CN203664125U - Coating machine for coating thin film - Google Patents
Coating machine for coating thin film Download PDFInfo
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- CN203664125U CN203664125U CN201320879559.7U CN201320879559U CN203664125U CN 203664125 U CN203664125 U CN 203664125U CN 201320879559 U CN201320879559 U CN 201320879559U CN 203664125 U CN203664125 U CN 203664125U
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- 239000011248 coating agent Substances 0.000 title claims abstract description 47
- 238000000576 coating method Methods 0.000 title claims abstract description 47
- 239000010409 thin film Substances 0.000 title description 2
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 15
- 238000004513 sizing Methods 0.000 claims description 21
- 238000005096 rolling process Methods 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 14
- 238000004804 winding Methods 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009499 grossing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000007888 film coating Substances 0.000 abstract description 2
- 238000009501 film coating Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 40
- 229920006267 polyester film Polymers 0.000 description 9
- 230000007547 defect Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
技术领域 technical field
本发明创造涉及薄膜涂布设备技术领域,尤其涉及一种用于涂布薄膜的涂布机。 The invention relates to the technical field of film coating equipment, in particular to a coating machine for coating films. the
背景技术 Background technique
涂布机的应用非常广泛,涂布复合设备主要应用于塑料薄膜、纸类、电化铝、布料及皮革等多种卷筒基材的上胶涂布与复合加工。它广泛地应用于各类包装领域,有着广阔的发展前景。在日趋激烈的市场竞争当中,产品的质量是企业赖以生存和发展的基础,产品若有任何瑕疵或不良,都会降低产品竞争力,进而影响企业的生存能力。 The application of coating machine is very extensive. Coating lamination equipment is mainly used for gluing coating and lamination processing of various roll substrates such as plastic film, paper, anodized aluminum, cloth and leather. It is widely used in various packaging fields and has broad development prospects. In the increasingly fierce market competition, the quality of products is the basis for the survival and development of enterprises. Any defects or defects in products will reduce the competitiveness of products and affect the viability of enterprises. the
目前,现有的涂布机所生产的薄膜(PET聚酯薄膜),在生产过程中,经涂布涂层后,需要通过烘箱对涂层进行烘干,由于聚酯薄膜本身具有较好的延展性,当生产的聚酯薄膜其厚度较薄时,聚酯薄膜在烘干的过程中,烘箱对聚酯薄膜的加热会导致薄膜产生直线式凹凸形变,情况严重的产品还必须报废,而且该形变无法通过调节烘道的传送张力或传送速度来消除。烘干后的聚酯薄膜需要冷却定型,形变后的聚酯薄膜随即通过冷却辊装置进行定型,聚酯薄膜定型后,不管如何调节放卷和收卷的张力均无法改善聚酯薄膜上的凹凸变形。 At present, the film (PET polyester film) produced by the existing coating machine needs to be dried in an oven after being coated in the production process, because the polyester film itself has a good Ductility, when the thickness of the polyester film produced is relatively thin, during the drying process of the polyester film, the heating of the polyester film by the oven will cause the film to produce linear concave-convex deformation, and the product in serious condition must be scrapped, and This deformation cannot be eliminated by adjusting the conveying tension or conveying speed of the drying tunnel. The dried polyester film needs to be cooled and shaped, and the deformed polyester film is then shaped by the cooling roller device. After the polyester film is shaped, no matter how to adjust the tension of unwinding and winding, the unevenness on the polyester film cannot be improved. out of shape. the
由于涂布机所生产的薄膜产品大多会应用于印刷行业,而印刷领域对产品平整度的要求极高,若产品平整度不足,容易导致印刷品表面出现暗影或黑线等不良。 Since most of the film products produced by the coating machine will be used in the printing industry, and the printing industry has extremely high requirements on the flatness of the product. If the flatness of the product is not enough, it is easy to cause defects such as shadows or black lines on the surface of the printed matter. the
发明内容 Contents of the invention
本发明创造的目的在于避免现有技术中的上述不足之处而提供一种能有效防止薄膜产品形变、保证薄膜产品平整度的涂布机。 The purpose of the invention is to avoid the above disadvantages in the prior art and provide a coating machine which can effectively prevent the deformation of the film product and ensure the flatness of the film product. the
本发明创造的目的通过以下技术方案实现: The purpose of the invention is realized through the following technical solutions:
提供一种用于涂布薄膜的涂布机,其结构包括依次设置的放卷装置、涂布装置、烘干装置和收卷装置,所述烘干装置包括烘箱,所述烘干装置与所述收卷装置之间设置有碾平装置,所述碾平装置包括碾平导辊和碾平调整辊,所述碾平调整辊设置于所述碾平导辊的上方,薄膜穿过所述碾平导辊与所述碾平调整辊之间,所述碾平导辊与所述碾平调整辊之间的距离小于或者等于薄膜的厚度,所述碾平调整辊与所述碾平导辊之间的距离可调,所述碾平导辊和/或所述碾平调整辊设有加热装置。 Provide a kind of coater that is used for coating film, its structure comprises unwinding device, coating device, drying device and winding device that are arranged in sequence, described drying device comprises oven, and described drying device and described A flattening device is arranged between the winding devices, and the flattening device includes a flattening guide roller and a flattening adjustment roller, and the flattening adjustment roller is arranged above the flattening guide roller, and the film passes through the Between the flattening guide roller and the described flattening adjustment roller, the distance between the described flattening guide roller and the described flattening adjustment roller is less than or equal to the thickness of the film, and the flattening adjustment roller and the described flattening adjustment roller The distance between the rollers is adjustable, and the rolling guide rolls and/or the rolling adjustment rolls are provided with a heating device.
其中,所述碾平装置和所述收卷装置之间还设置有定型装置,所述定型装置包括并列设置的上定型辊和下定型辊,薄膜穿过所述上定型辊和所述下定型辊。 Wherein, a sizing device is also provided between the flattening device and the winding device, and the sizing device includes an upper sizing roller and a lower sizing roller arranged side by side, and the film passes through the upper sizing roller and the lower sizing roller. roll. the
其中,所述上定型辊和所述下定型辊为镜面定型辊。 Wherein, the upper shaping roller and the lower shaping roller are mirror shaped rollers. the
其中,所述定型辊的截面直径大于或等于0.5m。 Wherein, the cross-sectional diameter of the shaping roller is greater than or equal to 0.5m. the
其中,所述定型装置与收卷装置之间设置有冷却装置。 Wherein, a cooling device is provided between the sizing device and the winding device. the
其中,所述碾平装置与冷却装置之间用于推动薄膜前进的导辊均为镜面导辊。 Wherein, the guide rollers used to push the film forward between the flattening device and the cooling device are all mirror guide rollers. the
其中,所述碾平导辊为所述烘箱的最后端的一根导辊,所述加热装置为所述烘箱,所述烘箱加热所述碾平导辊。 Wherein, the flattening guide roller is a guide roller at the rearmost end of the oven, the heating device is the oven, and the oven heats the flattening guide roller. the
其中,所述加热装置设置于所述碾平调整辊上,用于加热所述碾平调整辊。 Wherein, the heating device is arranged on the smoothing adjustment roller, and is used for heating the smoothing adjustment roller. the
其中,所述碾平调整辊为耐温200℃的胶质碾平调整辊。 Wherein, the flattening and adjusting roller is a colloidal flattening and adjusting roller with a temperature resistance of 200°C. the
其中,所述碾平装置设置有用于调节所述碾平导辊与所述碾平调整辊之间的距离的调节阀。 Wherein, the rolling device is provided with a regulating valve for adjusting the distance between the rolling guide roller and the rolling adjustment roller. the
本发明创造的有益效果: Beneficial effects created by the present invention:
本发明创造的一种用于涂布薄膜的涂布机,在烘干装置与收卷装置之间依次设置有碾平装置,在薄膜通过烘干装置,受热发生形变后,通过碾平装置对薄膜进行持续加热,使薄膜保持良好的延展性,再将此状态下的薄膜送入碾平装置的碾平导辊与碾平调整辊之间进行碾平矫正,使凹凸形变的薄膜回复平整光滑,呈现镜面效果。本发明创造的涂布机上设置的碾平装置能有效改善薄膜的平整度,矫正薄膜的形变,保证了产品的质量,提升生产加工的良品率。 A coating machine for coating films created by the present invention is provided with a flattening device sequentially between the drying device and the winding device. After the film passes through the drying device and is deformed by heat, the flattening device The film is continuously heated to maintain good ductility of the film, and then the film in this state is sent between the leveling guide roller and the leveling adjustment roller of the leveling device for leveling and correction, so that the concave-convex deformed film can be restored to be flat and smooth , showing a mirror effect. The flattening device provided on the coating machine of the present invention can effectively improve the flatness of the film, correct the deformation of the film, ensure the quality of the product, and improve the yield rate of production and processing.
附图说明 Description of drawings
利用附图对发明创造作进一步说明,但附图中的实施例不构成对本发明创造的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。 The invention is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, on the premise of not paying creative work, they can also be obtained according to the following drawings: Additional drawings. the
图1是本发明创造的一种用于涂布薄膜的涂布机的结构示意图。 Fig. 1 is a structural schematic diagram of a coating machine for coating thin films created by the present invention. the
附图标记: Reference signs:
1- 烘箱, 1- Oven,
2- 碾平导辊, 2- Flatten guide rollers,
3- 碾平调整辊, 3- Flatten the adjusting roller,
4- 调节阀, 4- regulating valve,
5- 加热装置, 5- Heating device,
6- 定型辊, 6- Shaping rollers,
7- 镜面导辊, 7- mirror guide roller,
8- 薄膜。 8- Film.
具体实施方式 Detailed ways
结合以下实施例对本发明创造作进一步描述。 The present invention is further described in conjunction with the following examples. the
本发明创造的一种用于涂布薄膜的涂布机,用于涂布薄膜8,该涂布机沿薄膜8移动方向依次包括放卷装置、涂布装置、烘干装置、碾平装置、定型装置、冷却装置和收卷装置。 A coating machine for coating film created by the present invention is used for coating film 8, and the coating machine includes an unwinding device, a coating device, a drying device, a flattening device, Sizing device, cooling device and winding device. the
烘干装置包括烘箱1,烘箱1一般设置有若干节。 The drying device includes an oven 1, and the oven 1 is generally provided with several sections. the
烘箱1后侧是碾平装置,碾平装置包括碾平导辊2、碾平调整辊3和加热装置5,碾平导辊2和碾平调整辊3并列平行设置,碾平调整辊3具体设置于碾平导辊2的上方,碾平导辊2为主动辊,碾平调整辊3为从动辊,碾平导辊2和碾平调整辊3之间设置有一缝隙,薄膜8即从该缝隙穿过。加热装置5用于加热碾平导辊2,或者用于碾平调整辊3,也可以同时加热碾平导辊2和碾平调整辊3。 The rear side of the oven 1 is a flattening device. The flattening device includes a flattening guide roller 2, a flattening adjustment roller 3 and a heating device 5. The flattening guide roller 2 and the flattening adjustment roller 3 are arranged side by side in parallel, and the flattening adjustment roller 3 is specifically It is arranged above the flattening guide roller 2, the flattening guide roller 2 is a driving roller, the flattening adjustment roller 3 is a driven roller, a gap is arranged between the flattening guide roller 2 and the flattening adjustment roller 3, and the film 8 is The gap goes through. The heating device 5 is used for heating the flattening guide roller 2, or for flattening the adjustment roller 3, and can also heat the flattening guide roller 2 and the flattening adjustment roller 3 at the same time. the
优选地,碾平导辊2采用最后一节烘箱1的最尾端的一根导辊,烘箱1则作为加热装置5对碾平导辊2进行加热,碾平调整辊3则优选为胶辊。利用烘箱1本身的热量对碾平导辊2进行加热,碾平导辊2则不需要另行加热,可节约能源,但是,对于一些比较厚的薄膜,仅用烘箱1进行加热,碾平装置的热量也许会不足,这时可以通过在碾平调整辊3上设置加热装置5对其进行加热,以为碾平装置提供足够的热量。 Preferably, the flattening guide roller 2 is a guide roller at the end of the last oven 1, and the oven 1 is used as the heating device 5 to heat the flattening guide roller 2, and the flattening adjustment roller 3 is preferably a rubber roller. Utilize the heat of baking oven 1 itself to heat rolling guide roller 2, and rolling guide roller 2 does not need additional heating, can save energy, but, for some thicker films, only heat with baking oven 1, the rolling device Heat may be insufficient, at this moment can be heated by arranging heating device 5 on the leveling adjustment roller 3, to provide enough heat for the leveling device. the
碾平装置还包括用于调节碾平导辊2与碾平调整辊3之间的缝隙高度的调节阀4,由于碾平导辊2优选采用最后一节烘箱1的尾端的导辊,故调节阀4只用于调节碾平调整辊3。 Rolling device also comprises the regulating valve 4 that is used to regulate the gap height between rolling guide roller 2 and rolling adjustment roller 3, because rolling guide roller 2 preferably adopts the guide roller of the tail end of last joint baking oven 1, so adjust Valve 4 is only used to adjust the leveling adjustment roller 3 . the
对薄膜8进行碾平前,通过调节阀4调整碾平导辊2与碾平调整辊3之间的缝隙高度,使得缝隙高度小于或者等于薄膜8的厚度,或者直接调整碾平调整辊3与碾平导辊2贴合,当薄膜8穿过缝隙时,薄膜8受热并被挤压,薄膜8被迅速碾平,恢复平整。 Before flattening the film 8, adjust the gap height between the flattening guide roller 2 and the flattening adjustment roller 3 through the regulating valve 4, so that the gap height is less than or equal to the thickness of the film 8, or directly adjust the flattening adjustment roller 3 and the flattening adjustment roller 3. The rolling guide roller 2 is bonded, and when the film 8 passes through the gap, the film 8 is heated and squeezed, and the film 8 is quickly rolled flat to restore flatness. the
碾平调整辊3的调节阀4安装于烘箱1外部,便于随时调节碾平调整辊3两端压力,及时修正薄膜8平整度,调节阀4的螺纹必须细密精确,确保碾平调整辊3上下移动的行程精确。 The regulating valve 4 of the leveling adjustment roller 3 is installed outside the oven 1, which is convenient for adjusting the pressure at both ends of the leveling adjustment roller 3 at any time, and timely correcting the flatness of the film 8. The thread of the regulating valve 4 must be fine and precise to ensure that the leveling adjustment roller 3 is up and down The stroke of the movement is precise. the
由于碾平调整辊3并列平行设置于碾平导辊2上方,当碾平导辊2采用烘箱1进行加热时,烘箱1内部温度最高为150℃,故碾平调整辊3优选为耐高温200℃以上的胶质碾平调整辊。 Since the leveling adjustment rollers 3 are arranged side by side on the top of the leveling guide roller 2, when the leveling guide roller 2 is heated by the oven 1, the maximum internal temperature of the oven 1 is 150°C, so the leveling adjustment roller 3 is preferably high temperature resistant 200°C. Colloid above ℃ will flatten the adjustment roller. the
薄膜8经过碾平后,在冷却前,薄膜8极易再次发生形变,故在碾平装置后方设置定型装置。定型装置包括并列设置的两个定型辊6,分别为上定型辊和下定型辊,薄膜8穿过所述上定型辊和下定型辊之间。上定型辊和下定型辊均优选为镜面定型辊,定型辊6的截面直径优选大于或等于0.5m。当薄膜8通过定型装置时,大直径的定型辊6可对薄膜8进行预冷却。 After the film 8 is flattened, before cooling, the film 8 is easily deformed, so a setting device is arranged behind the flattening device. The sizing device includes two sizing rolls 6 arranged side by side, namely an upper sizing roll and a lower sizing roll, and the film 8 passes between the upper sizing roll and the lower sizing roll. Both the upper shaping roller and the lower shaping roller are preferably mirror-surface shaping rollers, and the cross-sectional diameter of the shaping roller 6 is preferably greater than or equal to 0.5 m. When the film 8 passes through the sizing device, the large-diameter sizing roller 6 can pre-cool the film 8 . the
经过定型后,薄膜8随即进入冷却装置,由于受热挤压薄膜8未经冷却定型,此时,薄膜8极易再次发生形变,因此在进入冷却装置前,驱动薄膜8前进的导辊必须由铝制导辊更改为镜面导轮,即在碾平装置与冷却装置之间的用于推动薄膜8前进的导辊均为镜面导辊,以降低摩擦力、并保持平整度,镜面导辊的轴承需要完全润滑。冷却装置的水温必须保持在18℃,经过冷却装置后方可进入收卷装置。 After being shaped, the film 8 immediately enters the cooling device. Since the heated extruded film 8 has not been cooled and shaped, the film 8 is easily deformed at this time. Therefore, before entering the cooling device, the guide roller that drives the film 8 must be made of aluminum. The guide rollers are changed to mirror guide rollers, that is, the guide rollers used to push the film 8 forward between the flattening device and the cooling device are all mirror guide rollers to reduce friction and maintain flatness. The bearings of the mirror guide rollers need Lubricate completely. The water temperature of the cooling device must be kept at 18°C, and it can enter the winding device after passing through the cooling device. the
为节省成本,可将定型装置与冷却装置设置成一体,即在定型的同时冷却,可节省一套装置。 In order to save cost, the sizing device and the cooling device can be integrated, that is, cooling while sizing, which can save a set of devices. the
最后应当说明的是,以上实施例仅用以说明本发明创造的技术方案,而非对本发明创造保护范围的限制,尽管参照较佳实施例对本发明创造作了详细地说明,本领域的普通技术人员应当理解,可以对本发明创造的技术方案进行修改或者等同替换,而不脱离本发明创造技术方案的实质和范围。 Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the present invention. the
Claims (10)
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CN107983585A (en) * | 2017-11-20 | 2018-05-04 | 佛山市高明区生产力促进中心 | A kind of improved wood-free paper coating machine |
CN108097542A (en) * | 2018-01-31 | 2018-06-01 | 河南国能电池有限公司 | Flattening device |
CN110524766A (en) * | 2019-07-26 | 2019-12-03 | 惠州万极新能源材料有限公司 | Guiding device, aluminum plastic film molding equipment and deflector roll pre-heating mean |
CN111013951A (en) * | 2019-12-16 | 2020-04-17 | 东莞维科电池有限公司 | A pretreatment device and drying equipment |
CN112170091A (en) * | 2020-09-23 | 2021-01-05 | 马鞍山虹润彩印有限责任公司 | Packing that suitability is high is brush mucilage binding and is put for printing |
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2013
- 2013-12-30 CN CN201320879559.7U patent/CN203664125U/en not_active Expired - Fee Related
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CN104179315A (en) * | 2014-08-15 | 2014-12-03 | 长兴奥凯建材有限公司 | Pasting tile production line used for wall pasting tile manufacture |
CN105316959A (en) * | 2015-12-01 | 2016-02-10 | 佛山市三水南基塑胶制品有限公司 | PU leather wet-process coating equipment |
CN107983585A (en) * | 2017-11-20 | 2018-05-04 | 佛山市高明区生产力促进中心 | A kind of improved wood-free paper coating machine |
CN108097542A (en) * | 2018-01-31 | 2018-06-01 | 河南国能电池有限公司 | Flattening device |
CN110524766A (en) * | 2019-07-26 | 2019-12-03 | 惠州万极新能源材料有限公司 | Guiding device, aluminum plastic film molding equipment and deflector roll pre-heating mean |
CN111013951A (en) * | 2019-12-16 | 2020-04-17 | 东莞维科电池有限公司 | A pretreatment device and drying equipment |
CN111013951B (en) * | 2019-12-16 | 2022-05-13 | 东莞维科电池有限公司 | Preprocessing device and drying equipment |
CN112170091A (en) * | 2020-09-23 | 2021-01-05 | 马鞍山虹润彩印有限责任公司 | Packing that suitability is high is brush mucilage binding and is put for printing |
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