CN102250557A - Method for producing hot-melt-adhesive aluminum-plastic composite tape - Google Patents
Method for producing hot-melt-adhesive aluminum-plastic composite tape Download PDFInfo
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- CN102250557A CN102250557A CN2011100827769A CN201110082776A CN102250557A CN 102250557 A CN102250557 A CN 102250557A CN 2011100827769 A CN2011100827769 A CN 2011100827769A CN 201110082776 A CN201110082776 A CN 201110082776A CN 102250557 A CN102250557 A CN 102250557A
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Abstract
The invention discloses a method for producing a hot-melt-adhesive aluminum-plastic composite tape. The method provided by the invention comprises the following steps of: manufacturing a composite semi-finished product of aluminum foil and plastic thin film, preparing a hot melt adhesive, coating the hot melt adhesive, drying the hot melt adhesive, cooling, coiling, and cutting. On the production line of a PVC (Poly Vinyl Chloride) cable sheath, the hot-melt-adhesive aluminum-plastic composite tape and the sheath material can be bonded together by utilizing the temperature of the sheath when the PVC cable sheath material is extruded; the adhesive force is strong and the testing performance is good; and when a user strips the cable PVC sheath, the hot-melt-adhesive aluminum-plastic composite tape can be easily stripped so that the procedure of stripping two times is omitted, the mounting time is greatly saved and the damage on the cable is reduced. The hot-melt-adhesive aluminum-plastic composite tape manufactured with the method can be widely applied to a communication cable industry, and can propel the application reformation of the communication cable industry on the hot-melt-adhesive aluminum-plastic composite tape and also exploit a new application market of the hot melt adhesive.
Description
Technical field
The present invention relates to a kind of method for making that is used for shielding material on the communication cable, relate in particular to a kind of production method of aluminium foil polyester composite.
Background technology
At present the common aluminium-plastic tape in market need be peeled off the cable exterior skin when client installs cable splice, aluminium-plastic tape is peeled off again, and the overburden ratio of aluminium-plastic tape is more time-consuming and damage cable easily.
Summary of the invention
Defective in view of above-mentioned prior art existence, the objective of the invention is to propose a kind of production method of hot melt adhesive aluminium-plastic tape, make hot melt adhesive aluminium-plastic tape and the cable exterior skin of producing gained can be tightly bonding, when solution cable exterior skin is peeled off to the damage problem of cable.
Purpose of the present invention will be achieved by the following technical programs:
The production method of hot melt adhesive aluminium-plastic tape is characterized in that comprising step:
I, produce aluminium foil and the compound work in-process of plastics film: on dry compound machine, utilize polyurethane glue that aluminium foil and plastics film are combined with each other, slaking after 10 hours～100 hours normal temperature cool off more than 10 hours;
II, hot melt adhesive dilution: produce preparation or adopt ready-made hot melt adhesive, and with thinner with its dilution, stir, wherein the weight proportion of hot melt adhesive and thinner is 1: 0.1～1: 10, and described thinner is one or several combination of vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone;
III, hot melt adhesive gluing: the hot melt adhesive that will prepare gained is poured gum box into, use 20-200 purpose anilox roll to carry out gluing, and use rubber rollers the compound work in-process that step I makes to be squeezed on the anilox roll with the pressure of 0.1Mpa-1Mpa, make hot melt adhesive be transferred to compound work in-process;
IV, hot melt adhesive oven dry: the compound work in-process that will scribble hot melt adhesive are by 3 meters～30 meters long drying tunnels, and make thinner wherein volatilize, discharge drying tunnel, obtain the compound half-finished hot melt adhesive aluminium-plastic tape of the integrated absorption of hot melt adhesive, wherein said hot melt adhesive is does glue;
V, the composite band of step IV gained is cooled to rapidly below 40 ℃.
Further, hot melt adhesive described in the Step II is served as reasons and is comprised polyester, vinyl acetic monomer, and N-BUTYL ACETATE and butanone chemical reaction form, solids content is the liquid of vicidity of 5%-80%, viscosity is between 10-5000mPa.S, and hot melt adhesive is to the stripping strength 〉=10N/20mm of plastics film.
Further, produce described in the Step II in the process of preparation hot melt adhesive, add the printing ink that is different from compound work in-process color in composition of raw materials, the part by weight that described printing ink adds is 1%-80%.
Further, the parameter setting of drying tunnel described in the step IV comprises: temperature 20-200 ℃, compound half-finished transmission speed 5m-150m/min, compound half-finished tensile stress 0.1Mpa-1Mpa.
Further, described production method is after step V, comprise the step VI of refrigerative composite band with rolling tension force 50Mpa-500Mpa harvest web-like, wherein rolling tension force is radially gradually loose from inside to outside along coiled composite, and after the step VI, comprise the coiled composite after the rolling is left standstill abundant cooling at normal temperatures, adopt cutting machine to cut into required width again.
After the production method application implementation of hot melt adhesive aluminium-plastic tape of the present invention, its outstanding effect is:
When 1, the PVC sheath material is extruded, utilize the temperature of PVC sheath hot melt adhesive aluminium-plastic tape and PVC sheath material can be bonded together, bonding force is very strong, the test performance excellence;
2, in the time of user's strip cable PVC sheath, can like a cork the hot melt adhesive aluminium-plastic tape be peeled off together, save the operation of peeling off the hot melt adhesive aluminium-plastic tape, save the settling time greatly;
3, improved the once shaped yield rate, reduced damage cable.
Description of drawings
Fig. 1 is the process flow sheet of the production method of hot melt adhesive aluminium-plastic tape of the present invention.
Embodiment
Following constipation closes the embodiment accompanying drawing, the specific embodiment of the present invention is described in further detail, so that technical solution of the present invention is easier to understand, grasp.
Embodiment one
A kind of production method of hot melt adhesive aluminium-plastic tape of 9 μ mA1/23 μ m plastics film/9 μ mA1/Green HC specifications, its procedure of processing is as follows:
1), the compound work in-process of aluminium foil and plastics film: on dry compound machine, utilize polyurethane glue that 9 μ m aluminium foils and 23 μ m plastics films are combined with each other, and put into the curing chamber slaking 12-72 hour, be placed on then under the normal temperature and cool off more than 24 hours, promptly finish the compound work in-process of aluminium foil and plastics film.
2), the dilution of hot melt adhesive: hot melt adhesive is meant by polyester, and after chemical reaction stove such as vinyl acetic monomer, N-BUTYL ACETATE, butanone etc. according to a certain percentage react the liquid of vicidity that forms, and solid content is 5-80%, and viscosity is 10-5000mPa.S.Hot melt adhesive has good bonding force, stripping strength 〉=10N/20mm to PVC, plastics film.Hot melt adhesive concentration is higher, needs could use on dry compound machine after the thinner dilution, and thinner can use vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone etc.Hot melt adhesive, the weight proportion of thinner is 10: 5～15, green ink is any, stirs after weighing up.
3), hot melt adhesive gluing: pour the hot melt adhesive for preparing into gum box, use the anilox roll of 20-200 line (order) to carry out gluing, the pressure of rubber rollers is 0.1-1Mpa, and the rubber rollers extrusion film is on anilox roll, hot melt adhesive is transferred on the film from anilox roll, just finishes the even coating of hot melt adhesive.
4), hot melt adhesive oven dry: hot melt adhesive belongs to wet glue when just being coated on the film, glue contains a large amount of thinners, need to dry through the long heating drying tunnel of 3-30 rice, utilize the heat system to make the thinner volatilization, and utilize exhaust system that thinner is discharged drying tunnel, remove residual thinner so that hot melt adhesive is dried, this moment, hot melt adhesive became dried glue, can be adsorbed on the film tightly.
Parameter in the drying tunnel is provided with as follows:
Temperature: 20-200 ℃
Exhaust air rate: maximum
Speed: 5-150m/min
Tensile stress: 0.1-1Mpa
5), cooling: film and hot melt adhesive are through behind the drying tunnel, and its surface temperature is very high, need be cooled to rapidly below 40 ℃.
6), rolling: with the rolling of refrigerative hot melt adhesive clad aluminum foil, rolling tension force is 50-500Mpa, and the rolling tensile is regulated tight inside but loose outside, the chrysanthemum shape occurs to be squeezed in anti-roll.
7), cut: the hot melt adhesive clad aluminum foil after the rolling is left standstill more than 10 hours at normal temperatures, fully after the cooling, adopt cutting machine, cut into the width of customer requirement.
Embodiment two
A kind of production method of hot melt adhesive hot melt adhesive aluminium-plastic tape of 9 μ mA1/23 μ m plastics film/9 μ mA1HC specifications, its procedure of processing is as follows:
1), the compound work in-process of aluminium foil and plastics film: on dry compound machine, utilize polyurethane glue that 9 μ m aluminium foils and 23 μ m plastics films are combined with each other, and put into the curing chamber slaking 12-72 hour, be placed on then under the normal temperature and cool off more than 24 hours, promptly finish the compound work in-process of aluminium foil and plastics film.
2), the preparation of hot melt adhesive: hot melt adhesive concentration is higher, needs could use on dry compound machine after the thinner dilution, and thinner can use vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone etc.Hot melt adhesive, the weight proportion of thinner is 1: 0.1～10, stirs after weighing up.
3), hot melt adhesive gluing: pour the hot melt adhesive for preparing into gum box, use the anilox roll of 20-200 line (order) to carry out gluing, the pressure of rubber rollers is 0.1-1Mpa, and the rubber rollers extrusion film is on anilox roll, hot melt adhesive is transferred on the film from anilox roll, just finishes the even coating of hot melt adhesive.
4), hot melt adhesive oven dry: hot melt adhesive belongs to wet glue when just being coated on the film, glue contains a large amount of thinners, need dry through 15 meters long heating drying tunnels, utilize the heat system to make the thinner volatilization, and utilize exhaust system that thinner is discharged drying tunnel, remove residual thinner so that hot melt adhesive is dried, this moment, hot melt adhesive became dried glue, can be adsorbed on the film tightly.
Parameter in the drying tunnel is provided with as follows:
Temperature: 120 ℃
Exhaust air rate: maximum
Speed: 60m/min
Tensile stress: 0.2Mpa
5), cooling: film and hot melt adhesive are through behind the drying tunnel, and its surface temperature is very high, need be cooled to rapidly below 25 ℃.
6), rolling: with the rolling of refrigerative hot melt adhesive clad aluminum foil, rolling tension force is 300Mpa, and the rolling tensile is regulated tight inside but loose outside, the chrysanthemum shape occurs to be squeezed in anti-roll.
7), cut: the hot melt adhesive clad aluminum foil after the rolling is left standstill more than 24 hours at normal temperatures, fully after the cooling, adopt cutting machine, cut into the width of customer requirement.
Embodiment three
A kind of production method of hot melt adhesive aluminium-plastic tape of 25 μ mA1/23 μ m plastics film/Green HC specifications, its procedure of processing is as follows:
1), the compound work in-process of aluminium foil and plastics film: on dry compound machine, utilize polyurethane glue that 25 μ m aluminium foils and 23 μ m plastics films are combined with each other, and put into the curing chamber slaking 100 hours, curing temperature 10-100 ℃, be placed on then under the normal temperature and cool off more than 24 hours, promptly finish the compound work in-process of aluminium foil and plastics film.
2), the preparation of hot melt adhesive: hot melt adhesive concentration is higher, needs could use on dry compound machine after the thinner dilution, and thinner can use vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone etc.Hot melt adhesive, the weight proportion of thinner is 10: 5～15, green ink is any, stirs after weighing up.
3), hot melt adhesive gluing: pour the hot melt adhesive for preparing into gum box, use the anilox roll of 200 lines (order) to carry out gluing, the pressure of rubber rollers is 1Mpa, and the rubber rollers extrusion film is on anilox roll, hot melt adhesive is transferred on the film from anilox roll, just finishes the even coating of hot melt adhesive.
4), hot melt adhesive oven dry: hot melt adhesive belongs to wet glue when just being coated on the film, glue contains a large amount of thinners, need dry through 30 meters long heating drying tunnels, utilize the heat system to make the thinner volatilization, and utilize exhaust system that thinner is discharged drying tunnel, remove residual thinner so that hot melt adhesive is dried, this moment, hot melt adhesive became dried glue, can be adsorbed on the film tightly.
Parameter in the drying tunnel is provided with as follows:
Temperature: 200 ℃
Exhaust air rate: maximum
Speed: 150m/min
Tensile stress: 1Mpa
5), cooling: film and hot melt adhesive are through behind the drying tunnel, and its surface temperature is very high, need be cooled to 40 ℃ rapidly.
6), rolling: with the rolling of refrigerative hot melt adhesive clad aluminum foil, rolling tension force is 500Mpa, and the rolling tensile is regulated tight inside but loose outside, the chrysanthemum shape occurs to be squeezed in anti-roll.
7), cut: the hot melt adhesive clad aluminum foil after the rolling is left standstill more than 24 hours at normal temperatures, fully after the cooling, adopt cutting machine, cut into the width of customer requirement.
Embodiment four
A kind of production method of hot melt adhesive aluminium-plastic tape of 9 μ mA1/19 μ mPET/9 μ mA1/Green HC specifications, its procedure of processing is as follows:
1), the compound work in-process of aluminium foil and PET: on dry compound machine, utilize polyurethane glue that 9 μ m aluminium foils and 19 μ mPET are combined with each other, and put into the curing chamber slaking 12-72 hour, and be placed on then under the normal temperature and cool off more than 24 hours, promptly finish the compound work in-process of aluminium foil and PET.
2), the preparation of hot melt adhesive: hot melt adhesive concentration is higher, needs could use on dry compound machine after the thinner dilution, and thinner can use vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone etc.Hot melt adhesive, the weight proportion of thinner is 10: 5～15, green ink is any, stirs after weighing up.
3), hot melt adhesive gluing: pour the hot melt adhesive for preparing into gum box, use the anilox roll of 20 lines (order) to carry out gluing, the pressure of rubber rollers is 0.1Mpa, and the rubber rollers extrusion film is on anilox roll, hot melt adhesive is transferred on the film from anilox roll, just finishes the even coating of hot melt adhesive.
4), hot melt adhesive oven dry: hot melt adhesive belongs to wet glue when just being coated on the film, glue contains a large amount of thinners, need dry through 3 meters long heating drying tunnels, utilize the heat system to make the thinner volatilization, and utilize exhaust system that thinner is discharged drying tunnel, remove residual thinner so that hot melt adhesive is dried, this moment, hot melt adhesive became dried glue, can be adsorbed on the film tightly.
Parameter in the drying tunnel is provided with as follows:
Temperature: 20 ℃
Exhaust air rate: maximum
Speed: 5m/min
Tensile stress: 0.1Mpa
5), cooling: film and hot melt adhesive are through behind the drying tunnel, and its surface temperature is very high, need be cooled to rapidly below 25 ℃.
6), rolling: with the rolling of refrigerative hot melt adhesive clad aluminum foil, rolling tension force is 50Mpa, and the rolling tensile is regulated tight inside but loose outside, the chrysanthemum shape occurs to be squeezed in anti-roll.
7), cut: the hot melt adhesive clad aluminum foil after the rolling is left standstill more than 24 hours at normal temperatures, fully after the cooling, adopt cutting machine, cut into the width of customer requirement.
Embodiment five
A kind of production method of hot melt adhesive hot melt adhesive aluminium-plastic tape of 8 μ mA1/19 μ m plastics film/8 μ mA1/Blue HC specifications, its procedure of processing is as follows:
1), the compound work in-process of aluminium foil and plastics film: on dry compound machine, utilize polyurethane glue that 8 μ m aluminium foils and 19 μ m plastics films are combined with each other, and put into the curing chamber slaking 12-72 hour, be placed on then under the normal temperature and cool off more than 24 hours, promptly finish the compound work in-process of aluminium foil and plastics film.
2), the preparation of hot melt adhesive: hot melt adhesive concentration is higher, needs could use on dry compound machine after the thinner dilution, and thinner can use vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone etc.Hot melt adhesive, thinner, the weight proportion of blue ink is 10: 5～15, blue ink is any, stirs after weighing up.
3), hot melt adhesive gluing: pour the hot melt adhesive for preparing into gum box, use the anilox roll of 100 lines (order) to carry out gluing, the pressure of rubber rollers is 0.2Mpa, and the rubber rollers extrusion film is on anilox roll, hot melt adhesive is transferred on the film from anilox roll, just finishes the even coating of hot melt adhesive.
4), hot melt adhesive oven dry: hot melt adhesive belongs to wet glue when just being coated on the film, glue contains a large amount of thinners, need dry through 10 meters long heating drying tunnels, utilize the heat system to make the thinner volatilization, and utilize exhaust system that thinner is discharged drying tunnel, remove residual thinner so that hot melt adhesive is dried, this moment, hot melt adhesive became dried glue, can be adsorbed on the film tightly.
Parameter in the drying tunnel is provided with as follows:
Temperature: 120 ℃
Exhaust air rate: maximum
Speed: 70m/min
Tensile stress: 0.15Mpa
5), cooling: film and hot melt adhesive are through behind the drying tunnel, and its surface temperature is very high, need be cooled to 30 ℃ rapidly.
6), rolling: with the rolling of refrigerative hot melt adhesive clad aluminum foil, rolling tension force is 200Mpa, and the rolling tensile is regulated tight inside but loose outside, the chrysanthemum shape occurs to be squeezed in anti-roll.
7), cut: the hot melt adhesive clad aluminum foil after the rolling is left standstill more than 10 hours at normal temperatures, fully after the cooling, adopt cutting machine, cut into the width of customer requirement.
Embodiment six
A kind of production method of hot melt adhesive hot melt adhesive aluminium-plastic tape of 9 μ mA1/15 μ m plastics film/9 μ mA1/Green HC specifications, its procedure of processing is as follows:
1), the compound work in-process of aluminium foil and plastics film: on dry compound machine, utilize polyurethane glue that 9 μ m aluminium foils and 15 μ m plastics films are combined with each other, and put into the curing chamber slaking 12-72 hour, be placed on then under the normal temperature and cool off more than 24 hours, promptly finish the compound work in-process of aluminium foil and plastics film.
2), the preparation of hot melt adhesive: hot melt adhesive concentration is higher, needs could use on dry compound machine after the thinner dilution, and thinner can use vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone etc.Hot melt adhesive, thinner, the weight proportion of green ink is 10: 5～15, green ink is any, stirs after weighing up.
3), hot melt adhesive gluing: pour the hot melt adhesive for preparing into gum box, use the anilox roll of 90-150 line (order) to carry out gluing, the pressure of rubber rollers is 0.1-0.3Mpa, the rubber rollers extrusion film is on anilox roll, hot melt adhesive is transferred on the film from anilox roll, just finishes the even coating of hot melt adhesive.
4), hot melt adhesive oven dry: hot melt adhesive belongs to wet glue when just being coated on the film, glue contains a large amount of thinners, need to dry through the long heating drying tunnel of 3-30 rice, utilize the heat system to make the thinner volatilization, and utilize exhaust system that thinner is discharged drying tunnel, remove residual thinner so that hot melt adhesive is dried, this moment, hot melt adhesive became dried glue, can be adsorbed on the film tightly.
Parameter in the drying tunnel is provided with as follows:
Temperature: 50-120 ℃
Exhaust air rate: maximum
Speed: 10-70m/min
Tensile stress: 0.1-0.2Mpa
5), cooling: film and hot melt adhesive are through behind the drying tunnel, and its surface temperature is very high, need be cooled to rapidly below 25 ℃.
6), rolling: with the rolling of refrigerative hot melt adhesive clad aluminum foil, rolling tension force is 150-300Mpa, and the rolling tensile is regulated tight inside but loose outside, the chrysanthemum shape occurs to be squeezed in anti-roll.
7), cut: the hot melt adhesive clad aluminum foil after the rolling is left standstill more than 24 hours at normal temperatures, fully after the cooling, adopt cutting machine, cut into the width of customer requirement;
The said products, wherein: the hot melt adhesive aluminium-plastic tape of 9 μ mA1/23 μ m plastics film/9 μ mA1/Green HC specifications is used for the wire television tapping cable, the hot melt adhesive aluminium-plastic tape of 25 μ mA1/23 μ m plastics film/Green HC specifications is used for local area network and military coaxial split conductor cable, the hot melt adhesive aluminium-plastic tape of 9 μ mA1/19 μ mPET/9 μ mA1/Green HC specifications is used for local area network and military coaxial split conductor cable, and the hot melt adhesive aluminium-plastic tape of 9 μ mA1/15 μ m plastics film/9 μ mA1/Green HC specifications is used for the wire television tapping cable.
The foregoing description only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the personage that is familiar with this technology can understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; all equivalences that spirit is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (6)
1. the production method of hot melt adhesive aluminium-plastic tape is characterized in that comprising step:
I, produce aluminium foil and the compound work in-process of plastics film: on dry compound machine, utilize polyurethane glue that aluminium foil and plastics film are combined with each other, slaking after 10 hours～100 hours normal temperature cool off more than 10 hours;
II, hot melt adhesive dilution: produce preparation or adopt ready-made hot melt adhesive, and with thinner with its dilution, stir, wherein the weight proportion of hot melt adhesive and thinner is 1: 0.1～1: 10, and described thinner is one or several combination of vinyl acetic monomer, toluene, dimethylbenzene, N-BUTYL ACETATE, butanone;
III, hot melt adhesive gluing: the hot melt adhesive that will prepare gained is poured gum box into, use 20-200 purpose anilox roll to carry out gluing, and use rubber rollers the compound work in-process that step I makes to be squeezed on the anilox roll with the pressure of 0.1Mpa-1Mpa, make hot melt adhesive be transferred to compound work in-process;
IV, hot melt adhesive oven dry: the compound work in-process that will scribble hot melt adhesive are by 3 meters～30 meters long drying tunnels, and make thinner wherein volatilize, discharge drying tunnel, obtain the compound half-finished hot melt adhesive aluminium-plastic tape of the integrated absorption of hot melt adhesive, wherein said hot melt adhesive is does glue;
V, the composite band of step IV gained is cooled to rapidly below 40 ℃.
2. the production method of hot melt adhesive aluminium-plastic tape according to claim 1, it is characterized in that: hot melt adhesive described in the Step II is served as reasons and is comprised polyester, vinyl acetic monomer, N-BUTYL ACETATE and butanone chemical reaction form, solids content is the liquid of vicidity of 5%-80%, viscosity is between 10-5000mPa.S, and hot melt adhesive is to the stripping strength 〉=10N/20mm of plastics film.
3. the production method of hot melt adhesive aluminium-plastic tape according to claim 1, it is characterized in that: produce described in the Step II in the process of preparation hot melt adhesive, add the printing ink that is different from compound work in-process color in composition of raw materials, the part by weight that described printing ink adds is 1%-80%.
4. the production method of hot melt adhesive aluminium-plastic tape according to claim 1 is characterized in that: the parameter setting of drying tunnel described in the step IV comprises: temperature 20-200 ℃, compound half-finished transmission speed 5m-150m/min, compound half-finished tensile stress 0.1Mpa-1Mpa.
5. the production method of hot melt adhesive aluminium-plastic tape according to claim 1, it is characterized in that: described production method is after step V, comprise that with the step VI of refrigerative composite band wherein rolling tension force is radially gradually loose from inside to outside along coiled composite with rolling tension force 50Mpa-500Mpa harvest web-like.
6. the production method of hot melt adhesive aluminium-plastic tape according to claim 5 is characterized in that: described production method comprises the coiled composite after the rolling is left standstill abundant cooling at normal temperatures after step VI, adopts cutting machine to cut into required width again.
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| CN103878093A (en) * | 2012-12-24 | 2014-06-25 | 鸿富锦精密工业（深圳）有限公司 | Manufacturing method of adhesive tape and apparatus used in same |
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