The raw material of tobacco flakes comes from tobacco, and the material basis of natural tobacco leaves is the same. Therefore, related technologies regarding tobacco sheets have emerged in the market.
为了增加烟草薄片的拉伸强度以提高加工性,国内外主要的再造烟草薄片方法,无论是干、湿造纸法还是稠浆法,都在原料中不同程度添加一定比例的粘合剂和木浆纤维,但是添加剂的比例越大,烟支的吸味就越差。In order to increase the tensile strength of tobacco flakes and improve processability, the main methods of reconstituted tobacco flakes at home and abroad, whether it is dry, wet papermaking or thick pulp method, all add a certain proportion of binder and wood pulp to the raw materials to varying degrees Fiber, but the larger the proportion of additives, the worse the smoking taste of the cigarette.
辊压法再造烟草薄片技术,就是在改进优化工艺的基础上,力求零添加木浆纤维,使烟草薄片中烟草的比例有所提高。但是由于烟草本身的物理特性,烟草占比高的烟草混合物团块的韧性远小于同样水分含量的其他物质,导致辊压法再造烟草薄片加工性差。所以必须探索新的加工方法,来解决辊压法再造烟草薄片加工性差的问题。The technology of remanufacturing tobacco slices by rolling method is to improve and optimize the process, and strive to zero addition of wood pulp fibers, so that the proportion of tobacco in the tobacco slices has been increased. However, due to the physical characteristics of the tobacco itself, the toughness of the tobacco mixture agglomerates with a high proportion of tobacco is far less than other substances with the same moisture content, resulting in poor processability of the rolled tobacco sheet. Therefore, new processing methods must be explored to solve the problem of poor processability of reconstituted tobacco sheets by roll pressing.
有鉴于此特提出本发明。In view of this, the present invention is proposed.
发明内容Summary of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种均质化烟草薄片生产系统,通过设置叠层装置改变烟草薄片的输送方向并对烟草薄片进行叠层,两组输送辊压装置分别对烟草薄片进行不同方向的输送辊压,使烟草薄片的纵横向应力均匀,形成均质化的烟草薄片,提高烟草薄片的加工性能。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a homogenized tobacco sheet production system. By setting a laminating device, the conveying direction of the tobacco sheet is changed and the tobacco sheet is laminated. Two sets of conveying rollers are pressed The device separately conveys and rolls the tobacco slices in different directions, so that the vertical and horizontal stresses of the tobacco slices are uniform, to form a homogenized tobacco slice, and the processing performance of the tobacco slice is improved.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种均质化烟草薄片生产系统,包括:A homogenized tobacco sheet production system, including:
输送辊压装置,用于对烟草薄片进行输送辊压。The conveying roller pressing device is used for conveying and pressing the tobacco sheet.
叠层装置,与输送辊压装置连接,用于对烟草薄片进行叠层并改变烟草薄片的输送方向。The laminating device is connected with the conveying roller pressing device and is used for laminating the tobacco sheets and changing the conveying direction of the tobacco sheets.
进一步地,所述输送辊压装置包括第一输送辊压装置和第二输送辊压装置,所述叠层装置设置于第一输送辊压装置和第二输送辊压装置之间。Further, the conveying roller pressing device includes a first conveying roller pressing device and a second conveying roller pressing device, and the lamination device is arranged between the first conveying roller pressing device and the second conveying roller pressing device.
第一输送辊压装置用于沿第一方向对烟草薄片进行输送辊压和将辊压后的烟草薄片输送至叠层装置。The first conveying and rolling device is used for conveying and rolling the tobacco sheet in the first direction and conveying the rolled tobacco sheet to the laminating device.
第二输送辊压装置用于沿第二方向对经叠层装置处理后的烟草薄片进行输送辊压。The second conveying and rolling device is used for conveying and rolling the tobacco sheet processed by the laminating device in the second direction.
进一步地,所述第一输送辊压装置包括至少两个子输送辊压装置,两个子输送辊压装置依次沿第一方向对烟草薄片进行输送辊压。Further, the first conveying roller pressing device includes at least two sub conveying roller pressing devices, and the two sub conveying roller pressing devices sequentially convey and roll the tobacco sheet along the first direction.
第二输送辊压装置包括至少两个子输送辊压装置,两个子输送辊压装置依次沿第二方向对烟草薄片进行输送辊压。The second conveying roller pressing device includes at least two sub-conveying roller pressing devices, and the two sub-conveying roller pressing devices sequentially convey and roll the tobacco sheet along the second direction.
优选的,所述第一方向和第二方向相交。Preferably, the first direction and the second direction intersect.
进一步地,所述子输送辊压装置包括输送皮带机和辊压机,位于第一输送辊压装置末端和/或第二输送辊压装置末端的辊压机的压辊设置有花纹。Further, the sub-conveying roller pressing device includes a conveyor belt conveyor and a roller press, and the rollers of the roller press at the end of the first conveying roller pressing device and/or the end of the second conveying roller pressing device are provided with patterns.
进一步地,所述叠层装置包括布料小车和输出机构,输出机构设置于布料小车输出端下方,输出机构的运行方向与布料小车的运行方向相交。Further, the layering device includes a distributing trolley and an output mechanism, the output mechanism is arranged below the output end of the distributing trolley, and the running direction of the output mechanism intersects the running direction of the distributing trolley.
布料小车往返运动,用于将经第一输送辊压装置辊压后的烟草薄片输送到输出机构,使烟草薄片叠层。The cloth trolley moves back and forth, and is used for conveying the tobacco sheets rolled by the first conveying roller pressing device to the output mechanism, so that the tobacco sheets are laminated.
输出机构用于将接收到的烟草薄片输送到第二输送辊压装置。The output mechanism is used for conveying the received tobacco sheet to the second conveying roller pressing device.
优选的,所述叠层装置还包括缓冲小车,设置于布料小车上方,用于接收经第一辊压装置辊压后的烟草薄片和将所接收的烟草薄片输送至布料小车。Preferably, the lamination device further includes a buffer trolley, which is arranged above the cloth trolley, and is used to receive the tobacco sheet rolled by the first rolling device and transport the received tobacco sheet to the cloth trolley.
进一步地,还包括撒粉装置,所述撒粉装置设置于布料小车上方或输出机构上方,用于向烟草薄片铺撒特定配方的粉末。Further, it also includes a powder spreading device, which is arranged above the distributing trolley or above the output mechanism, and is used to spread powder of a specific formula on the tobacco sheet.
进一步地,所述撒粉装置包括:Further, the dusting device includes:
粉末料仓,用于盛放特定配方的粉末。The powder silo is used to hold the powder of a specific formula.
储气罐,用于储存压缩空气。Air storage tank, used to store compressed air.
撒粉机构,位于粉末料仓下方,包括撒粉仓,撒粉仓上端安装有分别与粉末料仓和储气罐连通的压空引射喷嘴,下端安装有振动筛,压空引射喷嘴喷撒出的粉末经振动筛铺撒到烟草薄片上。The dusting mechanism is located below the powder silo, including the dusting silo. The upper end of the dusting silo is equipped with air-pressure ejection nozzles respectively connected with the powder silo and the gas storage tank, and the lower end is equipped with a vibrating screen. The sprinkled powder is spread on the tobacco flakes through a vibrating screen.
进一步地,所述粉末料仓下端安装有螺杆软管,螺杆软管下端侧壁设置有开口,压空引射喷嘴侧壁上设置有吸入口,螺杆软管与压空引射喷嘴通过连通管连通于所述开口和所述吸入口。Further, a screw hose is installed at the lower end of the powder silo, an opening is provided on the side wall of the lower end of the screw hose, a suction port is provided on the side wall of the pressure injection nozzle, and the screw hose and the pressure injection nozzle pass through a communication pipe. It is connected to the opening and the suction port.
优选的,所述压空引射喷嘴一端与储气罐连通,另一端的端部设置有多个小孔,用于供被喷撒的粉末流出。Preferably, one end of the compressed air ejection nozzle is connected with the gas storage tank, and the other end is provided with a plurality of small holes for the sprayed powder to flow out.
优选的,所述螺杆软管设置有搅拌棒,搅拌棒的中心轴线与螺杆软管的中心轴线重合,搅拌棒与驱动机构连接。Preferably, the screw hose is provided with a stirring rod, the central axis of the stirring rod coincides with the central axis of the screw hose, and the stirring rod is connected with the driving mechanism.
进一步地,所述粉末料仓与用于将粉末料仓抽真空的真空泵连通。Further, the powder silo is in communication with a vacuum pump for evacuating the powder silo.
优选的,所述粉末料仓与用于储存粉末的粉末储存仓连通。Preferably, the powder silo is in communication with a powder storage silo for storing powder.
进一步地,所述振动筛相对的两侧平行设置两振动电机,用于使振动筛直线运动。Further, two vibrating motors are arranged in parallel on opposite sides of the vibrating screen for linear movement of the vibrating screen.
一种利用如上所述均质化烟草薄片生产系统生产均质化烟草薄片的方法,包括:A method for producing homogenized tobacco flakes using the above-mentioned homogenized tobacco flake production system includes:
沿第一方向输送辊压烟草薄片。The rolled tobacco sheet is conveyed in the first direction.
换向。Reversing.
沿第二方向输送辊压烟草薄片。The rolled tobacco sheet is conveyed in the second direction.
进一步地,所述方法具体包括以下步骤:Further, the method specifically includes the following steps:
S1、沿第一方向输送辊压烟草薄片;S1. Conveying the rolled tobacco sheet along the first direction;
S2、将辊压后的烟草薄片进行叠层处理;S2, laminating the rolled tobacco sheet;
S3、换向输送烟草薄片;S3. Reversing and conveying tobacco slices;
S4、沿第二方向输送辊压烟草薄片。S4. Conveying the rolled tobacco sheet along the second direction.
进一步地,步骤S2中还包括,沿与第一方向相交的方向将烟草薄片切断,获得符合叠层要求长度的烟草薄片,再将该符合叠层要求长度的烟草薄片进行叠层。Further, step S2 also includes cutting the tobacco sheet in a direction intersecting the first direction to obtain a tobacco sheet meeting the required length of the lamination, and then laminating the tobacco sheet meeting the required length of the lamination.
进一步地,步骤S2中,直接对连续的烟草薄片进行叠层。Further, in step S2, the continuous tobacco sheets are directly laminated.
进一步地,步骤S1中,沿第一方向多次输送辊压烟草薄片。Further, in step S1, the rolled tobacco sheet is conveyed multiple times in the first direction.
步骤S4中,沿第二方向多次输送辊压烟草薄片。In step S4, the rolled tobacco sheet is conveyed multiple times in the second direction.
进一步地,所述第一方向与所述第二方向相交。Further, the first direction and the second direction intersect.
进一步地,步骤S1和步骤S2之间还包括:S11、对烟草薄片进行滚花。Further, between step S1 and step S2, it further includes: S11, knurling the tobacco sheet.
和/或,步骤S4后还包括以下步骤:S5、对烟草薄片进行滚花。And/or, after step S4, the following step is further included: S5, knurling the tobacco sheet.
进一步地,还包括对烟草薄片进行撒粉的步骤,撒粉的步骤在步骤S4之前步骤S1之后,撒粉包括撒料香颗粒和/或撒烟粉颗粒。Further, it also includes the step of dusting the tobacco flakes. The dusting step is before step S4 and after step S1. The dusting includes dusting fragrant particles and/or dusting tobacco powder particles.
进一步地,对烟草薄片进行叠层前或叠层过程中撒粉,将料香颗粒和/或烟粉颗粒撒在各层烟草薄片表面。Further, dusting the tobacco flakes before or during the lamination process, sprinkling the flavor particles and/or tobacco powder particles on the surface of each layer of the tobacco flakes.
进一步地,换向输送烟草薄片后对烟草薄片进行撒粉,将料香颗粒和/或烟粉颗粒撒在叠层后的烟草薄片表面。Further, after the tobacco flakes are reversibly conveyed, the tobacco flakes are dusted, and the fragrant particles and/or tobacco powder particles are dusted on the surface of the laminated tobacco flakes.
采用本发明所述的技术方案后,带来以下有益效果:After adopting the technical scheme of the present invention, the following beneficial effects are brought about:
本发明提供的均质化烟草薄片生产系统,通过设置叠层装置改变烟草薄片的输送方向并对烟草薄片进行叠层,两组输送辊压装置分别对烟草薄片进行不同方向的输送辊压,使烟草薄片的纵横向应力均匀,形成均质化的烟草薄片,提高烟草薄片的加工性能。The homogenized tobacco sheet production system provided by the present invention changes the conveying direction of the tobacco sheet and laminates the tobacco sheet by setting a lamination device. The vertical and horizontal stresses of the tobacco sheet are uniform to form a homogenized tobacco sheet and improve the processing performance of the tobacco sheet.
本发明提供的均质化烟草薄片生产系统,通过设置叠层装置对烟草薄片进行叠层,有效修补破损或边缘厚度不均匀的烟草薄片,为形成均质化烟草薄片提供保障。The homogenized tobacco sheet production system provided by the present invention laminates the tobacco sheets by arranging a lamination device to effectively repair the damaged tobacco sheets or the tobacco sheets with uneven edge thicknesses, and provide a guarantee for the formation of the homogenized tobacco sheets.
本发明提供的均质化烟草薄片生产系统,撒粉装置中,压空引射喷嘴和振动筛结合,使铺撒在烟草薄片上的不同配方的粉末更均匀,从而形成材质更均匀的烟草薄片。In the homogenized tobacco flake production system provided by the present invention, in the powder spreading device, the air-pressure ejection nozzle and the vibrating screen are combined to make the powder of different formulas spread on the tobacco flakes more uniformly, thereby forming a tobacco flake with a more uniform material .
本发明提供的生产均质化烟草薄片的方法,通过沿不同方向对烟草薄片进行输送辊压,增加了烟草薄片纵横向的拉伸强度,使烟草薄片纵横向的应力均衡,从而大幅提升烟草薄片的加工性能。The method for producing homogenized tobacco sheets provided by the present invention increases the longitudinal and longitudinal tensile strength of the tobacco sheets by conveying and rolling the tobacco sheets in different directions, and balances the stresses in the longitudinal and transverse directions of the tobacco sheets, thereby greatly improving the tobacco sheets Processing performance.
本发明提供的生产均质化烟草薄片的方法,通过叠层装置对烟草薄片进行叠层后沿另一个方向再次对烟草薄片进行辊压,不仅能使烟草薄片纵横向的应力均衡,且能修补先前辊压所形成的破损或边缘厚度不均匀的烟草薄片,从而形成均匀的烟草薄片。In the method for producing homogenized tobacco sheets provided by the present invention, the tobacco sheets are laminated through a lamination device and then rolled again in another direction, which can not only balance the stresses in the vertical and horizontal directions of the tobacco sheets, but also can repair Tobacco flakes with broken or uneven edge thicknesses formed by previous rolling are pressed to form uniform tobacco flakes.
附图说明Description of the drawings
图1:现有技术中对烟草薄片进行辊压的设备结构示意图。Figure 1: A schematic diagram of the structure of a device for rolling tobacco sheets in the prior art.
图2:本发明实施例中提供的一种均质化烟草薄片生产系统的主视图。Figure 2: A front view of a homogenized tobacco sheet production system provided in an embodiment of the present invention.
图3:本发明实施例中提供的一种均质化烟草薄片生产系统的俯视图。Figure 3: A top view of a homogenized tobacco sheet production system provided in an embodiment of the present invention.
图4:本发明实施例中提供的一种均质化烟草薄片生产系统的撒粉装置结构示意图。Fig. 4: A schematic structural diagram of a dusting device of a homogenized tobacco sheet production system provided in an embodiment of the present invention.
图5:本发明实施例中提供的一种均质化烟草薄片生产系统的撒粉装置的压空引射喷嘴和螺杆软管结构示意图。Fig. 5: A schematic diagram of the structure of the air ejection nozzle and the screw hose of the powder spreading device of the homogenized tobacco sheet production system provided in the embodiment of the present invention.
图6:本发明实施例中提供的一种生产均质化烟草薄片的方法的流程图。Fig. 6: A flowchart of a method for producing homogenized tobacco sheets provided in an embodiment of the present invention.
附图标记:1、搅拌罐;2、第一输送辊压装置;21、第一输送皮带机;22、第一辊压机;23、第二输送皮带机;24、第二辊压机;25、第三输送皮带机;26、第三辊压机;27、第四输送皮带机;3、叠层装置;31、缓冲小车;32、布料小车;33、控制机构;34、输出机构;341、输出皮带;4、切割装置;5、撒粉装置;51、撒粉机构;511、撒粉仓;512、压空引射喷嘴;5121、接收室;51211、接收室入口;5122、混合室;51221、吸入口;5123、扩压室;513、振动筛;514、振动电机;52、粉末料仓;521、螺杆软管;5211、开口;522、第一电机;523、刮壁部件;524、真空泵;525、第二电机;526、搅拌棒;527、粉末储存仓;6、第二输送辊压装置;61、第四辊压机;62、第五辊压机;63、第六辊压机;64、第五输送皮带机;65、第六输送皮带机;66、第七输送皮带机;67、第八输送皮带机。Reference signs: 1. Mixing tank; 2. First conveyor roller pressing device; 21, First conveyor belt conveyor; 22, First roller press; 23, Second conveyor belt conveyor; 24, Second roller press; 25. The third conveyor belt conveyor; 26. The third roller press; 27. The fourth conveyor belt conveyor; 3. Laminating device; 31. Buffer trolley; 32. Placing trolley; 33. Control mechanism; 34. Output mechanism; 341. Output belt; 4. Cutting device; 5. Powder spreading device; 51. Powder spreading mechanism; 511. Powder spreading bin; 512. Air ejection nozzle; 5121, receiving chamber; 51211. Receiving chamber entrance; 5122, mixing Chamber; 51221, suction port; 5123, diffuser chamber; 513, vibrating screen; 514, vibration motor; 52, powder silo; 521, screw hose; 5211, opening; 522, first motor; 523, wall scraping part 524. Vacuum pump; 525. Second motor; 526. Stirring rod; 527. Powder storage bin; 6. Second conveying roller press device; 61. Fourth roller press; 62. Fifth roller press; 63. Six-roller press; 64, the fifth conveyor belt; 65, the sixth conveyor belt; 66, the seventh conveyor belt; 67, the eighth conveyor belt.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and text descriptions are not intended to limit the scope of the present invention in any way, but to explain the concept of the present invention for those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention. , But not used to limit the scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation cannot therefore be understood as a limitation of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
通常,辊压法再造烟草薄片技术,首先将一定目数的烟草粉末、一定比例的保润剂、水、香料投入到搅拌罐1,或者将有别于上述配方的其他原料投入到搅拌罐1,经搅拌混合后制成烟团,输送皮带机将所制成的烟团输送至辊压机,辊压机将烟团辊压成薄片状,为了获得符合要求的具有一定拉伸强度的烟草薄片,可对烟草薄片进行多级辊压,如图1所示,从搅拌罐1出来的烟团经第一输送皮带机21输送至第一辊压机22进行辊压形成烟草薄片,烟草薄片经第二输送皮带机23输送至第二辊压机24再次辊压以增强拉伸强度,然后,再经第三输送皮带机25输送至第三辊压机26进行第三次辊压,辊压完成后经第四输送皮带机27输送到下一工序。对烟草薄片进行辊压的次数根据实际需要设定。上述对烟草薄片进行多次辊压,其辊压方向均相同,只增强了烟草薄片的纵向拉伸强度,其横向拉伸强度并没有相应增强,导致烟草薄片纵横向应力相差悬殊,不利于后续的收放料、复卷分切、成丝。增强烟草薄片的纵向拉伸强度后,还需要增强其横向拉伸强度,才能形成均质化的烟草薄片,提高烟草薄片的加工性能。Generally, the roll-pressing method of reconstituted tobacco sheet technology firstly puts a certain mesh of tobacco powder, a certain proportion of moisturizer, water, and spices into the mixing tank 1, or puts other raw materials different from the above formula into the mixing tank 1. , After stirring and mixing, the smoke mass is made, and the conveyor belt conveys the smoke mass to the roller press. The roller press rolls the smoke mass into a thin sheet, in order to obtain the tobacco with a certain tensile strength that meets the requirements. Sheets, tobacco sheets can be rolled in multiple stages. As shown in Figure 1, the smoke masses from the mixing tank 1 are conveyed to the first roller press 22 through the first conveyor belt 21 for rolling to form tobacco sheets. It is conveyed by the second conveyor belt 23 to the second roller press 24 to be rolled again to increase the tensile strength, and then is conveyed to the third roller press 26 by the third conveyor belt 25 for the third time of roller pressing. After the pressing is completed, the fourth conveyor belt 27 is conveyed to the next process. The number of times of rolling the tobacco sheet is set according to actual needs. The above-mentioned rolling of the tobacco sheet for multiple times has the same rolling direction, which only enhances the longitudinal tensile strength of the tobacco sheet, but its transverse tensile strength is not correspondingly enhanced, resulting in a large difference in the longitudinal and transverse stress of the tobacco sheet, which is not conducive to the follow-up Rewinding and unwinding, rewinding, slitting, and silk formation. After enhancing the longitudinal tensile strength of the tobacco sheet, it is also necessary to enhance its transverse tensile strength to form a homogenized tobacco sheet and improve the processing performance of the tobacco sheet.
作为一种实施方式,本发明提供一种均质化烟草薄片生产系统,如图2和图3所示,该生产系统包括:As an embodiment, the present invention provides a homogenized tobacco sheet production system, as shown in Figures 2 and 3, the production system includes:
输送辊压装置,用于对烟草薄片进行输送辊压。The conveying roller pressing device is used for conveying and pressing the tobacco sheet.
叠层装置3,与输送辊压装置连接,用于对烟草薄片进行叠层并改变烟草薄片的输送方向。The laminating device 3 is connected with the conveying roller pressing device, and is used for laminating the tobacco sheets and changing the conveying direction of the tobacco sheets.
本发明的实施方案中,输送辊压装置包括第一输送辊压装置2和第二输送辊压装置6,叠层装置3设置于第一输送辊压装置2和第二输送辊压装置6之间,第一输送辊压装置2用于沿第一方向对烟草薄片进行输送辊压和将辊压后的烟草薄片输送至叠层装置3,第二输送辊压装置6用于沿第二方向对经叠层装置3处理后的烟草薄片进行输送辊压,第一方向与第二方向相交或平行,优选方案为第一方向和第二方向相交。In the embodiment of the present invention, the conveying roller pressing device includes a first conveying roller pressing device 2 and a second conveying roller pressing device 6, and the lamination device 3 is arranged between the first conveying roller pressing device 2 and the second conveying roller pressing device 6 In the meantime, the first conveying and rolling device 2 is used for conveying and rolling the tobacco sheet in the first direction and conveying the rolled tobacco sheet to the laminating device 3, and the second conveying and rolling device 6 is used for conveying and rolling along the second direction. The tobacco sheet processed by the laminating device 3 is conveyed and rolled, and the first direction and the second direction are intersected or parallel, and the preferred solution is that the first direction and the second direction intersect.
具体的,第一输送辊压装置2沿第一方向输送辊压烟草薄片,使烟草薄片具有一定的纵向拉伸强度,第二输送辊压装置6沿第二方向输送辊压烟草薄片,使烟草薄片具有一定的横向拉伸强度,这里的第一方向,是指烟草薄片纵向拉伸强度所在方向,第二方向是指烟草薄片横向拉伸强度所在方向,即,第一方向为纵向,第二方向为横向。先后对烟草薄片进行纵向和横向的辊压,使烟草薄片同时具有纵横向的拉伸强度,即,使烟草薄片的纵横向应力均衡,从而形成均质化的烟草薄片,使得烟草薄片的加工性能增加。Specifically, the first conveying and rolling device 2 conveys and rolls the tobacco sheet in a first direction, so that the tobacco sheet has a certain longitudinal tensile strength, and the second conveying and rolling device 6 conveys and rolls the tobacco sheet in a second direction to make the tobacco sheet The sheet has a certain transverse tensile strength, where the first direction refers to the direction of the longitudinal tensile strength of the tobacco sheet, and the second direction refers to the direction of the transverse tensile strength of the tobacco sheet, that is, the first direction is the longitudinal direction, and the second The direction is horizontal. The tobacco sheet is rolled in longitudinal and transverse directions successively, so that the tobacco sheet has both longitudinal and transverse tensile strength, that is, the longitudinal and transverse stresses of the tobacco sheet are balanced, thereby forming a homogenized tobacco sheet, which improves the processing performance of the tobacco sheet. Increase.
第一方向和第二方向为两个不同的方向,为了能沿两个不同的方向对烟草薄片进行输送辊压,第一输送辊压装置2和第二输送辊压装置6之间必须具有使烟草薄片换向的装置;本发明的实施方案中,使烟草薄片换向的装置为叠层装置3,叠层装置3不仅能使经第一输送辊压装置2处理后的烟草薄片换向,还能对上述烟草薄片进行叠层;第一输送辊压装置2沿第一方向对烟草薄片进行辊压后,部分烟草薄片可能会出现破损或边缘厚度不均匀,叠层装置3对烟草薄片进行叠层后,第二输送辊压装置6沿第二方向对叠层后的烟草薄片进行辊压,可有效修补烟草薄片的上述缺陷,形成均匀的烟草薄片。The first direction and the second direction are two different directions. In order to convey and roll tobacco sheets in two different directions, the first conveying roller pressing device 2 and the second conveying roller pressing device 6 must be provided with Device for reversing the tobacco sheet; in the embodiment of the present invention, the device for reversing the tobacco sheet is the laminating device 3. The laminating device 3 can not only reverse the direction of the tobacco sheet processed by the first conveying and rolling device 2, but It is also possible to laminate the above-mentioned tobacco sheets; after the first conveying and rolling device 2 rolls the tobacco sheets in the first direction, some of the tobacco sheets may be damaged or have uneven edge thickness. After the lamination, the second conveying and rolling device 6 rolls the laminated tobacco sheet in the second direction, which can effectively repair the above-mentioned defects of the tobacco sheet and form a uniform tobacco sheet.
沿同一方向多次辊压烟草薄片,可增强烟草薄片沿该方向的拉伸强度,为了增强烟草薄片纵横向的拉伸强度,第一输送辊压装置2包括至少两个子输送辊压装置,两个子输送辊压装置依次沿第一方向对烟草薄片进行输送辊压,第二输送辊压装置6包括至少两个子输送辊压装置,两个子输送辊压装置依次沿第二方向对烟草薄片进行输送辊压。子输送辊压装置包括输送皮带机和辊压机,位于第一输送辊压装置2末端和/或第二输送辊压装置6末端的辊压机的压辊设置有花纹。Rolling the tobacco sheet in the same direction multiple times can increase the tensile strength of the tobacco sheet in this direction. In order to enhance the tensile strength of the tobacco sheet in the longitudinal and transverse directions, the first conveying and rolling device 2 includes at least two sub-conveying and rolling devices. Each sub-conveying roller device sequentially conveys and rolls the tobacco sheet in the first direction. The second conveying roller device 6 includes at least two sub-conveying roller devices, and the two sub-conveying roller devices sequentially convey the tobacco sheet in the second direction. Rolling. The sub-conveying roller pressing device includes a conveyor belt and a roller press, and the rollers of the roller pressing at the end of the first conveying roller pressing device 2 and/or the end of the second conveying roller pressing device 6 are provided with patterns.
具体的,第一输送辊压装置2为多级输送辊压装置,包括依次连接的第一输送皮带机21、第一辊压机22、第二输送皮带机23、第二辊压机24、第三输送皮带机25、第三辊压机26、第四输送皮带机27,从第一输送皮带机21到第四输送皮带机27所在方向为第一方向,其中,在搅拌罐1中经搅拌混合后制成的烟团被输送到第一输送皮带机21的皮带上,并被第一输送皮带机21输送到第一辊压机22进行辊压,形成烟草薄片并落入第二输送皮带机23的皮带上,第二输送皮带机23将烟草薄片输送到第二辊压机24再次进行辊压,然后再经第三输送皮带机25输送到第三辊压机26进行辊压,第四输送皮带机27将第三辊压机26辊压后的烟草薄片输送到叠层装置3上,第一输送皮带机21、第二输送皮带机23、第三输送皮带机25和第四输送皮带机27的输送方向一致,第一辊压机22、第二辊压机24和第三辊压机26的辊压方向一致。同理,第二输送辊压装置6为多级输送辊压装置,包括依次连接的第五输送皮带机64、第四辊压机61、第六输送皮带机65、第五辊压机62、第七输送皮带机66、第六辊压机63、第八输送皮带机67,从第五输送皮带机64到第八输送皮带机67所在方向为第二方向,第五输送皮带机64将叠层处理后的烟草薄片输送到第四辊压机61进行辊压,第八输送皮带机67将第六辊压机63辊压后的烟草薄片输送到下一工序,第五输送皮带机64、第六输送皮带机65、第七输送皮带机66和第八输送皮带机67的输送方向一致,第四辊压机61、第五辊压机 62和第六辊压机63的辊压方向一致。Specifically, the first conveyor roller pressing device 2 is a multi-stage conveyor roller pressing device, including a first conveyor belt 21, a first roller press 22, a second conveyor belt 23, and a second roller press 24, which are connected in sequence. The third conveyor belt 25, the third roller press 26, and the fourth conveyor belt 27. The direction from the first conveyor belt 21 to the fourth conveyor belt 27 is the first direction. Among them, in the mixing tank 1 The smoke mass produced after stirring and mixing is conveyed to the belt of the first conveyor belt 21, and is conveyed by the first conveyor belt 21 to the first roller press 22 for rolling, forming tobacco flakes and falling into the second conveyor On the belt of the belt conveyor 23, the second conveyor belt conveyor 23 transports the tobacco sheet to the second roller press 24 for rolling again, and then transports it through the third conveyor belt conveyor 25 to the third roller press 26 for rolling. The fourth conveyor belt 27 conveys the tobacco sheets rolled by the third roller press 26 to the laminating device 3. The first conveyor belt 21, the second conveyor belt 23, the third conveyor belt 25 and the fourth conveyor belt The conveying direction of the conveyor belt 27 is the same, and the rolling directions of the first roller press 22, the second roller press 24, and the third roller press 26 are the same. In the same way, the second conveying roller pressing device 6 is a multi-stage conveying roller pressing device, including a fifth conveyor belt 64, a fourth roller press 61, a sixth conveyor belt 65, and a fifth roller press 62, which are connected in sequence. The seventh conveyor belt 66, the sixth roller press 63, the eighth conveyor belt 67, the direction from the fifth conveyor belt 64 to the eighth conveyor belt 67 is the second direction, and the fifth conveyor belt 64 will overlap The layered tobacco sheet is transported to the fourth roller press 61 for rolling, and the eighth conveyor belt 67 transports the tobacco sheet after the sixth roller press 63 to the next process. The fifth conveyor belt 64, The conveying directions of the sixth conveyor belt conveyor 65, the seventh conveyor belt conveyor 66 and the eighth conveyor belt conveyor 67 are the same, and the rolling directions of the fourth roller press 61, the fifth roller press 62 and the sixth roller press 63 are the same .
第一输送辊压装置2和第二输送辊压装置6可根据实际需要设置为二级输送辊压或三级输送辊压或四级输送辊压,位于最后一级的辊压机的一个压辊设置有花纹,如此,经该压辊辊压后,烟草薄片的表面积增加,从而增加烟支加热的表面积,使烟支的透气性增加,降低烟支的吸阻,进而解决刚吸食时的烟支口味淡的问题。本发明设置为三级输送辊压,因此第一输送辊压装置2的第三辊压机26的一个压辊上设置有花纹,第二输送辊压装置6的第六辊压机63的一个压辊上也设置有花纹,花纹的形状可根据实际需要设置。The first conveying roller pressing device 2 and the second conveying roller pressing device 6 can be set to two-stage conveying roll pressing, three-stage conveying roll pressing or four-stage conveying roll pressing according to actual needs. The roller is provided with a pattern, so that after being rolled by the pressing roller, the surface area of the tobacco sheet increases, thereby increasing the surface area for heating the cigarette, increasing the air permeability of the cigarette, reducing the suction resistance of the cigarette, and solving the problem of smoking. The problem of the weak taste of cigarettes. The present invention is set as a three-stage conveying roller press, so a pattern is provided on one roller of the third roller press 26 of the first conveying roller press device 2, and one of the sixth roller press 63 of the second conveying roller press device 6 The pressure roller is also provided with patterns, and the shape of the pattern can be set according to actual needs.
叠层装置3包括布料小车32、输出机构34和控制机构33,布料小车32的运行方向与第一方向一致,输出机构34设置于布料小车32输出端下方,输出机构34的运行方向与布料小车32的运行方向相交,优选方案为两运行方向相互垂直,布料小车32往返运动,用于将经第一输送辊压装置2辊压后的烟草薄片输送到输出机构34,使烟草薄片叠层,输出机构34用于将接收到的烟草薄片输送到第二输送辊压装置6,控制机构33控制布料小车32和输出机构34的运行。烟草薄片经第一输送辊压装置2多次输送辊压后输送到布料小车32的输送带上,布料小车32往复运动把烟草薄片输送到输出机构34的输出皮带341上,从而使得烟草薄片沿第一方向铺在输出皮带341上,停止沿第一方向运行,输出机构34的运行方向与布料小车32的运行方向相交,布料小车32输送带的运行速度比输出机构34输出皮带341的运行速度快,从而实现烟草薄片的叠层和换向。The stacking device 3 includes a distributing trolley 32, an output mechanism 34, and a control mechanism 33. The running direction of the distributing trolley 32 is consistent with the first direction. The output mechanism 34 is arranged below the output end of the distributing trolley 32. The running directions of 32 intersect, and the preferred solution is that the two running directions are perpendicular to each other. The distributing trolley 32 moves back and forth for conveying the tobacco sheets rolled by the first conveying roller pressing device 2 to the output mechanism 34, so that the tobacco sheets are laminated. The output mechanism 34 is used to convey the received tobacco sheet to the second conveying roller pressing device 6, and the control mechanism 33 controls the operation of the cloth cart 32 and the output mechanism 34. The tobacco flakes are conveyed and rolled by the first conveying roller pressing device 2 multiple times and then transported to the conveyor belt of the cloth trolley 32. The cloth trolley 32 reciprocates to transport the tobacco flakes to the output belt 341 of the output mechanism 34, so that the tobacco flakes are moved along the conveyor belt 341 of the output mechanism 34. The first direction is laid on the output belt 341 and stops running in the first direction. The running direction of the output mechanism 34 intersects with the running direction of the distributing trolley 32. The running speed of the conveying belt of the distributing trolley 32 is higher than the running speed of the output belt 341 of the output mechanism 34. Fast, so as to realize the stacking and reversing of tobacco sheets.
第二输送辊压装置6可设置于叠层装置3输出机构34输出方向前方,从而使得第一方向和第二方向相交;若场地比较窄,也可把第一输送辊压装置2和第二输送辊压装置6设置成平行,只要在叠层装置3输出机构34与第二输送辊压装置6之间设置转弯输送皮带机即可。The second conveying roller pressing device 6 can be arranged in front of the output direction of the output mechanism 34 of the laminating device 3, so that the first direction and the second direction intersect; if the site is relatively narrow, the first conveying roller pressing device 2 and the second The conveying roller pressing device 6 is arranged in parallel, as long as a turning conveyor belt is installed between the output mechanism 34 of the lamination device 3 and the second conveying roller pressing device 6.
为了使烟草薄片在进行叠层前有一个缓冲的过程,布料小车32上方还设置了缓冲小车31,用于接收经第一辊压装置辊压后的烟草薄片和将所接收的烟草薄片输送至布料小车32。具体的,经第三辊压机26辊压后的烟草薄片被第四输送皮带机27输送到缓冲小车31的输送带上,缓冲小车31往复运动将烟草薄片输送到布料小车32的输送带上,缓冲小车31输送带的速度可根据其行程与布料小车32的行程的比例来确定,通常,可把缓冲小车31行程L1设置为布料小车32行程L2的四分之一,即L1=L2/4。布料小车 32的往返速度相同,且该速度与第三辊压机26的出料速度相同。In order to make the tobacco sheets have a buffering process before lamination, a buffering carriage 31 is also provided above the cloth trolley 32, which is used to receive the tobacco sheets rolled by the first roller pressing device and transport the received tobacco sheets to The cloth trolley 32. Specifically, the tobacco flakes rolled by the third roller press 26 are transported by the fourth conveyor belt 27 to the conveyor belt of the buffer trolley 31, and the buffer trolley 31 reciprocates to transport the tobacco flakes to the conveyor belt of the cloth trolley 32 , The speed of the conveyor belt of the buffer trolley 31 can be determined according to the ratio of its stroke to the stroke of the fabric trolley 32. Generally, the stroke L1 of the buffer trolley 31 can be set to a quarter of the stroke L2 of the fabric trolley 32, that is, L1=L2/ 4. The reciprocating speed of the distributing trolley 32 is the same, and the speed is the same as the discharge speed of the third roller press 26.
本发明的实施方案中,进行叠层的烟草薄片,可呈现两种不同的形式,一种是每层为断开的各自独立的烟草薄片,一种是各层烟草薄片为连续的一体,中间没有断开。具体的,对烟草薄片进行叠层前,在布料小车32上或者第四输送皮带机27上,切割装置4沿与第一方向相交的方向将烟草薄片切断,获得符合叠层要求长度的烟草薄片,再将该符合叠层要求长度的烟草薄片进行叠层,或者,不将烟草薄片切断,直接对连续的烟草薄片进行叠层,烟草薄片呈Z字形,重叠排布于输出皮带341上。In the embodiment of the present invention, the laminated tobacco sheets can take two different forms, one is that each layer is a separate and independent tobacco sheet, the other is that each layer of tobacco sheet is a continuous whole, and the middle There is no disconnection. Specifically, before laminating the tobacco sheets, on the cloth trolley 32 or on the fourth conveyor belt 27, the cutting device 4 cuts the tobacco sheets in the direction intersecting the first direction to obtain the tobacco sheets with the length required for the lamination. , And then laminate the tobacco sheets that meet the required length of the lamination, or, without cutting the tobacco sheets, directly laminate the continuous tobacco sheets. The tobacco sheets are in a zigzag shape and arranged on the output belt 341.
本发明中还包括撒粉装置5,撒粉装置5设置于布料小车32上方或输出机构34上方,用于向烟草薄片铺撒特定配方的粉末。撒粉包括撒料香颗粒和/或撒烟粉颗粒。通过撒不同配方的料香颗粒、和/或不同配方的烟粉颗粒,可使一条生产线生产出不同配方的的烟草薄片,节约场地,节约设备,提高设备利用率,从而提高经济效益。The present invention also includes a powder spreading device 5, which is arranged above the distributing trolley 32 or above the output mechanism 34, and is used to spread powder of a specific formula on the tobacco sheet. The dusting includes sprinkling fragrant particles and/or dusting powder particles. By sprinkling different formulations of fragrant particles and/or different formulations of tobacco powder particles, one production line can produce tobacco flakes of different formulations, saving space, saving equipment, improving equipment utilization, and improving economic benefits.
本发明实施方案中,撒粉装置5可设置在布料小车32中部上方,烟草薄片随布料小车32的输送带运行时,撒粉装置5将料香颗粒和/或烟粉颗粒撒在烟草薄片表面,或者,撒粉装置5设置在布料小车32末端前上方、叠层装置3的输出皮带341始端上方,叠层过程中,撒粉装置5将料香颗粒和/或烟粉颗粒撒在每层烟草薄片表面,或者,撒粉装置5设置在叠层装置3的输出皮带341中部上方,对叠层后的烟草薄片撒香颗粒和/或烟粉颗粒。In the embodiment of the present invention, the dusting device 5 can be arranged above the middle of the distributing trolley 32. When the tobacco flakes are running with the conveyor belt of the distributing trolley 32, the dusting device 5 will sprinkle the fragrant particles and/or smoke powder particles on the surface of the tobacco flakes. , Or, the dusting device 5 is arranged above the front end of the distributing trolley 32 and above the beginning of the output belt 341 of the laminating device 3. During the lamination process, the dusting device 5 will sprinkle the fragrant particles and/or smoke powder particles on each layer. On the surface of the tobacco sheet, or, the powder spreading device 5 is arranged above the middle of the output belt 341 of the laminating device 3, and spreads fragrant particles and/or smoke powder particles on the laminated tobacco sheet.
撒粉的时序不同,所产生的效果也不一样。如,对烟草薄片进行叠层前或叠层过程中撒粉,即,撒粉装置5设置于布料小车32上方,将料香颗粒和/或烟粉颗粒撒在各层烟草薄片表面,经辊压后,料香颗粒和/或烟粉颗粒将与烟草薄片融为一体,使烟草薄片的材质更加均匀;或者,换向输送烟草薄片后对烟草薄片进行撒粉,即,撒粉装置5设置于输出机构34上方,将料香颗粒和/或烟粉颗粒撒在叠层后的烟草薄片表面,则经辊压后,料香颗粒和/或烟粉颗粒将牢固地粘合在烟草薄片表层,使烟香在吸食前端释放得更充分;而且,上述两种撒粉,均可增加烟草薄片的透气性,使烟草制品吸阻降低,从而更容易吸食烟草制品。The timing of the dusting is different, the effect produced is also different. For example, dusting the tobacco sheets before or during the lamination process, that is, the dusting device 5 is installed above the cloth trolley 32 to sprinkle flavor particles and/or tobacco powder particles on the surface of each layer of tobacco sheets, and then roll After pressing, the fragrant particles and/or tobacco powder particles will be integrated with the tobacco flakes to make the material of the tobacco flakes more uniform; or, after the tobacco flakes are reversibly conveyed, the tobacco flakes are dusted, that is, the dusting device 5 is set Above the output mechanism 34, sprinkle the flavor particles and/or tobacco powder particles on the surface of the laminated tobacco sheet. After rolling, the flavor particles and/or tobacco powder particles will be firmly bonded to the surface of the tobacco sheet. , So that the tobacco fragrance is released more fully at the smoking front end; moreover, the above two kinds of dusting can increase the air permeability of the tobacco sheet, reduce the resistance of tobacco products, and make it easier to smoke tobacco products.
如图4所示,撒粉装置5包括粉末料仓52、储气罐和撒粉机构51,粉末料仓52用于盛放特定配方的粉末,储气罐用于储存压缩空气,撒粉机构51位于粉末料仓52下方,包括撒粉仓511,撒粉仓511上端安装有分别与粉末料仓52和储气罐连通的压空引射喷 嘴512,下端安装有振动筛513,压空引射喷嘴512喷撒出的粉末经振动筛513铺撒到烟草薄片上。振动筛513相对的两侧平行设置两振动电机514,用于使振动筛513直线运动。As shown in Figure 4, the powder spreading device 5 includes a powder silo 52, an air storage tank, and a powder spreading mechanism 51. The powder silo 52 is used to hold powder of a specific formula, the air storage tank is used to store compressed air, and the powder spreading mechanism 51. 51 is located below the powder silo 52, including a powder silo 511. The upper end of the powder silo 511 is equipped with a pneumatic ejection nozzle 512 communicating with the powder silo 52 and the gas storage tank, and a vibrating screen 513 is installed at the lower end. The powder sprayed by the spray nozzle 512 is spread on the tobacco sheet through the vibrating screen 513. Two vibrating motors 514 are arranged in parallel on opposite sides of the vibrating screen 513 to make the vibrating screen 513 move linearly.
粉末料仓52下端安装有螺杆软管521,螺杆软管521下端侧壁设置有开口5211,压空引射喷嘴512侧壁上设置有吸入口51221,螺杆软管521与压空引射喷嘴512通过连通管连通于所述开口5211和所述吸入口51221;螺杆软管521设置有搅拌棒526,搅拌棒526的中心轴线与螺杆软管521的中心轴线重合,搅拌棒526与驱动机构连接。粉末料仓52分别与用于将粉末料仓52抽真空的真空泵524和用于储存粉末的粉末储存仓527连通。A screw hose 521 is installed at the lower end of the powder silo 52, an opening 5211 is provided on the lower end of the screw hose 521, a suction port 51221 is provided on the side wall of the pressure injection nozzle 512, the screw hose 521 and the pressure injection nozzle 512 The opening 5211 and the suction port 51221 are connected through a connecting pipe; the screw hose 521 is provided with a stirring rod 526, the central axis of the stirring rod 526 coincides with the central axis of the screw hose 521, and the stirring rod 526 is connected to the driving mechanism. The powder silo 52 is respectively communicated with a vacuum pump 524 for vacuuming the powder silo 52 and a powder storage silo 527 for storing powder.
具体的,如图5所示,压空引射喷嘴512包括依次连通的接收室5121、混合室5122和扩压室5123,压空引射喷嘴512的两端部分别为接收室入口51211和扩压室5123的出口。接收室5121从入口往里,其内径变小,压空引射喷嘴512与储气罐通过连通管连通于接收室入口51211处,接收室5121接收从储气罐导入的气体。混合室5122的侧壁设置有吸入口51221,设置于粉末仓下端的螺杆软管521通过连通管与压空引射喷嘴512连通于混合室5122吸入口51221处,粉末通过该吸入口51221被吸入压空引射喷嘴512内与气体混合。扩压室5123从出口往里,其内径变小,扩压室5123的出口由多个小孔组成,多个小孔可根据实际需要的喷射角度和喷射长度布置。撒粉仓511上端可设置多个压空引射喷嘴512,以适应不同宽度的烟草薄片。Specifically, as shown in FIG. 5, the compressed air ejection nozzle 512 includes a receiving chamber 5121, a mixing chamber 5122, and a diffuser chamber 5123 that are connected in sequence. The exit of the pressure chamber 5123. The receiving chamber 5121 goes inward from the inlet, and its inner diameter becomes smaller. The compressed air ejection nozzle 512 and the gas storage tank are connected to the receiving chamber entrance 51211 through a connecting pipe, and the receiving chamber 5121 receives the gas introduced from the gas storage tank. The side wall of the mixing chamber 5122 is provided with a suction port 51221. The screw hose 521 arranged at the lower end of the powder bin is connected to the suction port 51221 of the mixing chamber 5122 through the connecting pipe and the compressed ejection nozzle 512. The powder is sucked through the suction port 51221 The compressed air ejection nozzle 512 is mixed with gas. The inner diameter of the diffuser chamber 5123 is reduced from the outlet, and the outlet of the diffuser chamber 5123 is composed of a plurality of small holes, and the plurality of small holes can be arranged according to the actual required spray angle and spray length. A plurality of compressed air ejection nozzles 512 can be arranged at the upper end of the powder-spreading bin 511 to adapt to tobacco sheets of different widths.
储气罐储存有压缩空气,通过管路与压空引射喷嘴512接收室5121连通,为压空引射喷嘴512提供高压气体。压缩空气的压力和流量均可根据需要调节,储气罐可与稳压罐连通,从而使调节后的储气罐恒压恒流;若储气罐的容积足够大,无需与稳压罐连通,也能保持恒压恒流。The air storage tank stores compressed air and communicates with the receiving chamber 5121 of the compressed air ejection nozzle 512 through a pipeline, and provides high-pressure gas for the compressed air ejection nozzle 512. The pressure and flow rate of the compressed air can be adjusted as required. The gas storage tank can be connected with the surge tank, so that the adjusted gas storage tank has a constant pressure and constant flow; if the volume of the gas storage tank is large enough, it does not need to be connected to the surge tank , Can also maintain constant voltage and constant current.
粉末料仓52设置于撒粉机构51上方,用于盛放特定配方的粉末,粉末包括烟粉颗粒、料香颗粒,粉末料仓52根据生产线的实际需要盛放不同的粉末。粉末料仓52分别与粉末储存仓527和真空泵524连通,真空泵524将粉末料仓52抽真空,从而使粉末储存仓527中的粉末被不断地吸入到粉末料仓52中,粉末再经粉末料仓52下端的螺杆软管521进入压空引射喷嘴512中,从而实现粉末的密闭储存和流通,对烟草薄片进行撒粉时,即使天气潮湿,这些特定配方的粉末也不会因为吸湿而造成堵料。另外,粉末料仓52中还设置有刮壁部件523,刮壁部件523与第一电机522连接,第一电机522 驱动刮壁部件523对粉末料仓52进行刮壁,避免粉末粘结在粉末料仓52内壁。The powder silo 52 is arranged above the powder spreading mechanism 51 and is used to hold powder of a specific formula. The powder includes smoke powder particles and fragrant particles. The powder silo 52 holds different powders according to the actual needs of the production line. The powder silo 52 is respectively connected to the powder storage silo 527 and the vacuum pump 524. The vacuum pump 524 evacuates the powder silo 52, so that the powder in the powder storage silo 527 is continuously sucked into the powder silo 52, and the powder passes through the powder silo 52. The screw hose 521 at the lower end of the bin 52 enters the compressed air ejection nozzle 512, so as to realize the airtight storage and circulation of the powder. When the tobacco flakes are dusted, even if the weather is humid, the powder of these specific formulas will not be caused by moisture absorption. Blocking material. In addition, the powder silo 52 is also provided with a wall scraping part 523. The wall scraping part 523 is connected to the first motor 522. The first motor 522 drives the wall scraping part 523 to scrape the powder silo 52 to prevent the powder from sticking to the powder. The inner wall of the silo 52.
粉末料仓52下端出口处安装有螺杆软管521,螺杆软管521下端侧壁设置有一开口5211,螺杆软管521与压空引射喷嘴512间设置一根连通管,连通管的一端与螺杆软管521连接于螺杆软管521下端侧壁的开口5211处,另一端与压空引射喷嘴512连接于压空引射喷嘴512混合室5122吸入口51221处,从而使粉末料仓52与压空引射喷嘴512连通,粉末被吸入压空引射喷嘴512中。螺杆软管521中设置有搅拌棒526,第二电机525驱动搅拌棒526转动,避免粉末在螺杆软管521中停滞不动造成堵塞;而且第二电机525可无级变速,从而可根据实际需要控制粉末输送量。A screw hose 521 is installed at the outlet of the lower end of the powder silo 52. An opening 5211 is provided on the side wall of the lower end of the screw hose 521. A connecting pipe is arranged between the screw hose 521 and the pressure injection nozzle 512. The hose 521 is connected to the opening 5211 of the lower end of the screw hose 521, and the other end is connected to the pressure injection nozzle 512 at the suction port 51221 of the mixing chamber 5122 of the pressure injection nozzle 512, so that the powder silo 52 is connected to the pressure injection nozzle 512. The air ejection nozzle 512 is connected, and the powder is sucked into the air ejection nozzle 512. The screw hose 521 is provided with a stirring rod 526, and the second motor 525 drives the stirring rod 526 to rotate to prevent the powder from stagnating in the screw hose 521 and causing blockage; and the second motor 525 can be infinitely variable speed, which can be adjusted according to actual needs. Control the powder delivery volume.
撒粉装置5启动后,压缩空气进入压空引射喷嘴512的接收室5121,在气流引射作用下,混合室5122吸入口51221附近形成负压,从而将从粉末料仓52流入螺杆软管521的粉末吸入混合室5122中,粉末与压缩空气混合后进入扩压室5123中,在扩压室5123中,气流压力升高,速度减小,气粉混合物经扩压室5123出口处的多个小孔喷出,均匀喷撒在撒粉仓511下端的振动筛513上,振动筛513在两平行设置的振动电机514的作用下直线运动,从而使粉末均匀铺撒在烟草薄片上,避免粉末成点状分布。After the powder spreading device 5 is activated, the compressed air enters the receiving chamber 5121 of the compressed ejection nozzle 512. Under the action of the air jet, negative pressure is formed near the suction port 51221 of the mixing chamber 5122, so that the powder silo 52 flows into the screw hose The powder of 521 is sucked into the mixing chamber 5122. The powder is mixed with compressed air and then enters the diffuser chamber 5123. In the diffuser chamber 5123, the airflow pressure increases and the speed decreases. Each small hole is sprayed out and evenly sprayed on the vibrating screen 513 at the lower end of the powder spreading bin 511. The vibrating screen 513 moves linearly under the action of two parallel vibration motors 514, so that the powder is evenly spread on the tobacco flakes and avoids The powder is distributed in dots.
由于工艺要求,每次撒粉,一般在35~200目之间,因粉末流动性差,一般的撒粉装置5撒粉,粉末容易粘连,造成烟草薄片的材质均匀性降低。本发明的撒粉装置5,压空引射喷嘴512和振动筛513结合,通过压空引射喷嘴512使粉末充分散开不粘连,再经振动筛513直线运动使粉末连续均匀地撒在烟草薄片上,从而使铺撒在烟草薄片上的不同配方的粉末更均匀,使得烟草薄片的材质更加均匀。Due to process requirements, each dusting is generally between 35 and 200 meshes. Due to the poor fluidity of the powder, the general dusting device 5 dusts the powder, the powder is easy to stick, and the material uniformity of the tobacco flakes is reduced. In the powder spreading device 5 of the present invention, the compressed air ejection nozzle 512 and the vibrating screen 513 are combined, the powder is fully dispersed and not adhered through the compressed air ejection nozzle 512, and then the powder is continuously and evenly scattered on the tobacco through the linear motion of the vibrating screen 513 On the sheet, so that the powder of different formulas spread on the tobacco sheet is more uniform, and the material of the tobacco sheet is more uniform.
作为一种实施方式,本发明提供一种生产均质化烟草薄片的方法,如图1至图3和图6所示,该方法包括:As an embodiment, the present invention provides a method for producing homogenized tobacco sheets, as shown in Figs. 1 to 3 and 6, the method includes:
沿第一方向输送辊压烟草薄片。The rolled tobacco sheet is conveyed in the first direction.
换向。Reversing.
沿第二方向输送辊压烟草薄片。The rolled tobacco sheet is conveyed in the second direction.
本发明实施方案中,主要通过沿两个不同的方向对烟草薄片进行辊压,使烟草薄片的纵横向应力均衡。具体包括以下步骤:In the embodiment of the present invention, the tobacco sheet is rolled in two different directions to balance the vertical and horizontal stresses of the tobacco sheet. It includes the following steps:
S1、沿第一方向输送辊压烟草薄片;S1. Conveying the rolled tobacco sheet along the first direction;
S2、将辊压后的烟草薄片进行叠层处理;S2, laminating the rolled tobacco sheet;
S3、换向输送烟草薄片;S3. Reversing and conveying tobacco slices;
S4、沿第二方向输送辊压烟草薄片。S4. Conveying the rolled tobacco sheet along the second direction.
具体的,第一输送辊压装置2沿第一方向输送辊压烟草薄片,使烟草薄片具有一定的纵向拉伸强度,第二输送辊压装置6沿第二方向输送辊压烟草薄片,使烟草薄片具有一定的横向拉伸强度,这里的第一方向,是指烟草薄片纵向拉伸强度所在方向,第二方向是指烟草薄片横向拉伸强度所在方向,即,第一方向为纵向,第二方向为横向。如图3和图4所示,烟团经第一输送皮带机21输送到第一辊压机22被辊压成烟草薄片后依次输送到第二输送皮带机23、第二辊压机24、第三输送皮带机25、第三辊压机26、第四输送皮带机27、缓冲小车31、布料小车32,此为沿第一方向输送;第一辊压机22辊压烟团形成烟草薄片,第二辊压机24和第三辊压机26分别继续辊压烟草薄片,此为沿第一方向辊压。同理,从输出皮带341到第四辊压机61、第五辊压机62、第六辊压机63为沿第二方向输送辊压烟草薄片。Specifically, the first conveying and rolling device 2 conveys and rolls the tobacco sheet in a first direction, so that the tobacco sheet has a certain longitudinal tensile strength, and the second conveying and rolling device 6 conveys and rolls the tobacco sheet in a second direction to make the tobacco sheet The sheet has a certain transverse tensile strength, where the first direction refers to the direction of the longitudinal tensile strength of the tobacco sheet, and the second direction refers to the direction of the transverse tensile strength of the tobacco sheet, that is, the first direction is the longitudinal direction, and the second The direction is horizontal. As shown in Figures 3 and 4, the smoke masses are conveyed by the first conveyor belt 21 to the first roller press 22 and are rolled into tobacco sheets, and then sequentially conveyed to the second conveyor belt 23, the second roller press 24, and the second roller press 22. The third conveyor belt 25, the third roller press 26, the fourth conveyor belt 27, the buffer trolley 31, and the cloth trolley 32, which are conveyed in the first direction; the first roller press 22 rolls the cigarette masses to form tobacco flakes , The second roller press 24 and the third roller press 26 respectively continue to roll the tobacco sheet, which is rolling along the first direction. Similarly, from the output belt 341 to the fourth roller press 61, the fifth roller press 62, and the sixth roller press 63, the tobacco sheet is conveyed and rolled along the second direction.
本发明中,通过对烟草薄片进行叠层处理,使得烟草薄片停止沿纵向运行,为后续对烟草薄片进行横向辊压提供保障。具体的,沿第一方向输送辊压烟草薄片后,将烟草薄片输送到叠层装置3上,由于叠层装置3的特性,执行叠层的动作之后,烟草薄片沿着纵向铺在叠层装置3输出机构34的输出皮带341上,停止沿纵向运行,而叠层装置3的输出皮带341的运行方向与纵向相交,即,叠层装置3的输出皮带341沿横向运行,从而换向输送烟草薄片,使后续可沿横向辊压烟草薄片。第二输送辊压装置6可根据具体的场地进行安装,若场地比较大,可沿叠层装置3输出机构34运行方向安装,如图4所示,第一输送辊压装置2所在方向与第二输送辊压装置6所在方向垂直相交,即,第一方向与第二方向相交;若场地比较小,可沿与第一输送辊压装置2所在方向平行的方向安装,只要在叠层装置3输出机构34与第二输送辊压装置6之间设置转弯输送皮带机即可。In the present invention, by laminating the tobacco sheets, the tobacco sheets stop running in the longitudinal direction, which provides a guarantee for the subsequent transverse rolling of the tobacco sheets. Specifically, after conveying the rolled tobacco sheet in the first direction, the tobacco sheet is conveyed to the laminating device 3. Due to the characteristics of the laminating device 3, after the laminating action is performed, the tobacco sheet is laid on the laminating device along the longitudinal direction. 3 The output belt 341 of the output mechanism 34 stops running in the longitudinal direction, and the running direction of the output belt 341 of the stacking device 3 intersects the longitudinal direction, that is, the output belt 341 of the stacking device 3 runs in the transverse direction, thereby reversing the conveyance of tobacco Flake, so that the tobacco flakes can be rolled in the transverse direction. The second conveying roller pressing device 6 can be installed according to the specific site. If the site is relatively large, it can be installed along the running direction of the output mechanism 34 of the stacking device 3. As shown in Fig. 4, the first conveying roller pressing device 2 is located in the same direction as the The directions of the two conveying roller pressing devices 6 intersect perpendicularly, that is, the first direction and the second direction intersect; if the site is relatively small, it can be installed in a direction parallel to the direction of the first conveying roller pressing device 2, as long as the stacking device 3 A turning conveyor belt conveyor may be provided between the output mechanism 34 and the second conveying roller pressing device 6.
S1中,可根据实际需要沿第一方向对烟草薄片进行一次输送辊压或多次输送辊压,多次输送辊压包括两次或两次以上输送辊压,优选方案为进行多次输送辊压,以提高烟草薄片的纵向拉伸强度。同理,S4中,可根据实际需要沿第二方向对烟草薄片进行一次输送辊压或多次输送辊压,优选方案为进行多次输送辊压,以提高烟草薄片的横向拉伸强度。In S1, the tobacco sheet can be conveyed and rolled once or multiple times in the first direction according to actual needs. The multiple conveyance rolls include two or more conveyance rolls. The preferred solution is to perform multiple conveyance rolls. Press to increase the longitudinal tensile strength of the tobacco sheet. In the same way, in S4, the tobacco sheet can be conveyed and rolled once or multiple times in the second direction according to actual needs. The preferred solution is to perform multiple conveying and rolling to increase the transverse tensile strength of the tobacco sheet.
叠层装置3可设置为卧式叠层装置3或者切片式叠层装置3,下面以切片式叠层装置3为例进行说明。The stacking device 3 can be set as a horizontal stacking device 3 or a slice stacking device 3, and the slice stacking device 3 is taken as an example for description.
切片式叠层装置3包括缓冲小车31、布料小车32、输出机构34和控制机构33,缓冲小车31设置于布料小车32上方,输出机构34设置于布料小车32输出端下方,输出机构34的运行方向与布料小车32的运行方向相交,优选方案为两运行方向相互垂直,控制机构33控制缓冲小车31、布料小车32和输出机构34的运行。烟草薄片经第三辊压机26辊压后被输送到缓冲小车31的输送带上,缓冲小车31往复运动将烟草薄片输送到布料小车32的输送带上,布料小车32往复运动把烟草薄片输送到输出机构34的输出皮带341上,布料小车32输送带的运行速度比输出机构34输出皮带341的运行速度快,从而实现烟草薄片的叠层。缓冲小车31主要起缓冲的作用,其输送带的速度可根据其行程与布料小车32的行程的比例来确定,通常,可把缓冲小车31行程L1设置为布料小车32行程L2的四分之一,即L1=L2/4。布料小车32的往返速度相同,且该速度与第三辊压机26的出料速度相同。The slicing laminating device 3 includes a buffer trolley 31, a distributing trolley 32, an output mechanism 34, and a control mechanism 33. The buffer trolley 31 is arranged above the distributing trolley 32, and the output mechanism 34 is arranged below the output end of the distributing trolley 32. The operation of the output mechanism 34 The direction intersects the running direction of the distributing trolley 32. The preferred solution is that the two running directions are perpendicular to each other. The control mechanism 33 controls the operation of the buffer trolley 31, the distributing trolley 32 and the output mechanism 34. Tobacco flakes are transported to the conveyor belt of the buffer trolley 31 after being rolled by the third roller press 26. The buffer trolley 31 reciprocates to transport the tobacco flakes to the conveyor belt of the cloth trolley 32, and the cloth trolley 32 reciprocates to transport the tobacco flakes To the output belt 341 of the output mechanism 34, the running speed of the conveyor belt of the cloth trolley 32 is faster than the running speed of the output belt 341 of the output mechanism 34, so as to realize the stacking of tobacco sheets. The buffer trolley 31 mainly acts as a buffer, and the speed of its conveyor belt can be determined according to the ratio of its stroke to the stroke of the fabric trolley 32. Generally, the stroke L1 of the buffer trolley 31 can be set to a quarter of the stroke L2 of the fabric trolley 32 , That is, L1=L2/4. The reciprocating speed of the distributing trolley 32 is the same, and the speed is the same as the discharge speed of the third roller press 26.
作为替代方案,可不设置缓冲小车31,烟草薄片经第三辊压机26辊压后直接被输送到布料小车32上。As an alternative, the buffer trolley 31 may not be provided, and the tobacco sheet is directly transported to the distributing trolley 32 after being rolled by the third roller press 26.
步骤S2中,烟草薄片被输送到叠层装置3上后,可通过叠层装置3对烟草薄片进行叠层,也可不对烟草薄片进行叠层,而仅仅是改变烟草薄片的输送方向,如,在布料小车32上方设置切割装置4,沿横向将烟草薄片切割成符合要求长度的烟草薄片,改变输出皮带341的运行速度,使得前后两块烟草薄片刚好紧挨着铺在输出皮带341上。本发明的实施方案中,利用叠层装置3对烟草薄片进行叠层。沿第一方向对烟草薄片进行辊压后,部分烟草薄片可能会出现破损或边缘厚度不均匀,对烟草薄片进行叠层后,沿第二方向对叠层后的烟草薄片进行辊压,则可有效修补烟草薄片的上述缺陷,形成均匀的烟草薄片。In step S2, after the tobacco sheet is conveyed to the laminating device 3, the tobacco sheet may be laminated by the laminating device 3, or the tobacco sheet may not be laminated, but only the conveying direction of the tobacco sheet is changed, for example, A cutting device 4 is arranged above the cloth trolley 32 to cut the tobacco sheet into a tobacco sheet of a required length in the transverse direction, and change the running speed of the output belt 341 so that the two tobacco sheets are just laid on the output belt 341 next to each other. In the embodiment of the present invention, the laminating device 3 is used to laminate tobacco sheets. After the tobacco sheets are rolled in the first direction, some of the tobacco sheets may be damaged or have uneven edge thickness. After the tobacco sheets are laminated, the laminated tobacco sheets are rolled in the second direction. Effectively repair the above-mentioned defects of the tobacco sheet and form a uniform tobacco sheet.
本发明的实施方案中,进行叠层的烟草薄片,可呈现两种不同的形式,一种是每层为断开的各自独立的烟草薄片,一种是各层烟草薄片为连续的一体,中间没有断开。即,步骤S2中还包括,沿与第一方向相交的方向将烟草薄片切断,获得符合叠层要求长度的烟草薄片,再将该符合叠层要求长度的烟草薄片进行叠层,或者,步骤S2中,直接对连续的烟草薄片进行叠层。In the embodiment of the present invention, the laminated tobacco sheets can take two different forms, one is that each layer is a separate and independent tobacco sheet, the other is that each layer of tobacco sheet is a continuous whole, and the middle There is no disconnection. That is, step S2 further includes cutting the tobacco sheet in a direction intersecting the first direction to obtain a tobacco sheet meeting the required length of the lamination, and then laminating the tobacco sheet meeting the required length of the lamination, or step S2 In this method, continuous tobacco sheets are directly laminated.
具体的,对烟草薄片进行叠层前,如图3所示,在布料小车32上或者第四输送皮带机27上,沿与第一方向相交的方向将烟草薄片切断,获得符合叠层要求长度的烟草薄片,再将该符合叠层要求长度的烟草薄片进行叠层,或者,不将烟草薄片切断,直接对连续的烟草薄片进行叠层,烟草薄片呈Z字形,重叠排布于输出皮带341上。Specifically, before laminating the tobacco sheets, as shown in FIG. 3, on the cloth trolley 32 or on the fourth conveyor belt 27, cut the tobacco sheets in a direction intersecting the first direction to obtain a length that meets the requirements of the laminate. Laminate the tobacco sheets that meet the required length of the lamination, or, without cutting the tobacco sheets, directly laminate the continuous tobacco sheets. The tobacco sheets are in a zigzag shape and arranged on the output belt 341. superior.
本发明的实施方案中,辊压过后还对烟草薄片进行滚花:In the embodiment of the present invention, the tobacco sheet is knurled after rolling:
步骤S1和步骤S2之间还包括:S11、对烟草薄片进行滚花。Step S1 and step S2 further include: S11, knurling the tobacco sheet.
和/或,步骤S4后还包括以下步骤:S5、对烟草薄片进行滚花。And/or, after step S4, the following step is further included: S5, knurling the tobacco sheet.
本发明对烟草薄片沿第一方向和第二方向的输送辊压均为多级输送辊压,滚花设置在多级输送辊压的最后一级辊压中。具体的,第一输送辊压装置2的第三辊压机26的一个压辊上设置有花纹,第二输送辊压装置6的第六辊压机63的一个压辊上也设置有花纹,在第三辊压机26、第六辊压机63对烟草薄片进行辊压时,由于其中一个压辊上设置有花纹,从而辊压过程中在烟草薄片表面辊压出花纹。如此,经设置有花纹的压辊辊压后,烟草薄片的表面积增加,从而增加烟支加热的表面积,使烟支的透气性增加,降低烟支的吸阻,进而解决刚吸食时的烟支口味淡的问题。In the present invention, the conveying roller pressing of the tobacco sheet in the first direction and the second direction are both multi-stage conveying roller pressing, and the knurling is arranged in the last stage of the multi-stage conveying roller pressing. Specifically, a pattern is provided on a pressing roller of the third roller press 26 of the first conveying and roller pressing device 2, and a pressing roller of the sixth roller press 63 of the second conveying and roller pressing device 6 is also provided with a pattern, When the third roller press 26 and the sixth roller press 63 roll the tobacco sheet, since one of the rollers is provided with a pattern, the pattern is rolled on the surface of the tobacco sheet during the rolling process. In this way, the surface area of the tobacco sheet is increased after being rolled by the patterned pressing roller, thereby increasing the surface area for heating of the cigarette, increasing the air permeability of the cigarette, reducing the resistance of the cigarette, and solving the problem of smoking when the cigarette is just smoked. The problem of light taste.
本发明的实施方案中,还包括对烟草薄片进行撒粉的步骤,撒粉的步骤在步骤S4之前步骤S1之后,撒粉包括撒料香颗粒和/或撒烟粉颗粒。通过撒不同配方的料香颗粒、和/或不同配方的烟粉颗粒,可使一条生产线生产出不同配方的的烟草薄片,节约场地,节约设备,提高设备利用率,从而提高经济效益。In the embodiment of the present invention, it further includes a step of dusting the tobacco flakes. The dusting step is before step S4 and after step S1, and the dusting includes dusting fragrant particles and/or dusting tobacco powder particles. By sprinkling different formulations of fragrant particles and/or different formulations of tobacco powder particles, one production line can produce tobacco flakes of different formulations, saving space, saving equipment, improving equipment utilization, and improving economic benefits.
撒粉的时序不同,所产生的效果也不一样。如,对烟草薄片进行叠层前或叠层过程中撒粉,将料香颗粒和/或烟粉颗粒撒在各层烟草薄片表面,经辊压后,料香颗粒和/或烟粉颗粒将与烟草薄片融为一体,使烟草薄片的材质更加均匀;或者,换向输送烟草薄片后对烟草薄片进行撒粉,将料香颗粒和/或烟粉颗粒撒在叠层后的烟草薄片表面,则经辊压后,料香颗粒和/或烟粉颗粒将牢固地粘合在烟草薄片表层,使烟香在吸食前端释放得更充分;而且,上述两种撒粉,均可增加烟草薄片的透气性,使烟草制品吸阻降低,从而更容易吸食烟草制品。The timing of the dusting is different, the effect produced is also different. For example, dusting the tobacco flakes before or during the lamination process, sprinkling the flavor particles and/or tobacco powder particles on the surface of each layer of tobacco flakes, after rolling, the flavor particles and/or tobacco powder particles will be Integrate with the tobacco flakes to make the material of the tobacco flakes more uniform; or, after the tobacco flakes are reversibly conveyed, the tobacco flakes are dusted, and the fragrant particles and/or tobacco powder particles are sprinkled on the surface of the laminated tobacco flakes, After being rolled, the aroma particles and/or tobacco powder particles will be firmly bonded to the surface of the tobacco sheet, so that the tobacco aroma can be released more fully at the tip of smoking; moreover, the above two kinds of dusting can increase the tobacco sheet Breathability reduces the resistance of tobacco products, making it easier to smoke tobacco products.
本发明实施方案中,通过撒粉装置5对烟草薄片进行撒粉。撒粉装置5设置在布料小车32中部上方,烟草薄片随布料小车32的输送带运行时,撒粉装置5将料香颗粒和/或烟粉颗粒撒在烟草薄片表面,或者,撒粉装置5设置在布料小车32末端前上方、叠 层装置3的输出皮带341始端上方,叠层过程中,撒粉装置5将料香颗粒和/或烟粉颗粒撒在每层烟草薄片表面,或者,撒粉装置5设置在叠层装置3的输出皮带341中部上方,对叠层后的烟草薄片撒香颗粒和/或烟粉颗粒。In the embodiment of the present invention, the tobacco flakes are dusted by the dusting device 5. The dusting device 5 is arranged above the middle of the distributing trolley 32. When the tobacco flakes are running with the conveyor belt of the distributing trolley 32, the dusting device 5 sprinkles the fragrant particles and/or smoke powder particles on the surface of the tobacco flakes, or the dusting device 5 It is arranged above the end of the distributing trolley 32 and above the beginning of the output belt 341 of the laminating device 3. During the laminating process, the dusting device 5 sprinkles the fragrant particles and/or tobacco powder particles on the surface of each layer of tobacco sheet, or, The powder device 5 is arranged above the middle of the output belt 341 of the stacking device 3, and sprinkles the fragrant particles and/or smoke powder particles on the laminated tobacco flakes.
可根据实际需要采用不同的撒粉方式对烟草薄片进行撒粉,如,可采用辊刷与振动结合的方式对烟草薄片进行撒粉。撒粉装置5设置有两个电机,一个电机驱动刷辊旋转挤压料香颗粒和/或烟粉颗粒,使料香颗粒和/或烟粉颗粒从网孔中喷出,另一个电机为振动电机514,带动网孔以小振幅高频率振动,从而使料香颗粒和/或烟粉颗粒均匀铺撒在烟草薄片上。Different dusting methods can be used to dust the tobacco flakes according to actual needs. For example, the tobacco flakes can be dusted by a combination of roller brush and vibration. The powder spreading device 5 is provided with two motors. One motor drives the brush roller to rotate and extrude the fragrance particles and/or smoke powder particles so that the fragrance particles and/or smoke powder particles are ejected from the mesh, and the other motor is vibrating The motor 514 drives the mesh to vibrate with a small amplitude and high frequency, so that the aroma particles and/or tobacco powder particles are evenly spread on the tobacco sheet.
也可采用压空引射喷洒法和振动筛分法结合的方式对烟草薄片进行撒粉。盛放料香颗粒和/或烟粉颗粒的料仓设置在撒粉装置5上方,料仓中的物料通过压空引射喷嘴512喷出落在撒粉装置5的振动筛513上,振动筛513在两个平行放置的振动电机514作用下作直线运动,从而使料香颗粒和/或烟粉颗粒均匀铺撒在烟草薄片上。It is also possible to dust the tobacco flakes by a combination of the air jet spraying method and the vibrating sieving method. A silo containing fragrant particles and/or smoke powder particles is arranged above the powder spreading device 5. The materials in the silo are sprayed out through the air ejection nozzle 512 and fall onto the vibrating screen 513 of the powder spreading device 5. The vibrating screen 513 moves linearly under the action of two vibration motors 514 placed in parallel, so that the aroma particles and/or tobacco powder particles are evenly spread on the tobacco flakes.
本发明中,通过沿纵向和横向对烟草薄片进行辊压,使烟草薄片在纵横向的延伸性差距变小,则经后续烘烤后的烟草薄片将更平整;纵横向多次辊压,增加了烟草薄片纵横向的拉伸强度,使烟草薄片纵横向的应力均衡,从而大幅提升烟草薄片的加工性能,有利于后续的放料、复卷分切、成丝;而且,沿纵向横向多次辊压后,烟草薄片更加均匀,从而为吸食时的烟气稳定性提供保障。In the present invention, by rolling the tobacco sheet in the longitudinal and transverse directions, the gap in the extensibility of the tobacco sheet in the longitudinal and transverse directions is reduced, and the tobacco sheet after subsequent baking will be smoother; The vertical and horizontal tensile strength of the tobacco sheet is balanced, thereby greatly improving the processing performance of the tobacco sheet, which is conducive to subsequent unwinding, rewinding, slitting, and silk formation; moreover, multiple times along the longitudinal and transverse directions After rolling, the tobacco flakes are more uniform, thereby providing a guarantee for the smoke stability during smoking.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above are only the preferred embodiments of the present invention and do not limit the present invention in any form. Although the present invention has been disclosed as above in preferred embodiments, it is not intended to limit the present invention. Any technology familiar with this patent Without departing from the scope of the technical solution of the present invention, when a person can use the above-mentioned technical content to make some changes or modification into equivalent embodiments with equivalent changes, any content that does not deviate from the technical solution of the present invention is based on the present invention. Any simple modifications, equivalent changes, and modifications made to the above embodiments by technical essence still fall within the scope of the present invention.

Claims (20)

  1. 一种均质化烟草薄片生产系统,其特征在于,包括:A homogenized tobacco sheet production system, which is characterized in that it comprises:
    输送辊压装置,用于对烟草薄片进行输送辊压;Conveying roller pressing device for conveying and roller pressing the tobacco sheet;
    叠层装置,与输送辊压装置连接,用于对烟草薄片进行叠层并改变烟草薄片的输送方向。The laminating device is connected with the conveying roller pressing device and is used for laminating the tobacco sheets and changing the conveying direction of the tobacco sheets.
  2. 根据权利要求1所述的一种均质化烟草薄片生产系统,其特征在于,所述输送辊压装置包括第一输送辊压装置和第二输送辊压装置,所述叠层装置设置于第一输送辊压装置和第二输送辊压装置之间;The homogenized tobacco sheet production system according to claim 1, wherein the conveying roller pressing device comprises a first conveying roller pressing device and a second conveying roller pressing device, and the laminating device is arranged on the first conveying roller pressing device. Between a conveying roller pressing device and a second conveying roller pressing device;
    第一输送辊压装置用于沿第一方向对烟草薄片进行输送辊压和将辊压后的烟草薄片输送至叠层装置;The first conveying and rolling device is used for conveying and rolling the tobacco sheet in the first direction and conveying the rolled tobacco sheet to the laminating device;
    第二输送辊压装置用于沿第二方向对经叠层装置处理后的烟草薄片进行输送辊压。The second conveying and rolling device is used for conveying and rolling the tobacco sheet processed by the laminating device in the second direction.
  3. 根据权利要求2所述的一种均质化烟草薄片生产系统,其特征在于,所述第一输送辊压装置包括至少两个子输送辊压装置,两个子输送辊压装置依次沿第一方向对烟草薄片进行输送辊压;The homogenized tobacco sheet production system according to claim 2, wherein the first conveying roller pressing device comprises at least two sub-conveying roller pressing devices, and the two sub-conveying roller pressing devices are aligned in the first direction in sequence. Tobacco flakes are conveyed and rolled;
    第二输送辊压装置包括至少两个子输送辊压装置,两个子输送辊压装置依次沿第二方向对烟草薄片进行输送辊压;The second conveying roller pressing device includes at least two sub-conveying roller pressing devices, and the two sub-conveying roller pressing devices sequentially convey and roll the tobacco sheet in the second direction;
    优选的,所述第一方向和第二方向相交。Preferably, the first direction and the second direction intersect.
  4. 根据权利要求3所述的一种均质化烟草薄片生产系统,其特征在于,所述子输送辊压装置包括输送皮带机和辊压机,位于第一输送辊压装置末端和/或第二输送辊压装置末端的辊压机的压辊设置有花纹。The homogenized tobacco sheet production system according to claim 3, wherein the sub-conveying roller pressing device comprises a conveyor belt conveyor and a roller press, located at the end of the first conveying roller pressing device and/or the second roller pressing device. The pressing roller of the roller press at the end of the conveying roller pressing device is provided with a pattern.
  5. 根据权利要求2-4任一所述的一种均质化烟草薄片生产系统,其特征在于,所述叠层装置包括布料小车和输出机构,输出机构设置于布料小车输出端下方,输出机构的运行方向与布料小车的运行方向相交;A homogenized tobacco sheet production system according to any one of claims 2-4, wherein the stacking device comprises a distributing trolley and an output mechanism, the output mechanism is arranged below the output end of the distributing trolley, and the output mechanism The running direction intersects with the running direction of the placing trolley;
    布料小车往返运动,用于将经第一输送辊压装置辊压后的烟草薄片输送到输出机构,使烟草薄片叠层;The cloth trolley moves back and forth, and is used to convey the tobacco sheets rolled by the first conveying roller pressing device to the output mechanism, so that the tobacco sheets are laminated;
    输出机构用于将接收到的烟草薄片输送到第二输送辊压装置;The output mechanism is used for conveying the received tobacco sheet to the second conveying roller pressing device;
    优选的,所述叠层装置还包括缓冲小车,设置于布料小车上方,用于接收经第一辊压装置辊压后的烟草薄片和将所接收的烟草薄片输送至布料小车。Preferably, the lamination device further includes a buffer trolley, which is arranged above the cloth trolley, and is used to receive the tobacco sheet rolled by the first rolling device and transport the received tobacco sheet to the cloth trolley.
  6. 根据权利要求5所述的一种均质化烟草薄片生产系统,其特征在于,还包括撒粉装置,所述撒粉装置设置于布料小车上方或输出机构上方,用于向烟草薄片铺撒特定配方的粉末。A homogenized tobacco sheet production system according to claim 5, further comprising a dusting device, the dusting device is arranged above the cloth trolley or above the output mechanism for spreading specific Formula powder.
  7. 根据权利要求6所述的一种均质化烟草薄片生产系统,其特征在于,所述撒粉装置包括:The homogenized tobacco sheet production system according to claim 6, wherein the dusting device comprises:
    粉末料仓,用于盛放特定配方的粉末;Powder silo, used to hold the powder of specific formula;
    储气罐,用于储存压缩空气;Air storage tank, used to store compressed air;
    撒粉机构,位于粉末料仓下方,包括撒粉仓,撒粉仓上端安装有分别与粉末料仓和储气罐连通的压空引射喷嘴,下端安装有振动筛,压空引射喷嘴喷撒出的粉末经振动筛铺撒到烟草薄片上。The dusting mechanism is located below the powder silo, including the dusting silo. The upper end of the dusting silo is equipped with air-pressure ejection nozzles respectively connected with the powder silo and the gas storage tank, and the lower end is equipped with a vibrating screen. The sprinkled powder is spread on the tobacco flakes through a vibrating screen.
  8. 根据权利要求7所述的一种均质化烟草薄片生产系统,其特征在于,所述粉末料仓下端安装有螺杆软管,螺杆软管下端侧壁设置有开口,压空引射喷嘴侧壁上设置有吸入口,螺杆软管与压空引射喷嘴通过连通管连通于所述开口和所述吸入口;The homogenized tobacco sheet production system according to claim 7, wherein a screw hose is installed at the lower end of the powder silo; A suction port is provided on the upper part, and the screw hose and the compressed air ejection nozzle are connected to the opening and the suction port through a communication pipe;
    优选的,所述压空引射喷嘴一端与储气罐连通,另一端的端部设置有多个小孔,用于供被喷撒的粉末流出;Preferably, one end of the compressed air ejection nozzle is connected with the gas storage tank, and the other end is provided with a plurality of small holes for the sprayed powder to flow out;
    优选的,所述螺杆软管设置有搅拌棒,搅拌棒的中心轴线与螺杆软管的中心轴线重合,搅拌棒与驱动机构连接。Preferably, the screw hose is provided with a stirring rod, the central axis of the stirring rod coincides with the central axis of the screw hose, and the stirring rod is connected with the driving mechanism.
  9. 根据权利要求7所述的一种均质化烟草薄片生产系统,其特征在于,所述粉末料仓与用于将粉末料仓抽真空的真空泵连通;The homogenized tobacco sheet production system according to claim 7, wherein the powder silo is in communication with a vacuum pump for evacuating the powder silo;
    优选的,所述粉末料仓与用于储存粉末的粉末储存仓连通。Preferably, the powder silo is in communication with a powder storage silo for storing powder.
  10. 根据权利要求7所述的一种均质化烟草薄片生产系统,其特征在于,所述振动筛相对的两侧平行设置两振动电机,用于使振动筛直线运动。The homogenized tobacco flake production system according to claim 7, wherein two vibrating motors are arranged in parallel on opposite sides of the vibrating screen for linear movement of the vibrating screen.
  11. 一种利用权力要求2-10任一所述均质化烟草薄片生产系统生产均质化烟草薄片的方法,其特征在于,包括:A method for producing homogenized tobacco flakes using any of the homogenized tobacco flake production systems described in claims 2-10, characterized in that it comprises:
    沿第一方向输送辊压烟草薄片;Conveying the rolled tobacco sheet along the first direction;
    换向;Reversing
    沿第二方向输送辊压烟草薄片。The rolled tobacco sheet is conveyed in the second direction.
  12. 根据权利要求11所述的一种生产均质化烟草薄片的方法,其特征在于,所述方法具体包括以下步骤:The method for producing homogenized tobacco sheets according to claim 11, wherein the method specifically comprises the following steps:
    S1、沿第一方向输送辊压烟草薄片;S1. Conveying the rolled tobacco sheet along the first direction;
    S2、将辊压后的烟草薄片进行叠层处理;S2, laminating the rolled tobacco sheet;
    S3、换向输送烟草薄片;S3. Reversing and conveying tobacco slices;
    S4、沿第二方向输送辊压烟草薄片。S4. Conveying the rolled tobacco sheet along the second direction.
  13. 根据权利要求12所述的一种生产均质化烟草薄片的方法,其特征在于,步骤S2中还包括,沿与第一方向相交的方向将烟草薄片切断,获得符合叠层要求长度的烟草薄片,再将该符合叠层要求长度的烟草薄片进行叠层。The method for producing a homogenized tobacco sheet according to claim 12, wherein step S2 further comprises cutting the tobacco sheet in a direction intersecting the first direction to obtain a tobacco sheet with a length that meets the required length of the lamination , And then laminate the tobacco sheet that meets the required length of the laminate.
  14. 根据权利要求12所述的一种生产均质化烟草薄片的方法,其特征在于,步骤S2中,直接对连续的烟草薄片进行叠层。The method for producing a homogenized tobacco sheet according to claim 12, wherein in step S2, the continuous tobacco sheet is directly laminated.
  15. 根据权利要求13所述的一种生产均质化烟草薄片的方法,其特征在于,The method for producing homogenized tobacco flakes according to claim 13, characterized in that,
    步骤S1中,沿第一方向多次输送辊压烟草薄片;In step S1, the rolled tobacco sheet is conveyed multiple times along the first direction;
    步骤S4中,沿第二方向多次输送辊压烟草薄片。In step S4, the rolled tobacco sheet is conveyed multiple times in the second direction.
  16. 根据权利要求11-15任一所述的一种生产均质化烟草薄片的方法,其特征在于,所述第一方向与所述第二方向相交。The method for producing homogenized tobacco sheets according to any one of claims 11-15, wherein the first direction intersects the second direction.
  17. 根据权利要求12-15任一所述的一种生产均质化烟草薄片的方法,其特征在于,The method for producing homogenized tobacco flakes according to any one of claims 12-15, characterized in that:
    步骤S1和步骤S2之间还包括:S11、对烟草薄片进行滚花;Step S1 and step S2 further include: S11, knurling the tobacco sheet;
    和/或,步骤S4后还包括以下步骤:S5、对烟草薄片进行滚花。And/or, after step S4, the following step is further included: S5, knurling the tobacco sheet.
  18. 根据权利要求12所述的一种生产均质化烟草薄片的方法,其特征在于,还包括对烟草薄片进行撒粉的步骤,撒粉的步骤在步骤S4之前步骤S1之后,撒粉包括撒料香颗粒和/或撒烟粉颗粒。The method for producing a homogenized tobacco sheet according to claim 12, further comprising a step of dusting the tobacco sheet, the dusting step is before step S4 and after step S1, the dusting includes dusting Fragrant particles and/or dust particles.
  19. 根据权利要求18所述的一种生产均质化烟草薄片的方法,其特征在于,对烟草薄片进行叠层前或叠层过程中撒粉,将料香颗粒和/或烟粉颗粒撒在各层烟草薄片表面。The method for producing a homogenized tobacco sheet according to claim 18, wherein the tobacco sheet is dusted before or during the lamination process, and the flavor particles and/or tobacco powder particles are sprinkled on each Layer the surface of the tobacco sheet.
  20. 根据权利要求18所述的一种生产均质化烟草薄片的方法,其特征在于,换向输送烟草薄片后对烟草薄片进行撒粉,将料香颗粒和/或烟粉颗粒撒在叠层后的烟草薄片表面。The method for producing a homogenized tobacco sheet according to claim 18, characterized in that the tobacco sheet is dusted after reversing the conveying of the tobacco sheet, and the flavor particles and/or tobacco powder particles are sprinkled on the laminated layer. The surface of the tobacco sheet.
PCT/CN2021/094840 2020-05-20 2021-05-20 Homogenized tobacco sheet production system and production method WO2021233372A1 (en)

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CN202010429645.2 2020-05-20
CN202010429324.2 2020-05-20
CN202010429324.2A CN113693260B (en) 2020-05-20 2020-05-20 A method of forming a homogenized tobacco sheet
CN202010429645.2A CN113772387A (en) 2020-05-20 2020-05-20 Homogenized tobacco sheet production system

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2824595Y (en) * 2005-09-28 2006-10-11 长沙卷烟厂 Fine ash scattering device for manufacturing tobacco flake by paper-making process
CN109043632A (en) * 2018-08-27 2018-12-21 云南昆船烟草设备有限公司 A kind of reconstituted tobacoo forming drying equipment and method
CN110393306A (en) * 2018-04-25 2019-11-01 杨琨 A kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice production method
WO2020058814A1 (en) * 2018-09-17 2020-03-26 Comas - Costruzioni Macchine Speciali - S.P.A. Production and plant for the production of reconstituted tobacco
CN212607882U (en) * 2020-05-20 2021-02-26 秦皇岛烟草机械有限责任公司 Homogenized tobacco sheet production system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2824595Y (en) * 2005-09-28 2006-10-11 长沙卷烟厂 Fine ash scattering device for manufacturing tobacco flake by paper-making process
CN110393306A (en) * 2018-04-25 2019-11-01 杨琨 A kind of acid fiber by polylactic substrate spray tobacco fermentation filling liquid thin slice production method
CN109043632A (en) * 2018-08-27 2018-12-21 云南昆船烟草设备有限公司 A kind of reconstituted tobacoo forming drying equipment and method
WO2020058814A1 (en) * 2018-09-17 2020-03-26 Comas - Costruzioni Macchine Speciali - S.P.A. Production and plant for the production of reconstituted tobacco
CN212607882U (en) * 2020-05-20 2021-02-26 秦皇岛烟草机械有限责任公司 Homogenized tobacco sheet production system

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