Background technology
At present, the manufacturing of cheque paper all is will contain the dyestuff of anti-fake material and sandwich layer paper pulp earlier to stir to the dyeing of sandwich layer paper pulp usually, afterwards with the sandwich layer paper pulp that the dyed cheque paper of manufacturing paper with pulp.Correspondingly, the cheque paper production equipment of employing comprises the forming net that moves with slurry box, drying machine, gauze seperator, reel machine and closed circular circulation.Forming net moves when slurry box; Paper pulp stream in the slurry box forms pulp layer through dehydration on forming net, move through drying machine again and carry out drying, at the gauze seperator paper is separated with forming net at last; Cheque paper is wound on the reel machine, and forming net then circulates and moves to the slurry box place and utilize.The anti-fake material of the cheque paper of this device fabrication is dispersed in the middle of the sandwich layer, lacks anti-counterfeiting characteristic, and antifalse effect is not good.
For this reason; Industry has designed stacked cheque paper, and respective design be used to produce this stacked cheque paper cheque paper drench the spray production equipment, it is on existing cheque paper production equipment basis; Its slurry box is changed into the pure pulp of storing the no dyeing processing; And set up again in the back of slurry box the pouring spray machine that is used to drench the spray anti-fake material and storage have anti-fake material and with drench the paint box that the spray machine links to each other, forming net moves behind slurry box formation pulp layer, at first through filtering the spray machine; Drench spray and form one deck anti-fake material layer, move to subsequent drying machine, gauze separator for processing again.For adaptation has the cheque paper production demand of Multi-layer anti-counterfeit layer, can be on the forming net mobile route alternately be provided with a plurality of pulp layers and pouring spray machine, and respectively moulding pulp layer and false proof layer.
Though this false proof pouring spray production equipment can be produced stacked cheque paper, because the pouring nozzle keying frequency of pouring spray machine is limited, can't catches up with the production frequency of efficient paper making equipment, and cause cheque paper production efficiency lower.
In order to overcome above-mentioned technological deficiency; Multiple improvement technology has appearred at present; For example State Intellectual Property Office disclosed the patent application that a kind of application number is 200620017217, the mandate publication number is CN2931544, name is called a kind of cheque paper production equipment on August 8th, 2007, and this equipment comprises that forming net, at least one slurry box, at least one printing assembly, drying machine, gauze seperator, reel machine and storage that the closed circular circulation is moved contain the ink box of the printing ink of anti-fake material.Slurry box is provided with at least one slurry outlet that links to each other with slurry box; Said slurry outlet, printing assembly, drying machine, gauze seperator are arranged on the mobile route of forming net along the forming net moving direction successively; Said ink box links to each other with printing assembly to provide the printing ink that contains anti-fake material to printing assembly.
Through existing cheque paper production equipment is improved; Printing assembly will drench the spray machine and change printing assembly into, thereby can form false proof layer on the pulp layer surface, owing to can adapt to the production frequency of high speed paper making equipment through mode of printing; Thereby can effectively improve cheque paper production efficiency; But this equipment can only be applicable to the false proof of single-part stationery, can not produce stacked cheque paper, and the cheque paper anti-counterfeiting technology of coming out through this device fabrication is simple; Imitation is produced easily.
Summary of the invention
The problem that the present invention will solve provides a kind of cheque paper production equipment that can improve anti-counterfeiting performance and production efficiency.
In order to address the above problem, the present invention adopts following technical scheme:
A kind of cheque paper production equipment; Comprise core paper layer forming net; Above core paper layer forming net, be provided with the top net; Said top net wherein one section laterally arrange and form with core paper layer forming net and can hold the recombination region that center stock passes, be equipped with below the core paper layer forming net of this recombination region correspondence the dyestuff spray equipment, above vacuum water absorber is installed.
Below be the further improvement of the present invention to such scheme:
Said top net is supported by four transfer rollers, and these four transfer rollers are trapezoidal setting, below two transfer rollers between top mesh portions and core paper layer forming net laterally arrange.
Further improve:
Said spray equipment comprises the shower that is installed in core paper layer forming net below, on shower, is provided with several nozzles, can be continuously the bottom of core paper layer forming net be sprayed dyestuff.
Further improve:
Said vacuum water absorber comprises top net suction flat box, and at least one suction chamber is installed in the net suction flat box of top, and the suction chamber is connected with vavuum pump.
When the dyestuff spray equipment was continuously to the back side of core paper layer forming net spray dyestuff, the suction chamber carried out vacuum draw, dyestuff is drawn to the top of core paper layer forming net and sucks the core paper layer inner, with the core paper layer formation security pattern that dyes.
Further improve:
Said top net suction flat box is arranged on the top of the corresponding core paper layer forming net in recombination region, can dewater to the center stock upper surface, and it is poor to improve sandwich layer l Water Paper page or leaf two sides, and the control dehydrating amount is big or small, improves core paper layer evenness.
The another kind of improvement:
Position below the front end of recombination region is positioned at core paper layer forming net is provided with loading bench, can further attend core paper layer slurry's material to core paper layer forming net and dewater.
The another kind of improvement:
Above two transfer rollers between the lower position of top mesh portions be provided with the fog gatherer; The water smoke that can the vacsorb water under high pressure produces; Improve top net mass dryness fraction; Above top net, the high pressure water jets shower device is installed, is used to clean the top net, prevent that top network pollution band slurry and the sewage that the high pressure water jets shower device is cleaned behind the net of top from reclaiming.
Further improve: said high pressure water jets shower device is installed in the position corresponding with the fog gatherer, top of top net.
The another kind of improvement:
Below core paper layer forming net, be provided with several vacuum suction apparatus, be used for the material of the core paper layer slurry on the core paper layer forming net is dewatered, and the operation of supporting-core ply of paper forming net.
The present invention adopts such scheme, through the dyestuff spray equipment dye solution is sprayed on the core paper layer forming net back side, through vacuum force; It is positive that dye solution is drawn to core paper layer forming net; As medium, dye solution is transferred to the core paper layer by core paper layer forming net, form security pattern; The cheque paper of the present invention's production has tangible difference with the pattern at the art post paperboard surface printing, has increased the imitation difficulty of false proof art post paperboard.
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is described further:
The specific embodiment
Embodiment; As shown in Figure 1, a kind of cheque paper production equipment comprises the core paper layer forming net 7 that the closed circular circulation is moved; Below core paper layer forming net 7, be provided with 6 high vacuum suction boxs 11; Be used for the center stock on the core paper layer forming net 7 is dewatered, and 7 operations of supporting-core ply of paper forming net, the vacuum of said vacuum suction apparatus 11 is preferably 10-70kPa.
The top of said core paper layer forming net 7 is provided with the top net 10 that the closed circular circulation is moved; Said top net 10 is by four transfer rollers supports; These four transfer rollers are wite roll 18, idler roller 19, corrector roll 20, drive and net roller 21; These four transfer rollers are installed on the frame 23, and said wite roll 18 and drive that 10 parts are netted on the top of net between the roller 21 and core paper layer forming net 7 laterally arranges has to hold the recombination region that center stock passes between the two.
Be equipped with below the corresponding core paper layer forming net 7 in this recombination region the spray equipment 14 that can spray dyestuff continuously to the bottom of sandwich layer forming net 7, above vacuum water absorber is installed.
Said dyestuff spray equipment 14 comprises the shower 25 that is installed in core paper layer forming net 7 belows, and is as shown in Figure 2, and shower 25 is provided with several nozzles 26, can be continuously the bottom of sandwich layer forming net 7 be sprayed dyestuff.
As shown in Figure 3; Said vacuum water absorber comprises the top net suction flat box 22 that is installed in corresponding core paper layer forming net 7 tops, recombination region; Four suction chambers are installed, i.e. the first top net suction chamber 101, the second top net suction chamber 102, the 3rd top net suction chamber 103 and the 4th top net suction chamber 104 in top net suction flat box 22.
Be communicated with vavuum pump on said four top net vacuum dehydration chambers; In dyestuff spray equipment 14 continuous bottom spray dyestuffs to core paper layer forming net 7; Suction chamber 102 is netted on second top on core paper layer forming net 7 tops, the 3rd top net suction chamber 103 and the 4th pushes up net suction chamber 104 and carries out vacuum draw; Dyestuff is drawn to the top of core paper layer forming net 7 and sucks the core paper layer inner, with the core paper layer formation security pattern that dyes.Simultaneously the core paper layer is dewatered, it is wet poor to improve core paper layer l Water Paper page or leaf two sides, and the control dehydrating amount is big or small, improves core paper layer evenness.
During vacuum draw, the vacuum of the first top net vacuum dehydration chamber 101, net vacuum dehydration chamber, second top 102, net vacuum dehydration chamber, the 3rd top 103 and net vacuum dehydration chamber, the 4th top 104 is preferably-5~-15kPa.
Position below the front end of recombination region is positioned at core paper layer forming net 7 is provided with loading bench 24; Loading bench 24 comprises that 6 add carrier strip; Add carrier strip below but the flexible adjustment device of height up and down is installed, loading bench 24 can be regulated the pressure that adds between carrier strip and the core paper layer forming net 7 and controls dehydrating amount through regulating the flexible adjustment device.
Above two transfer rollers between the top lower position of netting 10 parts be provided with fog gatherer 16, the water smoke that the vacsorb water under high pressure produces improves top net mass dryness fraction.Above top net 10, with fog gatherer 16 corresponding positions high-pressure spraying device 17 is installed, said high-pressure spraying device 17 adopts ruby nozzle, nozzle diameter 0.64mm; Vertical top net; Distance top net 10-20cm, water under high pressure is a warm water, spray pressure 20-40bar; Clean the top net, prevent top network pollution band slurry.
Use above-mentioned production equipment to produce the method for false proof art post paperboard, as shown in Figure 3, may further comprise the steps:
A: get the raw materials ready, the chemical pulpboard of preparation core paper layer, ground paper layer and facial tissue layer is pulled an oar the slurry of preparing burden then and processing behind the process hydrabrusher size degradation respectively;
B, dehydration are manufactured paper with pulp:
Core paper layer slurry in the core paper layer head box 13 material is sprayed on the core paper layer forming net 7; The tension force of core paper layer forming net 7 is 6.0~9.0kN/m; Be provided with low vacuum suction box 12 and high vacuum suction box 11 successively in the front end bottom of core paper layer forming net 7; Through the dehydration naturally of core paper layer forming net 7 and the vacuum dehydration of low vacuum suction box 12 and high vacuum suction box 11, form translucent core l Water Paper layer at core paper layer forming net 7 front ends;
Facial tissue layer slurry in the facial tissue layer head box 6 is sprayed on the facial tissue layer forming net 8; The tension force of facial tissue layer forming net 8 is 6.0~9.0kN/m; Be provided with low vacuum suction box 12 and high vacuum suction box 11 successively in the bottom of facial tissue layer forming net 8; Through the dehydration naturally of facial tissue layer forming net 8 and the vacuum dehydration of low vacuum suction box 12 and high vacuum suction box 11, on facial tissue layer forming net 8, form translucent l Water Paper layer;
Ground paper layer slurry in the ground paper layer head box 15 is sprayed on the ground paper layer forming net 9; The tension force of ground paper layer forming net 9 is 6.0~9.0kN/m; Be provided with low vacuum suction box 12 and high vacuum suction box 11 successively in the bottom of ground paper layer forming net 9; Through the dehydration naturally of facial tissue layer forming net 8 and the vacuum dehydration of low vacuum suction box 12 and high vacuum suction box 11, on the ground paper layer forming net, form l Water Paper layer of the translucent end.
Said core paper layer forming net 7 is arranged side by side with facial tissue layer forming net 8; Core paper layer forming net 7 forms once-combined district a with facial tissue layer forming net 8 at vertical direction; Said ground paper layer forming net 9 is positioned at the below of core paper layer forming net 7 and facial tissue layer forming net 8, forms secondary recombination region b between said ground paper layer forming net 9 and the facial tissue layer forming net 8 in the horizontal direction.
C, the core paper layer is formed security pattern through the spray dyeing;
Along with core paper layer forming net 7 moves; Translucent core paper layer gets into the rear end of core paper layer forming net 7 horizontal levels; Dyestuff spray equipment 14 sprays dyestuff to the bottom of core paper layer forming net 7 continuously; Vacuum draw is carried out through the second top net suction chamber 102, the 3rd top net suction chamber 103 and the 4th top 104 pairs of dyestuffs of net suction chamber in top, dyestuff is drawn to forming net top and sucks the core paper layer inner, with the core paper layer formation security pattern that dyes.
Facial tissue layer on D, the said facial tissue layer forming net and the core paper layer after the dyeing on the core paper layer forming net are compounded to form face core l Water Paper layer through once-combined district a.
E, b carries out compoundly in the secondary recombination region with face core l Water Paper layer and end l Water Paper layer, forms l Water Paper layer at the bottom of translucent the core.
F, then l Water Paper layer at the bottom of translucent the core is processed finished product through squeezing, dry, the applying glue of preceding oven dry, dry, the hard press polish of back oven dry, coating, soft calendaring and coiling process successively.
In the foregoing description, the page moisture after the squeezing is 52 ± 5%; The dried page moisture of preceding baking is 8 ± 5%; The moisture of the dry back of oven dry, back page is 8 ± 5%.
In the foregoing description, adopt surface glue starch and Cypres that the upper and lower surfaces of composite bed is carried out applying glue.
In the foregoing description, during coating: adopt the coating of chemical production such as CaCO3, china clay, latex to be coated with at least once, at least once in the lower surface coating at the upper surface of composite bed.
In the foregoing description, in the paper machine making process, with the plain boiled water of facial tissue layer, core paper layer and ground paper layer separately, establish three back flow water pumps, be used for using in the dilution of paper machine spreading mass, and starch fully workshop section's pulpboard size degradation with transfer dense.
In the foregoing description, direct blue dyestuff is that Co., Ltd produces in the Clariant chemical industry, model is the commercially available dyestuff of Cartasol Blue 3R-EU liq; Directly yellow dye be the production of Yanshi, Henan dying Co., Ltd of university, model is the commercially available dyestuff of 7GFF.
Dyestuff described in the foregoing description is not defined as direct blue dyestuff and direct yellow dye, can also adopt other coloured dye according to the requirement of security pattern.
Security pattern described in the foregoing description is not defined as the stripline runs shape, can also be any multicolour pattern that adopts said method to process.