CN110293272A - A kind of electric spark and electrolysis electric discharge Compound Machining experimental rig for semicircle orifice - Google Patents

A kind of electric spark and electrolysis electric discharge Compound Machining experimental rig for semicircle orifice Download PDF

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Publication number
CN110293272A
CN110293272A CN201910731241.6A CN201910731241A CN110293272A CN 110293272 A CN110293272 A CN 110293272A CN 201910731241 A CN201910731241 A CN 201910731241A CN 110293272 A CN110293272 A CN 110293272A
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China
Prior art keywords
semi
semicircle orifice
electro spindle
fixture
electrolytic cell
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CN201910731241.6A
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CN110293272B (en
Inventor
史先春
姜迪
郭露露
陈业富
许聪聪
胡国栋
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Priority claimed from CN201910731241.6A external-priority patent/CN110293272B/en
Publication of CN110293272A publication Critical patent/CN110293272A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H5/00Combined machining
    • B23H5/02Electrical discharge machining combined with electrochemical machining
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N2021/8411Application to online plant, process monitoring

Abstract

The invention discloses a kind of electric spark and electrolysis electric discharge Compound Machining experimental rigs for semicircle orifice, including testing stand pedestal, guide rail platform is provided with above testing stand pedestal, and there is electro spindle fixture the side of guide rail platform is sliding, high-speed electric main shaft is installed in electro spindle fixture, high-speed electric main shaft bottom is equipped with electro spindle collet, and electro spindle collet clamping has tool-electrode, and the body structure of electrolytic cell is built-in to accompany the workpiece and prefabricated mould to be added being bonded to each other;Up and down through there is a miniature lead screw in channel where the semi-circular pilot hole of prefabricated mould, be provided at the top of miniature lead screw it is semi-circular with movable plate, it is semi-circular with movable plate clearance fit in semi- cylindrical pilot hole.The miniature lead screw drive that the second servo motor is driven in the present apparatus is semi-circular to make axial feed with movable plate, and make synchronous speed feeding altogether in the same direction between miniature lead screw and high-speed electric main shaft, intermittent feeding defect can't be generated when miniature lead screw transmission simultaneously, improves actual transmission accuracy.

Description

A kind of electric spark and electrolysis electric discharge Compound Machining experimental rig for semicircle orifice
Technical field
The invention belongs to accurate and technical fields, and in particular to a kind of electric spark and electrolysis for semicircle orifice is put It replies by cable and closes processing experiment device.
Background technique
Electric spark and electrolysis electric discharge Compound Machining is the nontraditional precision machining work of a kind of combination electrical discharge machining and Electrolyzed Processing Skill is also referred to as electrochemical discharge processing.It can both process metal material, can also be with machining of non-metallic material.With boat The continuous development of empty aerospace industry, auto industry, medical device industry, MEMS needs in some special cases Semicircle orifice micro-structure is processed in some particular components.In general, electric spark and electrolysis electric discharge Compound Machining testing stand can only be processed Complete circular hole out is difficult to process semicircle orifice;Secondly, traditional processing experiment device can not be compound in electric spark and electrolysis electric discharge The generation of bubble, the formation of air film and the electric discharge phenomena etc. in processing gap are observed and recorded during processing in real time;Most Afterwards, due to it is to be processed be semicircle orifice, destroyed in electric discharge machining process electric field, magnetic field, thermal field, between flow field mutually The integrality of coupling.
Then in a kind of aperture electric machining process Synchronous method of published 109693010 A of Chinese patent CN and In device, including pipe electrode, workpiece, work tank, the first spur rack, the first spur gear, the first retarder, first shaft coupling, Second fixed frame, Bidirectional output electric machine, second shaft coupling, the second retarder, the second spur gear, second sliding slot, the second spur rack. When processing, bidirectional output electrode drives the first retarder by first shaft coupling, and the first retarder drives the rotation of the first spur gear, First spur gear and the first spur rack engaged transmission, the first spur rack drive heat shield to move downward by first sliding groove, pipe electricity The half of pole is placed in semicircle preformed hole, the other half contacts the semicircle orifice for processing processing with workpiece;Work in work tank Liquid can be flowed into the semicircle orifice of processing and semicircle preformed hole is located at region at the top of heat shield, the first diaphragm seal and the second diaphragm seal It can prevent working solution from leaking.
But since above scheme is using rack-driving, when pipe electrode feeds small displacement, rack gear is because of tooth root There is certain facewidth with tooth top, so that rack-driving has certain intermittent feeding defect, ultimately cause to be processed Semicircle orifice upper surface where part and the upper surface depth of parallelism where heat shield are inconsistent, and pipe electrode is in drilling, the depth of parallelism The inconsistent end electric discharge that will lead to pipe electrode is uneven, causes greatly to damage to pipe electrode, and influences its and actual use the longevity Life.
Summary of the invention
In view of the deficiencies of the prior art, the purpose of the present invention is to provide a kind of electric spark and electrolysis electric discharges for semicircle orifice Compound Machining experimental rig, it is intended to solve intermittence brought by rack-driving in the prior art and feed defect problem.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of electric spark and electrolysis for semicircle orifice discharges Compound Machining experimental rig, including testing stand pedestal, electrolytic cell, The top of industrial personal computer, the testing stand pedestal is provided with guide rail platform along sag direction, and sliding in the side of the guide rail platform It is connected to electro spindle fixture, interference fit is equipped with high-speed electric main shaft, the top of the high-speed electric main shaft in the electro spindle fixture It is provided with and draws electric connection, bottom is provided with electro spindle collet, and clamping has tool-electrode, the work on the electro spindle collet Underface where tool electrode is provided with electrolytic cell;
Bottom where the electrolytic cell is connected on the testing stand pedestal by support, and the electrolytic cell is spacious for top The body structure opened, and the workpiece and prefabricated mould to be added being bonded to each other are contained in body structure;The prefabricated mould with Perforative semi-circular pilot hole up and down, the semi-circular pilot hole and the workpiece to be added are prefabricated on the contact surface of workpiece to be added The semicircle orifice that upper drilling goes out, which is bonded to each other, is integrally formed complete borehole structure, and the prefabricated mould is placed in the tool-electrode Underface, and pass through positioning fixture positioning clamping in the workpiece to be added and prefabricated mould two sides;
Semicircle is provided at the top of miniature lead screw through there is miniature lead screw up and down in channel where the semi-circular pilot hole Type is described semi-circular in semi-circular pilot hole and to realize along axial sliding, and miniature silk with movable plate clearance fit with movable plate The bottom of thick stick is driven by the second servo motor of the support side, and the miniature lead screw is logical where bottom of electrolytic tank Hole site is provided with sealing rubber cover, is contained with working solution in the electrolytic cell;
Side where the electro spindle fixture is provided with high-speed camera, observes and records processing by high-speed camera Electro-discharge machining situation in gap, while being connected on industrial personal computer and being stored by data line.
Further, the side of the guide rail platform is provided with sliding rail, and the top where sliding rail is provided with first and watches Motor is taken, for the first servo motor for driving the slide block movement slipped in sliding rail, the side of sliding block is connected to electro spindle Fixture.
Further, it is connected between the sliding block and electro spindle fixture by the first screw, and keeps electro spindle fixture, cunning The depth of parallelism between block and guide rail platform;
The semi-circular pilot hole and the semicircle orifice are formed by round hole axial, the axis collinear with tool-electrode.
Further, the positioning fixture includes fixture block, turntable and limited block, and the middle part of the fixture block is passed through for both ends The engraved structure worn, and it is respectively arranged with card slot in the hollow out position two sides where the fixture block, it is slidably fastened in the card slot There is limited block, the limited block is that strip rack gear and limit plate form by medial surface;
Fluted disc where below the turntable is intermeshed through positioning fixture to hollow out position, and with strip rack gear, institute Surface where stating turntable is provided with the second through-hole, and the multiple groups first through hole that second through-hole and fixture block upper surface are arranged is same Axle center distribution, and by check lock lever simultaneously run through first through hole, the second through-hole is locked;
The height of the positioning fixture accounts for the 2/3 of the workpiece height to be added, to ensure workpiece and prefabricated mould to be added Between the Stability and dependability that clamps.
Further, the tool-electrode is to be detachably connected with the electro spindle collet.
Further, the testing stand pedestal is made of marble material;The prefabricated mould uses metal and glass The glassy metal of the mutual composite molding of material is made.
Further, the outer wall of the miniature lead screw is socketed with corrosion resistance protective case.
Further, working solution circulating system is provided on the outside of the electrolytic cell, the working solution circulating system passes through Circulating pump realizes the feed liquor for the inlet tube being arranged on the outside of electrolytic cell and the liquid out of outlet tube, and the liquid that goes out of outlet tube is flowed into It carries out purified treatment in liquid waste treating apparatus, then is back flowed back by inlet tube to recycling in electrolytic cell.
Further, the high-speed camera is connect by metal bellows with the side of the electro spindle fixture, described The main body of metal bellows is made of 304 or 316 type stainless steel materials.
Further, the working solution liquid level held in the electrolytic cell is totally submerged the upper surface where the workpiece to be added 1~2cm.
Beneficial effects of the present invention:
1, the miniature lead screw drive that the present invention is driven by the second servo motor is semi-circular to make axial feed with movable plate, and Make synchronous speed feeding altogether in the same direction between miniature lead screw and high-speed electric main shaft, while intermittence can't be generated when miniature lead screw transmission Defect is fed, to improve actual transmission accuracy.
2, pre- by the way that high-speed camera permeation high temperature resistant, the transparent glassy metal of electrolytic cell two sides is arranged in the present invention Molding jig is observed the generation of bubble, the formation of air film and the electric discharge phenomena in processing gap and is acquired in real time, and led to It crosses data line and collected information is transmitted to industrial personal computer storage, the production so as to scientific research personnel to the bubble in processing gap The raw, formational situation of air film and electric discharge phenomena make further further investigation, discussion and analysis.
3, tool-electrode is detachably connected with the electro spindle collet in the present invention, therefore can be according to actual processing demand The tool-electrode of different-diameter is replaced, and precasts the semi-circular of different-diameter on high temperature resistant, transparent glassy metal in advance Pilot hole, and the drive of the miniature lead screw by the way that bottom of electrolytic tank is arranged in is semi-circular synchronous with tool-electrode total in the same direction with movable plate work Speed feeding, to process the semicircle pore structure of required different-diameter on workpiece to be added.
4, positioning fixture provided by the invention is, it can be achieved that side gripper to machined part, and facilitates different size model numbers Workpiece stability to be added clamping, avoid the machining accuracy that semicircle pore structure is influenced in the case where clamping unstable situation.
5, the present invention not only reduces the Real Flow Field state of working solution in electric spark and electrolysis electric discharge compound processing course, and And also ensure electric field in electrochemical discharge process, magnetic field, thermal field, the integrality to intercouple between flow field, to be The Finite Element Simulation Analysis of the electric spark and electrolysis electric discharge Compound Machining of semicircle orifice provides test reference.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, those of ordinary skill in the art are come It says, without creative efforts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the overall structure diagram of the embodiment of the present invention;
Fig. 2 is partial structure diagram at the A of the embodiment of the present invention;
Fig. 3 is the schematic diagram of the section structure of electrolytic cell of the embodiment of the present invention;
Fig. 4 is the electrolytic cell overlooking structure diagram of the embodiment of the present invention;
Fig. 5 is the working solution circulating system structural schematic diagram of the embodiment of the present invention;
Fig. 6 is the positioning fixture overall structure diagram of the embodiment of the present invention;
Fig. 7 is the positioning fixture the schematic diagram of the section structure of the embodiment of the present invention;
Fig. 8 is the standoff features schematic diagram of positioning fixture of the embodiment of the present invention;
Fig. 9 is the specific flow chart for synchronizing total speed feed in the same direction of the embodiment of the present invention.
In figure: 1, pedestal;2, electrolytic cell;3, industrial personal computer;4, guide rail platform;5, electro spindle fixture;6, high-speed camera; 21, support;22, positioning fixture;23, miniature lead screw;24, the second servo motor;25, circulating pump;26, liquid waste processing mechanism; 201, workpiece to be added, 202, prefabricated mould;2011, semicylindrical opening;2021, semi- cylindrical pilot hole;221, fixture block;222, turn Disk;223, limited block;224, check lock lever;2211, card slot;2231, strip rack gear;2232, limit plate;2212, first through hole; 2222, the second through-hole;231, semi- cylindrical is with movable plate;2301, protective case;232, sealing rubber cover;251, inlet tube;252, go out Liquid pipe;401, sliding rail;41, first servo motor;51, high-speed electric main shaft;52, sliding block;501, the first screw;511, draw electricity to connect Head;512, electro spindle collet;513, tool-electrode.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1 and Figure 2, the embodiment of the present invention provides a kind of electric spark and electrolysis electric discharge Compound Machining for semicircle orifice Experimental rig, including testing stand pedestal 1, electrolytic cell 2, industrial personal computer 3, testing stand pedestal 1 are made of marble material, testing stand The top of pedestal 1 is provided with guide rail platform 4 along sag direction, and the side of guide rail platform 4 is provided with sliding rail 401, and in sliding rail 401 First servo motor 41 is installed, first servo motor 41 is for driving the sliding block 52 slipped in sliding rail 401 at the top of place Movement, the side of sliding block 52 are connected to electro spindle fixture 5, pass through first between the side panel and electro spindle fixture 5 of sliding block 52 Screw 501 tightens connection, and the first screw 501 is traditionally arranged to be four, gradually fastens according to symmetric orientation, advantageously ensures that electric master Flatness between axle clamp tool 5 and sliding block 52.Interference fit is equipped with high-speed electric main shaft 51 in electro spindle fixture 5, and high speed electricity is main The top of axis 51, which is provided with, draws electric connection 511, and bottom is provided with electro spindle collet 512, the lower section dress where electro spindle collet 512 Tool-electrode 513 is accompanied, tool-electrode 513 is to be detachably connected with electro spindle collet 512, is convenient for changing various sizes of tool Electrode 513, the underface where tool-electrode 513 are provided with electrolytic cell 2.
As shown in Figure 3, Figure 4, the bottom where electrolytic cell 2 is connected on testing stand pedestal 1 by support 21, electrolytic cell 2 For the open body structure in top, and the workpiece to be added 201 being bonded to each other and prefabricated is contained in the body structure of electrolytic cell 2 Mold 202;Prefabricated mould 202 is made of metal and the glassy metal of the mutual composite molding of glass material.Prefabricated mould 202 with Be prefabricated on the contact surface of workpiece 201 to be added up and down perforative semi-circular pilot hole 2021, semi-circular pilot hole 2021 with it is to be added The semicircle orifice 2011 that drilling goes out on workpiece 201, which is bonded to each other, is integrally formed complete borehole structure, semi-circular 2021 He of pilot hole Semicircle orifice 2011 is formed by round hole axial, the axis collinear with tool-electrode 513, and in workpiece 201 to be added and prefabricated mould 202 two sides pass through 22 positioning clamping of positioning fixture.According to the actual needs of processing, in advance in high temperature resistant, transparent prefabricated mould The semi-circular pilot hole 2021 of different-diameter is precast on 202, can be cooperated with various sizes of semicircle orifice 2011, and pass through Be arranged in 2 bottom of electrolytic cell miniature lead screw 23 drive it is semi-circular with movable plate 231 make it is synchronous with tool-electrode 513 in the same direction altogether it is fast into It gives, to process the semicircle orifice 2011 of different-diameter on workpiece 201 to be added.
As shown in figure 5, the outside of electrolytic cell 2 is provided with working solution circulating system, the working solution circulating system is by following The feed liquor of inlet tube 251 that is arranged on the outside of 25 realization electrolytic cells 2 of ring pump and outlet tube 252 go out liquid, and by outlet tube 252 Liquid flows into and carries out purified treatment in liquid waste treating apparatus 26 out, then back flows back into circulation benefit in electrolytic cell 2 by inlet tube 251 With only electric machining does not provide a good discharge environment, and processing leftover is discharged and is replenished in time fresh in time Working solution will affect the progress and processing quality of electric machining once leftover excludes not in time, and fresh working solution is electric machining The necessary condition being normally carried out, and fresh working solution is conducive to improve the surface quality of workpiece.
As Figure 6-Figure 8, positioning fixture 22 includes fixture block 221, turntable 222 and limited block 223, in fixture block 221 Portion is the perforative engraved structure in both ends, and is respectively arranged with card slot 2211, card slot in the hollow out position two sides where fixture block 221 Being slidably fastened in 2211 has limited block 223, and limited block 223 is that strip rack gear 2231 and limit plate 2232 form by medial surface;
Fluted disc 2221 where the lower section of turntable 222 through positioning fixture 22 to hollow out position, and with 2231 phase of strip rack gear Mutually engagement, the surface where turntable 222 are provided with the second through-hole 2222, the second through-hole 2222 and the setting of 221 upper surface of fixture block Multiple groups first through hole 2212 is concentric distribution, after when use places workpiece 201 to be added and prefabricated mould 202, by turning Turn disk 222 extends fluted disc 2221 the strip rack gear 2231 of limited block 223 to both ends, when reaching fixed position, then It is locked simultaneously through first through hole 2212, the second through-hole 2222 by check lock lever 224, so as to secured 201 He of workpiece to be added Prefabricated mould 202, the height of positioning fixture 22 account for the 2/3 of 201 height of workpiece to be added, to ensure workpiece 201 to be added with it is prefabricated The Stability and dependability clamped between mold 202 can meet the clamping of the workpiece to be added 201 of different size model numbers, avoid Clamping influences its machining accuracy in unstable situation.
Up and down through there is miniature lead screw 23 in channel where semi-circular pilot hole 2021, it is provided at the top of miniature lead screw 23 It is semi-circular with movable plate 231, it is semi-circular in semi-circular pilot hole 2021 and to be realized along axial cunning with 231 clearance fit of movable plate It is dynamic, avoid it is semi-circular with movable plate 231 and the excessively cooperation of semi-circular pilot hole 2021, cause the semi-circular sliding with movable plate 231 by The upper surface of resistance, 2011 place of the semi-circular upper surface with movable plate 231 and semicircle orifice is concordant, at the same under tool-electrode 231 End face remains spacing identical with processing gap, and the bottom of miniature lead screw 23 passes through the second servo motor of 21 side of support 24 drivings, the lead to the hole site where miniature lead screw 23 runs through 2 bottom of electrolytic cell are provided with sealing rubber cover 232, tool-electrode 231 Lower end surface drilling while, it is semi-circular synchronous with the holding of tool-electrode 231 under the drive of miniature lead screw 23 with movable plate 231 Downward trend, the working solution liquid level held in electrolytic cell 2 are totally submerged the upper table where workpiece 201 and prefabricated mould 202 to be added 1~2cm of face.It is semi-circular to be matched with movable plate 231 and semi-circular pilot hole 2021 using non-interference due in actual use It closes, therefore working solution can be full of in semi-circular pilot hole 2021, working solution can generate the outer wall of miniature lead screw 23 certain Chemical attack avoids working solution pair so being socketed with corrosion resistance protective case 2301 in the outer wall of miniature lead screw 23 as needed The corrosion of miniature 23 outer wall of lead screw, so that it is guaranteed that the transmission accuracy and service life of miniature lead screw 23.
By the miniature lead screw 23 that the second servo motor 24 is driven drive it is semi-circular make axial feed with movable plate 231, and Between miniature lead screw 23 and high-speed electric main shaft 51 work it is synchronous in the same direction altogether speed feeding, while miniature lead screw 23 be driven when can't generate Intermittence feeding defect, once the semi-circular upper surface with where movable plate 231 and semicircle orifice 2011 not in same level, work The discharge peak currents of tool electrode 513 will reduce, and electric discharge phenomena at this time will weaken, and become unobvious, to influence reality The machining accuracy on border.
High-speed camera 6 is two groups, is connected respectively by the upper end and side portion of metal bellows and electro spindle fixture 5 It connects, the main body of metal bellows is made of 304 or 316 type stainless steel materials, and the high-speed camera 6 of top can be used to observe And record bubble generation, gas film behavior and electric discharge phenomena in the processing gap between workpiece 201 and tool-electrode 513 to be added;Together When on the right side of high-speed camera 6 can be used to observe and record between processing between semi-circular pilot hole 2021 and tool-electrode 513 Bubble generation, gas film behavior and electric discharge phenomena in gap;It is generated by the bubble processed to both front and backs in gap, gas film behavior And electric discharge phenomena are further analysed to study the discharge scenario and material removal situation in processing gap.
In use, 1 level of testing stand pedestal is fixed on station first, when being processed to improve testing stand pedestal 1 Stability, guarantee upper surface verticality of the orbital platform 4 relative to testing stand pedestal 1 subsequently, by means of amesdial, and The depth of parallelism between orbital platform 4 and moving slide block 4, thus relative error when advantageously reducing processing semicylindrical opening 2011. High-speed electric main shaft 51 and electro spindle fixture 5 are usually to have been assembled when factory by electro spindle company, so only needing By high-speed electric main shaft 51 and 5 integral installation of electro spindle fixture on sliding block 52, and guarantee electro spindle fixture 5, sliding block 52 with And the depth of parallelism between guide rail platform 4.
The then relative altitude of adjustment electro spindle fixture 5, is fixedly mounted on electrolytic cell 2 on support 21 by screw, and According to actual processing needs, select 513 clamping of tool-electrode of suitable diameter size in the lower section where electro spindle collet 512, Then workpiece 201 to be added and prefabricated mould 202 are mounted in the body structure of electrolytic cell 2, and make workpiece to be added 201 and pre- Face where 202 middle part of molding jig fits closely, while guaranteeing that semi-circular pilot hole 2021 and semicircle orifice 2011 are formed by circle Axially bored line, the axis collinear with tool-electrode 513.Where the upper surface with movable plate 231 semi-circular at this time and semicircle orifice 2011 Upper surface is concordant, to guarantee the lower end surface of tool-electrode 231 and semi-circular with existing for 2011 upper surface of movable plate 231 and semicircle orifice It is consistent to process gap, to ensure the machining accuracy of semicircle orifice.
Meanwhile installation can be made with tool-electrode 513 in the inside of high temperature resistant, the prefabricated mould 202 of transparent metal glass The semi-circular of synchro-feed remains with movable plate 231, the semi-circular upper surface with movable plate 231 and the lower end surface of tool-electrode 513 Distance identical with processing gap, the outer surface of tool-electrode 513 and high temperature resistant, transparent 202 inside of prefabricated mould are prefabricated Semi-circular pilot hole 2021 constitutes side and processes gap, while the lower end surface of tool-electrode 513 and semi- cylindrical are with movable plate 231 Upper surface constitutes end face and processes gap.The miniature lead screw 23 that second servo motor 24 is driven drives semi-circular with the work of movable plate 231 Axial feed, and make synchronous speed feeding altogether in the same direction between miniature lead screw 23 and high-speed electric main shaft 51, thus in the mistake of electro-discharge machining It is always ensured that machined semicircle orifice 2011 in journey and the semi-circular section with movable plate 231 is a complete borehole structure.
Working solution is injected when processing in electrolytic cell 3, and make working solution be totally submerged the upper surface 1 of workpiece 201 to be added~ Then 2cm adjusts the visual angle of high-speed camera 6, so that it is in the optimum position for processing situation inside observation electrolytic cell 2, use The processing situation in gap and end face processing gap is processed in the side for observing workpiece 201 to be added in real time;Connect processing experiment dress The pulse power set adjusts the initial manufacture gap between tool-electrode 513 and workpiece to be added 201, passes through data line Industrial personal computer 3 and high-speed camera 6 being connected, observed and recorded in processing gap in real time with will pass through high-speed camera 6 Bubble generation, gas film behavior and electric discharge phenomena;Finally, tool-electrode 513 will process one in the edge of workpiece 201 to be added A semicircle orifice 2011.
As shown in figure 9, the specific flow chart of speed feeding altogether is synchronized in the same direction for the embodiment of the present invention, actual processed Cheng Zhong will realize between miniature lead screw 23 and high-speed electric main shaft 52 the synchronous speed feed altogether in the same direction of seat, need the movement control to the two End processed carries out feedback regulation, and high-speed electric main shaft 52 first feeds down speed by motion controller control tool-electrode 513, And it according to actual processing can need that feed speed is adjusted.Miniature lead screw 23 is driven by the second servo motor 24 simultaneously, Second servo motor 24 is driven by host computer, and the transmission ratio of miniature lead screw 23 and the second servo motor 24 is definite value, passes through control The rotation of the second servo motor 24 is made to adjust the feed speed of miniature lead screw 23.And the feed speed of the two is compared, if occurring Different steppings carry out feedback regulation immediately, and ensure that the two synchronizes total speed feeding.It is final to guarantee miniature lead screw in process 23 make synchronous total speed in the same direction with high-speed electric main shaft 51 between the two feeds.
The present invention not only reduces the Real Flow Field of working solution in electric spark and electrolysis electric discharge compound processing course in summary State, and also ensure electric field in electrochemical discharge process, magnetic field, thermal field, the integrality to intercouple between flow field, To provide test reference for the Finite Element Simulation Analysis of the electric spark and electrolysis of semicircle orifice electric discharge Compound Machining.
The electric elements occurred in the application are controlled by the external power supply and switch of external connection when in use.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example. Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close Suitable mode combines.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.

Claims (10)

  1. Compound Machining experimental rig, including testing stand pedestal (1), electrolytic cell 1. a kind of electric spark and electrolysis for semicircle orifice discharges (2), industrial personal computer (3), which is characterized in that the top of the testing stand pedestal (1) is provided with guide rail platform (4) along sag direction, And have electro spindle fixture (5) the side of the guide rail platform (4) is sliding, interference fit installation in the electro spindle fixture (5) Have high-speed electric main shaft (51), is provided at the top of the high-speed electric main shaft (51) and draws electric connection (511), bottom is equipped with electro spindle Collet (512), and clamping has tool-electrode (513) on the electro spindle collet (512), where the tool-electrode (513) Underface be provided with electrolytic cell (2);
    Bottom where the electrolytic cell (2) is connected on the testing stand pedestal (1) by support (21), the electrolytic cell (2) it is the open body structure in top, and is contained with the workpiece to be added (201) and prefabricated mould being bonded to each other in body structure (202);Perforative semi-circular pilot hole up and down is prefabricated on the contact surface of the prefabricated mould (202) and workpiece to be added (201) (2021), the semicircle orifice (2011) that the semi-circular pilot hole (2021) goes out with drilling on the workpiece (201) to be added mutually pastes Conjunction is integrally formed complete borehole structure, and the prefabricated mould (202) is placed in the underface of the tool-electrode (513), and The workpiece to be added (201) and prefabricated mould (202) two sides pass through positioning fixture (22) positioning clamping;
    Running through up and down in channel where the semi-circular pilot hole (2021) has miniature lead screw (23), at the top of miniature lead screw (23) Be provided with it is semi-circular with movable plate (231), it is described it is semi-circular with movable plate (231) clearance fit in semi-circular pilot hole (2021) simultaneously It realizes along axial sliding, and the bottom of miniature lead screw (23) is driven by second servo motor (24) of the support (21) side Dynamic, the lead to the hole site where the miniature lead screw (23) runs through electrolytic cell (2) bottom is provided with sealing rubber cover (232), described Working solution is contained in electrolytic cell (2);
    Side where the electro spindle fixture (5) is provided with high-speed camera (6), observes and remembers by high-speed camera (6) Lateral electrolytic cell (2) processing situation is recorded, while being connected on industrial personal computer (3) and being stored by data line.
  2. The Compound Machining experimental rig 2. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In sliding rail (401) are arranged in the side of the guide rail platform (4), and the top where sliding rail (401) is provided with the first servo electricity Machine (41), the first servo motor (41) are used to drive sliding block (52) movement slipped in sliding rail (401), sliding block (52) Side is connected to electro spindle fixture (5).
  3. The Compound Machining experimental rig 3. the electric spark and electrolysis according to claim 2 for semicircle orifice discharges, feature exist In, it is connect between the sliding block (52) and electro spindle fixture (5) by the first screw (501), and holding electro spindle fixture (5), The depth of parallelism between sliding block (52) and guide rail platform (4);
    The central axis of the semi-circular pilot hole (2021) and the semicircle orifice (2011) formed circular hole, with tool-electrode (513) central axis is overlapped.
  4. The Compound Machining experimental rig 4. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In the positioning fixture (22) includes fixture block (221), turntable (222) and limited block (223), the middle part of the fixture block (221) For the perforative engraved structure in both ends, and card slot is respectively arranged in the hollow out position two sides where the fixture block (221) (2211), being slidably fastened in the card slot (2211) has limited block (223), and the limited block (223) is strip tooth by medial surface Item (2231) and limit plate (2232) composition;
    Fluted disc (2221) where below the turntable (222) runs through positioning fixture (22) to hollow out position, and with strip rack gear (2231) it is intermeshed, the surface where the turntable (222) is provided with the second through-hole (2222), second through-hole (2222) Multiple groups first through hole (2212) with the setting of fixture block (221) upper surface is concentric distribution, and is passed through simultaneously by check lock lever (224) Wear first through hole (2212), the second through-hole (2222) is locked;
    The height of the positioning fixture (22) accounts for the 2/3 of workpiece to be added (201) height, to ensure workpiece to be added (201) The Stability and dependability clamped between prefabricated mould (202).
  5. The Compound Machining experimental rig 5. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In the tool-electrode (513) is to be detachably connected with the electro spindle collet (512).
  6. The Compound Machining experimental rig 6. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In the testing stand pedestal (1) is made of marble material;The prefabricated mould (202) uses metal and glass material phase The glassy metal of mutual composite molding is made.
  7. The Compound Machining experimental rig 7. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In the outer wall of the miniature lead screw (23) is socketed with corrosion resistance protective case (2301).
  8. The Compound Machining experimental rig 8. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In being provided with working solution circulating system on the outside of the electrolytic cell (2), the working solution circulating system is real by circulating pump (25) The feed liquor of the inlet tube (251) of existing electrolytic cell (2) two sides setting and outlet tube (252) go out liquid, and by outlet tube (252) Liquid flows into and carries out purified treatment in liquid waste treating apparatus (26) out, then is back flowed back into electrolytic cell (2) by inlet tube (251) It recycles.
  9. The Compound Machining experimental rig 9. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist In the high-speed camera (6) is two groups, is arranged respectively by metal bellows in the two sides of the electro spindle fixture (5) position It sets, the main body of the metal bellows is made of 304 or 316 type stainless steel materials.
  10. The Compound Machining experimental rig 10. the electric spark and electrolysis according to claim 1 for semicircle orifice discharges, feature exist Upper surface 1 where the working solution liquid level held in, the electrolytic cell (2) is totally submerged the workpiece to be added (201)~ 2cm。
CN201910731241.6A 2019-08-08 Electric spark electrolytic discharge composite machining test device for semicircular hole Active CN110293272B (en)

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CN112157324A (en) * 2020-09-28 2021-01-01 安徽理工大学 Electric leading device for high-speed rotating electric spindle and high-speed rotating electric machining device
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