Disclosure of Invention
The invention aims to provide an automatic soil filling and arranging machine for flowerpots, which has high working efficiency.
In order to achieve the above purpose, the invention adopts the following technical scheme: flowerpot automatic soil arrangement machine that fills includes: the frame, the movable support has one to control trend and by drive assembly drive pivoted pivot in the frame, is fixedly connected with at least one row in the pivot and is control the interval distribution's vacuum suction hopper, and every vacuum suction hopper's structure includes: the flowerpot comprises a suction hopper body with an outer contour matched with the inner cavity of the flowerpot, wherein a material passing channel which penetrates through the suction hopper body up and down is arranged in the center of the suction hopper body, a closed cavity is arranged in the suction hopper body around the material passing channel, and a plurality of air suction holes are arranged on the outer wall of the suction hopper body; the cavity of every vacuum suction hopper is connected with the air pump capable of forming negative pressure in the cavity, every row of vacuum suction hopper can swing alternately at the basin taking station and the soil loading station under the synchronous drive of the driving component, a row of basin separators which are distributed at left and right intervals and are used for placing a stack of flowerpots are arranged at the basin taking station, the basin separators are in one-to-one correspondence with the vacuum suction hoppers swinging to the basin taking station, the basin separators can move to the vacuum suction hopper swinging to the basin taking station under the drive of the moving component to be sleeved on the corresponding vacuum suction hopper or move outwards to the position which does not interfere with the swing of the vacuum suction hopper, a plurality of soil loading hoppers with open tops and closed bottoms are arranged on the rack above the rotating shaft side, a plurality of discharge holes which are distributed at left and right intervals are respectively arranged on the side wall of the lower end of the soil loading hopper, and each outlet material is connected with a guide pipe through a soil dividing and fixing comparator, and the guide pipes are in one-to-one correspondence with the vacuum suction hopper swinging to the soil loading station and are always located right above the corresponding vacuum suction hopper.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: two rows of vacuum suction hoppers are fixedly connected to the rotating shaft, each row of vacuum suction hoppers can alternately swing at the basin taking station and the soil loading station under the synchronous drive of the driving assembly, one soil loading station is located under the rotating shaft, two positions of the basin rotating station are distributed on the front side and the rear side of the rotating shaft, a row of basin separating devices are respectively arranged at each basin taking station, and the basin separating devices can swing to the vacuum suction hoppers of the basin taking station under the drive of the moving assembly to move to flowerpots in the basin separating devices to be sleeved on the corresponding vacuum suction hoppers or move outwards to the position without obstructing the swing of the vacuum suction hoppers.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: a row of left-right interval distribution pendulum conveying pipes are arranged on the frame at the soil loading position, the pendulum conveying pipes are in one-to-one correspondence with the vacuum suction hoppers swinging to the soil loading position and are always positioned under the corresponding vacuum suction hoppers, and each pendulum conveying pipe is inclined from two sides to the middle to the lower ends of all the pendulum conveying pipes and is neat and close together.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: the bottom of the frame is provided with a walking crawler belt which is convenient for the movement of the frame.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: the rear end of the frame is provided with a nutrient soil storage tank for storing the crushed nutrient soil and a conveyor for conveying the crushed nutrient soil in the nutrient soil storage tank upwards to a soil loading hopper.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: the concrete connection structure of each row of vacuum suction hoppers and the air pump is as follows: the cavities of adjacent vacuum hoppers in each row of vacuum hoppers are communicated through hollow pipes, and the cavity of the first vacuum hopper in each row of vacuum hoppers is connected with an air pump through a connecting hose.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: each vacuum suction hopper is connected and fixed with the rotating shaft through two circular plates which are fixed on the rotating shaft at left and right intervals, and the distance between the two circular plates can just allow the material guiding pipe to pass through.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: the driving component is a motor.
Further, the automatic soil-filling arrangement machine for flowerpots, wherein: the moving component is an air cylinder or a telescopic pull rod.
Through implementation of the technical scheme, the invention has the beneficial effects that: (1) The automatic degree is high, the picking, loading and arrangement of the flowerpot can be automatically completed, the processing speed is high, the working efficiency is high, and the efficiency is 20-30 times of the manual operation efficiency; (2) Two rows of vacuum suction are adopted to perform swing type alternate basin taking and soil loading, so that the working efficiency is greatly improved; (3) The flowerpot is sucked in a vacuum way by extending into the flowerpot, so that only one flowerpot is sucked each time, and the flowerpot is not taken out; (4) The flowerpot after soil loading is automatically and orderly arranged on the ground once through the swing conveying pipe, secondary adjustment and arrangement are not needed manually, the labor intensity of workers is further reduced, and the working efficiency is improved.
Detailed Description
The invention will be described in further detail with reference to the drawings and the specific examples.
As shown in fig. 1, 2 and 3, the automatic soil filling and arranging machine for flowerpots comprises: the frame 1, there is a pivot 3 that moves towards about and is driven to rotate by drive assembly 2 movably supported on frame 1, at least fixedly connected with is a row of vacuum suction hopper 4 that is left and right sides interval distribution on the pivot 3, because the structure of every vacuum suction hopper 4 is the same, only take the structure of one of them vacuum suction hopper 4 to illustrate below as the example, as shown in fig. 4, the structure of vacuum suction hopper 4 includes: the suction hopper body 41 with the outer contour matched with the inner cavity of the flowerpot 5 is provided with a material passing channel 42 which penetrates through the suction hopper body 41 up and down at the center of the suction hopper body 41, a closed cavity 43 is arranged in the suction hopper body 41 around the material passing channel 42, and a plurality of air suction holes 44 and an air outlet hole 45 are arranged on the outer wall of the suction hopper body 41; the cavity 43 of each vacuum suction hopper 41 is simultaneously connected with the air pump 6 which can form negative pressure in the cavity, each vacuum suction hopper 4 can alternately swing at a basin taking station and a soil loading station under the synchronous drive of the driving component 2, a row of basin separators 7 which are connected and fixed together at left and right intervals and are used for placing a stack of flowerpots 5 are arranged at the basin taking station, the basin separators 7 are in one-to-one correspondence with the vacuum suction hoppers 4 swinging to the basin taking station, the basin separators 7 can move to the vacuum suction hoppers 4 swinging to the basin taking station under the drive of the moving component 8, the flowerpots 5 in the basin separators 7 are sleeved on the corresponding vacuum suction hoppers 4 or move outwards to the soil loading hopper 9 which does not prevent the swing of the vacuum suction hoppers 4, a plurality of discharge ports which are open at the top and are closed at the bottom are arranged on the side wall of the lower end of the soil loading hopper 9 at left and right intervals, each discharge port is respectively connected with a guide pipe 11 through a soil separating and fixing device 10, and the guide pipe 11 is in direct correspondence with the vacuum suction hoppers 4 swinging to the vacuum suction hoppers 4;
in the embodiment, two rows of vacuum hoppers 4 are fixedly connected to the rotating shaft 3, each row of vacuum hoppers 4 can alternately swing at a basin taking station and a soil loading station under the synchronous drive of the driving assembly, one soil loading station is located right below the rotating shaft 3, two basin rotating stations are distributed on the front side and the rear side of the rotating shaft 3, each basin taking station is respectively provided with a row of basin separating devices 7 which are connected and fixed together at intervals left and right and are used for placing a stack of flowerpots 5, the basin separating devices 7 can move to the vacuum hoppers 4 swinging to the basin taking stations under the drive of the moving assembly to the flowerpots 5 in the basin separating devices 7 to be sleeved on the corresponding vacuum hoppers 4 or move outwards to the position which does not prevent the vacuum hoppers 4 from swinging, so when one row of vacuum hoppers 4 swing to the soil loading station for loading flowerpots, the other row of vacuum hoppers 4 just swing to the basin taking station for taking the flowerpots, and the working efficiency is greatly improved;
in the embodiment, a row of swing conveying pipes 12 which are distributed at intervals left and right are further arranged on the frame 1 at the soil loading position, the swing conveying pipes 12 are in one-to-one correspondence with the vacuum suction hoppers 4 swinging to the soil loading position and are always positioned right below the corresponding vacuum suction hoppers 4, the swing conveying pipes 12 incline from two sides to the middle to the lower ends of all the swing conveying pipes and are neat and close together, the swing conveying pipes can realize neat and tight arrangement of the falling flowerpots, manual secondary arrangement is not needed, and the working efficiency is further improved; in the embodiment, the bottom of the frame 1 is provided with the walking caterpillar 13 which is convenient for the movement of the frame 1, so that the use is more convenient; in the embodiment, a nutrient soil storage tank 14 for storing crushed nutrient soil and a conveyor 15 for conveying the crushed nutrient soil in the nutrient soil storage tank 14 upwards to a soil loading hopper 9 are arranged at the rear end of the frame 1, so that on-line continuous soil conveying can be realized, and the working efficiency is further improved;
in this embodiment, the specific connection structure between each vacuum suction hopper 4 and the air pump is as follows: the cavities 43 of the adjacent vacuum hoppers 4 in each row of vacuum hoppers are communicated through hollow pipes, and the cavity 43 of one vacuum hopper 4 positioned at the first position in each row of vacuum hoppers is connected with the air pump 6 through a connecting hose, so that the connecting structure is simple, and the installation and the maintenance are convenient; in the embodiment, each vacuum suction hopper is respectively connected and fixed with the rotating shaft 3 through two circular plates 16 fixed on the rotating shaft 3 at left and right intervals, and the distance between the two circular plates 16 just can be used for the passage of the material guide pipe 11, and as the material guide pipe 11 is limited by the two corresponding circular plates 16, the working stability of the material guide pipe 11 in the soil filling process is ensured, and the running stability of equipment is further improved; in this embodiment, the driving assembly 2 is a motor; the moving component 8 is an air cylinder or a telescopic pull rod;
the working principle of the invention is as follows:
the nutrient soil in the nutrient soil storage tank 14 is conveyed to the soil filling hopper 9 through the conveyor 15, then the motor 2 drives the rotating shaft 3 to rotate, and synchronously drives the two rows of vacuum suction hoppers to swing rightwards until the right row of vacuum suction hoppers 4 swings to a basin taking station on the right side and the left row of vacuum suction hoppers 4 swings to the soil filling station, and the action of the motor 2 is stopped;
then, the moving component 8 drives a row of basin dividing devices on the right side to move towards a row of vacuum suction hoppers 4 swinging to a basin taking station on the right side until the flowerpots 5 in the row of basin dividing devices 7 are sleeved on the corresponding vacuum suction hoppers 4, and the action of the moving component is stopped; then, each cavity 43 of a row of vacuum hoppers swinging to a right basin taking station is made to generate negative pressure through an air pump 6, under the action of the negative pressure in the cavity 43 in the vacuum hoppers 4, the vacuum hoppers 4 can absorb flowerpots sleeved on the vacuum hoppers 4 in the corresponding basin separating devices 7, the negative pressure suction force of the vacuum hoppers 4 on the flowerpots is kept, and meanwhile, the moving assembly 8 drives the row of basin separating devices 7 on the right side to move outwards to an initial position which does not interfere with the swinging of the vacuum hoppers 4, and at the moment, each vacuum hopper of the row of vacuum hoppers 4 absorbs one flowerpot, so that the row of vacuum hoppers 4 can absorb flowerpots;
maintaining the negative pressure suction force of the vacuum suction hopper 4 on the sucked flowerpot, simultaneously enabling the motor 2 to drive the rotating shaft 3 to rotate, and synchronously driving the two rows of vacuum suction hoppers to swing leftwards until the vacuum suction hopper 4 on the right side of the sucked flowerpot swings to the soil loading station and the vacuum suction hopper 4 on the left side of the suction hopper, which does not suck the flowerpot, swings to the left side of the flowerpot taking station, and stopping the action of the motor 2; at the moment, the flowerpot swinging to the soil loading station along with the vacuum suction hopper just corresponds to the material guide pipe 11 upwards and the pendulum conveying pipe 12 downwards;
then, opening each soil dividing and proportioning device 10, so that nutrient soil in the soil filling hopper 9 is sequentially sent into the corresponding flowerpot 5 positioned at the soil filling station through the soil dividing and proportioning device 10, the material guide pipe 11 and the material passing channel 42 of the vacuum suction hopper 4, along with the continuous increase of nutrient soil in the flowerpot 5, the weight of the flowerpot 5 is continuously increased, when the weight of the flowerpot 5 is greater than the negative pressure suction force of the vacuum suction hopper 4, the flowerpot 5 is separated from the vacuum suction hopper 4, and the flowerpot 5 separated from the vacuum suction hopper 4 slides to the ground through the corresponding dividing and arranging conveying pipe 12 below to be orderly arranged, so that the automatic soil filling arrangement of a row of flowerpots is completed; in the process of filling soil into the flowerpots by the row of vacuum suction hoppers 4 swinging to the soil filling station, the moving assembly 8 drives the row of flowerpot separating devices on the left side to move towards the row of vacuum suction hoppers 4 swinging to the flowerpot taking station on the left side until the flowerpots 5 in the row of flowerpot separating devices 7 are sleeved on the corresponding vacuum suction hoppers 4, and the action of the moving assembly is stopped again; then, each cavity 43 of a row of vacuum hoppers swinging to the left basin taking station is made to generate negative pressure through an air pump 6, under the action of the negative pressure in the cavity 43 in the vacuum hoppers 4, the vacuum hoppers 4 can absorb flowerpots sleeved on the vacuum hoppers 4 in the corresponding basin separating devices 7, the negative pressure suction force of the vacuum hoppers 4 on the flowerpots is kept, and meanwhile, the moving assembly 8 drives the left row of basin separating devices 7 to move outwards to an initial position which does not interfere with the swinging of the vacuum hoppers 4, and at the moment, each vacuum hopper of the row of vacuum hoppers 4 absorbs one flowerpot, so that the row of vacuum hoppers 4 swinging to the left basin taking station can absorb flowerpots;
when the pot is completely taken by the row of vacuum suction hoppers 4 which swing to the left pot taking station and the pot on the row of vacuum suction hoppers 4 which swing to the soil loading station is completely loaded with soil and slides down to be arranged on the ground, maintaining the negative pressure suction force of the vacuum suction hoppers 4 on the sucked pot, simultaneously enabling the motor 2 to drive the rotating shaft 3 to rotate again, synchronously driving the two rows of vacuum suction hoppers to swing to the right until the row of vacuum suction hoppers 4 which suck the pot on the left side swings to the soil loading station and the row of vacuum suction hoppers 4 which do not suck the pot on the right side swings to the right pot taking station, stopping the action of the motor 2; at the moment, the flowerpot swinging to the soil loading station along with the vacuum suction hopper just corresponds to the material guide pipe 11 upwards and the pendulum conveying pipe 12 downwards;
then, opening the soil dividing and proportioning devices 10 again, so that the nutrient soil in the soil filling hopper 9 is sequentially sent into the corresponding flowerpots 5 positioned at the soil filling station through the soil dividing and proportioning devices 10, the material guide pipes 11 and the material passing channels 42 of the vacuum suction hoppers 4, the weight of the flowerpots 5 is continuously increased along with the continuous increase of the nutrient soil in the flowerpots 5, when the weight of the flowerpots 5 is greater than the negative pressure suction force of the vacuum suction hoppers 4, the flowerpots 5 are separated from the vacuum suction hoppers 4, and the flowerpots 5 separated from the vacuum suction hoppers 4 slide down to the ground through the corresponding pendulum conveying pipes 12 below to be orderly arranged, so that the automatic soil filling arrangement of the flowerpots of the second row is completed; in the process of filling soil into the flowerpots by the row of vacuum suction hoppers 4 swinging to the soil filling station, the moving assembly 8 drives the row of flowerpot separating devices on the right side to move towards the row of vacuum suction hoppers 4 swinging to the flowerpot taking station on the right side until the flowerpots 5 in the row of flowerpot separating devices 7 are sleeved on the corresponding vacuum suction hoppers 4, and the action of the moving assembly is stopped again; then, each cavity 43 of a row of vacuum hoppers swinging to the right basin taking station is made to generate negative pressure through an air pump 6, under the action of the negative pressure in the cavity 43 in the vacuum hoppers 4, the vacuum hoppers 4 can absorb flowerpots sleeved on the vacuum hoppers 4 in the corresponding basin separating devices 7, the negative pressure suction force of the vacuum hoppers 4 to the flowerpots is kept, meanwhile, the moving assembly 8 drives the row of basin separating devices 7 on the right to move outwards to an initial position which does not interfere with the swinging of the vacuum hoppers 4, at the moment, each vacuum hopper of the row of vacuum hoppers 4 absorbs a flowerpot, so that the row of vacuum hoppers 4 swinging to the right basin taking station can absorb flowerpots again;
when the row of vacuum suction hoppers 4 swinging to the right basin taking station again completes basin taking, and the flowerpots on the row of vacuum suction hoppers 4 swinging to the soil loading station complete soil loading and slide down to be arranged on the ground, the soil loading and basin taking processes are repeated, and automatic soil filling arrangement of flowerpots is completed.
The invention has the advantages that: (1) The automatic degree is high, the picking, loading and arrangement of the flowerpot can be automatically completed, the processing speed is high, the working efficiency is high, and the efficiency is 20-30 times of the manual operation efficiency; (2) Two rows of vacuum suction are adopted to perform swing type alternate basin taking and soil loading, so that the working efficiency is greatly improved; (3) The flowerpot is sucked in a vacuum way by extending into the flowerpot, so that only one flowerpot is sucked each time, and the flowerpot is not taken out; (4) The flowerpot after soil loading is automatically and orderly arranged on the ground once through the swing conveying pipe, secondary adjustment and arrangement are not needed manually, the labor intensity of workers is further reduced, and the working efficiency is improved.
The foregoing description of the embodiments of the invention should not be taken as limiting the scope of the invention, and therefore, all changes and modifications that come within the meaning and range of equivalency of the claims and the specification are intended to be embraced therein.