CN110329788A - A kind of the bonding die detection and separator and its method of silicon steel sheet - Google Patents
A kind of the bonding die detection and separator and its method of silicon steel sheet Download PDFInfo
- Publication number
- CN110329788A CN110329788A CN201910560987.5A CN201910560987A CN110329788A CN 110329788 A CN110329788 A CN 110329788A CN 201910560987 A CN201910560987 A CN 201910560987A CN 110329788 A CN110329788 A CN 110329788A
- Authority
- CN
- China
- Prior art keywords
- silicon steel
- cylinder
- steel sheet
- bonding die
- vacuum chuck
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0241—Quantity of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a kind of detection of the bonding die of silicon steel sheet and separators, including bracket, cylinder and vacuum chuck, the cylinder is installed on bracket, and the vacuum chuck is installed on cylinder, bonding die detection sensor is installed in the middle part of the bracket, vision camera is installed on the bracket.The present invention can preferably adapt to the irregular feature in the tower-shaped stacking of silicon steel sheet stock, edge, effectively solve adhesion problems when vacuum chuck feeding.
Description
Technical field
The present invention relates to transformer core lamination automatic field, the bonding die of especially a kind of silicon steel sheet detects and separates dress
It sets and its method.
Background technique
High-power transformer iron core overlapping is at present generally by being accomplished manually.It is automatic that some enterprises have started Developing Transformer iron core
Lamination system.Because silicon steel chip texture is frivolous, surface is smooth, smooth, according to disclosed paper and patent, these lamination systems
The pick-and-place of silicon steel sheet is all realized using vacuum chuck.
But after the silicon steel sheet tablet that gets off of cut-to-length stacks compacting, vacuum adhesion easily occurs for sucker crawl.Therefore,
How to realize that automatic bonding die is detected and separated, is the key technology and difficult point of automatic laminating.
Industrially current bonding die separation method has；Say good-bye device, machinery of magnet is said good-bye device, is also had using air knife separation,
It says good-bye device as patent CN 103943348A uses magnet.When these methods are for realizing silicon steel sheet separation, asked there are various
Topic, it is difficult to implement, such as: silicon steel sheet stock usually tower-shaped (positive tower or anti-tower) stacks, and edge is irregular and different height position
On silicon steel sheet length and width dimensions it is not identical, cause magnet device, machinery device of saying good-bye of saying good-bye to be difficult with；And then there is noise in air knife
And the problem that energy consumption is excessive.
Summary of the invention
Aiming at the problems existing in the prior art, the present invention provides one kind can preferably adapt to the tower-shaped heap of silicon steel sheet stock
It folds, the feature that edge is irregular, the bonding die of the silicon steel sheet of adhesion problems when effectively solving vacuum chuck feeding detects and divides
From devices and methods therefor.
The purpose of the present invention is achieved through the following technical solutions.
A kind of bonding die detection of silicon steel sheet and separator, including bracket, cylinder and vacuum chuck, the cylinder are installed on
On bracket, the vacuum chuck is installed on cylinder, is equipped with bonding die detection sensor in the middle part of the bracket, on the bracket
Vision camera is installed.
The cylinder and vacuum cup array are distributed.
The vision camera expects silicon steel plate shape on frame, specification for identification, and according to silicon steel plate shape, specification, really
Surely cylinder and vacuum cup array needed for drawing silicon steel sheet.
The bonding die detection sensor is single head electric vortex sensor for measuring thickness.
One cylinder is cooperated with a vacuum chuck cooperation or a cylinder by connecting rod and multiple vacuum chucks.
A kind of bonding die detection of silicon steel sheet and separation method, step include:
1) vision camera judges silicon steel plate shape, specification, determines the cylinder and vacuum cup array of work at present, corresponding gas
Cylinder stretches out, remaining inoperative sucker cylinder is in retracted mode；
2) after silicon steel sheet is sucked in vacuum chuck, the cylinder close to silicon steel sheet edges at two ends is first retracted, and drives vacuum chuck
Silicon steel sheet is separated with material heap；
3) whole cylinders retracts improve silicon steel sheet from material heap；
4) bonding die detection sensor judges the quantity of sheet stock；
5) when quantity is greater than 1, then Telescopic-cylinder movement once carries out trembling piece, and return step 4), otherwise this method terminates.
Sheet mode is trembled in the step 5) and successively carries out stretching motion according to putting in order for cylinder, i.e., cylinder array carries out
Wave trembles piece movement, until bonding die separates.
Compared with the prior art, the present invention has the advantages that
1) actual effect test shows before taking the present invention that the bonding die probability of silicon steel sheet takes the present invention about less than 10%
Afterwards, silicon steel sheet bonding die phenomenon is completely eliminated.
2) bonding die detection and separator and sucker integral structure, it is compact-sized.
3) versatility is good, is adapted to the various sizes sheet stock of certain specification range, without adjustment.
4) adaptability is good, and shape, the basic no requirement (NR) of neat degree to silicon steel sheet material heap preferably solve the silicon of tower-shaped stacking
Steel disc bonding die separation problem.
5) present invention realizes one of the key technology of high-power transformer iron core automatic laminating.
Detailed description of the invention
Fig. 1 is structure schematic diagram of the present invention.
Fig. 2 is positive structure schematic of the present invention.
Fig. 3 is the partial enlarged view of Fig. 2.
Fig. 4 is the combination diagram of difference cylinder and vacuum chuck.
Fig. 5 is the present invention and its adsorbed silicon steel sheet signal.
In Fig. 3, bracket -1, bonding die detection sensor -2, cylinder -3, vacuum chuck -4, vision camera -5.
Specific embodiment
With reference to the accompanying drawings of the specification and specific embodiment, the present invention is described in detail.
As shown in Figure 1-3, silicon steel sheet length range are as follows: 1500-3500mm, width range are as follows: 200-600mm, monolithic are thick
Spend 0.27mm.A kind of bonding die detection of silicon steel sheet and separator, including bracket 1, cylinder 3 and vacuum chuck 4, bracket 1 is by aluminium
The robust construction that profile or other sheet metal components are spliced, bracket 1 is 3800mm long, wide 650mm, and the bracket 1 is all kinds of devices
Installation pedestal.The cylinder 3 is installed on bracket 1, cylinder 3 cylinder diameter 12mm, stroke 20mm.The vacuum chuck 4 is installed on
On cylinder 3,4 diameter 32mm of vacuum chuck, the middle part of the bracket 1 is equipped with bonding die detection sensor 2, pacifies on the bracket 1
Equipped with vision camera.
The cylinder 3 and 4 array distribution of vacuum chuck.
The vision camera expects silicon steel plate shape on frame, specification for identification, and according to silicon steel plate shape, specification, really
Surely cylinder 3 needed for drawing silicon steel sheet and 4 array of vacuum chuck.Vision camera is 5,000,000 pixels.
The bonding die detection sensor 2 is single head electric vortex sensor for measuring thickness.
As shown in figure 4, a cylinder 3 and the cooperation of vacuum chuck 4 or a cylinder 3 pass through connecting rod and multiple true
Suction disk 4 cooperates.
A kind of bonding die detection of silicon steel sheet and separation method, step include:
1) vision camera judges silicon steel plate shape, specification, determines the cylinder 3 and 4 array of vacuum chuck of work at present, accordingly
Cylinder 3 stretches out, remaining inoperative sucker cylinder 3 is in retracted mode；
2) after silicon steel sheet is sucked in vacuum chuck 4, close to cylinder 3 (position A and the position in such as Fig. 5 of silicon steel sheet edges at two ends
Set shown in B) first retract, drive vacuum chuck 4 to separate silicon steel sheet with material heap；
3) whole cylinders 3 retract, and silicon steel sheet is improved from material heap；
4) bonding die detection sensor 2 judges the quantity of sheet stock；
5) when quantity is greater than 1, then 3 stretching motion of cylinder once carries out trembling piece, and return step 4), otherwise this method knot
Beam.
It is that cylinder 3 according to putting in order successively carries out stretching motion that sheet mode is trembled in the step 5), i.e., 3 array of cylinder into
Traveling wave wave trembles piece movement, until bonding die separates.
Claims (7)
1. a kind of bonding die of silicon steel sheet detects and separator, it is characterised in that including bracket, cylinder and vacuum chuck, the gas
Cylinder is installed on bracket, and the vacuum chuck is installed on cylinder, and bonding die detection sensor, institute are equipped in the middle part of the bracket
It states and vision camera is installed on bracket.
2. the bonding die of silicon steel sheet according to claim 1 a kind of detects and separator, it is characterised in that the cylinder with
Vacuum cup array distribution.
3. a kind of bonding die of silicon steel sheet according to claim 1 detects and separator, it is characterised in that the vision phase
Machine expects silicon steel plate shape on frame, specification for identification, and according to silicon steel plate shape, specification, determines needed for drawing silicon steel sheet
Cylinder and vacuum cup array.
4. a kind of bonding die of silicon steel sheet according to claim 1 detects and separator, it is characterised in that the bonding die inspection
Survey sensor is single head electric vortex sensor for measuring thickness.
5. a kind of bonding die of silicon steel sheet according to any one of claims 1-4 detects and separator, it is characterised in that
One cylinder is cooperated with a vacuum chuck cooperation or a cylinder by connecting rod and multiple vacuum chucks.
6. the bonding die of silicon steel sheet a kind of detects and separation method, it is characterised in that step includes:
1) vision camera judges silicon steel plate shape, specification, determines the cylinder and vacuum cup array of work at present, and respective cylinder is stretched
Out, remaining inoperative sucker cylinder is in retracted mode；
2) after silicon steel sheet is sucked in vacuum chuck, the cylinder close to silicon steel sheet edges at two ends is first retracted, and drives vacuum chuck by silicon
Steel disc is separated with material heap；
3) whole cylinders retracts improve silicon steel sheet from material heap；
4) bonding die detection sensor judges the quantity of sheet stock；
5) when quantity is greater than 1, then Telescopic-cylinder movement once carries out trembling piece, and return step 4), otherwise this method terminates.
7. a kind of bonding die of silicon steel sheet according to claim 6 detects and separation method, it is characterised in that the step 5)
In to tremble sheet mode be that cylinder according to putting in order successively carries out stretching motion, i.e. cylinder array carries out wave and trembles piece acting, until
Bonding die separation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910560987.5A CN110329788A (en) | 2019-06-26 | 2019-06-26 | A kind of the bonding die detection and separator and its method of silicon steel sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910560987.5A CN110329788A (en) | 2019-06-26 | 2019-06-26 | A kind of the bonding die detection and separator and its method of silicon steel sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110329788A true CN110329788A (en) | 2019-10-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910560987.5A Pending CN110329788A (en) | 2019-06-26 | 2019-06-26 | A kind of the bonding die detection and separator and its method of silicon steel sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110329788A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111710517A (en) * | 2020-06-23 | 2020-09-25 | 中节能西安启源机电装备有限公司 | Transformer core column slicing method |
| CN112363464A (en) * | 2020-10-20 | 2021-02-12 | 歌尔光学科技有限公司 | Control method and device for material taking and discharging system and material taking and discharging system |
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| DE2439032A1 (en) * | 1974-08-14 | 1976-02-26 | Siempelkamp Gmbh & Co | Stacking equipment for board goods - has portal shaped stacking carriage through which second stacking carriage can move |
| JPH058874A (en) * | 1991-01-31 | 1993-01-19 | Kawasaki Steel Corp | Method and device for preventing double lifting for laminated thin sheet |
| CN104759862A (en) * | 2015-04-09 | 2015-07-08 | 吉林大学 | Shape follow-up lattice sucker automatic picking and assembling machine for irregular flexible gaskets |
| CN206886237U (en) * | 2017-07-06 | 2018-01-16 | 佛山市南海兴圆机械制造有限公司 | Bin above and below a kind of sheet material |
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| CN207536835U (en) * | 2017-09-29 | 2018-06-26 | 苏州杰锐思自动化设备有限公司 | Diaphragm feeding device |
| CN109579686A (en) * | 2019-01-22 | 2019-04-05 | 科瑞工业自动化系统（苏州）有限公司 | A kind of method and system using electric vortex sensor measuring metal thickness |
-
2019
- 2019-06-26 CN CN201910560987.5A patent/CN110329788A/en active Pending
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| DE2439032A1 (en) * | 1974-08-14 | 1976-02-26 | Siempelkamp Gmbh & Co | Stacking equipment for board goods - has portal shaped stacking carriage through which second stacking carriage can move |
| JPH058874A (en) * | 1991-01-31 | 1993-01-19 | Kawasaki Steel Corp | Method and device for preventing double lifting for laminated thin sheet |
| CN104759862A (en) * | 2015-04-09 | 2015-07-08 | 吉林大学 | Shape follow-up lattice sucker automatic picking and assembling machine for irregular flexible gaskets |
| CN207309963U (en) * | 2017-02-03 | 2018-05-04 | 哈尔滨智龙自动化设备有限公司 | Robot adaptive battery connecting plate assembling actuator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111710517A (en) * | 2020-06-23 | 2020-09-25 | 中节能西安启源机电装备有限公司 | Transformer core column slicing method |
| CN111710517B (en) * | 2020-06-23 | 2021-11-12 | 中节能西安启源机电装备有限公司 | Transformer core column slicing method |
| CN112363464A (en) * | 2020-10-20 | 2021-02-12 | 歌尔光学科技有限公司 | Control method and device for material taking and discharging system and material taking and discharging system |
| CN112363464B (en) * | 2020-10-20 | 2022-04-15 | 歌尔光学科技有限公司 | Control method and device for material taking and discharging system and material taking and discharging system |
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Application publication date: 20191015 |
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| RJ01 | Rejection of invention patent application after publication |