CN110228282A - A kind of overlay film transfer production system and overlay film transfer printing process - Google Patents

A kind of overlay film transfer production system and overlay film transfer printing process Download PDF

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Publication number
CN110228282A
CN110228282A CN201910448051.3A CN201910448051A CN110228282A CN 110228282 A CN110228282 A CN 110228282A CN 201910448051 A CN201910448051 A CN 201910448051A CN 110228282 A CN110228282 A CN 110228282A
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production
machine
overlay film
laminating machine
transfer
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CN201910448051.3A
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CN110228282B (en
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俞鑫怡
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F16/00Transfer printing apparatus
    • B41F16/0006Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/0073Transfer printing apparatus for printing from an inked or preprinted foil or band with means for printing on specific materials or products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F16/00Transfer printing apparatus
    • B41F16/0006Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/0093Attachments or auxiliary devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382Contact thermal transfer or sublimation processes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of overlay film transfer production system and overlay film transfer printing process, and it to further include controller that the system comprises the uncoiler set gradually, glue spreader, transfer interpreter, the first laminating machine, winder and servo transverse cutting units;The uncoiler is used for production material parent roll uncoiling, to the production system feeding, the glue spreader is used for the spreading glue in production material, the transfer interpreter is used to transfer background color to production material, first laminating machine is used in production material surface recombination functional membrane, the winder is wound in by production material coated with film, and the servo transverse cutting unit is used for the production material scale after winding, shearing;The uncoiler, glue spreader, transfer interpreter, the first laminating machine, winder and servo transverse cutting unit are electrically connected with controller respectively;The production system is that all fronts are linear, completely carries out back tension control by controller, is not necessarily to any mechanical correction, cost of labor is low, high production efficiency.

Description

A kind of overlay film transfer production system and overlay film transfer printing process
Technical field
The present invention relates to overlay film transfer technique field, in particular to a kind of overlay film transfer production system and overlay film clamper Skill.
Background technique
Coating technique is the technology that overlay is combined to article surface by hot-pressing technique, rises and protects to article surface The effects of shield and increase gloss, the functions such as water proof anti-soil of plastic foil are able to extend the color fastness and service life of article.Transfer Technique is the transfer apparatus by smearing transfer coating, pre-designed pattern is transferred in the technology on object, through transferring The image fidelity of technique transfer, it is bright-colored.Therefore, overlay film, transfer technique are widely used in industries such as decoration, building materials.
Existing overlay film transfer production line generally has following problem: the front end of 1. production lines is typically provided roll-type buffering Mechanism, will cause the bending of production product to a certain extent, when first threading need by winding from every roller with S-shaped formula above and below Threading, time-consuming, and since roller number is too many, winding is easy to sideslip.2. being typically provided S in the heating furnace of curing transfer ink Roll-type rectification machine, the structure are high to the degree of dependence of direct labor, need manually to adjust correction in production process, expend people Power is at high cost.3. winding is needed by S roller, if foreign matter occurs in roll surface, since there is the package of winding at roller bottom, foreign matters are drained, Cause board surface quality defect;And manual cleaning is unable in production process, because the rotation of the roller of this class formation can roll up rag Band roll surface, there are security risks.4. being equipped with roll-type storing, the winding distance to be passed through, production efficiency is low.5. replacing raw material Raw material parent roll and the material strip that draws on production line must be connected firmly by parent roll again, if during leader tape, raw material parent roll It is disconnected with the interface for drawing material strip, it is necessary to connect volume again, production efficiency is low.6. due on replacement raw material parent roll needs and production line Draw material strip connection, the bilayer after tape splicing take the lead can the roller all to production line damage, influence the service life of equipment;Separately Outside, every a roll of winding connects and will cut away when drawing material strip, causes to waste.7. necessarily being left on production line and drawing material strip, such as need clear It is clean or maintenance when, need first to put away and draw material strip, cleaning or service work after the completion of again again on draw material strip, increase the work of worker It measures, reduces production efficiency.
As it can be seen that the prior art could be improved and improve.
Summary of the invention
In view of above-mentioned deficiencies of the prior art place, the purpose of the present invention is to provide a kind of overlay film transfer production system and Overlay film transfer printing process, it is intended to which it is low to solve overlay film in the prior art transfer production line working efficiency, inconvenient to use, easily causes The problem of product quality defect.
In order to achieve the above object, this invention takes following technical schemes:
A kind of overlay film transfer production system, including uncoiler, glue spreader, transfer interpreter, the first laminating machine, winder set gradually It further include controller with servo transverse cutting unit;The uncoiler is used to send production material parent roll uncoiling to the production system Material, the glue spreader are used for the spreading glue in production material, and the transfer interpreter is used to transfer production material background color, and described the One laminating machine is used in production material surface recombination functional membrane, and the winder is wound in by production material coated with film, institute Servo transverse cutting unit is stated for the production material scale after winding, shearing;The uncoiler, glue spreader, transfer interpreter, the first overlay film Machine, winder and servo transverse cutting unit are electrically connected with controller respectively.
It further include heating furnace between the transfer interpreter and the first laminating machine in the overlay film transfer production system, it is described Heating furnace and controller are electrically connected, for solidifying to the transfer Qi Jinhang transferred in production material.
It further include the second laminating machine that the first laminating machine downstream is set in the overlay film transfer production system, it is described Second laminating machine and controller are electrically connected, for the production material composite protection film, first laminating machine and second Laminating machine is equipped with double film framves.
In the overlay film transfer production system, it is additionally provided with cooler between first laminating machine and the second laminating machine, The cooler and controller are electrically connected, for cooling down to by the first laminating machine production material coated with film;First Embossing device is additionally provided between laminating machine and cooler.
It further include the cleaning machine being arranged between uncoiler and glue spreader in the overlay film transfer production system, it is described Cleaning machine is for cleaning the surface of production material;Shearing machine is additionally provided between uncoiler and cleaning machine, for having produced At the rear remaining crosscutting backrush of parent roll material, it is additionally provided with passivation between cleaning machine and glue spreader and air-dries platform, described be passivated air-dries platform For carrying out drying to production material surface and applying passivating solution on production material surface, cleaning machine, shearing machine and passivation air-dry platform It is electrically connected respectively with controller.
It further include the S roll-type being arranged between the second laminating machine and winder in the overlay film transfer production system Power machine, the S roller type tension machine and controller are electrically connected, for providing tension for winder.
It further include the evener being arranged between winder and servo transverse cutting unit in the overlay film transfer production system, And the conveyer belt in servo transverse cutting unit downstream is set, the evener is used to product volume band carrying out physics leveling, described defeated Band is sent to be electrically connected respectively with controller for the sheet material after exporting shearing, evener and conveyer belt.
It further include the be arranged between the second laminating machine and S roller type tension machine in the described overlay film transfer production system One buffering transfer bridge and the second buffering transfer bridge being arranged between evener and servo transverse cutting unit, the first buffering transfer bridge and the Two buffering transfer bridges are for horizontal transition of the production material between the process of front and back, storing and the conflict before and after eliminating between power.
In a kind of overlay film transfer printing process, the overlay film is used to transfer production system, comprising the following steps:
S01. raw material parent roll is pushed in glue spreader and transfer interpreter by uncoiler uncoiling and transfers background color;
S02. the production material after transferring background color enters composite function film in the first laminating machine;
S03. production material coated with film is wound as winding by winder;
S04. winding is sheared by specified size, obtains finished sheet;
Wherein, aforesaid operations carry out under the control of the controller.
In the overlay film transfer printing process, the step S01 further includes pushing to the raw material after uncoiling in cleaning machine Cleaning, using being passivated, air-dried typhoon is dry;It further include sending production material into heating furnace to add between the step S01 and S02 Heat;Production material in the step S02 after composite function film is cooling through cooler, into complex protection in the second laminating machine Film;It further include that physics leveling is carried out to the winding after winding between the step S03 and S04.
The utility model has the advantages that
The present invention provides a kind of overlay film transfer production system and overlay film transfer printing process, the production system is that all fronts are linear, Raw material completely carry out back tension control by controller, are not necessarily to from uncoiling-transfer-overlay film-winding, whole flush system walkings Any mechanical correction, reduces the consumption of cost of labor, guarantee material without the phenomenon that is close to, without because of material wave caused by material sideslip Take;All tension datas in production process react in the operator control panel of controller, convenient for the control to production process parameters. The direct uncoiling straight line production of technique, the utilization rate of winding are high.Each machine after the completion of production, in the production system It can individually rotate, be convenient to clean and overhaul.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that the overlay film provided by the invention transfers production system;Wherein, A ' is connected to A in figure Later.
Specific embodiment
The present invention provides a kind of overlay film transfer production system and overlay film transfer printing process, to make the purpose of the present invention, technical side Case and effect are clearer, clear, and the present invention is described in more detail as follows in conjunction with drawings and embodiments.It should be appreciated that Described herein specific examples are only used to explain the present invention, is not intended to limit the present invention.
Referring to Fig. 1, the present invention provides a kind of overlay film transfer production system, including uncoiler 1, the glue spreader set gradually 5, transfer interpreter 6, the first laminating machine 8, winder 14 and servo transverse cutting unit 17, further include controller (not shown);It is described to open Volume machine 1 is used to give the production system feeding, the glue spreader 5 in production material for applying to production material parent roll uncoiling Daub water, the transfer interpreter 6 are used to transfer production material background color, and first laminating machine 8 is used for multiple on production material surface Functional membrane is closed, the winder 14 is for winding production material coated with film, after the servo transverse cutting unit 17 is used for winding Production material scale, shearing;The uncoiler 1, glue spreader 5, transfer interpreter 6, the first laminating machine 8, winder 14 and servo are horizontal Machine 17 is cut to be electrically connected with controller respectively.
In present embodiment, the uncoiler is hydraulic feed reel, and maximum capacity quality is 10 tons, and linear velocity is when production 0~20 m/min.Glue spreader and transfer interpreter are respectively provided with two groups, are used cooperatively.The controller is electric control system.It is described Production system carries out back tension control by each the operation of a machine in controller control system, and to entire production system System makes production material without carrying out any mechanical deflection correcting, reduces the consumption of manpower, and can guarantee that material is not in wipe Side phenomenon, will not be because of the waste of material caused by material sideslip.
Specifically, further include heating furnace 7 between the transfer interpreter 6 and the first laminating machine 8, the heating furnace 7 and controller It is electrically connected, for solidifying to the transfer Qi Jinhang transferred in production material.The heating furnace is gas type heating stove, this implementation In mode, the heating furnace is set as 20 meters long, and the heating furnace is equipped with air blower, for blowing the hot wind face in furnace It sweeps, recycles hot wind in furnace, improve the utilization rate of heat, reduce production cost.Further, transmission is additionally provided in heating furnace Roller, for conveying material.
Further, the production system further includes the second laminating machine 11 that 8 downstream of the first laminating machine is arranged in, and described Two laminating machines 11 are electrically connected with controller, for the production material composite protection film, first laminating machine 8 and second Laminating machine 11 is equipped with double film framves, and one for producing, one is made spare, guarantees the continuity of production;First laminating machine In be equipped with circulating water cooling system, the cooling of material when for transferring;Embossing is additionally provided between first laminating machine 8 and cooler 10 Device 9, the embossing device 9 are equipped with 3 groups of knurling rolls, realize that plane, single-side embossing, double-sided embossing etc. require respectively, can carry out The customization of how many decorative pattern and LOGO.
Cooler 10, the cooler 10 and controller are additionally provided between first laminating machine 8 and the second laminating machine 11 It is electrically connected, for cooling down to by the production material coated with film of the first laminating machine 8.The cooler is equipped with recirculated water Spray system carries out spraying cooling to material, and is equipped with four groups of squeeze rollers, and anti-water-stop body leaks.
Further, further include the cleaning machine 3 being arranged between uncoiler 1 and glue spreader 5, the cleaning machine 3 for pair The surface of production material is cleaned, and the grease, dust, foreign matter etc. on production material surface are cleaned up;Preferably, described clear Cleaning solution in washing machine realizes more efficient cleaning by heating;The cleaning machine is also equipped with filtration system, and cleaning solution can follow Ring utilizes.Shearing machine 2 is additionally provided between uncoiler 1 and cleaning machine 3, for parent roll material remaining after the completion of production crosscutting time Volume, avoids material from entering subsequent processing and causes to waste.It is additionally provided with passivation between cleaning machine 3 and glue spreader 5 and air-dries platform 4, it is described blunt Change air-dried platform 4 to dry production material surface using electric heating, the moisture evaporation on production material surface is made using wind-heat, it is right In general carbons steel band, which can also apply passivating solution on production material surface, be passivated antirust.Cleaning machine 3, shearing machine 2 and passivation It air-dries platform 4 to be electrically connected with controller 18 respectively, its work is controlled by controller.
The production system further includes the S roller type tension machine 13 being arranged between the second laminating machine 11 and winder 14, institute S roller type tension machine 13 and controller is stated to be electrically connected, for providing tension for winder 14, make winding is neat, close collection at Volume.
The production system further includes the evener 15 being arranged between winder 14 and servo transverse cutting unit 17, and setting Conveyer belt 18 in 17 downstream of servo transverse cutting unit, the evener 15 are used to product volume band carrying out physics leveling, reach winding To ideal flatness, it is convenient for subsequent shearing, reduces the waste of material;The conveyer belt 18 is used to export the piece after shearing Material, evener 15 and conveyer belt 18 are electrically connected with controller 18 respectively.The servo transverse cutting unit includes servo motor and hydraulic Shearing machine, the servo motor are used to carry out winding accurate scale, and hydraulic shear is used to the winding after scale cutting into sheet material.
Further, the production system further includes be arranged between the second laminating machine 11 and S roller type tension machine 13 One buffering transfer bridge 12 and the second buffering transfer bridge 16 being arranged between evener 15 and servo transverse cutting unit 17, first buffering Transfer bridge 12 and the second buffering transfer bridge 16 power for horizontal transition of the production material between the process of front and back, storing and before and after eliminating Between conflict.The first buffering transit bridge or the second buffering transit bridge rise to water when production material transits to subsequent processing Level state makees transitional function;When winding, the First Transition bridge or the second transit bridge drop to plumbness, and material sinks To buffer area, at this point, First Transition bridge or the second transit bridge make storing, eliminate bridge after conflict between power effect.
In a kind of overlay film transfer printing process, the overlay film is used to transfer production system, comprising the following steps:
By raw material parent roll by uncoiler uncoiling, the raw material after uncoiling are delivered to through physics leveling convenient for raw material are straight Subsequent all process steps avoid cannot be introduced into subsequent processing because of material bending;It is pushed to raw material surface in cleaning machine again Grease, dust, foreign matter etc. clean up, air-dry platform through transpassivation and air-dry the moisture of material surface, and when material is to hold When the material easily got rusty, it is coated on material surface using passivating solution, glue spreader is then pushed to and resinizes glue, applied in transfer interpreter Transfer paint, makees background color, glue spreader and transfer interpreter are used cooperatively;
Production material after transfer background color is sent to be heated into heating furnace, makes the paint solidification as background color;Enter back into the first overlay film Composite function film in machine, generally, the functional membrane include PVC film, transfer film etc.;Production material after composite function film is through cold But machine is cooling, and into composite protection film in the second laminating machine, the protective film can prevent product from scratching;
Production material after complex protection is protected passes through the first transition for buffering transit bridge, is mentioned by S roller type tension machine for winder For tension, winder winds production material coated with film for winding, at this time the first buffering transit bridge and the second buffering transit bridge Plumbness is dropped to, the conflict between the power of front and back is eliminated;
After evener physics leveling to ideal flatness, it is precisely fixed that servo motor carries out winding for winding after winding Ruler, by stopping after specified size feeding to shearing machine, the winding after scale is cut into specified size by shearing machine, obtains finished sheet, It is exported finally by conveyer belt.
Wherein, aforesaid operations carry out under the control of the controller.
It, can according to the technique and scheme of the present invention and its hair it is understood that for those of ordinary skills Bright design is subject to equivalent substitution or change, and all these changes or replacement all should belong to the guarantor of appended claims of the invention Protect range.

Claims (10)

1. a kind of overlay film transfers production system, which is characterized in that including the uncoiler, glue spreader, transfer interpreter, first set gradually Laminating machine, winder and servo transverse cutting unit, further include controller;The uncoiler is used to give institute to production material parent roll uncoiling Production system feeding is stated, the glue spreader is used for the spreading glue in production material, and the transfer interpreter is used to turn production material Background color is printed, first laminating machine is used in production material surface recombination functional membrane, and the winder is in by life coated with film Material wound is produced, the servo transverse cutting unit is used for the production material scale after winding, shearing;The uncoiler, turns glue spreader Print machine, the first laminating machine, winder and servo transverse cutting unit are electrically connected with controller respectively.
2. overlay film according to claim 1 transfers production system, which is characterized in that the transfer interpreter and the first laminating machine it Between further include heating furnace, the heating furnace and controller are electrically connected, for solid to the transfer Qi Jinhang transferred in production material Change.
3. overlay film according to claim 1 transfers production system, which is characterized in that further include being arranged under the first laminating machine Second laminating machine of trip, second laminating machine and controller are electrically connected, for the production material composite protection film, institute It states the first laminating machine and the second laminating machine is equipped with double film framves.
4. overlay film according to claim 3 transfers production system, which is characterized in that first laminating machine and the second overlay film Cooler is additionally provided between machine, the cooler and controller are electrically connected, for by the life coated with film of the first laminating machine Material is produced to cool down;Embossing device is additionally provided between first laminating machine and cooler.
5. overlay film according to claim 1 transfers production system, which is characterized in that further include being arranged in uncoiler and gluing Cleaning machine between machine, the cleaning machine is for cleaning the surface of production material;It is also set between uncoiler and cleaning machine There is shearing machine, for being additionally provided with passivation wind between cleaning machine and glue spreader to the crosscutting backrush of parent roll material remaining after the completion of production Dry platform, described be passivated air-dry platform for carrying out drying to production material surface and apply passivating solution, cleaning on production material surface Machine, shearing machine and passivation air-dry platform and are electrically connected respectively with controller.
6. overlay film according to claim 3 transfers production system, which is characterized in that further include setting the second laminating machine with S roller type tension machine between winder, the S roller type tension machine and controller are electrically connected, for providing tension for winder.
7. overlay film according to claim 6 transfers production system, which is characterized in that further include being arranged in winder and servo Evener between transverse cutting unit, and the conveyer belt in servo transverse cutting unit downstream is set, the evener is used for product volume band Physics leveling is carried out, the sheet material used for conveyer belt after output shearing, evener and conveyer belt electrically connect with controller respectively It connects.
8. overlay film according to claim 7 transfers production system, which is characterized in that further include setting the second laminating machine with First between S roller type tension machine the second buffering transfer bridge for buffering transfer bridge and being arranged between evener and servo transverse cutting unit, The first buffering transfer bridge and the second buffering transfer bridge are used for horizontal transition, storing and elimination of the production material between the process of front and back Conflict between the power of front and back.
9. a kind of overlay film transfer printing process, which is characterized in that use the described in any item overlay film transfer productions of the claims 1-8 System, comprising the following steps:
S01. raw material parent roll is pushed in glue spreader and transfer interpreter by uncoiler uncoiling and transfers background color;
S02. the production material after transferring background color enters composite function film in the first laminating machine;
S03. production material coated with film is wound as winding by winder;
S04. winding is sheared by specified size, obtains finished sheet;
Wherein, aforesaid operations carry out under the control of the controller.
10. overlay film transfer printing process according to claim 9, which is characterized in that the step S01 further includes will be after uncoiling Raw material are pushed in cleaning machine and are cleaned, and using being passivated, air-dried typhoon is dry;It further include that will give birth between the step S01 and S02 Production material is sent to be heated into heating furnace;Production material in the step S02 after composite function film is cooling through cooler, into the Composite protection film in two laminating machines;It further include that physics leveling is carried out to the winding after winding between the step S03 and S04.
CN201910448051.3A 2019-05-27 2019-05-27 Laminating transfer printing production system and laminating transfer printing process Active CN110228282B (en)

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CN110228282B CN110228282B (en) 2024-01-09

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Publication number Priority date Publication date Assignee Title
CN111169161A (en) * 2020-01-20 2020-05-19 东莞市汇盟智能科技有限公司 Novel reel-to-reel UV transfer machine
CN112475094A (en) * 2020-10-28 2021-03-12 贵州航天风华实业有限公司 Evaporation plate production system and evaporation plate production and manufacturing method
CN114872314A (en) * 2022-05-31 2022-08-09 安徽冠优新材料科技有限公司 Label production equipment with film covering function

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CN208006413U (en) * 2018-01-10 2018-10-26 江苏晨兴机械实业有限公司 A kind of metallic plate overlay film transfer device
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JP2004002918A (en) * 2002-05-31 2004-01-08 Sheng Yu Steel Co Ltd Apparatus for continuously hot-dip plating steel strip
JP2005118857A (en) * 2003-10-20 2005-05-12 Furukawa Sky Kk Coating apparatus for member for heat exchanger made of aluminum alloy and method for manufacturing the heat exchanger using the same
JP2009126163A (en) * 2007-11-28 2009-06-11 Toppan Printing Co Ltd Pattern forming device and pattern forming method
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CN210881289U (en) * 2019-05-27 2020-06-30 俞鑫怡 Tectorial membrane rendition production system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169161A (en) * 2020-01-20 2020-05-19 东莞市汇盟智能科技有限公司 Novel reel-to-reel UV transfer machine
CN112475094A (en) * 2020-10-28 2021-03-12 贵州航天风华实业有限公司 Evaporation plate production system and evaporation plate production and manufacturing method
CN114872314A (en) * 2022-05-31 2022-08-09 安徽冠优新材料科技有限公司 Label production equipment with film covering function

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