CN101786389B - Multicolor steel-plate continuous production line - Google Patents
Multicolor steel-plate continuous production line Download PDFInfo
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- CN101786389B CN101786389B CN2010101015398A CN201010101539A CN101786389B CN 101786389 B CN101786389 B CN 101786389B CN 2010101015398 A CN2010101015398 A CN 2010101015398A CN 201010101539 A CN201010101539 A CN 201010101539A CN 101786389 B CN101786389 B CN 101786389B
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- 238000010924 continuous production Methods 0.000 title claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 65
- 239000010959 steel Substances 0.000 claims abstract description 65
- 238000007639 printing Methods 0.000 claims abstract description 40
- 238000001035 drying Methods 0.000 claims abstract description 15
- 238000010008 shearing Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000005406 washing Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 239000003513 alkali Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000010023 transfer printing Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 239000003086 colorant Substances 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000005562 fading Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- 229910001374 Invar Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000035611 feeding Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
The invention discloses a multicolor steel-plate continuous production line which comprises an uncoiling machine, a plate-shearing machine, a strip-connecting machine, an inlet uncoiling machine, an alkali-washing section, a water-washing section, a drying machine, one set or more sets of printing devices, an outlet uncoiling machine and a coiling machine. The devices are sequentially arranged according to the transmission path of steel plates, each printing device comprises a multicolor decorating machine, a curing oven, a water-cooling tank, a drying machine and a tension machine, wherein fancy rollers in contact with the surface of the steel plate are adopted in a coating machine in the multicolor decorating machine for transferring color patterns on the surface of a steel belt. The continuous production line can continuously print color steel plates with a plurality of colors and patterns so that the color steel plates can be widely applied to the building industry or the household electrical appliances industry, such as refrigerators, air conditioners, and the like. The invention has the advantages of energy saving, environmental protection, deformation resistance, fading resistance, long service life and low cost, thereby having extremely wide application prospects.
Description
Technical field
The present invention relates to a kind of multicolor steel-plate continuous production line, specifically belong to the production field of multicolor steel-plate.
Background technology
The steel plate that monochromatic color coating was just invented as far back as 1936 by the U.S., its technology is to be coated with a baking by one or overbrushing dries by the fire production more on steel-plate continuous production line with the smooth roll that is coated with machine, but the many bakings of overbrushing just increase coating layer thickness, can not the polychrome product occur on same plate face, the still one color product of producing.This monochromatic steel plate is subjected to certain limitation on attractive in appearance, especially along with the progress of society and improving constantly of people's living standard, can not satisfy people to both artistic and practical demand.
In traditional printing technology, the speed of service of the roller control production line of undertaking the printing of of printing machine drives single roller operation simultaneously and prints.The tension force that needs during the operation of invar plate is very big, can't drive steel plate by printing machine separately and move continuously, so traditional printing machine can't be finished the steel plate technology of printing continuously.
If can produce coloured steel plate of different colours and pattern, so just improved the using value of coloured steel plate greatly according to client's actual demand.In recent years, people have made the various trials of continuous manufacturing multicolor steel-plate, but these trials still do not achieve satisfactory results.
Summary of the invention
Technical problem to be solved by this invention provides a kind of multicolor steel-plate continuous production line, and this production line can print out the steel plate with multiple design and color continuously.
The present invention is achieved through the following technical solutions:
A kind of multicolor steel-plate continuous production line, comprise uncoiler, plate shearing machine, tape splicing machine, inlet uncoiler, alkali cleaning section, washing section, drying machine, one or more groups printing equipment, outlet uncoiler and winder, above-mentioned each equipment is arranged successively by the transport path of steel plate, described every group of printing equipment comprises multicolour printing machine, curing oven, water-cooling groove, drying machine and tensioner, and the machine that is coated with in the multicolour printing machine adopts the colored roller that contacts with steel strip surface to be used for steel strip surface transfer printing multicolour pattern.
The flower roller can not need power set, and the steel strip driving that the stiction of utilization flower roller and steel strip surface is moved colored roller is done to rotate synchronously with steel band.Yet, because the steel band thickness changes greatly, and steel band is different with materials such as cloth, paper, the printing ink of printing can not infiltrate through material internal, therefore the stiction size of flower roller and steel strip surface is wayward, and the flower roller is wayward and clear patterns degree reduction to the excessive ink thickness of the pressure of steel band; Too small do not have enough stiction to make flower roller and steel band that speed difference be arranged again, and pattern also is difficult for forming clearly pattern by garland.More satisfactory is, described tinuous production also comprises colored roller synchronizing speed control system, flower roller synchronizing speed control system comprises steel band speed detector and controller, and the motor that drives the flower roller, described steel band speed detector is used to monitor steel band speed and is connected PLC controller signals input, and the PLC controller output end connects described motor so that motor speed is controlled colored roller and steel band speed is synchronous by controlling.Because the running of flower roller is not directly by steel strip driving, is easy to therefore guarantee that the flower roller forms the ink thickness that thickness is fit in steel strip surface, and guarantees the definition of pattern.
Can also be provided with a chemistry between described drying machine and the printing equipment and be coated with machine and curing oven, be coated with machine through chemistry and be coated with the adhesion that one deck immersion coating can increase multi color printing process floating coat, make coated and dried through curing oven at surface of steel plate.
Curing oven between described drying machine and the printing equipment is vertically to arrange to reduce production line length, and improve space availability ratio, the curing oven in the printing equipment is a lateral arrangement.
Described multicolour printing machine can also comprise ink-jet printer.
The leading portion of described tinuous production has two processing uncoilers and plate shearing machine, and one group of one group of work is standby, to realize fast quick change steel band stock roll.
Described alkali cleaning section is to clean up by the greasy dirt and the impurity of chemical reaction with steel strip surface, washing section be the remaining impurities of steel strip surface clean again once, make steel strip surface clean.
Multicolor steel-plate continuous production line of the present invention, adopt the flower roller to form multicolour pattern, the tension force that needs during the steel band operation is controlled by many tensioners, this tinuous production also comprises colored roller synchronizing speed control system, synchronous with the speed that guarantees the operation of flower speed of roller and production line steel plate, thus, this tinuous production can print out the coloured steel plate with multiple design and color continuously, coloured steel plate can be widely used in building industry, also can be applicable to household electrical appliances industry such as refrigerator, air-conditioning etc.The barracks of army can adopt the steel plate of camouflage color, and the surface has the steel plate of wood grain pattern can become the substitute of timber, the brick and tile products substitution of emulation true watt of true brick.Coloured steel plate can satisfy people to both artistic and practical demand, has energy-saving and environmental protection, indeformable, colour-fast, long service life, advantage that cost is low, and application prospect is boundless.
Description of drawings
Fig. 1 is a multicolor steel-plate production line schematic diagram of the present invention.
Fig. 2 (a) is the schematic diagram of multicolor steel-plate continuous production line printing equipment second half section of the present invention; Fig. 2 (b) is the schematic diagram of multicolor steel-plate continuous production line printing equipment interlude of the present invention; Fig. 2 (c) is the preceding half section schematic diagram of multicolor steel-plate continuous production line printing equipment of the present invention.
Among the figure: 1-uncoiler, 2-tensioner, 3-flower roller, the 4-roller of undertaking the printing of, the 5-multicolour printing machine, 6-steel band speed detector, 7-PLC controller, the 8-slewing rollers, 9-winder, 10-pinch roll, 11-plate shearing machine, 12-tape splicing machine, the 13-uncoiler that enters the mouth, 14-alkali cleaning section, 15-washing section, 16-drying machine, the 17-curing oven, the 18-water-cooling groove, 19-exports uncoiler.
The specific embodiment
Below by specific embodiment the present invention is described in further detail.
Embodiment 1
Shown in Figure of description, Fig. 1 is a multicolor steel-plate production line schematic diagram of the present invention, and Fig. 2 (a), Fig. 2 (b) and the tail prime minister of Fig. 2 (c) connect formation multicolor steel-plate continuous production line printing equipment.The leading portion of tinuous production has two processing uncoilers 1 and plate shearing machine 11; steel plate is respectively through after a processing uncoiler 1, pinch roll 10 and the plate shearing machine 11; 12 places converge at the tape splicing machine; uncoiler, plate shearing machine adopt two groups; can realize that producing an assembling for one group rolls up standby; after a volume raw material uses up, can realize change of lap fast, during change of lap the new steel coil strip head and the last volume end of reel are welded together with the tape splicing machine, to realize not shutting down when reloading continuous production.The tension force that needs during the steel band operation is controlled by many tensioners 2.Tinuous production also comprises colored roller synchronizing speed control system, flower roller synchronizing speed control system comprises steel band speed detector 6 and PLC controller 7, and the motor that drives the flower roller, steel band speed detector 6 is used to monitor steel band speed and is connected PLC controller 7 signal input parts, and it is synchronous with steel band speed to control colored roller 3 by the control motor speed that PLC controller 7 outputs connect motor.Different with traditional printing machine, the roller 4 unpowered speeds of service that can not control production line of undertaking the printing of.
Steel plate enters alkali cleaning section 14 through inlet uncoiler 13, alkali cleaning section 14 is to clean the greasy dirt and the impurity of surface of steel plate by chemical reaction, washing section 15 cleans the remaining impurities of surface of steel plate one time again, make surface of steel plate clean, through drying machine 16 oven dry steel plates, enter many group printing equipments through slewing rollers 8 then and carry out multi color printing, every group of printing equipment all comprises multicolour printing machine 5, curing oven 17, water-cooling groove 18, drying machine 16 links to each other successively with tensioner 2 and this five kinds of equipment, curing oven 17 is used for the curing of every layer of coating, water-cooling groove 18 is used for the cooling of every layer of coating, and drying machine 16 is used for every layer of cooled drying of coating.Through too much organizing printing equipment, steel plate will print different design and colors.Steel plate enters plate shearing machine 11 sub-cut steel plates through outlet uncoiler 19, and winder 9 is advanced in steel plate process slewing rollers 8 feedings after the sub-cut, thereby realizes the continuous production of multicolor steel-plate.
Claims (3)
1. multicolor steel-plate continuous production line, it is characterized in that: comprise uncoiler, plate shearing machine, tape splicing machine, inlet uncoiler, alkali cleaning section, washing section, drying machine, one or more groups printing equipment, outlet uncoiler and winder, above-mentioned each equipment is arranged successively by the transport path of steel plate; Every group of described printing equipment comprises multicolour printing machine, curing oven, water-cooling groove, drying machine and tensioner, the machine that is coated with in the multicolour printing machine adopts the colored roller that contacts with steel strip surface to be used for steel strip surface transfer printing multicolour pattern, also comprise colored roller synchronizing speed control system, flower roller synchronizing speed control system comprises steel band speed detector and controller, and the motor that drives the flower roller, described steel band speed detector is used to monitor steel band speed and is connected PLC controller signals input, the PLC controller output end connects described motor, so that motor speed is controlled colored roller and steel band speed is synchronous by controlling, also be provided with a chemistry between described drying machine and the printing equipment and be coated with machine and curing oven, curing oven between described drying machine and the printing equipment is to arrange that vertically the curing oven in the printing equipment is a lateral arrangement.
2. multicolor steel-plate continuous production line as claimed in claim 1 is characterized in that: described multicolour printing machine also comprises ink-jet printer.
3. multicolor steel-plate continuous production line as claimed in claim 1 is characterized in that: the leading portion of described tinuous production has two processing uncoilers and plate shearing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101015398A CN101786389B (en) | 2010-01-27 | 2010-01-27 | Multicolor steel-plate continuous production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101015398A CN101786389B (en) | 2010-01-27 | 2010-01-27 | Multicolor steel-plate continuous production line |
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| Publication Number | Publication Date |
|---|---|
| CN101786389A CN101786389A (en) | 2010-07-28 |
| CN101786389B true CN101786389B (en) | 2011-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101015398A Expired - Fee Related CN101786389B (en) | 2010-01-27 | 2010-01-27 | Multicolor steel-plate continuous production line |
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954824B (en) * | 2010-08-11 | 2013-02-06 | 廊坊市三乐金属涂装有限公司 | Steel strip continuous thermal transfer process and special continuous thermal transfer equipment |
| CN101954780B (en) * | 2010-08-11 | 2012-07-11 | 廊坊市三乐金属涂装有限公司 | Continuous heat-transfer printing system of steel plate belt |
| CN102172650B (en) * | 2011-01-28 | 2012-11-21 | 吉林恒联精密铸造科技有限公司 | Rolled steel production system |
| CN102328498A (en) * | 2011-08-26 | 2012-01-25 | 江阴市钢利自动化装备有限公司 | Steel plate printing and color-coating continuous production line |
| CN102991123B (en) * | 2012-11-23 | 2016-01-20 | 辽宁超烁图码科技板业有限公司 | A kind of control method for roller coat printing production line and control system |
| CN103158380B (en) * | 2013-03-11 | 2015-10-07 | 辽宁超烁图码科技板业有限公司 | Integrate the production method of single background color figure code steel plate of roller coat and serigraphy |
| CN103158381B (en) * | 2013-03-11 | 2015-06-17 | 辽宁超烁图码科技板业有限公司 | Production method of graph code steel plate integrating roller painting printing and silk-screen printing into whole |
| CN103158415B (en) * | 2013-03-13 | 2016-02-10 | 辽宁超烁图码科技板业有限公司 | The production method of the multi color effect roller coat color steel improved |
| CN106945384A (en) * | 2016-01-06 | 2017-07-14 | 浙江德钜铝业有限公司 | A kind of Sai Yin get combination of rigidity and flexibility color coating metallic plate and its finishing system and coating process |
| CN107415457A (en) * | 2017-05-18 | 2017-12-01 | 山东双源印铁制罐有限公司 | One kind printing washed metal automatic drier |
| CN112937114B (en) * | 2021-03-23 | 2024-05-10 | 焦作市新锐印铁制盖有限公司 | Aluminum plate printing device and printing method thereof |
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2010
- 2010-01-27 CN CN2010101015398A patent/CN101786389B/en not_active Expired - Fee Related
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Denomination of invention: Multicolor steel-plate continuous production line Effective date of registration: 20151231 Granted publication date: 20110504 Pledgee: Zhongjiang International Trust Limited by Share Ltd. Pledgor: Ge Yongzhi Registration number: 2015990001203 |
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Denomination of invention: Multicolor steel-plate continuous production line Effective date of registration: 20170228 Granted publication date: 20110504 Pledgee: Bank of China Limited by Share Ltd Hengshui branch Pledgor: Ge Yongzhi Registration number: 2017990000135 |
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