CN110341995B - Full-automatic powder filling equipment that shakes of ultrahigh precision - Google Patents
Full-automatic powder filling equipment that shakes of ultrahigh precision Download PDFInfo
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- CN110341995B CN110341995B CN201910594714.2A CN201910594714A CN110341995B CN 110341995 B CN110341995 B CN 110341995B CN 201910594714 A CN201910594714 A CN 201910594714A CN 110341995 B CN110341995 B CN 110341995B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
- B65B1/34—Adjusting weight by trickle feed
Abstract
The invention discloses a full-automatic powder vibrating and filling device with ultrahigh precision, which comprises a powder filling platform, a transplanting assembly, a powder filling and supplementing assembly, a powder vibrating assembly and a discharging assembly, wherein a transferring assembly is arranged at one side above the powder filling platform, a powder filling and supplementing assembly is arranged at one side of the transplanting assembly, and a powder vibrating assembly is arranged at one side of the powder filling and supplementing assembly. Can effectually learn the weight of irritating powder, be convenient for sort out and irritate the qualified material pipe of powder quality.
Description
Technical Field
The invention relates to the technical field of magnesium powder filling, in particular to an ultrahigh-precision full-automatic powder vibrating and filling device.
Background
Magnesium powder, silvery white powder with metallic luster, active metal and inflammable substances when meeting moisture. When burned, produces intense white light and emits high heat. The hydrogen gas is violently reacted in water or moisture to release a large amount of heat, which causes combustion or explosion. When the catalyst is in violent reaction with chlorine, bromine, iodine, sulfur, phosphorus, arsenic and oxidant, the risk of combustion and explosion is caused. Magnesium powder is mainly used as a reducing agent to prepare flash powder and lead alloy, is used as a desulfurizing agent in metallurgy (when used as a desulfurizing agent raw material in the metallurgical industry, a passivating agent is coated outside magnesium powder particles to prevent the magnesium powder from being oxidized), and is also used for organic synthesis, lighting agents and the like.
Magnesium powder is when carrying out the production packing, need store in the specific material pipe with magnesium powder filling, and traditional magnesium powder filling device has following shortcoming when using: traditional magnesium powder filling device is when using, only irritate the powder and shake powder mechanism and accomplish through the mechanization, all the other material loading, the transfer, step such as weigh are all accomplished through the manual work, degree of automation is lower, make the filling efficiency of magnesium powder reduce, and, because active metal during the magnesium powder, the manual work carries out the material loading, there is certain danger with step such as weighing, and, the accurate control of accomplishing, so, people's urgent need a full-automatic powder of shaking of ultrahigh precision irritates powder equipment and solves above-mentioned problem.
Disclosure of Invention
The invention aims to provide an ultrahigh-precision full-automatic powder vibrating and filling device to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic powder filling equipment with ultra-high precision vibrates powder, and the powder filling equipment comprises a powder filling platform, a feeding platform, a material taking assembly, a transfer assembly, a powder filling and supplementing assembly, a powder vibrating assembly and a discharging assembly;
a feeding platform is fixedly arranged at one vertex angle of the upper surface of the powder filling platform through a rotary air cylinder, a plurality of material pipes are uniformly placed at two sides of the feeding platform, the feeding platform rotates under the action of the rotary air cylinder, so that after one row of material pipes are fed, the feeding platform can be rotated to feed the other row of material pipes above the feeding platform, meanwhile, the material pipes are placed again at the idle positions of the material pipes after being fed, a transfer assembly is arranged at one side of the feeding platform, a weighing assembly is arranged between the feeding platform and one end of the transfer assembly and used for weighing the weight of the material pipes before being filled with powder, so that the weight of the material pipes before and after being filled with powder can be compared, the weight of magnesium powder in the material pipes is determined, two powder filling and supplementing assemblies are correspondingly arranged at the positions of the transfer assembly corresponding to two sides above the powder filling platform, and are used for performing powder supplementing operation on the material pipes after being filled with powder, irritate powder and mend powder subassembly one side both ends and all install two and shake powder subassemblies, two shake powder subassembly top and install the triaxial that is used for carrying out the material pipe and shift and carry vice, two shake powder subassembly one side and install and get the material subassembly, it is used for getting the material processing to the material pipe after shaking the powder to get the material subassembly, the later stage of being convenient for carries out the transfer of material pipe, irritate powder and mend powder subassembly one side and install the subassembly of unloading, the subassembly of unloading is used for unloading the material pipe after irritating powder and mend powder subassembly and mended powder, the unloading dish is installed to the subassembly one end of unloading.
As a preferred technical scheme, the transfer assembly comprises a transverse transfer module, a longitudinal servo transfer module, a first fixing plate, a first telescopic cylinder, a connecting plate, a second clamping cylinder, a third clamping plate, a fourth clamping plate and a second balancing block;
the transferring assembly is connected with the powder filling platform in a sliding mode through a transverse transferring module, the transverse transferring module moves through the expansion and contraction of an air cylinder, a longitudinal servo transferring module is installed above the transverse transferring module and driven by a servo motor, a first fixing plate is fixedly installed above the longitudinal servo transferring module, a first telescopic air cylinder is fixedly installed in the middle of one side of the first fixing plate, one end of the first telescopic air cylinder is fixedly installed with a connecting plate, second clamping air cylinders are installed on one side of the connecting plate at equal intervals and used for providing driving force to clamp a material pipe, the second clamping air cylinders are telescopic air cylinders at two ends, one end of each second clamping air cylinder is fixedly installed with a third clamping plate, the other end of each second clamping air cylinder is fixedly installed with a fourth clamping plate, and clamping seats are installed on one sides of the third clamping plate and the fourth clamping plates at equal intervals, and second balance blocks are attached to the upper parts of the clamping seats respectively, so that the clamping acting forces are balanced mutually.
As a preferred technical scheme, the distance between the second clamping cylinders is equal to the distance between one end of the transfer component and the feeding platform, so that the transfer component can be conveniently utilized to transfer the material pipe above the feeding platform.
As a preferred technical scheme, the weighing assembly comprises a weighing platform, a second telescopic cylinder and a second fixing clamp;
the weighing platform is located and moves the powder filling platform below of moving subassembly one end, the outstanding powder filling platform surface mounting of weighing platform, install the flexible cylinder of second directly over the weighing platform equidistance, the flexible cylinder one end fixed mounting of second has the second mounting fixture for carry out the centre gripping to the material pipe, the second mounting fixture carries out the centre gripping to the material pipe through the flexible of cylinder.
According to a preferred technical scheme, the powder filling and supplementing assembly comprises a powder filling support, a storage hopper, a spiral extruder, an electric vibrator and a first fixing clamp;
irritate powder bench top middle part both sides fixed mounting have two and irritate the powder support, two irritate powder support top fixed mounting has the storage hopper, storage hopper below discharge gate department is connected with screw extruder, screw extruder one end fixed mounting has electric vibrator for with the extruded magnesium powder filling of screw extruder inside the material pipe, electric vibrator and power electric connection, electric vibrator below fixed mounting has first mounting fixture for carry out the centre gripping to the material pipe that irritates the powder, first mounting fixture carries out the centre gripping to the material pipe through the flexible of cylinder.
According to a preferable technical scheme, the powder vibrating assembly comprises a transverse adjusting cylinder, a supporting plate, a longitudinal adjusting cylinder, a second fixing plate, a sealing cover, a vibrating table, a vibrating base and a turbine pneumatic vibrator;
the powder filling machine is characterized in that transverse adjusting cylinders are fixedly mounted on two sides of one end above the powder filling table, a supporting plate is fixedly mounted at one end of each transverse adjusting cylinder, the supporting plate is connected with the powder filling table in a sliding mode through a sliding rail and driven by the transverse adjusting cylinders, a longitudinal adjusting cylinder is fixedly mounted in the middle of one side of the supporting plate and extends upwards, a second fixing plate is fixedly mounted at the top end of the longitudinal adjusting cylinder, the second fixing plate is not fixedly connected with the supporting plate, three sealing covers are fixedly mounted on the lower surface of one side of the second fixing plate through connecting rods and used for sealing the top end of a material pipe during powder vibration, magnesium powder is prevented from being scattered, the stability of the magnesium powder in the whole powder vibration process is guaranteed, a vibration base is mounted on one side, located at the bottom end of the supporting plate, of the upper surface of the, the vibrating table is used for generating regular oblique vibration so that magnesium powder inside the material pipe gradually becomes compact, a vibrating table is fixedly mounted above the vibrating base, a fixed seat is slidably mounted inside the vibrating table, and a fixed hole is formed in the middle of the fixed seat and used for fixing the material pipe to be subjected to vibrating.
As a preferred technical scheme, the material taking assembly comprises a fixed arch frame, a first clamping plate, a second clamping plate, a material taking plate, a first clamping cylinder and a first balance block;
the fixed arch frame is rotatably installed between the rotary cylinder and the three-shaft transfer pair, so that the fixed arch frame can rotate by one hundred eighty degrees and can transfer material pipes after powder vibration, the weighing assembly is installed below the powder filling platform under the fixed arch frame, first clamping plates are installed on two sides of the fixed arch frame through first clamping cylinders, second clamping plates are installed above the first clamping plates through first clamping cylinders, the first clamping plates and the second clamping plates are installed in a stacked mode, the extension and contraction directions of the first clamping cylinders of the first clamping plates and the first clamping cylinders of the second clamping plates are opposite, material taking plates are installed on one sides of the first clamping plates and one sides of the second clamping plates at equal distances, the material taking plates of the first clamping plates and the material taking plates of the second clamping plates are installed in a staggered mode, and first balance blocks are installed above the material taking plates, the material pipe clamping device is used for balancing the clamping force of the material taking plate, and the phenomenon of inclination caused by uneven clamping stress on the two sides of the material pipe is avoided.
As a preferred technical scheme, the discharging assembly comprises a mobile servo module, a discharging plate, a cap, a fifth clamping plate and a sixth clamping plate;
the discharging plates are installed at two ends of one side of the moving servo module, a cover cap is arranged above one side of the discharging plate and used for covering the material pipe after powder supplement, the phenomenon that magnesium powder in the material pipe is scattered is avoided, a fifth clamping plate is arranged on one side below the cover cap, a sixth clamping plate is arranged on the other side below the cover cap, and the fifth clamping plate and the sixth clamping plate push clamping through a cylinder.
As a preferred technical scheme, the discharging disc moves through the servo module, the middle parts of the two sides of the discharging disc are fixedly connected with the servo module through the buckles, so that the discharging disc full of loads can be conveniently detached, and a new discharging disc can be replaced and installed.
Compared with the prior art, the invention has the beneficial effects that:
1. the utilization is moved and is carried the subassembly, get the material subassembly, the subassembly and the subassembly of weighing of unloading, can realize automatic removal at the in-process that the powder was irritated to the material pipe, get the material, weigh and unload, degree of automation is high, the harm that the manual work has been avoided carrying out above-mentioned operation and has been brought, can realize the accurate control to whole process, can effectual improvement magnesium powder irritate the efficiency of powder, can effectual reduction misoperation rate, and, utilize the subassembly of weighing to weigh the measurement to the weight around the material pipe is irritated the powder, can effectually learn the weight of irritating the powder, be convenient for elect the material pipe that irritates the qualified quality of powder.
2. The utilization is moved the second centre gripping cylinder that moves the equidistant setting of subassembly for can realize the material loading, irritate unloading after the powder and the three step of the transfer of the material pipe after the powder of irritating accomplish simultaneously, further improve the efficiency of irritating the powder, avoid still moving after unloading and move the step that moves the subassembly and get the material, great improvement production efficiency, reduced manufacturing cost.
3. Be provided with the powder subassembly that shakes, utilize the turbine pneumatic vibrator who shakes powder subassembly bottom for can produce regular resonance, make once pack more compact that magnesium powder after the powder can be filled, reduced the material pipe that the magnesium powder of the same quality of filling was spent, simultaneously, utilize sealed lid to seal the top of material pipe at the in-process that shakes the powder, avoided when shaking the powder operation, unrestrained phenomenon appears in the magnesium powder in the material pipe.
Drawings
FIG. 1 is a schematic structural diagram of an ultra-high precision full-automatic powder vibrating and filling device of the present invention;
FIG. 2 is a schematic structural diagram of a transfer assembly of the ultra-high precision full-automatic powder vibrating and filling equipment of the invention;
FIG. 3 is a schematic structural diagram of a weighing assembly of the ultra-high precision full-automatic powder vibrating and filling device of the invention;
FIG. 4 is a schematic structural diagram of a powder filling and replenishing assembly of the ultra-high precision full-automatic powder vibrating and filling device of the invention;
FIG. 5 is a schematic view of an installation structure of a powder vibrating component of the ultra-high precision full-automatic powder vibrating and filling device of the invention;
FIG. 6 is a schematic structural view of a three-axis transfer pair of the ultra-high precision full-automatic powder vibrating and pouring device of the present invention;
FIG. 7 is a schematic structural diagram of a powder vibrating assembly of the ultra-high precision full-automatic powder vibrating and filling device of the present invention;
FIG. 8 is a schematic structural diagram of a material taking assembly of the ultra-high precision full-automatic powder vibrating and filling device of the invention;
FIG. 9 is a schematic structural diagram of a discharging assembly of the ultra-high precision full-automatic powder vibrating and filling device of the present invention;
fig. 10 is a schematic structural diagram of a material unloading disc of the ultra-high precision full-automatic powder vibrating and filling device.
Reference numbers in the figures: 1. filling the powder into the powder platform; 2. a feeding table; 3. a material pipe;
4. a material taking assembly; 401. fixing the arch frame; 402. a first clamping plate; 403. a second clamping plate; 404. taking a material plate; 405. a first clamping cylinder; 406. a first weight;
5. a transfer component; 501. a transverse transfer module; 502. a longitudinal servo transfer module; 503. a first fixing plate; 504. a first telescopic cylinder; 505. a connecting plate; 506. a second clamping cylinder; 507. a third clamping plate; 508. a fourth clamping plate; 509. a second weight;
6. a powder filling and supplementing assembly; 601. filling a powder bracket; 602. a storage hopper; 603. a screw extruder; 604. an electric vibrator; 605. a first fixing jig;
7. a powder vibrating component; 701. a transverse adjusting cylinder; 702. a support plate; 703. a longitudinal adjusting cylinder; 704. a second fixing plate; 705. a sealing cover; 706. a vibration table; 707. vibrating the base; 708. a turbine pneumatic vibrator;
8. a three-axis transfer pair;
9. a discharge assembly; 901. a mobile servo module; 902. a stripper plate; 903. capping; 904. a fifth clamping plate; 905. a sixth clamping plate;
10. unloading the material tray;
11. a weighing assembly; 1101. a weighing platform; 1102. a second telescopic cylinder; 1103. and a second fixing clamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: as shown in fig. 1-10, an ultra-high precision full-automatic powder vibrating and filling device comprises a powder filling platform 1, a feeding platform 2, a material taking assembly 4, a transferring assembly 5, a powder filling and supplementing assembly 6, a powder vibrating assembly 7 and a discharging assembly 9;
a feeding platform 2 is fixedly arranged at one top corner of the upper surface of a powder filling platform 1 through a rotary air cylinder, a plurality of material pipes 3 are evenly placed at two sides of the feeding platform 2 and used for filling magnesium powder, the feeding platform 2 is used for placing and storing the material pipes 3 to be fed, the feeding platform 2 rotates under the action of the rotary air cylinder, so that after a row of material pipes 3 are fed, the feeding platform 2 can be rotated to feed the other row of material pipes 3 above the feeding platform 2, meanwhile, the material pipes 3 are placed again at the idle positions of the material pipes 3 after being fed, a transfer component 5 is arranged at one side of the feeding platform 2 and used for feeding and transferring the material pipes 3, a weighing component 11 is arranged between the feeding platform 2 and one end of the transfer component 5 and used for weighing the weight of the material pipes 3 before being filled with powder, two powder filling components 6 are correspondingly arranged at the positions, corresponding to the transfer component 5, of two sides of the middle part above the powder filling platform 1, two powder filling and supplementing components 6 are used for filling powder into the material pipe 3 and supplementing powder after powder filling, two powder vibrating components 7 are respectively arranged at two ends of one side of each powder filling and supplementing component 6, a three-axis shifting pair 8 for transferring the material pipe 3 is arranged above the two powder vibrating components 7, a material taking component 4 is arranged at one side of each powder vibrating component 7, the material taking component 4 is used for taking the material pipe 3 after powder vibrating for facilitating the later transfer of the material pipe 3, a material discharging component 9 is arranged at one side of each powder filling and supplementing component 6, the material discharging component 9 is used for discharging the material pipe 3 after powder filling and supplementing of the powder filling and supplementing component 6, a material discharging disc 10 is arranged at one end of the material discharging component 9 and is used for discharging and loading the material pipe 3 after powder filling, the material discharging disc 10 moves through a servo module, the middle parts of two sides of the material discharging disc 10 are fixedly connected with the servo module through buckles, so that removal of a fully loaded discharge disc 10, replacement and installation of a new discharge disc 10 is facilitated.
The transferring component 5 comprises a transverse transferring module 501, a longitudinal servo transferring module 502, a first fixing plate 503, a first telescopic cylinder 504, a connecting plate 505, a second clamping cylinder 506, a third clamping plate 507, a fourth clamping plate 508 and a second balancing block 509;
the transferring component 5 is connected with the powder filling platform 1 in a sliding way through a transverse transferring module 501 for adjusting the transverse position of the transferring component 5, the transverse transferring module 501 moves through the extension and contraction of an air cylinder, a longitudinal servo transferring module 502 is arranged above the transverse transferring module 501 and used for grabbing and transferring the material pipe 3 above the feeding platform 2, the longitudinal servo transferring module is driven by a servo motor, a first fixing plate 503 is fixedly arranged above the longitudinal servo transferring module 502, a first telescopic air cylinder 504 is fixedly arranged in the middle of one side of the first fixing plate 503, a connecting plate 505 is fixedly arranged at one end of the first telescopic air cylinder 504, second clamping air cylinders 506 are equidistantly arranged at one side of the connecting plate 505 and used for providing driving force to clamp the material pipe 3, the second clamping air cylinders 506 are telescopic air cylinders at two ends, and the distance between the second clamping air cylinders 506 is equal to the distance between one end of the transferring component 5 and the feeding platform 2, the material pipe 3 of being convenient for utilize to move the subassembly 5 and transferring the material platform 2 top, second centre gripping cylinder 506 one end fixed mounting has third grip block 507, and second centre gripping cylinder 506 other end fixed mounting has fourth grip block 508, and the grip slipper is installed to third grip block 507 and the equal distance in fourth grip block 508 one side, and the grip slipper top is all laminated and is had second balancing piece 509, in order to guarantee that the centre gripping effort is balanced each other.
The weighing assembly 11 comprises a weighing table 1101, a second telescopic air cylinder 1102 and a second fixing clamp 1103;
weighing platform 1101 is located and moves 1 below of powder filling platform of 5 one ends of moving, 1 upper surface mounting of powder filling platform is outstanding to weighing platform 1101, install second telescopic cylinder 1102 directly over weighing platform 1101 the equidistance, be used for placing material pipe 3 and weigh in weighing platform 1101 top, and take material pipe 3 after weighing away, second telescopic cylinder 1102 one end fixed mounting has second mounting fixture 1103, be used for carrying out the centre gripping to material pipe 3, second mounting fixture 1103 carries out the centre gripping to material pipe 3 through the flexible of cylinder.
The powder filling and supplementing assembly 6 comprises a powder filling bracket 601, a storage hopper 602, a screw extruder 603, an electric vibrator 604 and a first fixing clamp 605;
irritate powder platform 1 top middle part both sides fixed mounting have two and irritate powder support 601, two irritate powder support 601 top fixed mounting have storage hopper 602, be used for storing the magnesium powder that is about to the filling, storage hopper 602 below discharge gate department is connected with screw extruder 603, be used for extruding the inside magnesium powder of storage hopper 602, screw extruder 603 one end fixed mounting has electric vibrator 604, be used for filling material pipe 3 inside with the magnesium powder that screw extruder 603 extruded, electric vibrator 604 and power electric connection, electric vibrator 604 below fixed mounting has first mounting fixture 605, be used for carrying out the centre gripping to the material pipe 3 that irritates the powder, first mounting fixture 605 carries out the centre gripping through the flexible material pipe 3 that carries out the centre gripping of cylinder.
The powder vibrating assembly 7 comprises a transverse adjusting cylinder 701, a supporting plate 702, a longitudinal adjusting cylinder 703, a second fixing plate 704, a sealing cover 705, a vibrating table 706, a vibrating base 707 and a turbine pneumatic vibrator 708;
a transverse adjusting cylinder 701 is fixedly arranged at two sides of one end above the powder filling table 1 and used for driving the powder vibrating component 7 to move and adjust the position, a supporting plate 702 is fixedly arranged at one end of the transverse adjusting cylinder 701, the supporting plate 702 is connected with the powder filling table 1 in a sliding way through a sliding rail and is driven by the transverse adjusting cylinder 701, a longitudinal adjusting cylinder 703 is fixedly arranged at the middle part of one side of the supporting plate 702, the longitudinal adjusting cylinder 703 extends upwards, a second fixing plate 704 is fixedly arranged at the top end of the longitudinal adjusting cylinder 703, the second fixing plate 704 is not fixedly connected with the supporting plate 702, three sealing covers 705 are fixedly arranged at the lower surface of one side of the second fixing plate 704 through connecting rods and used for sealing the top end of the material pipe 3 during powder vibrating to prevent magnesium powder from spilling out and ensure the stability of the magnesium powder in the whole powder vibrating process, a vibrating base 707 is arranged on one side, vibration base 707 internally mounted has turbine pneumatic vibrator 708 for produce regular oblique vibration, make the inside magnesium powder of material pipe 3 become compact gradually, vibration base 707 top fixed mounting has shaking table 706, the inside slidable mounting of shaking table 706 has the fixing base, the fixed orifices has been seted up at the fixing base middle part, is used for fixing the material pipe 3 that will shake the powder.
The material taking assembly 4 comprises a fixed arch frame 401, a first clamping plate 402, a second clamping plate 403, a material taking plate 404, a first clamping cylinder 405 and a first balancing block 406;
the fixed arch frame 401 is rotatably installed between the rotary cylinder and the triaxial transfer pair 8, so that the fixed arch frame 401 can rotate by one hundred eighty degrees, the material pipe 3 after powder vibration can be transferred, the weighing component 11 is installed below the powder filling platform 1 under the fixed arch frame 401, the two sides of the fixed arch frame 401 are provided with first clamping plates 402 through first clamping cylinders 405, the upper part of the first clamping plates 402 is provided with second clamping plates 403 through the first clamping cylinders 405, the first clamping plates 402 and the second clamping plates 403 are used for clamping the material pipe 3, the first clamping plates 402 and the second clamping plates 403 are stacked and installed, the extending and contracting directions of the first clamping cylinders 405 of the first clamping plates 402 and the first clamping cylinders 405 of the second clamping plates 403 are opposite, the material taking plates 404 are installed at equal distances on one sides of the first clamping plates 402 and the material taking plates 404 of the second clamping plates 403, and the material taking plates 404 of the first clamping plates 402 and the material taking plates 404 of the second clamping plates 403 are installed in a staggered manner, the material pipe 3 can be clamped, and the first balance block 406 is arranged above the material taking plate 404 and used for balancing the clamping force of the material taking plate 404, so that the phenomenon of inclination caused by uneven clamping stress on two sides of the material pipe 3 is avoided.
The discharging assembly 9 comprises a moving servo module 901, a discharging plate 902, a cap 903, a fifth clamping plate 904 and a sixth clamping plate 905;
remove servo module 901 one side both ends and install stripper 902 for unload the processing to material pipe 3 after mending the powder, stripper 902 one side top is provided with block 903, be used for carrying out the block to material pipe 3 after mending the powder, avoid unrestrained phenomenon to appear in the inside magnesium powder of material pipe 3, block below one side is provided with fifth grip block 904, block 903 below opposite side is provided with sixth grip block 905, fifth grip block 904 and sixth grip block 905 promote the centre gripping through the cylinder.
Example 2: the ultra-high precision full-automatic vibration powder filling equipment comprises the following steps when in use:
s1, placing the material pipe 3 to be subjected to powder filling on the feeding table 2;
s2, transferring the material pipes 3 on the feeding platform 2 to the weighing component 11 by using the transferring component 5;
s3, weighing the material pipe 3 by using the weighing component 11;
s4, transferring the weighed material pipe 3 to the lower part of the powder filling and supplementing assembly 6 by using the transferring assembly 5;
s5, performing primary powder filling on the material pipe 3 by using the powder filling and supplementing assembly 6;
s6, transferring the material pipe 3 subjected to primary powder filling to a powder vibrating assembly 7 by using a transfer assembly 5;
s7, transferring the material pipe 3 after powder vibration to a discharging assembly 9 by using the material taking assembly 4;
s8, transferring the material pipe 3 after powder vibration to a powder filling and supplementing assembly 6 by using the discharging assembly 9 for secondary powder supplementing;
s9, transferring the material pipe 3 subjected to secondary powder supplement to a weighing component 11 by using the discharging component 9, and carrying out secondary weighing on the material pipe 3;
and S10, capping the material pipe 3 after secondary weighing, and transferring the material pipe 3 to a discharging tray 10 by using a discharging assembly 9 for storage.
The specific implementation steps of S1-S10 are as follows: firstly, placing material pipes 3 to be filled with powder on two sides of a feeding platform 2, placing three material pipes 3 at a time, after the material pipes 3 are placed, controlling one end of a transfer component 5 to move to the feeding platform 2 by using a control system, enabling a third clamping plate 507 and a fourth clamping plate 508 to approach each other by using the motion of a second clamping cylinder 506, clamping the material pipes 3 placed above the feeding platform 2, then moving the material pipes 3 to a weighing component 11 by using the transfer component 5, clamping the three material pipes 3 simultaneously by using a second fixing clamp 1103, placing the three material pipes above a weighing platform 1101, weighing the weight of the material pipes 3 by using the weighing platform 1101, transferring the material pipes 3 to the positions of a powder filling and supplementing component 6 by using the transfer component 5, extruding magnesium powder inside a hopper 602 by using a spiral extruder 603, and enabling the magnesium powder to enter an electric vibrator 604, the magnesium powder is filled in the material pipe 3 by using the vibration of the electric vibrator 604, after the filling is finished, the material pipe 3 after the filling is transferred to the position of the powder vibrating component 7 by using the transferring component 5 again, the material pipe 3 is fixed by using the vibration table 706 of the powder vibrating component 7, the position of the sealing cover 705 is adjusted by using the transverse adjusting cylinder 701 and the longitudinal adjusting cylinder 703, the sealing cover 705 can completely cover the top end of the material pipe 3, then the vibration table 706 vibrates by using the vibration of the turbine pneumatic vibrator 708, the magnesium powder in the material pipe 3 is vibrated, the magnesium powder is compacted more tightly, after the vibration is finished, the material pipe 3 is taken down by using the material taking component 4, the material pipe 3 is transferred to the material discharging component 9, the material pipe 3 is transferred to the powder filling and supplementing component 6 by using the material discharging component 9 to perform secondary powder supplementing operation, and after the powder supplementing is finished, the discharging assembly 9 is used for transferring the material pipe to the weighing assembly 11, the weighing platform 1101 is used for weighing the material pipe for the second time, after the weighing is finished, the weighing of the two times is compared, and the material pipe 3 which meets the standard is transferred to the discharging tray 10 by the mobile servo module 901 of the discharging assembly 9 and is stored.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a full-automatic powder equipment of irritating that shakes of ultrahigh precision which characterized in that: the powder filling equipment comprises a powder filling platform (1), a feeding platform (2), a material taking assembly (4), a transfer assembly (5), a powder filling and supplementing assembly (6), a powder vibrating assembly (7) and a discharging assembly (9);
a feeding platform (2) is fixedly arranged at one vertex angle of the upper surface of the powder filling platform (1) through a rotary cylinder, a plurality of material pipes (3) are evenly placed on two sides of the feeding platform (2), the feeding platform (2) rotates under the action of the rotary cylinder, a transfer component (5) is arranged on one side of the feeding platform (2), a weighing component (11) is arranged between the feeding platform (2) and one end of the transfer component (5), two powder filling and supplementing components (6) are correspondingly arranged at positions, corresponding to the transfer component (5), of two sides of the middle part above the powder filling platform (1), two powder filling and supplementing components (7) are respectively arranged at two ends of one side of each powder filling and supplementing component (6), two three-axis transfer pairs (8) for transferring the material pipes (3) are arranged above the two powder vibrating components (7), and a material taking component (4) is arranged at one side of the two powder vibrating components (7), one side of the powder filling and supplementing assembly (6) is provided with a discharging assembly (9), and one end of the discharging assembly (9) is provided with a discharging disc (10);
the transfer component (5) comprises a transverse transfer module (501), a longitudinal servo transfer module (502), a first fixing plate (503), a first telescopic cylinder (504), a connecting plate (505), a second clamping cylinder (506), a third clamping plate (507), a fourth clamping plate (508) and a second balancing block (509);
the powder filling machine is characterized in that the transferring component (5) and the powder filling platform (1) are connected in a sliding mode through a transverse transferring module (501), a longitudinal servo transferring module (502) is installed above the transverse transferring module (501), a first fixing plate (503) is fixedly installed above the longitudinal servo transferring module (502), a first telescopic cylinder (504) is fixedly installed in the middle of one side of the first fixing plate (503), a connecting plate (505) is fixedly installed at one end of the first telescopic cylinder (504), second clamping cylinders (506) are installed on one side of the connecting plate (505) at equal intervals, a third clamping plate (507) is fixedly installed at one end of the second clamping cylinder (506), a fourth clamping plate (508) is fixedly installed at the other end of the second clamping cylinder (506), and clamping seats are installed on one sides of the third clamping plate (507) and the fourth clamping plate (508) at equal intervals, and a second balancing block (509) is attached to the upper part of each clamping seat.
2. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the distance between the second clamping cylinders (506) is equal to the distance between one end of the transfer component (5) and the feeding platform (2).
3. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the weighing assembly (11) comprises a weighing platform (1101), a second telescopic cylinder (1102) and a second fixing clamp (1103);
weighing platform (1101) are located and move powder filling platform (1) below of carrying subassembly (5) one end, weighing platform (1101) are outstanding to be filled powder filling platform (1) upper surface mounting, install second telescopic cylinder (1102) directly over weighing platform (1101) equidistance, second telescopic cylinder (1102) one end fixed mounting has second mounting fixture (1103).
4. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the powder filling and supplementing assembly (6) comprises a powder filling support (601), a storage hopper (602), a spiral extruder (603), an electric vibrator (604) and a first fixing clamp (605);
irritate powder platform (1) top middle part both sides fixed mounting have two to irritate powder support (601), two irritate powder support (601) top fixed mounting have storage hopper (602), storage hopper (602) below discharge gate department is connected with screw extruder (603), screw extruder (603) one end fixed mounting has electric vibrator (604), electric vibrator (604) and power electric connection, electric vibrator (604) below fixed mounting has first mounting fixture (605).
5. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the powder vibrating assembly (7) comprises a transverse adjusting cylinder (701), a supporting plate (702), a longitudinal adjusting cylinder (703), a second fixing plate (704), a sealing cover (705), a vibrating table (706), a vibrating base (707) and a turbine pneumatic vibrator (708);
irritate powder platform (1) top one end both sides fixed mounting have horizontal adjustment cylinder (701), horizontal adjustment cylinder (701) one end fixed mounting has backup pad (702), backup pad (702) one side middle part fixed mounting has vertical adjustment cylinder (703), vertical adjustment cylinder (703) top fixed mounting has second fixed plate (704), second fixed plate (704) one side lower surface has three sealed lid (705) through connecting rod fixed mounting, irritate powder platform (1) upper surface and be located backup pad (702) bottom one side and install vibration base (707), vibration base (707) internally mounted has turbine pneumatic vibrator (708), vibration base (707) top fixed mounting has vibration platform (706).
6. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the material taking assembly (4) comprises a fixed arch frame (401), a first clamping plate (402), a second clamping plate (403), a material taking plate (404), a first clamping cylinder (405) and a first balancing block (406);
the device is characterized in that the fixed arch frame (401) is rotatably installed between a rotary cylinder and a three-axis transfer pair (8), a weighing component (11) is installed below the powder filling platform (1) under the fixed arch frame (401), first clamping plates (402) are installed on two sides of the fixed arch frame (401) through first clamping cylinders (405), second clamping plates (403) are installed above the first clamping plates (402) through the first clamping cylinders (405), the first clamping plates (402) and the second clamping plates (403) are stacked and installed, the extending and contracting directions of the first clamping cylinders (405) of the first clamping plates (402) and the first clamping cylinders (405) of the second clamping plates (403) are opposite, material taking plates (404) are installed on one sides of the first clamping plates (402) and the second clamping plates (403) at equal distances, and material taking plates (404) of the first clamping plates (402) and material taking plates (404) of the second clamping plates (403) are installed in a staggered manner, and a first balance weight (406) is arranged above the material taking plate (404).
7. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the discharging assembly (9) comprises a movable servo module (901), a discharging plate (902), a cap (903), a fifth clamping plate (904) and a sixth clamping plate (905);
the novel automatic material conveying device is characterized in that two ends of one side of the movable servo module (901) are provided with a discharging plate (902), a cover cap (903) is arranged above one side of the discharging plate (902), a fifth clamping plate (904) is arranged on one side below the cover cap, and a sixth clamping plate (905) is arranged on the other side below the cover cap (903).
8. The ultra-high precision full-automatic powder vibrating and filling equipment as claimed in claim 1, wherein: the unloading disc (10) moves through the servo module, and the middle parts of the two sides of the unloading disc (10) are fixedly connected with the servo module through the buckles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910594714.2A CN110341995B (en) | 2019-07-03 | 2019-07-03 | Full-automatic powder filling equipment that shakes of ultrahigh precision |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910594714.2A CN110341995B (en) | 2019-07-03 | 2019-07-03 | Full-automatic powder filling equipment that shakes of ultrahigh precision |
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| CN110341995A CN110341995A (en) | 2019-10-18 |
| CN110341995B true CN110341995B (en) | 2021-01-26 |
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| CN112027129A (en) * | 2020-09-14 | 2020-12-04 | 深圳市路安仪器设备有限公司 | Round tube packaging equipment for food powdery materials |
| CN113200182B (en) * | 2021-05-18 | 2022-08-05 | 伊派克科技(大连)有限公司 | Automatic assembly equipment for gas detection reagent tube |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5819509A (en) * | 1995-01-06 | 1998-10-13 | Mcgregor; Harold | Bag shouldering and deaerating apparatus |
| CN203714198U (en) * | 2014-01-27 | 2014-07-16 | 常州腾龙汽车零部件股份有限公司 | Automatic precise vibrating powder filling equipment |
| CN104494852B (en) * | 2015-01-14 | 2016-06-29 | 欧国艳 | A kind of tiny powdered material automatic Weighing packing device and method thereof |
| CN205469924U (en) * | 2016-03-16 | 2016-08-17 | 江苏创新包装科技有限公司 | Straight mouthful of filling powder packagine machine of high -efficient high accuracy of return air formula |
| CN207239147U (en) * | 2017-08-17 | 2018-04-17 | 古河奇宏电子（苏州）有限公司 | Pneumatic powder filler |
| CN107521734A (en) * | 2017-09-25 | 2017-12-29 | 郑州奥特包装设备有限公司 | Double end powder straight line packing machine with overproof rejecting |
| CN207482230U (en) * | 2017-11-16 | 2018-06-12 | 苏州文得昌包装设备科技有限公司 | A kind of three axis feeder of battery powder |
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