CN110328120A - A kind of metal drum production coating roller coating technology - Google Patents
A kind of metal drum production coating roller coating technology Download PDFInfo
- Publication number
- CN110328120A CN110328120A CN201910606991.0A CN201910606991A CN110328120A CN 110328120 A CN110328120 A CN 110328120A CN 201910606991 A CN201910606991 A CN 201910606991A CN 110328120 A CN110328120 A CN 110328120A
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- Prior art keywords
- coiled material
- winding
- coating
- spindle
- roller coating
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/544—No clear coat specified the first layer is let to dry at least partially before applying the second layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/20—Metallic substrate based on light metals
- B05D2202/25—Metallic substrate based on light metals based on Al
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses a kind of metal drums to make coating roller coating technology, including step 1, uncoiling;Step 2, pre-treatment;Step 3, roller coating;Step 4, post-processing;Step 5, winding.The invention uses non-solvent coating, with water as solvent, saves vast resources;Fire risk when water paint eliminates construction;It reduces to atmosphere pollution;Water paint improves operating environmental condition only with a small amount of hypotoxicity alcohol ethers organic solvent;Simultaneously, roller coating technology is carried out on sheet metal, the aluminium coiled material by painting treatment can direct machine-shaping, it is made into various parts, it is finished product after assembling or installation, without carrying out painting treatment again, makes by traditional sheet products elder generation machine-shaping, then the technique of painting treatment is carried out again, it is changed to sheet metal elder generation painting treatment, the technique for being subsequently processed into type enormously simplifies sheet metal and the total production process of finished product is made.
Description
Technical field
The present invention relates to metal drum production field, specially a kind of metal drum makes coating roller coating technology.
Background technique
Metal finishing products have many advantages, such as that decorative strong, weather-proof, anti-corrosion, anti-pollution and processing forming are good, are widely applied
In composited aluminum and plastic decking, car and boat shell, container (including tin can) and food packaging etc..With metal finishing products application model
The continuous expansion enclosed, market are also continuously increased metal finishing products demand, and the quantity of coloured coating metal board assembly line is increasingly
Increase.
But traditional handicraft is first to make metal drum, then sprayed with solvent based coating, is not only wasted but also to environment
It will cause pollution.Therefore, it is necessary to a kind of environment-friendly types, and the metal drum production coating roller coating technology to economize on resources is necessary
's.
Summary of the invention
The purpose of the present invention is to provide a kind of metal drums to make coating roller coating technology, to solve to mention in above-mentioned background technique
Out the problem of.
In order to solve the above technical problem, the present invention provides following technical solutions:
A kind of metal drum production coating, including waterborne polyester, surfactant, levelling agent and defoaming agent, wherein the table
The rsL of face activating agent is greater than or equal to both rLg;
A kind of metal drum production coating roller coating technology, including step 1, uncoiling;Step 2, pre-treatment;Step 3, roller coating;
Step 4, post-processing;Step 5, winding;It is characterized by:
Wherein in above-mentioned steps one, comprising steps of being realized by uncoiler, coating processing uncoiler is cantilevered, effect
It is tensioning and supporting strip volume, coiled material is opened or rolled into a roll by rotating operation, establishes strap tension in machine column operational process
With progress centering;After metal coiled material uncoiling, pinch roller is passed to by feed plate, cutting head is fed to by pinch roller and is cut, is cut
After material head, metal coiled material enters bonder or sewing machine carries out tape splicing;Seam must by planishing roller it is open and flat after, band is sent into pre-
Processing section;Coating train usually has two looping towers, and since the production of coating process section must be carried out continuously, and entrance, outlet have
Pause when upper volume, last volume, so when band operation be adjusted by entrance, outlet looping tower;In order to guarantee production line
Normal table operation, the tension of uncoiler must adjust its coefficient of tension, be tensioned coiled material according to the width and thickness of coiled material;
Wherein in above-mentioned steps two, comprising steps of sheet metal is carried out degreasing using sky burning or solvent cleaning;
Wherein in above-mentioned steps three, comprising steps of priming, toasting, cool down, paint, toast and cooling down;
Wherein in above-mentioned steps five, comprising steps of winding is completed by coiling machine, it is common on roller coating production line
It is the coiling machine with tension reel, this coiling machine is usually in cold state with the aluminium after batching roller coating in the case where tensioned
Coiled material, reel can make aluminium coiled material keep tension in coiling process, it is ensured that aluminium coiled material plate face in wrapup procedure is straight, side
To stabilization, do not shake;When starting to batch, in order to be easy to head be wound on the reel of coiling machine, frequently with dedicated auxiliary
Device, traditionally referred to as rolling-assisting device;When the material head of aluminium coiled material passes through the reel of coiling machine, hydraulic cylinder first pushes rolling-assisting device to
The winding off spindle of coiling machine, and with helping roll film band tightly to encase winding off spindle;The material head of aluminium coiled material from help roll film band and winding off spindle it
Between gap in pass through, aluminium coiled material material head is tightly wound around on winding off spindle by the rotation of coiling machine, aluminium coiled material is in winding off spindle
It is upper winding a few after, material head is just securely wrapped around on winding off spindle, and is set up and batched necessary forward pull.
According to the above technical scheme, in the step 1, the selection bonding of metal coiled material strip, thicker strip selection suture.
According to the above technical scheme, in step 2, the data area of pre-treatment be 360 DEG C × 30min~380 DEG C ×
10min, and pre-treatment is handled using fountain.
Compared with prior art, the invention has the following advantages: the invention uses non-solvent coating, made with water
Solvent saves vast resources;Fire risk when water paint eliminates construction;It reduces to atmosphere pollution;Water paint is only
Using a small amount of hypotoxicity alcohol ethers organic solvent, operating environmental condition is improved;Meanwhile roller coating work is carried out on sheet metal
Skill, the aluminium coiled material by painting treatment, can direct machine-shaping, be made into various parts, be finished product after assembling or installation, without
It needs to carry out painting treatment again, make by traditional sheet products elder generation machine-shaping, the technique for then carrying out painting treatment again, change
At sheet metal elder generation painting treatment, the technique for being subsequently processed into type enormously simplifies sheet metal and the total production work of finished product is made
Skill process.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is processing process figure of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Referring to Fig. 1, the present invention provides a kind of technical solution: a kind of metal drum production coating, including waterborne polyester, surface
Activating agent, levelling agent and defoaming agent, wherein the rsL of the surfactant is greater than or equal to both rLg;
A kind of metal drum production coating roller coating technology, including step 1, uncoiling;Step 2, pre-treatment;Step 3, roller coating;
Step 4, post-processing;Step 5, winding;It is characterized by:
Wherein in above-mentioned steps one, comprising steps of being realized by uncoiler, coating processing uncoiler is cantilevered, effect
It is tensioning and supporting strip volume, coiled material is opened or rolled into a roll by rotating operation, establishes strap tension in machine column operational process
With progress centering;After metal coiled material uncoiling, pinch roller is passed to by feed plate, cutting head is fed to by pinch roller and is cut, is cut
After material head, metal coiled material enters bonder or sewing machine carries out tape splicing, and coiled material suture is mainly being hung down by mechanical stamping method
Direction the suturing end to end to two band of front and back of straight band makes to produce serialization;The mode of aluminium coiled material suture is generally divided into
Welding, bonding or mechanical stitch, common suture way are mechanical stitch;Suture must be rapid, to guarantee that process section is normally transported
Row, if suture time is too long, will cause production line to stop, band is longer in oven residence time after parking, coating table
Face can generate holiday, overbaking or wipe the defects of scratching, and the coiled material sutured introduces the blank to be applied by leash and applies
Layer production line, the length that length has to be larger than the entire production line could pass through production line in this way, and leash cannot have significantly
The obvious shortcomings such as folding line, skirt, raw edges or wave cause parking holiday to prevent scuffing or disconnected band;Seam must pass through planishing roller
After open and flat, band is sent into pretreatment section;Coating train usually has two looping towers, since the production of coating process section must be continuous
Carry out, and pause when entrance, outlet have a upper volume, last volume, so when band operation adjusted by entrance, outlet looping tower
Section;In order to guarantee the normal table operation of production line, the tension of uncoiler must adjust it according to the width and thickness of coiled material
Force coefficient is tensioned coiled material;
Wherein in above-mentioned steps two, comprising steps of sheet metal is carried out degreasing using sky burning or solvent cleaning;
Wherein in above-mentioned steps three, comprising steps of priming, toasting, cool down, paint, toast and cooling down;
Wherein in above-mentioned steps five, comprising steps of winding is completed by coiling machine, it is common on roller coating production line
It is the coiling machine with tension reel, this coiling machine is usually in cold state with the aluminium after batching roller coating in the case where tensioned
Coiled material, reel can make aluminium coiled material keep tension in coiling process, it is ensured that aluminium coiled material plate face in wrapup procedure is straight, side
To stabilization, do not shake;When starting to batch, in order to be easy to head be wound on the reel of coiling machine, frequently with dedicated auxiliary
Device, traditionally referred to as rolling-assisting device;When the material head of aluminium coiled material passes through the reel of coiling machine, hydraulic cylinder first pushes rolling-assisting device to
The winding off spindle of coiling machine, and with helping roll film band tightly to encase winding off spindle;The material head of aluminium coiled material from help roll film band and winding off spindle it
Between gap in pass through, aluminium coiled material material head is tightly wound around on winding off spindle by the rotation of coiling machine, aluminium coiled material is in winding off spindle
It is upper winding a few after, material head is just securely wrapped around on winding off spindle, and is set up and batched necessary forward pull.
Embodiment 2
A kind of metal drum production coating roller coating technology, comprising the following steps:
S1, uncoiling: comprising steps of being realized by uncoiler, coating processing uncoiler is cantilevered, and effect is tensioning and branch
Band volume is held, coiled material is opened or rolled into a roll by rotating operation, strap tension is established in machine column operational process and is carried out in;
After metal coiled material uncoiling, pinch roller is passed to by feed plate, cutting head is fed to by pinch roller and is cut, after cutting material head, metal
Coiled material enters bonder or sewing machine carries out tape splicing, the selection bonding of metal coiled material strip, thicker strip selection suture;Seam must pass through stone roller
After plain-barreled roll is open and flat, band is sent into pretreatment section;Coating train usually has two looping towers, since the production of coating process section is necessary
Be carried out continuously, and pause when entrance, outlet have a upper volume, last volume, so when band operation carried out by entrance, outlet looping tower
It adjusts;In order to guarantee the normal table operation of production line, the tension of uncoiler must adjust it according to the width and thickness of coiled material
The coefficient of tension is tensioned coiled material;
S2, pre-treatment: comprising steps of sheet metal is carried out degreasing, the data of pre-treatment using sky burning or solvent cleaning
Range is 360 DEG C × 30min~380 DEG C × 10min, and pre-treatment is handled using fountain, and spray soak is by medicament
Aluminium coiled material surface is sprayed to by nozzle after pressurization, it is in addition to other than chemical action occurs for medical fluid and aluminium surface, there are also mechanical shocks
Effect, treatment effeciency is high, and the processing time is relatively short, and corrective action degree can be carried out by adjusting spray pressure;
S3, roller coating: it primes, toast, cool down, paint, toast and cools down;
S4, post-processing;
S5, winding: winding is completed by coiling machine, and the most commonly used is batching with tension reel on roller coating production line
Machine, this coiling machine are usually in cold state with the aluminium coiled material after batching roller coating in the case where tensioned, and reel can make aluminium
Coiled material keeps tension in coiling process, it is ensured that aluminium coiled material plate face in wrapup procedure is straight, and direction is stablized, and does not shake;It is opening
When beginning batches, in order to be easy to head be wound on the reel of coiling machine, frequently with dedicated auxiliary device, traditionally it is known as helping volume
Device;When the material head of aluminium coiled material passes through the reel of coiling machine, rolling-assisting device is first pushed to the winding off spindle of coiling machine by hydraulic cylinder, is used in combination
Roll film band is helped tightly to encase winding off spindle;The material head of aluminium coiled material passes through from the gap helped between roll film band and winding off spindle, by
Aluminium coiled material material head is tightly wound around on winding off spindle by the rotation of coiling machine, and after aluminium coiled material winds a few on winding off spindle, material head is just
It is securely wrapped around on winding off spindle, and sets up and batch necessary forward pull.
Based in above-mentioned, of the invention operating process it should be noted that:
One, coating transport, storage attention are antifreeze: containing about 20 in water paint --- and 50% water, aqueous coating work as fortune
It is often freezing when defeated and storage temperature is lower than 0 DEG C.
Two, pay attention to anticorrosive mildewproof: in water paint, existing water, and germy grain, it is easy to be contaminated by bacterial.Therefore,
Go bad in order to prevent, to add Antisepticize and mildew preventive.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (4)
1. a kind of metal drum makes coating, including water, waterborne polyester, surfactant, levelling agent and defoaming agent, wherein described
The rsL of surfactant is greater than or equal to both rLg.
2. a kind of metal drum makes coating roller coating technology, including step 1, uncoiling;Step 2, pre-treatment;Step 3, roller coating;Step
Rapid four, post-processing;Step 5, winding;It is characterized by:
Wherein in above-mentioned steps one, comprising steps of being realized by uncoiler, coating processing uncoiler is cantilevered, and effect is
Tight and supporting strip volume by coiled material opening or is rolled into a roll by rotating operation, established in machine column operational process strap tension and into
Row centering;After metal coiled material uncoiling, pinch roller is passed to by feed plate, cutting head is fed to by pinch roller and is cut, material head is cut
Afterwards, metal coiled material enters bonder or sewing machine carries out tape splicing;Seam must by planishing roller it is open and flat after, by band be sent into pre-process
Section;Coating train usually has two looping towers, due to coating process section production must be carried out continuously, and entrance, outlet have upper volume,
Pause when last volume, so when band operation be adjusted by entrance, outlet looping tower;In order to guarantee the normal steady of production line
Fixed operation, the tension of uncoiler must adjust its coefficient of tension, be tensioned coiled material according to the width and thickness of coiled material;
Wherein in above-mentioned steps two, comprising steps of sheet metal is carried out degreasing using sky burning or solvent cleaning;
Wherein in above-mentioned steps three, comprising steps of priming, toasting, cool down, paint, toast and cooling down;
Wherein in above-mentioned steps five, comprising steps of winding is completed by coiling machine, the most commonly used is bands on roller coating production line
The coiling machine of tension reel, this coiling machine are usually in cold state with the aluminium coiled material after batching roller coating in the case where tensioned,
Its reel can make aluminium coiled material keep tension in coiling process, it is ensured that aluminium coiled material plate face in wrapup procedure is straight, and direction is steady
It is fixed, it does not shake;When starting to batch, in order to be easy to head be wound on the reel of coiling machine, frequently with dedicated auxiliary device,
Traditionally it is known as rolling-assisting device;When the material head of aluminium coiled material passes through the reel of coiling machine, rolling-assisting device first is pushed to batch by hydraulic cylinder
The winding off spindle of machine, and with helping roll film band tightly to encase winding off spindle;The material head of aluminium coiled material is from helping between roll film band and winding off spindle
Pass through in gap, aluminium coiled material material head is tightly wound around on winding off spindle by the rotation of coiling machine, aluminium coiled material twines on winding off spindle
After a few, material head is just securely wrapped around on winding off spindle, and is set up and batched necessary forward pull.
3. a kind of bird-scaring unit based on network connection according to claim 2, it is characterised in that: in the step 1, gold
Belong to the selection bonding of coiled material strip, thicker strip selection suture.
4. a kind of bird-scaring unit based on network connection according to claim 2, it is characterised in that: preceding in the step 2
The data area of processing is 360 DEG C × 30min~380 DEG C × 10min, and pre-treatment is handled using fountain.
Priority Applications (1)
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CN201910606991.0A CN110328120A (en) | 2019-07-06 | 2019-07-06 | A kind of metal drum production coating roller coating technology |
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CN201910606991.0A CN110328120A (en) | 2019-07-06 | 2019-07-06 | A kind of metal drum production coating roller coating technology |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110976253A (en) * | 2019-11-14 | 2020-04-10 | 贵州中铝彩铝科技有限公司 | Color coating production process for aluminum plate |
CN111282790A (en) * | 2020-03-24 | 2020-06-16 | 同曦集团有限公司 | Antibacterial and antiviral aluminum alloy fluorocarbon roller coating process |
CN113402937A (en) * | 2021-06-04 | 2021-09-17 | 苏州市三新材料科技股份有限公司 | Water-based steel drum coating, preparation process and application |
CN114086322A (en) * | 2021-11-24 | 2022-02-25 | 贵州中铝彩铝科技有限公司 | Method for applying inorganic nano coating in roller coating production |
CN114393071A (en) * | 2022-01-04 | 2022-04-26 | 上海原宏幕墙有限公司 | Roller coating process |
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CN107891074A (en) * | 2017-12-14 | 2018-04-10 | 江苏甬金金属科技有限公司 | A kind of flattening process of ultra-wide ultra-thin stainless steel band |
CN109225749A (en) * | 2018-08-16 | 2019-01-18 | 广州擎天材料科技有限公司 | A kind of coil painting production line and technique using water paint |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110976253A (en) * | 2019-11-14 | 2020-04-10 | 贵州中铝彩铝科技有限公司 | Color coating production process for aluminum plate |
CN111282790A (en) * | 2020-03-24 | 2020-06-16 | 同曦集团有限公司 | Antibacterial and antiviral aluminum alloy fluorocarbon roller coating process |
CN113402937A (en) * | 2021-06-04 | 2021-09-17 | 苏州市三新材料科技股份有限公司 | Water-based steel drum coating, preparation process and application |
CN113402937B (en) * | 2021-06-04 | 2022-07-12 | 苏州市三新材料科技股份有限公司 | Water-based steel drum coating, preparation process and application |
CN114086322A (en) * | 2021-11-24 | 2022-02-25 | 贵州中铝彩铝科技有限公司 | Method for applying inorganic nano coating in roller coating production |
CN114393071A (en) * | 2022-01-04 | 2022-04-26 | 上海原宏幕墙有限公司 | Roller coating process |
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