CN110253717A - A kind of ceramic tile base pressing hydraulic machine controller - Google Patents
A kind of ceramic tile base pressing hydraulic machine controller Download PDFInfo
- Publication number
- CN110253717A CN110253717A CN201910489861.3A CN201910489861A CN110253717A CN 110253717 A CN110253717 A CN 110253717A CN 201910489861 A CN201910489861 A CN 201910489861A CN 110253717 A CN110253717 A CN 110253717A
- Authority
- CN
- China
- Prior art keywords
- hydraulic
- cylinder
- button
- ceramic tile
- tile base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Proposed by the present invention is a kind of ceramic tile base pressing hydraulic machine controller.The controller board being made of bakelite plate is equipped with by slotted-angle shelving in hydraulic press side, it is separately installed with hydraulic power unit power switch from top to bottom on the controller board, hydraulic stem promotes button, hydraulic stem pushes button, gas pushes away cylinder button, gas pushes away the gentle pumping source switch of cylinder return button, hydraulic press lower part side is provided with air pump, air pump gas outlet is connected to the gentle cylinder that pushes away of pneumatic jack cylinder respectively；Hydraulic press lower part side is provided with hydraulic power unit, hydraulic pump motor is installed on hydraulic power unit, hydraulic pump is connect with the upper interface and lower interface of hydraulic cylinder respectively.The present invention makes hydraulic press according to operating process pressing ceramic tile base by manual or PLC driving switch and button, so that ceramic tile base pressing process can be realized automation control, it is allowed to operation to be easy, action process sequencing and automation, therefore improves ceramic tile base compacting quality and efficiency.It is suitable for being used as ceramic tile base pressing hydraulic machine automatic controller.
Description
Technical field
Proposed by the present invention is a kind of ceramic tile base pressing hydraulic machine controller that hydraulic machinery field uses.
Background technique
At present for small-sized ceramic tile, green compact is carried out using hydraulic press, the control of hydraulic press generallys use manual switch
It is operated, thus it is cumbersome, it is easy error, influences the use of hydraulic press.
Summary of the invention
In order to realize the automatic control of hydraulic press pressing ceramic tile base, the invention proposes a kind of ceramic tile base pressing hydraulic machine controls
Device processed.The controller controls hydraulic stem by PLC and is promoted and pushed, pneumatic jack cylinder mould adobe blocks and return, gas push away the pusher of cylinder and return
Position solves the technical issues of compacting of ceramic tile base automatically controls.
The solution adopted by the present invention to solve the technical problem is that:
The controller board being made of bakelite plate is equipped with by slotted-angle shelving in hydraulic press side, is divided from top to bottom on the controller board
Hydraulic power unit power switch is not installed, hydraulic stem promotes button, hydraulic stem pushes button, gas pushes away cylinder button, gas pushes away cylinder return
Button gentle pumping source switch is provided with air pump in hydraulic press lower part side, air pump gas outlet respectively with pneumatic jack cylinder is gentle pushes away cylinder
Connection；Hydraulic press lower part side is provided with hydraulic power unit, hydraulic pump motor is installed on hydraulic power unit, hydraulic pump respectively with
The upper interface of hydraulic cylinder is connected with lower interface.
Good effect: the present invention makes hydraulic press suppress porcelain according to operating process by manual or PLC driving switch and button
Adobe, it is achieved that the manual or PLC of ceramic tile base pressing process is automatically controlled, so that ceramic tile base pressing process can be realized certainly
Dynamicization control is allowed to operation and is easy, action process sequencing and automation, therefore improves ceramic tile base compacting quality and efficiency.It is suitable
Preferably it is used as ceramic tile base pressing hydraulic machine automatic controller to use.
Detailed description of the invention
Fig. 1 is that the location drawing is arranged in controller of the present invention；
Fig. 2 is pusher box structure figure of the present invention；
Fig. 3 is controller connection status figure of the present invention.
In figure, 1. supporting legs, 2. crossbeams, 3. press plates, 4. hydraulic power units, 5. hydraulic pump motors, 6. hydraulic cylinders, 7. hydraulic cylinders
Plate, 8. die cavitys, 9. top blank plates, 10. pneumatic jack cylinders, 11. mandrils, 12. air pumps, 13. controller boards, 14. air pump power switches, 15.
Hydraulic power unit power switch, 16. hydraulic stems promote button, and 17. hydraulic stems push button, and 18. gas push away cylinder button, and 19. gas push away cylinder
Return button, 20.PLC controller, 21. pressure sensors, 22. pusher boxes, 23. charging rams, 24. gas push away cylinder.
Specific embodiment
It is connected with supporting leg 1 in 2 lower part of crossbeam of hydraulic press, press plates 3 are equipped between supporting leg and crossbeam, are filled on press plates
There is die cavity 8, die cavity is provided with top blank plate 9, and top blank plate lower part is connected on pneumatic jack cylinder 10 by mandril 11, installs on die cavity top
There is hydraulic cylinder 6, be provided with compression bar in hydraulic cylinder, hydraulic cylinder plate 7 is housed in compression bar lower part, is pasted with upper mold on hydraulic cylinder plate
Tool；
The controller board 13 being made of bakelite plate is equipped with by slotted-angle shelving in hydraulic press side, on the controller board from top to bottom
Be separately installed with hydraulic power unit power switch 15, hydraulic stem promotes button 16, hydraulic stem push button 17, gas push away cylinder button 18,
Gas pushes away the gentle pumping source switch 14 of cylinder return button 19, and hydraulic press lower part side is provided with air pump 12, air pump gas outlet difference
It is connected to the gentle cylinder 24 that pushes away of pneumatic jack cylinder；
Hydraulic press lower part side is provided with hydraulic power unit 4, hydraulic pump motor 5, hydraulic pump difference are installed on hydraulic power unit
It is connect with the upper interface and lower interface of hydraulic cylinder；
The gas pushes away cylinder front and is connected with charging ram 23, pusher box 22 is housed on charging ram, gas pushes away cylinder and pusher box is mounted on
The rear side of Die and mould plate；
Pressure sensor 21 is provided on the Die and mould plate of hydraulic cylinder plate lower part；
PLC controller 20 is installed on hydraulic power unit, the button and switch on pressure sensor and controller board respectively with PLC
Controller circuitry connection.
The course of work:
The compacting of ceramic tile base includes the pusher into die cavity, the process of compacting and top base.Single phase poaer supply and three phase mains are distinguished first
It is linked on PLC controller, the three phase mains of hydraulic power unit power switch is connected by PLC controller, is also turned on air pump
The single phase poaer supply of power switch makes air pump and hydraulic power unit work on power, and drives hydraulic stem to be promoted by PLC controller at this time,
The pneumatic jack cylinder connecting with air pump is gentle to push away cylinder mandril and charging ram is withdrawn, and then so that gas is pushed away the charging ram of cylinder by PLC controller
Extend, material is packed into die cavity by pusher box, gas is then connected by PLC controller and pushes away cylinder return button, gas is made to push away cylinder
Charging ram return, then by PLC controller connect hydraulic stem push button, move downward the hydraulic stem of hydraulic cylinder, lead to
Crossing upper mold makes the material compression inserted in die cavity at base, by pressure sensor by pressure signal transmission to PLC controller, according to
The normal pressure data being previously entered make hydraulic cylinder plate reach specified pressure, then by PLC controller make hydraulic stem promoted by
Button power supply is connected, and hydraulic stem moves upwards, and is promoted and is arrived lofty perch, drives the mandril of pneumatic jack cylinder to pass through by PLC controller at this time
Top blank plate ejects ceramic tile base from die cavity, and thrust is taken down or passed through from top blank plate by the ceramic tile base that compacting is completed by manpower
It releases, completes ceramic tile base pressing process, then repeat above-mentioned movement, continue pressing ceramic tile base.
Switch on controller board can be manually operated with button, can be also automatically brought into operation by PLC controller.
The technical principle of the PLC controller control hydraulic press course of work:
Using the PLC controller of the domestic compatible s7-200 type of Siemens, main control module is provided in controller, in main control module
It is inside provided with program processing center and data receiver and transfer module, the interface of relay types is provided in main control module,
Corresponding program is set according to the course of work of hydraulic press pressing ceramic tile base, design program is input in main control module, master control
Program processing center in module drives hydraulic press executing agency to be respectively turned on or broken by program according to program and time and stroke
The switch and button on controller board are opened, driving the hydraulic stem of hydraulic press and pusher to be connected in turn or disconnected by program with top base makes
Press procedure operation, achieve the purpose that manually with automatic control.
Innovative point is: controller board is arranged in hydraulic press side, is separately installed with hydraulic power unit electricity on the controller board
The gentle pumping source switch of source switch, and hydraulic stem is separately installed between the gentle pumping source switch of hydraulic power unit power switch
Promote button, hydraulic stem pushes button, gas and pushes away that cylinder button is gentle to push away cylinder return button, each switch is controlled with PLC respectively with button
Device connection, realizes the purpose combined manually with automatic control.
It should be understood that the application is limited to hydraulic press side installation controller board, liquid is installed on the controller board
Power switch gentle pumping source switch in press pump station pushes away cylinder and pneumatic jack cylinder operation button with gas and hydraulic stem promotes and push button, leads to
Cross the overall process that manual and PLC controller automatically controls hydraulic press pressing ceramic tile base.
Those of ordinary skill understands the control principle of PLC controller, and can skillfully grasp operating process.
Feature:
This controller can be realized the overall process that manual and PLC automatically controls hydraulic press pressing ceramic tile base, therefore easy to use, control
System rationally, makes hydraulic press pressing ceramic tile base high production efficiency.
Claims (2)
1. a kind of ceramic tile base pressing hydraulic machine controller is connected with supporting leg (1) in crossbeam (2) lower part of hydraulic press, in supporting leg and
Press plates (3) are equipped between crossbeam, die cavity (8) are housed on press plates, die cavity is provided with top blank plate (9), and top blank plate lower part passes through
Mandril (11) is connected on pneumatic jack cylinder (10), is equipped with hydraulic cylinder (6) on die cavity top, is provided with compression bar in hydraulic cylinder, is pressing
Bar lower part is equipped with hydraulic cylinder plate (7), is pasted with upper mold on hydraulic cylinder plate；Hydraulic press lower part side is provided with hydraulic power unit
(4), it is equipped on hydraulic power unit hydraulic pump motor (5), hydraulic pump is connect with the upper interface and lower interface of hydraulic cylinder respectively；Institute
It states gas and pushes away cylinder (24) front and be connected with charging ram (23), pusher box (22) are housed on charging ram, gas pushes away cylinder and the installation of pusher box
In the rear side of Die and mould plate；
It is characterized in that:
The controller board (13) being made of bakelite plate is equipped with by slotted-angle shelving in hydraulic press side, on the controller board from it is lower to
On be separately installed with hydraulic power unit power switch (15), hydraulic stem promotes button (16), hydraulic stem pushes button (17), gas and pushes away cylinder
Button (18), gas push away the gentle pumping source switch (14) of cylinder return button (19), and hydraulic press lower part side is provided with air pump (12),
Air pump gas outlet is connected to the gentle cylinder that pushes away of pneumatic jack cylinder respectively；
Pressure sensor (21) are provided on the Die and mould plate of hydraulic cylinder plate lower part；
Be equipped on hydraulic power unit PLC controller (20), the button and switch on pressure sensor and controller board respectively with
PLC controller circuit communication.
2. a kind of ceramic tile base pressing hydraulic machine controller according to claim 1, it is characterized in that: the switch on controller board
It can be automatically controlled either manually or by PLC controller with button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910489861.3A CN110253717A (en) | 2019-06-06 | 2019-06-06 | A kind of ceramic tile base pressing hydraulic machine controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910489861.3A CN110253717A (en) | 2019-06-06 | 2019-06-06 | A kind of ceramic tile base pressing hydraulic machine controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110253717A true CN110253717A (en) | 2019-09-20 |
Family
ID=67917151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910489861.3A Pending CN110253717A (en) | 2019-06-06 | 2019-06-06 | A kind of ceramic tile base pressing hydraulic machine controller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110253717A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201027638Y (en) * | 2007-04-13 | 2008-02-27 | 广东科达机电股份有限公司 | Control system for brick machine hydraulic pump |
| CN101606661A (en) * | 2009-07-14 | 2009-12-23 | 商丘市梁园区福达食品机械厂 | Full-automatic green bean cake former |
| CN102172964A (en) * | 2011-01-21 | 2011-09-07 | 郑州华隆机械制造有限公司 | Full-automatic hydraulic press |
| CN205735434U (en) * | 2016-05-06 | 2016-11-30 | 江西太平洋电缆集团有限公司 | A kind of pressure setting of environmental protection glazed tiles |
| CN208529800U (en) * | 2017-12-11 | 2019-02-22 | 恩平市美力格精密液压机械有限公司 | A kind of Full Automatic Liquid press |
| CN208651299U (en) * | 2018-08-15 | 2019-03-26 | 佛山市顺德区航卓节能科技有限公司 | A kind of servo energy conservation power system of ceramic press |
-
2019
- 2019-06-06 CN CN201910489861.3A patent/CN110253717A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201027638Y (en) * | 2007-04-13 | 2008-02-27 | 广东科达机电股份有限公司 | Control system for brick machine hydraulic pump |
| CN101606661A (en) * | 2009-07-14 | 2009-12-23 | 商丘市梁园区福达食品机械厂 | Full-automatic green bean cake former |
| CN102172964A (en) * | 2011-01-21 | 2011-09-07 | 郑州华隆机械制造有限公司 | Full-automatic hydraulic press |
| CN205735434U (en) * | 2016-05-06 | 2016-11-30 | 江西太平洋电缆集团有限公司 | A kind of pressure setting of environmental protection glazed tiles |
| CN208529800U (en) * | 2017-12-11 | 2019-02-22 | 恩平市美力格精密液压机械有限公司 | A kind of Full Automatic Liquid press |
| CN208651299U (en) * | 2018-08-15 | 2019-03-26 | 佛山市顺德区航卓节能科技有限公司 | A kind of servo energy conservation power system of ceramic press |
Non-Patent Citations (1)
| Title |
|---|
| 中国冶金设备总公司: "《国际冶金机电设备手册》", 31 March 1992, 冶金工业出版社 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101577239B (en) | Fully-automatic diode combing machine | |
| CN102172964B (en) | Full-automatic hydraulic press | |
| CN203828038U (en) | Pastry molding device | |
| CN101348191A (en) | Automatic feeding apparatus on automobile front floor sound isolation pad production line | |
| CN110978463A (en) | Female die forming machine and process flow thereof | |
| CN101733824B (en) | Multi-functional two-way pressurization and vibration brick making machine | |
| CN104826955A (en) | Punching machine built-in type multi-station mode moving manipulator | |
| CN110253717A (en) | A kind of ceramic tile base pressing hydraulic machine controller | |
| CN208632883U (en) | A kind of dry production equipment of full-automatic energy-saving paper matrix packaging left and right sizing | |
| CN101733822B (en) | Ceramic automatic hot press | |
| CN205185365U (en) | Automatic change pressing equipment | |
| CN216213146U (en) | Automatic iron core riveting machine | |
| CN214639764U (en) | Automatic feeding system | |
| CN109278159A (en) | A kind of construction brick pressure block device being easily installed | |
| WO2014015645A1 (en) | Brick maker with brick-gripping mechanical hand driven by chain | |
| CN204640441U (en) | A kind of thermal insulation brick shaper | |
| CN110000889B (en) | Production assembly of plant fiber environment-friendly product | |
| CN204524061U (en) | Punch press built-in multistation shifting formwork manipulator | |
| CN211074795U (en) | Horizontal hydraulic oil press | |
| CN114734528A (en) | High-pressure grouting vertical forming control method, computer equipment and readable storage medium | |
| CN209300346U (en) | A kind of sole press machine | |
| CN207590163U (en) | A kind of machine for shaping shoe upper with non-rigid mold plate and double-station plummer | |
| CN105365252A (en) | Automatic pressing device | |
| CN220277951U (en) | Guide piece bending forming equipment | |
| CN106881428B (en) | A kind of automatic demoulding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190920 |
|
| RJ01 | Rejection of invention patent application after publication |