CN110226707A - The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable and manufacture craft - Google Patents

The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable and manufacture craft Download PDF

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Publication number
CN110226707A
CN110226707A CN201910630924.2A CN201910630924A CN110226707A CN 110226707 A CN110226707 A CN 110226707A CN 201910630924 A CN201910630924 A CN 201910630924A CN 110226707 A CN110226707 A CN 110226707A
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China
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parts
vegetable
water
fructus cannabis
calories
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Inventor
肖猛
彭毅秦
丁捷
张雨薇
何江红
刘春燕
黄益前
张力丹
毛永杰
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Sichuan Tourism University
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Sichuan Tourism University
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Priority to CN201910630924.2A priority Critical patent/CN110226707A/en
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/269—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/125—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives containing carbohydrate syrups; containing sugars; containing sugar alcohols; containing starch hydrolysates
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165—Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165—Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • A23L7/17—Preparation of puffed cereals involving preparation of meal or dough as an intermediate step by extrusion
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses the compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable and manufacture crafts, wherein formula is wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetable juice, water.Wherein manufacture craft includes preparation by fiery jute pulp, and wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetable juice, water are then uniformly mixed to obtain dough；It by dough leavening, and is suppressed repeatedly, then cuts to obtain noodles, and carry out air-bulking, obtain meal bar, packed products.Meal bar mouthfeel of the invention is good, and nutrition is balanced, beautiful in colour, can diabetes patients, compensate for the vacancy in meal replacing food market.

Description

The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable and manufacture craft
Technical field
The present invention relates to the processing methods of a kind of meal replacing food and meal replacing food, belong to food processing field.
Background technique
With the development of economic base, the quality of the life of modern people is higher, and dietary structure is rich in grease and sugar, in addition people Lack movement, fat number sharp increase.And obesity not only influences the morphological appearance of people, but will generate to the health of people Serious threat makes one to be susceptible to suffer from hyperglycemia, hyperlipemia and vascular hypertension, and then to each organ of human body, the especially heart It is dirty to cause serious burden.People gradually appreciate the fat harm for health, so some substitution high heat, high-fat The food of dinner is taken advantage of a turn of events and get on.I.e. meal replacing food starts to occur on the market.
Meal replacing food is exactly the food for replacing part or all of dinner, common to have meal replacement powder, generation meal stick, generation for meal form It eats milk shake and for meal congee etc..Meal replacing food is quickly, easily to provide while reducing the intake of energy for human body required Various nutriments outside, when supplement weight-reducing, is easy the nutriments such as vitamin, minerals, protein lacked, has high fine Dimension, it is low in calories, easily full abdomen the features such as.In addition, nutrient level contained by meal replacing food is while guaranteeing human body primary demand Control energy takes the photograph people, to reach the effect for maintaining figure or playing loss of weight.
Research for generation meal, content are related to that face is very extensive, mainly include meal replacement powder, grinding for food and drink material, generation meal stick Hair and stability study, in generation, meal diet was to weight-reducing, the effect of loss of weight and effect of meal replacing food etc..Have inventor it is equal with Flour, dietary fiber, konjaku powder, D-sorbite, dried whole-egg etc. are raw material, have developed a kind of novel generation meal weight-reducing food Product, and its processing technology is studied；Also inventor prepares using the compound material of nut fruits and the compound material of cereals A kind of nutritious energy bar etc. with energy slow-release function.Have inventor using barley seedling as primary raw material, by saccharomycete and Lactobacillus-fermented develops a kind of barley seedling ferment product, is made into ferment powder by spray drying, is added to meal replacement powder In, the processing and anti-oxidation function of wheat seeding ferment powder and its meal replacement powder are researched and developed.There is inventor to exist weight losing meal-replacing stick Critical control point in process is studied.To approach such as addition stabilizer, emulsifier, homogeneous to for the steady of food and drink material It is qualitative to be studied；Validity to part generation meal diet (PMR) as method of weight-reducing；There is research to confirm, generation meal low in calories Food is capable of the Abnormality of Glycolipid Metabolism of rapid recovery metabolic syndrome and Newly diagnosed diabetes patient, improves its insulin sensitivity The disease incidence that can reduce diabetes B of property and insulin secretion function.Having inventor to study confirms to facilitate steadily for food and drink food Blood glucose improves blood lipid, the body fat of diabetic, reduces diabetes and its risk factor of complication etc..
Generation meal tolerance is good, now reports without serious adverse events, common adverse reaction such as gastrointestinal discomfort (such as borborygmus Abdominal distension, just dilute or constipation), symptom is slight, is not necessarily to special treatment.But still it should be noted that other complication being likely to occur, such as Gall stone and gallbladder disease.According to investigations, in the test that 20 acute gout patients maintain weight using very low calorie diet, 1 Acute calculus occurs for example, and occurs in other correlation tests without calculus symptom.Soybean protein is used in metabolic syndrome patient In the loss of weight test of generation meal, the kidney function parameter of patient is not influenced by generation meal, it was confirmed that high protein is eaten for food and drink overweight or fertile Validity and safety Mei in fat loss of weight treatment are drawn.
More and more researches show that generation meal is as a kind of novel loss of weight measure, convenient and safe, effect is much better than tradition Diet loss of weight scheme, cooperates correct Life Guidance, can bring good loss of weight to overweight or obese people, diabetic Effect and metabolism benefit.
But on the market in disclosed meal replacing food, common meal replacing food is mostly with meal replacement powder, generation meal milk shake Based on, single variety, taste is single, is not able to satisfy people to a certain extent to the pursuit of immediately/fast food generation meal theory.And And traditional meal replacing food, to lose weight as the main purpose, consumer groups are commonly people to lose weight, are not suitable for mass consumption.Also, In existing disclosed meal replacing food process, due to unreasonable processing technology, so that the meal replacing food mouthfeel processed is not Good, nutrition is irregular, color is bad.
In addition, application of the highland barley in meal replacing food has not been reported.Application of the fructus cannabis in meal replacing food is there is not yet phase Report is closed, in terms of exploitation and manufacture craft that health food is currently essentially consisted in the research direction of fructus cannabis deep processed product.
Highland barley is mainly distributed on the extremely frigid zones such as northwest China, Inner Mongol and Tibet, is the irreplaceable staple food grain of peasants and herdsmen, It is the important source material of Tibetan area farming industry.The trophic component of highland barley is comprehensively unique, has high nutrition and dietotherapy valence Value.Highland barley is rich in protein, carbohydrate, dietary fiber, multivitamin and mineral element, oleic acid, linoleic acid, linolenic acid Equal substances, not only nutritive value is abundant but also there are also good healthcare functions, has good preventive and therapeutic effect to many diseases.It is green Water-soluble dietary fiber in highland barley, especially beta glucan content are in the world in wheat crops between 3.66%~8.62% One of highest crop of content, the modern diet structure for meeting high protein, high microsteping, homovitamin, low sugar and low fat are wanted It asks, it is often edible to can be relieved human nutrition deficiency disease.Highland barley flour has lower syneresis rate and higher freeze-thaw steady It is qualitative.
Fructus cannabis has the function of moisturizing, laxation, treating stranguria, promoting blood circulation, can clinically be effectively used for treatment constipation, high blood The diseases such as pressure, blood deficiency and depleted fluid, tumor stomach, heat gonorrhea, wandering arthritis, dysentery, irregular menstruation, scabies.It is ground at present about the pharmacology of fructus cannabis Study carefully discovery, fructus cannabis has reducing blood lipid, blood pressure lowering, myocardial injury, anti-oxidant, anti-aging, antalgic and inflammation relieving, resists and burst Ulcer has therapeutic effect etc. to neurodegenerative diseases such as Alzheimer diseases.Fructus cannabis has the physically weak early ageing for the treatment of, the heart-yin not with it Foot, palpitation and restlessness, deficiency of blood saliva wound, dry constipation of intestines and other effects by the concern of people and are liked deeply, and are widely applied to food depth Processing aspect.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable, And the manufacture craft of this kind of meal bar.So that the meal bar mouthfeel processed is good, nutrition is balanced, beautiful in colour.
Its formula of the compound fructus cannabis meal bar low in calories of instant fruit and vegetable provided by the invention is made of following material:
Wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetable juice, Water.
The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable as described above, further illustrates to be that the material is pressed Weight is as follows:
100-120 parts of wheat flour, 40-50 parts of highland barley flour, fiery jute pulp 25-35 parts, 1-2 parts of Gluten, 0.5% content xanthan 10-15 parts of sol solution, 1-2 parts of xylitol, 5-10 parts of butter, 45-60 parts of vegetable juice, 10-20 parts of water.
The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable as described above, further illustrates to be that the material is pressed Weight is as follows: 100 parts of wheat flour, 45 parts of highland barley flour, and 30 parts of fiery jute pulp, 2 parts of Gluten, 0.5% content xanthan peptization 10 parts of liquid, 2 parts of xylitol, 10 parts of butter, 45 parts of vegetable juice, 15 parts of water.
The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable as described above further illustrates to be the fire jute pulp Specifically: it is uniformly mixed and is constituted by 1 part of fructus cannabis powder 1.5-2 parts of water of addition.
The compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable provided by the invention, is carried out by following steps:
(1), highland barley beats powder, sieves with 100 mesh sieve, spare.Wheat beats powder, sieves with 100 mesh sieve, spare.Vegetables juicing, it is spare.
(2), fructus cannabis beats powder, sieves with 100 mesh sieve, and 1.5-2 parts of water are added with 1 part of fructus cannabis powder and are uniformly mixed, and fire is made Jute pulp, it is spare.
(3), wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetables Juice, water are uniformly mixed to obtain dough.
(4), it by dough leavening, and is suppressed repeatedly, then cuts to obtain noodles.
(5), noodles are subjected to air-bulking, obtain meal bar, packed products.
The compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as described above, further illustrates and is, described The dough leavening time be 10-20 minute, dough leavening temperature control in 30-40 degree, carry out in a sealed container, not with the external world Air contact, pressure are above standard atmospheric pressure 80KPa-100KPa.
The compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as described above, further illustrates and is, described It is uniformly mixed to obtain dough, the specific steps are that:
(1), wheat flour, highland barley flour, Gluten, xylitol are uniformly mixed, and obtain siccative.
(2), fiery jute pulp, butter are uniformly mixed, and obtain wet feed.
(3), water, vegetable juice, 0.5% content xanthan gum solution are uniformly mixed, and obtain water material.
(4), siccative is at the uniform velocity added into blending tank, constant-speed material-adding humidification material, obtains mix during the addition process, then to mixing It closes in material and at the uniform velocity adds water material, finally obtain mixture.Mixture stirs evenly in blending tank.In addition wet feed, addition water material It is not contacted in the process with the external world, sealing carries out.
The compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as described above, further illustrates and is, described Water, vegetable juice, 0.5% content xanthan gum solution are uniformly mixed, and obtain water material, specifically: vegetables are smashed using juice extractor, and Pure water is added during smashing, is directly placed into sealing container, crosses filter residue, obtains vegetable juice, and 0.5% is added into vegetable juice Content xanthan gum solution, and smash process, be put into sealing container process, be added 0.5% content xanthan gum solution during it is equal Not with contacting external air.It is made after water material not with contacting external air, and is added in mixture in 8 minutes.
The compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as described above, further illustrates and is, to siccative In the process of wet feed is at the uniform velocity added are as follows: often plus 3.5-4 parts of siccatives, 1 part of wet feed is added, the mistake of water material is at the uniform velocity added into mix Journey are as follows: often plus 2.5-3 parts of mixs, 1 part of water material is added；Described is at the uniform velocity the uninterrupted process of LINEAR CONTINUOUS.
The compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as described above, further illustrates and is, described Noodles long 8-10cm, wide 1cm；Air-bulking air-bulking 5-7min at 160-180 DEG C；It is cold after air-bulking But room temperature packaging is arrived；Cooling, packaging process carries out in food-grade clean room.
The invention has the benefit that
Meal bar mouthfeel of the invention is good, and nutrition is balanced, beautiful in colour.
The present invention is convenient for carrying in the form of meal bar, simple instant.
The invention is suitable for the needs of consuming public, and replaces conventional sugar with xylitol, can diabetes patients, more The vacancy in meal replacing food market is mended.
Dough of the invention after mixing evenly, is in fragmentation status, and in the atmospheric pressure that is above standard in blending tank It is (small can be immersed in powder by provocation in the sealed environment of 80KPa-100KPa for the color of vegetable juice and taste (nutrition) pressure Flour, highland barley flour, fire fiber crops) fiber in go and (do not only exist in the surface of powder), keep later period molding food more moist, will not produce The sense of raw sand Luo；Taste is also more saturated, and color is adopted gorgeous.
It is different from the method that existing material is respectively added at one time into tank, siccative of the invention, wet feed, water material are being infused It is separately contained from before entering into blending tank, and during the addition process, is gradually slowly mixed together, avoid after powder meets water material and tie At bulk be difficult to again with the mixed uniformly deficiency of other materials.
The invention can not only lay the foundation for the research and development of the type meal replacing food, moreover it is possible to be the industry of the type snack food Change Commercial cultivation and new approaches are provided.
The products material is selected from Chuan Xizangqu, and purpose innovation and the research and development of product will effectively drive part river Tibet people from area The economic development of the people.These Ways of Special Agricultural Products are subjected to deep processing, market is circulated in novel processing method, will be greatly improved The sales volume of product adapts to non-Tibetan area consumer demand.To the development of quickening poor regional economy, lift oneself out of poverty, the poverty-stricken looks of change, Reinforce that the country is stable with solidarity has great importance.
Specific embodiment
Meal bar is by wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, Vegetable juice, water composition.Wherein, fiery jute pulp is uniformly mixed by fructus cannabis powder addition water and is constituted.
Manufacturing process steps are as follows:
(1), highland barley beats powder, sieves with 100 mesh sieve, spare；Wheat beats powder, sieves with 100 mesh sieve, spare；Vegetables juicing, it is spare.
(2), fructus cannabis beats powder, sieves with 100 mesh sieve, and 1.5-2 parts of water are added with 1 part of fructus cannabis powder and are uniformly mixed, and fire is made Jute pulp, it is spare.
(3), wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetables Juice, water are uniformly mixed to obtain dough.
(4), it by dough leavening, and is suppressed repeatedly, then cuts to obtain noodles.
(5), noodles are subjected to air-bulking, obtain meal bar, packed products.
Example one:
(1), highland barley beats powder, sieves with 100 mesh sieve, spare；Wheat beats powder, sieves with 100 mesh sieve, spare.Fructus cannabis beats powder, crosses 100 Mesh, it is spare.
(2), wheat flour 50kg, highland barley flour 22kg, Gluten 1kg, xylitol 1kg are uniformly mixed, obtain siccative, by siccative It stirs evenly.It is put into the hopper of driving screw extruder.
(3), 1.5-1.8 parts of water are added by 1 part of fructus cannabis powder to be uniformly mixed, obtain fiery jute pulp.By fiery jute pulp 15kg, butter 5kg is uniformly mixed, and obtains wet feed；Wet feed is put into the hopper of second screw extruder.
(4), vegetables are placed in juice extractor, prepare juicing, and add water according to quantity in juicing, the vegetable juice squeezed out is water Material, water material are fallen directly into seal box, and are added filter cloth to carry out block filtering in case and (filtered out thick greater than 1mm partial size Material).
(5), driving screw extruder is started, siccative is at the uniform velocity squeezed into blending tank, and during squeezing into, on one side to mixed It closes traveling one side LINEAR CONTINUOUS in tank to be uninterruptedly added wet feed (wet feed is squeezed by starting the second screw extruder), keeps often adding 1 part of wet feed is added in 4 parts of siccatives.Become mix.
(6), vegetables are smashed using juice extractor, and pure water is added during smashing, pure vegetable juice and pure water add Adding ratio is about 3:1, is directly placed into sealing container, crosses filter residue, obtains vegetable juice, and 0.5% content is added into vegetable juice Xanthan gum solution 5kg, and smash process, be put into sealing container process, be added during 0.5% content xanthan gum solution not With contacting external air；This implementation prepares water material and amounts to 65kg.
It is made after water material not with contacting external air, directly LINEAR CONTINUOUS is uninterruptedly added in mixture in 5 minutes. It keeps often adding 3 parts of mixs, the uniform state of 1 part of water material is added.
(7), dough stirs evenly in blending tank, then by dough leavening 10 minutes, keeps temperature control in hermetically sealed can In 30-40 degree, pressure inside the tank is above standard atmospheric pressure 80KPa-90KPa.
(8), it takes out out of blending tank after dough leavening, and is suppressed repeatedly, then cut to obtain long 8cm, the face of wide 1cm Item.It air-dries, water content is lower than 15%.
(9), by noodles at 160-170 DEG C air-bulking 7min, be cooled to room temperature in food-grade clean room, obtain generation meal Item, packed products.
Example two:
(1), highland barley flour, wheat flour, fructus cannabis powder, sieve with 100 mesh sieve respectively, spare.
(2), wheat flour 52kg, highland barley flour 25kg, Gluten 0.8kg, xylitol 0.8kg are uniformly mixed, obtain siccative, it will Siccative stirs evenly.It is put into the hopper of driving screw extruder.
(3), 2 parts of water are added by 1 part of fructus cannabis powder to be uniformly mixed, obtain fiery jute pulp.Fiery jute pulp 13kg, butter 3kg are mixed Uniformly, wet feed is obtained；Wet feed is put into the hopper of second screw extruder.
(4), add water when vegetables being squeezed the juice according to quantity, the vegetable juice squeezed out is water material, and water material is fallen directly into seal box, and mistake Filter the coarse fodder greater than 1mm partial size.
(5), driving screw extruder is started, siccative is at the uniform velocity squeezed into blending tank, and during squeezing into, on one side to mixed It closes in tank and advances, one side LINEAR CONTINUOUS is uninterruptedly added wet feed (wet feed is squeezed by starting the second screw extruder), keeps every Add 4 parts of siccatives, 1 part of wet feed is added.Become mix.
(6), vegetables are smashed using juice extractor, and pure water is added during smashing, pure vegetable juice and pure water add Adding ratio is about 3:1, is directly placed into sealing container, crosses filter residue, obtains vegetable juice, and 0.5% content Huang is added into vegetable juice Virgin rubber solution 7kg, and smash process, be put into sealing container process, be added during 0.5% content xanthan gum solution not With contacting external air；This implementation prepares water material and amounts to 70kg.
It is made after water material not with contacting external air, direct LINEAR CONTINUOUS is uninterruptedly added in mixture.It keeps often adding 3 Part mix, is added the uniform state of 1 part of water material.
(7), dough stirs evenly in blending tank, then by dough leavening 10 minutes, keeps temperature control in hermetically sealed can In 30-40 degree, pressure inside the tank is above standard atmospheric pressure 80KPa-100KPa.
(8), it takes out, and suppresses at least 2 times out of blending tank after dough leavening, be then cut to long 9-10cm, the face of wide 1cm Item.It air-dries, makes noodles water content lower than 15%.
(9), by noodles under 160 DEG C (± 3 DEG C) air-bulking 7min, be cooled to room temperature, obtain in food-grade clean room Meal bar, packed products.
In two above-mentioned examples, dough leavening controls technique and carries out in a sealed container, and pressure is above standard Atmospheric pressure, use vegetable juice nutrition and delicate flavour preferably leak into dough, the mouthfeel of acquisition is more uniform.
Constant-speed material-adding humidification material, at the uniform velocity addition water material, are finally at the uniform velocity added into blending tank, so that the mixing of various materials is very Uniformly, because various materials are that (wheat flour is white, highland barley flour to coloured material, and fiery jute pulp light brown, vegetable juice are dark green Color), and planting material is powdery, can be individually agglomerating after independent wet water, it is not easy to mix.It has to be ensured that stirring is, ability Guarantee beautiful in colour, mouthfeel is uniform.
Dough leavening with contacting external air, is not guaranteed not contacting extraneous bacterium class, is not turned sour with guarantee, do not produce peculiar smell.
Siccative, wet feed, mixture are carried out by step, guarantee that mixing is more uniform.
The process of vegetable juice, which guarantees not contact with the external world, (draws oxidation stain or bacterium because contacting with the external world The discoloration risen), and mixed in the extremely short time with wet feed, to guarantee color.
Air fryer can be used in air-bulking, and setting air fryer temperature is 160 DEG C (± 3 DEG C), is preheated 5 minutes, will Musculus cutaneus unfolded after air-drying is put into air fryer baking 6-8min.It should be noted that not allow meal bar burnt during air-bulking Paste, and require surface color uniform, need each 2-3min by the meal bar turn-over in pot.
It because meal bar is dilated food, easily deliquesces, therefore the packaging of finished product and storage should be subject to strict control, it is necessary to sealing packet Dress.When long-term storage, optimal storage container is the good containers of airtightness such as seal box；Product is packed by short term stored when hiding Food-grade hermetic bag.It should be placed on when storage at shady and cool drying, 10-35 DEG C of temperature, 60% or less relative humidity is advisable.
Siccative, wet feed, the adding procedure of water material and dough of the invention stirs provocation process in blending tank, can be with Mechanical using following the present inventor design carries out.
This machinery is made of feeding section, sealed shell of tank.
The feeding section includes that driving screw squeezes into machine, sub-screw squeezes into machine, charge pipe.
Driving screw is squeezed into machine and is made of main hopper and the driving screw cylinder being connected between main hopper and sealed shell of tank；Main spiral shell Driving screw is set in bar cylinder.It includes secondary hopper and sub-screw cylinder that sub-screw, which squeezes into machine, and the front end of sub-screw cylinder is connected to driving screw The middle section of cylinder, and be connected to driving screw cylinder；Sub-screw is set in sub-screw cylinder.One end of charge pipe is connected to driving screw cylinder, The charge pipe other end is connected to charging box.Agitating device is set in sealed shell of tank.Sealed shell of tank is high pressure tank body, on sealed shell of tank Side is provided with safety relief valve；It is provided with stirring blade in tank body, stirring blade passes through the on the outside of sharf and sealed shell of tank The connection of one driving motor.
Tank door is provided on sealed shell of tank, sealed shell of tank is cylindrical can.Driving screw cylinder front end is connected to sealed shell of tank, rear end Second driving motor is set；Main hopper is arranged in the top of rear end.Sub-screw cylinder front end is connected to driving screw cylinder, and third is arranged in rear end Driving motor；Secondary hopper is arranged in the top of rear end, and stirring-head is arranged in secondary hopper.If being provided between driving screw cylinder and charging box Dry charge pipe；Charge pipe is arranged on driving screw cylinder back segment.The bore for the charge pipe being distributed on driving screw pipe back segment by Small secondary alternation is big.Charging box is sealing container, is arranged above driving screw cylinder, and middle part is horizontally disposed in charging box filter screen, Charge pipe is connected to the bottom of charging box.It is provided with juice extractor above charging box, juice extractor discharge port is connected to charging box.In master Main valve is arranged in screw tube and sealed shell of tank junction.
Sealed shell of tank is circular high voltage tank body, and circle can bear bigger pressure.Because design pressure is in tank body 100KP is hereinafter, and the internal volume of tank body is about 1m3, therefore comprehensively consider, tank body wall thickness is designed as 5-8mm, tank body material Using austenitic stainless steel, 1.15 meters of tank diameter, length is 1 meter.
Sealed shell of tank is made of upper and lower two parts, and centre is using flange arrangement connection sealing.At upper and lower two parts docking One axle sleeve is set, and sharf is just arranged at upper and lower two parts docking, and axle sleeve is provided with close palace type sealing structure, and uses Silica gel is as sealing ring.Realization can transmit power from outside to inside, and can bear the high pressure of 100KP, air tight.
Stirring blade is fixed on agitating shaft, and using different length, the stirring blade of differing tilt angles is distributed in stirring On axis.The first driving motor is provided on the outside of sealed shell of tank, the first driving motor is connected to the axis of sharf by shaft joint End, for being driven to sharf.First driving motor 2-3Kw externally exports 200 turns of revolving speed or less using decelerating motor, To obtain bigger torque, 200 turns of speed is stirred the material entered in hermetically sealed can, strikes, and makes material in 5 minutes 50 degree or more are warming up to, and generates high pressure.
It is provided with safety relief valve above sealed shell of tank, prevents pressure inside the tank too big, pressure is design in protective pot body 100KP hereinafter, the structure of safety relief valve referring to pressure cooker pressure-relief valve structure.Tank door is provided on sealed shell of tank, to guarantee to make With safety, tank door should use thick hinge, in addition thick keeper, also set up sealed silicon rubber mat on doorframe.
Feeding section includes that driving screw squeezes into machine, sub-screw squeezes into machine, charge pipe.
Driving screw is squeezed into machine and is made of main hopper and the driving screw cylinder being connected between main hopper and sealed shell of tank.
Main hopper is arranged in the top of driving screw tube rear end.The charge of main hopper is about 0.7m3More than, top is cylindrical body Shape, lower part are infundibulate, and the exit of funnel is rectangle, and therefore, the lower part of main hopper is excessive circular face, by circular section Face is transitioned into rectangular section.Exit is connected to the feeding inlet of driving screw cylinder.Therefore, main hopper can be with driving screw cylinder one Body setting can also be connected using the structure of flanged joint.Because the internal diameter of driving screw cylinder is 80-90mm, funnel goes out The size of mouth (rectangle) is width 70-80mm, length 200mm.At least made in the inner surface of main hopper of stainless steel.
Driving screw is set in driving screw cylinder；The outer diameter and driving screw cylinder internal diameter of driving screw are clearance fit, driving screw cylinder Length is 1 meter, and the length of driving screw is 900mm.
Driving screw cylinder front end is communicated to the position of the middle and upper part of sealed shell of tank side wall, in driving screw cylinder front end and sealed shell of tank Side wall connectivity part is provided with main valve, hand valve.The second driving motor, power 800- is arranged in driving screw tube rear end 1Kw, externally 300 turns of revolving speed of output or less.
It includes secondary hopper and sub-screw cylinder that sub-screw, which squeezes into machine, and sub-screw is arranged in sub-screw cylinder.The front end of sub-screw cylinder It is connected to driving screw cylinder；Link position is located at the middle section of driving screw cylinder, specially the feeding inlet rear end of driving screw cylinder.
Third driving motor, power 500w is arranged in sub-screw tube rear end；Secondary hopper is arranged in the top of rear end, and volume is 0.4m3, secondary hopper is interior to be arranged stirring-head, and stirring-head is high revolving speed, and low torque, 400 turns of revolving speed needs or more per minute, can be to dress The material for entering secondary hopper carries out preliminary stirring, should cover above secondary hopper.Sub-screw tube length degree 250mm, internal diameter 50mm.
Charging box is sealing container, is arranged above driving screw cylinder, and charging upper box part is cuboid, and lower part is prismatoid, Sharp bottom, bottom connect charge pipe.Charging box total measurement (volume) is 0.5m3More than, it is rustless steel container.Middle part is horizontally disposed in charging box There is filter screen, mainly filters out the slag that fruit juicing generates, and slag more than main filtration 1mm partial size.Above charging box It is provided with juice extractor, water pipe is set on juice extractor, juice extractor upper opening will be arranged lid, prevent juice from splashing, motor spindle of squeezing the juice It is discharge port, juice extractor discharge port is connected to charging box.
One end of charge pipe is connected to driving screw cylinder, and the charge pipe other end is connected to charging box bottom；The quantity of charge pipe It is unlimited, one, bore 10-15mm can be only connected under normal conditions, and fruit juice (vegetables slowly are added to driving screw cylinder Juice).
In order to make the fruit juice (vegetable juice) being added in driving screw cylinder more evenly, it is provided between driving screw cylinder and charging box 2-4 root charge pipe, and be distributed on driving screw cylinder back segment, and bore is big by small secondary alternation, i.e. in first charge pipe pipe Diameter 8mm, second charge pipe bore 1mm, third root charge pipe bore 13mm, third root charge pipe bore 15mm.This The purpose of sample setting is first the material in driving screw cylinder can be made first to moisten with a small amount of juice, material is in main spiral shell Traveling in bar cylinder gradually adds fruit juice (vegetable juice), therefore finally when falling in sealed shell of tank, can be more uniform.
When being mixed and stirred using dough of the present invention to instant fruit and vegetable meal bar, by powder (wheat flour, highland barley of major ingredient Powder) it is added in main hopper, it is sent to by the rotation of driving screw into sealed shell of tank.
When starting driving screw, while band sub-screw is started, the material (fire of half dry and wet state can be packed into secondary hopper Edestan powder, butter, fiery jute pulp), and the stirring of agitated head, sub-screw squeezes into material into driving screw, synchronous to hermetically sealed can It is sent in vivo.
When starting driving screw, the fruit juice in charging box enters driving screw cylinder, and synchronization is sent into sealed shell of tank.
Gas can not be discharged when squeezing into sealed shell of tank in material in sealed shell of tank, while material is stirring, squeezing into process Middle generation heat makes pressure rise in sealed shell of tank, and safety relief valve can prevent pressure inside the tank too big, and make pressure in tank body Design 100KP or less.After all materials enter in sealed shell of tank, that is, valve is closed, keeps the intracorporal pressure of tank.Then it opens Dynamic stirring blade, is stirred.Tank door can be opened after the completion of stirring takes out the instant fruit and vegetable meal bar dough mixed and stirred.

Claims (10)

1. the compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable, which is characterized in that be made of following material:
Wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetable juice, water.
2. the compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable as described in claim 1, which is characterized in that the material It is as follows by weight ratio:
100-120 parts of wheat flour, 40-50 parts of highland barley flour, fiery jute pulp 25-35 parts, 1-2 parts of Gluten, 0.5% content xanthan peptization 10-15 parts of liquid, 1-2 parts of xylitol, 5-10 parts of butter, 45-60 parts of vegetable juice, 10-20 parts of water.
3. the compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable as claimed in claim 2, which is characterized in that the material It is as follows by weight ratio: 100 parts of wheat flour, 45 parts of highland barley flour, 30 parts of fiery jute pulp, 2 parts of Gluten, 0.5% content xanthan gum 10 parts of solution, 2 parts of xylitol, 10 parts of butter, 45 parts of vegetable juice, 15 parts of water.
4. the compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable as described in claim 1, which is characterized in that the fire fiber crops Slurry specifically: be uniformly mixed and constituted by 1 part of fructus cannabis powder 1.5-2 parts of water of addition.
5. the compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable, which is characterized in that carried out by following steps:
(1), highland barley beats powder, sieves with 100 mesh sieve, spare；Wheat beats powder, sieves with 100 mesh sieve, spare；Vegetables juicing, it is spare；
(2), fructus cannabis beats powder, sieves with 100 mesh sieve, and 1.5-2 parts of water are added with 1 part of fructus cannabis powder and are uniformly mixed, and fire jute pulp is made, It is spare；
(3), wheat flour, highland barley flour, fiery jute pulp, Gluten, 0.5% content xanthan gum solution, xylitol, butter, vegetable juice, water It is uniformly mixed to obtain dough；
(4), it by dough leavening, and is suppressed repeatedly, then cuts to obtain noodles；
(5), noodles are subjected to air-bulking, obtain meal bar, packed products.
6. the compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as claimed in claim 5, which is characterized in that described The dough leavening time be 10-20 minute, dough leavening temperature control in 30-40 degree, carry out in a sealed container, not and outside The contact of boundary's air, pressure are above standard atmospheric pressure 80KPa-100KPa.
7. the compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as claimed in claim 5, which is characterized in that described Be uniformly mixed to obtain dough, the specific steps are that:
(1), wheat flour, highland barley flour, Gluten, xylitol are uniformly mixed, and obtain siccative；
(2), fiery jute pulp, butter are uniformly mixed, and obtain wet feed；
(3), water, vegetable juice, 0.5% content xanthan gum solution are uniformly mixed, and obtain water material；
(4), siccative is at the uniform velocity added into blending tank, constant-speed material-adding humidification material, obtains mix during the addition process, then to mix In at the uniform velocity add water material, finally mixture；Mixture stirs evenly in blending tank；In addition wet feed, addition water material process In do not contacted with the external world, sealing carry out.
8. the compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as claimed in claim 7, which is characterized in that described Water, vegetable juice, 0.5% content xanthan gum solution be uniformly mixed, obtain water material, specifically: smash vegetables using juice extractor, and Pure water is added during smashing, is directly placed into sealing container, crosses filter residue, obtains vegetable juice, and be added into vegetable juice 0.5% content xanthan gum solution, and smash process, be put into sealing container process, 0.5% content xanthan gum solution process is added In not with contacting external air；It is made after water material not with contacting external air, and is added in mixture in 8 minutes.
9. the compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as claimed in claim 7, which is characterized in that Xiang Gan The process of wet feed is at the uniform velocity added in material are as follows: often plus 3.5-4 parts of siccatives, 1 part of wet feed is added；Water material is at the uniform velocity added into mix Process are as follows: often plus 2.5-3 parts of mixs, 1 part of water material is added；Described is at the uniform velocity the uninterrupted process of LINEAR CONTINUOUS.
10. the compound fructus cannabis meal bar manufacture craft low in calories of instant fruit and vegetable as claimed in claim 5, which is characterized in that institute The noodles stated long 8-10cm, wide 1cm；Air-bulking air-bulking 5-7min at 160-180 DEG C；After air-bulking It is cooled to room temperature packaging；Cooling, packaging process carries out in food-grade clean room.
CN201910630924.2A 2019-07-12 2019-07-12 The compound fructus cannabis meal bar formula low in calories of instant fruit and vegetable and manufacture craft Pending CN110226707A (en)

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CN109329810A (en) * 2018-10-17 2019-02-15 纯真植物营养素研究院(西安)有限公司 Low-temperature instant meal replacement powder and preparation method thereof
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Publication number Priority date Publication date Assignee Title
CN101564172A (en) * 2009-05-13 2009-10-28 北京康比特体育科技股份有限公司 Meal replacement food bars with low sugar content and high fiber content
CN103461416A (en) * 2013-07-01 2013-12-25 青海省农林科学院 Highland barley enriched bread and preparation method thereof
CN109329810A (en) * 2018-10-17 2019-02-15 纯真植物营养素研究院(西安)有限公司 Low-temperature instant meal replacement powder and preparation method thereof
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Application publication date: 20190913