Manufacture the system of the aluminium-plastic tape for being coated with cable cable core of adhesive-layer continuous distribution
The present invention is the divisional application of the application for a patent for invention of Application No. 201310049527.9, filing date on February 7th, 2013, invention entitled " a kind of aluminium-plastic tape and the system of manufacture thereof ".
Technical field
The invention belongs to cable material technical field, especially relate to a kind of aluminium-plastic tape and manufacture system.
Background technology
Along with the communications industry and electric power transmit universal, the application of cable is increasingly extensive, usually can use and plastic-aluminum combined bring cladding cable core, make cable core more rounding, shield the signal of telecommunication of transmission in the wire in cable core meanwhile in signal cable.In power cable, use and fire-retardant bring fire prevention, fire-retardant.But, inhibiting tape volume of the prior art is relatively big, heavier-weight, and therefore price is costly, is badly in need of substitute products in industry, and there is no in the market can be for the product of confession.On the other hand, when existing plastic-aluminum combined use is in signal cable, may often be such that vertical bag or around wrapping on cable core, the aluminium lamination of aluminium-plastic tape of the prior art, with to mould layer easily separated, have impact on the feelings energy of product.The sector is also required for simple in construction, the with low cost and manufacture system of easy care simultaneously.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to provide the system of the aluminium-plastic tape for being coated with cable cable core manufacturing adhesive-layer continuous distribution using gas pressure source of a kind of simple in construction, with low cost and easy care.
The aluminium-plastic tape using gas pressure source of the adhesive-layer continuous distribution of the present invention manufactures system, and described aluminium-plastic tape is made up of aluminium foil layer, adhesive-layer and plastic film layers.Adhesive-layer is between aluminium foil layer and plastic film layers, and is bonding to plastic film layers by aluminium foil layer.The thickness of described aluminium foil layer is 0.01~0.05mm.The thickness of described plastic film layers is 0.005~0.05mm.Described plastic film layers is polyester belt.Described adhesive-layer by weight, comprises following material: epoxy resin 100 parts, phthalic acid fourth two fat or phosphide two phenolic ester 6~15 parts, polyamide 2~5 parts, silane coupler 2~5 parts, epoxy glue firming agent 1~3 parts, magnesium oxide 1~3 parts, glycerol epoxy resin 2~5 parts, aluminium oxide 2~5 parts, aluminium hydroxide 3~8 parts.
The adhesive-layer of above-mentioned aluminium-plastic tape continuous distribution between aluminium foil layer and plastic film layers.
Above-mentioned manufacture system, includes aluminium foil layer discharge device, plastic film layers discharge device, composite band shaped device, drying unit, composite band traction apparatus, composite band winding device.The plastic film layers being coiled on raw material dish tool is released from plastic film layers discharge device, and enters composite band shaped device and holding.Composite band shaped device is released and entered to the aluminium foil layer that circle is wound on original disc tool from aluminium foil layer discharge device, and is at above plastic film layers.In composite band shaped device, adhesive-layer is applied between aluminium foil layer and plastic film layers, defines initial composite band through composite band shaped device.Initial composite band drying device is dried, is led assembling device traction and form finished product aluminium-plastic tape through composite band winding device drum.Composite band shaped device described above include work platforms, the plastic film layers rolling device being positioned at work platform sinistral end, be positioned at the adhesive-layer spray equipment on the right side of plastic film layers rolling device, the composite band that is positioned on the right side of adhesive-layer spray equipment and is positioned on work platforms forms device, viscose glue feeding mechanism.Described plastic film layers rolling device includes first to be fixed seat, second fixes seat, the first running roller, the second running roller.First fixes seat and second, and to fix seat staggered relatively.The two ends of the first running roller can be fixed seat and second first and fix in the chute of seat and move up and down.The two ends of the second running roller are fixed on first and fix seat and second and fix bottom the chute of seat.Described adhesive-layer spray equipment include the 3rd fix seat, the 4th fix seat, storage adhesive dispenser.3rd fixes seat and the 4th, and to fix seat staggered relatively.The two ends of storage adhesive dispenser are fixed on the 3rd and fix seat and the 4th and fix the medial wall of seat.Having one bottom storage adhesive dispenser can be by the conduit of viscose glue, and this conduit is through storing up whole length direction bottom adhesive dispenser.3rd fixes and has one on seat and cross glue hole, crosses what the inner space of glue hole and storage adhesive dispenser was connected to lead to.Described composite band forms device and includes and the 5th fix seat, the 6th fix seat, the 3rd running roller, the 4th running roller.5th fixes seat and the 6th, and to fix seat staggered relatively.The two ends of the 3rd running roller can be fixed seat and the 6th the 5th and fix in the chute of seat and move up and down.The two ends of the 4th running roller are fixed on the 5th and fix seat and the 6th and fix bottom the chute of seat.Described viscose glue feeding mechanism includes the internal viscose tank equipped with viscose glue, pressure transmission device, viscose glue output device.One end of pressure transmission device is connected to the arrival end of viscose tank, and the other end connects pressure source of supply.One end of viscose glue output device is connected to the port of export of viscose tank, and the other end of viscose glue output device was connected on glue hole.
The pressure source of supply that the pressure transmission device of the viscose glue feeding mechanism of above-mentioned composite band shaped device is connected is gas, and described gas is nitrogen or noble gas.
The material that the aluminium-plastic tape of manufacture of the present invention is special owing to adhesive-layer have employed, therefore aluminium-plastic tape has fire-resistant, fire-retardant characteristic, is very suitable in fire prevention, flame retardant cable and signal cable.The present invention can be interrupted due to adhesive-layer simultaneously, therefore be greatly saved material cost.
The system structure of the present invention is simple, with low cost and system easy care.
In the system of the present invention, as long as controlling the pressure supply status of pressure source of supply, the interrupted of adhesive-layer or continuous situation can be realized, being therefore very easy to realize.It addition, in the system of the present invention, be frequently seen, therefore do not make to launch in the prior art such as aluminium foil layer discharge device, plastic film layers discharge device, drying unit, composite band traction apparatus, composite band winding device, art personnel be capable of.
The aluminium-plastic tape of the present invention has fire-resistant, flame-retarding characteristic, and making is simple, cost is lower, and the scope of application is wider.
Accompanying drawing explanation
Fig. 1 is the cross-sectional structure schematic diagram of preparation example 1 of the present invention.
Fig. 2 is the left side schematic diagram of preparation example 1 of the present invention.
Fig. 3 is the left side schematic diagram of preparation example 2 of the present invention.
Fig. 4 is the sectional perspective structural representation of the composite band shaped device of the embodiment of the present invention 1.
Fig. 5 is the composite band shaped device of the embodiment of the present invention 1 sectional perspective structural representation when producing.
Reference in above-mentioned accompanying drawing is as follows: aluminium foil layer 1, adhesive-layer 2, plastic film layers 3, viscose tank 20, pressure transmission device 21, viscose glue output device 22, first fixes seat 41, second fixes seat 42, the first running roller 43, the second running roller 44,3rd fixes seat 51, crosses glue hole 511, and the 4th fixes seat 52, storage adhesive dispenser 53, the 5th fixes seat 61, and the 6th fixes seat 62,3rd running roller 63, the 4th running roller 64, work platforms 7.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings;Preparation example 1 and preparation example 2 prepare the example of aluminium-plastic tape for the present invention, and embodiment 1 manufactures the embodiment of the system of aluminium-plastic tape for the present invention.
(preparation example 1)
Seeing Fig. 1 and Fig. 2, the aluminium-plastic tape of this preparation example is made up of aluminium foil layer 1, adhesive-layer 2, plastic film layers 3.Adhesive-layer 2 is between aluminium foil layer 1 and plastic film layers 3, and is bonding to plastic film layers 3 by aluminium foil layer 1.The thickness of described aluminium foil layer 1 is 0.01~0.05mm.The thickness of described plastic film layers 3 is 0.005~0.05mm, and described plastic film layers 3 is polyester belt.Described adhesive-layer 2 by weight, comprises following material: epoxy resin 100 parts, phthalic acid fourth two fat or phosphide two phenolic ester 6~15 parts, polyamide 2~5 parts, silane coupler 2~5 parts, epoxy glue firming agent part~3 parts, magnesium oxide 1~3 parts, glycerol epoxy resin 2~5 parts, aluminium oxide 2~5 parts, aluminium hydroxide 3~8 parts.Described adhesive-layer 2 continuous distribution between aluminium foil layer 1 and plastic film layers 3.
(preparation example 2)
Ask for an interview Fig. 3, and combine Fig. 1 and Fig. 2, a kind of aluminium-plastic tape, it is characterised in that it is made up of aluminium foil layer 1, adhesive-layer 2, plastic film layers 3.Adhesive-layer 2 is between aluminium foil layer 1 and plastic film layers 3, and is bonding to plastic film layers 3 by aluminium foil layer 1.The thickness of described aluminium foil layer 1 is 0.01~0.05mm.The thickness of described plastic film layers 3 is 0.005~0.05mm, and described plastic film layers 3 is polyester belt.Described adhesive-layer 2 by weight, comprises following material: epoxy resin 100 parts, phthalic acid fourth two fat or phosphide two phenolic ester 6~15 parts, polyamide 2~5 parts, silane coupler 2~5 parts, epoxy glue firming agent 1~3 parts, magnesium oxide 1~3 parts, glycerol epoxy resin 2~5 parts, aluminium oxide 2~5 parts, aluminium hydroxide 3~8 parts.Described adhesive-layer 2 is discontinuously distribution between aluminium foil layer 1 and plastic film layers 3.
Silane coupler described in any of the above-described preparation example, epoxy glue firming agent the most all can be purchased.
(embodiment 1)
Seeing Fig. 4 and Fig. 5, the present embodiment is the system manufacturing the aluminium-plastic tape described in preparation example 1 or preparation example 2.The system of the present embodiment includes aluminium foil layer discharge device, plastic film layers discharge device, composite band shaped device, drying unit, composite band traction apparatus, composite band winding device.
Composite band shaped device and holding are released and entered to the plastic film layers 3 being coiled on raw material dish tool from plastic film layers discharge device.Composite band shaped device is released and entered to the aluminium foil layer 1 that circle is wound on original disc tool from aluminium foil layer discharge device, and is at above plastic film layers 3.
In composite band shaped device, adhesive-layer 2 is applied between aluminium foil layer 1 and plastic film layers 3, defines initial composite band through composite band shaped device.Initial composite band drying device is dried, is led assembling device traction and form finished product aluminium-plastic tape through composite band winding device drum.
Above-mentioned composite band shaped device include work platforms 7, the plastic film layers rolling device being positioned at work platforms 7 left end, be positioned at the adhesive-layer spray equipment on the right side of plastic film layers rolling device, the composite band that is positioned on the right side of adhesive-layer spray equipment and is positioned on work platforms 7 forms device, viscose glue feeding mechanism.
Described plastic film layers rolling device includes first to be fixed seat 41, second fixes seat the 42, first running roller the 43, second running roller 44.First fixes seat 41 and second to fix seat 42 staggered relatively.The two ends of the first running roller 43 can be fixed seat 41 and second first and fix in the chute of seat 42 and move up and down.The two ends of the second running roller 44 are fixed on first and fix seat 41 and second and fix bottom the chute of seat 42.
Described spray equipment include the 3rd fix seat the 51, the 4th fix seat 52, storage adhesive dispenser 53.3rd fixes seat 51 and the 4th to fix seat 52 staggered relatively.The two ends of storage adhesive dispenser 53 are fixed on the 3rd and fix seat 51 and the 4th and fix the medial wall of seat 52.Having one bottom storage adhesive dispenser 53 can be by the conduit of viscose glue, and this conduit is through storing up whole length direction bottom adhesive dispenser 53.3rd fix have on seat 51 one cross glue hole 511;Cross what the inner space of glue hole 511 and storage adhesive dispenser 53 was connected to lead to.
Described composite band forms device and includes the 5th and fix seat the 61, the 6th and fix seat the 62, the 3rd running roller the 63, the 4th running roller 64.5th fixes seat 61 and the 6th to fix seat 62 staggered relatively.The two ends of the 3rd running roller 63 can be fixed seat 61 and the 6th the 5th and fix in the chute of seat 62 and move up and down.The two ends of the 4th running roller 64 are fixed on the 5th and fix seat 61 and the 6th and fix bottom the chute of seat 62.
Described viscose glue feeding mechanism includes the internal viscose tank 20 equipped with viscose glue, pressure transmission device 21, viscose glue output device 22.One end of pressure transmission device 21 is connected to the arrival end of viscose tank 20, and the other end connects pressure source of supply.One end of viscose glue output device 22 is connected to the port of export of viscose tank 20, and the other end of viscose glue output device 22 was connected on glue hole 511.
In present system, the gap between the 3rd running roller 63 and the 4th running roller 64 determines the thickness of aluminium-plastic tape.The two ends of the 3rd running roller 63 can be fixed seat 61 and the 6th the 5th and fix in the chute of seat 62 and move up and down, and can regulate the gap between the 3rd running roller 63 and the 4th running roller 64.
In present system, the gap between the first running roller 43 and the second running roller 44 can make plastic film layers 3 obtain alignment.The two ends of the first running roller 43 can be fixed seat 41 and second first and fix in the chute of seat 42 and move up and down, and can regulate the gap between the first running roller 43 and the second running roller 44.
In present system, having one bottom storage adhesive dispenser 53 can be by the conduit of viscose glue, and this conduit is through storing up whole length direction bottom adhesive dispenser 53, that is to say that fixing seat 51 medial wall from the 3rd has one article of passage to the 4th medial wall fixing seat 52.This way it is ensured that adhesive-layer 2 all has at the width of plastic film layers 3.
Certainly, passage described above can be curve, it is also possible to be straight line.When being straight line, straight line can be perpendicular with plastic film layers 3 or tilt.
Aluminium-plastic tape manufactured by the present invention have employed special material due to adhesive-layer 2, therefore aluminium-plastic tape has fire-resistant, fire-retardant characteristic, is very suitable in fire prevention, flame retardant cable and signal cable.The present invention can be interrupted due to adhesive-layer 2 simultaneously, therefore be greatly saved material cost.
The system structure of the present invention is simple, with low cost and system easy care.
In the system of the present invention, as long as controlling the pressure supply status of pressure source of supply, the interrupted of adhesive-layer 2 or continuous situation can be realized, being therefore very easy to realize.It addition, in the system of the present invention, be frequently seen, therefore do not make to launch in the prior art such as aluminium foil layer discharge device, plastic film layers discharge device, drying unit, composite band traction apparatus, composite band winding device, art personnel be capable of.
In present system, pressure source of supply can be gas, such as nitrogen or noble gas.
Aluminium-plastic tape prepared by the system of the present invention has fire-resistant, flame-retarding characteristic, and making is simple, cost is lower, and the scope of application is wider.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that the design of the present invention can be implemented to use by other various forms, and they also fall within protection scope of the present invention.