CN110203688B - Lower row production line - Google Patents

Lower row production line Download PDF

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Publication number
CN110203688B
CN110203688B CN201910610577.7A CN201910610577A CN110203688B CN 110203688 B CN110203688 B CN 110203688B CN 201910610577 A CN201910610577 A CN 201910610577A CN 110203688 B CN110203688 B CN 110203688B
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CN
China
Prior art keywords
clamping
unloading
block
upright post
driving block
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CN201910610577.7A
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Chinese (zh)
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CN110203688A (en
Inventor
李武坚
马燕如
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Guangdong Shengda Automation Technology Co ltd
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Guangdong Shengda Automation Technology Co ltd
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Priority to CN201910610577.7A priority Critical patent/CN110203688B/en
Publication of CN110203688A publication Critical patent/CN110203688A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/22Servicing or operating apparatus or multistep processes

Abstract

The invention discloses a lower row production line, which comprises a machine head assembly and a traction device; the machine head assembly comprises a base; the base is provided with a conveying device and a clamping unloading device; the clip removing device comprises a frame; the frame is provided with a clamping assembly capable of reciprocating towards the clamp to be clamped, and an upper clamping position and a clamping position are formed on the moving path of the clamping assembly; the clamping unloading assembly comprises a clamping unloading block which can rotate around the axis of the clamping unloading block; the clamping unloading block comprises a clamping unloading part and a first driving block; the clamping unloading part comprises at least two upright posts which are connected with the output end of the first driving block and used for controlling the opening and closing states of the clamp to be unloaded and a connecting seat arranged on the first driving block; the upright post penetrates through the connecting seat; the end part of the upright post extending out of the connecting seat is provided with an upper plug-in end and a lower plug-in end; the traction device comprises a working frame and a lifting device group. The invention has the advantages of shortening the time interval between the clamping and the clamping unloading and having high automation degree, reducing the labor force and greatly improving the production efficiency.

Description

Lower row production line
Technical Field
The invention relates to the field of aluminum profile production, in particular to a lower row production line
Background
In the aluminum profile production line, the aluminum profile production must be subjected to surface treatment processes such as oxidation, coloring, electrophoresis, cleaning and the like. In order to facilitate these process operations, a plurality of aluminum profiles need to be fixed on a conductive frame (including a cross beam and a conductive rod) according to a required interval in the actual production process, and the aluminum profiles are kept in good contact with the surface of the conductive rod, so as to form a row-shaped rectangular frame. This process is called the upper rank process.
At present, the up-arranging process is mostly realized by the following scheme: the lifting machine set comprises a left lifting machine and a right lifting machine, each lifting machine comprises a supporting side beam, a lifting table and a lifting motor, the lifting table comprises a translation mechanical structure and a translation motor, and a conducting rod is arranged beside each supporting side beam. Before the upper row is carried out, the conductive rod is moved to a required position by the lifting unit through the click control and adjustment of a worker. During operation, the workman substation is in two support curb girder one sides, through manual material lifting, material loading, then the manual clamp that waits to unload is tight aluminium alloy in the conducting rod with waiting, and every aluminium alloy is fixed in vertically conducting rod in proper order, and the manual control crane goes up and down midway for the conducting rod is in suitable height, makes things convenient for the workman to wait to unload clamp centre gripping.
The next procedure of the upper row procedure is a lower row procedure, and the lower row procedure is to unload the aluminum profile fixed on the conductive frame, thereby entering the next procedure. Typical or common prior art techniques are:
publication CN106011967a discloses a full-automatic aluminum oxidation up-down discharging device, which comprises a bracket unit, an aluminum upper discharging unit, an aluminum lower discharging unit and a discharging rod conveying unit; the aluminum material upper-row unit comprises a clamping upper-row mechanism and a binding wire upper-row mechanism, wherein the clamping upper-row mechanism comprises an upper clamping machine head and an upper clamping servo lifting vehicle, and the binding wire upper-row mechanism comprises a binding wire machine head and a binding wire servo lifting vehicle; the aluminum product lower row unit comprises a clamping lower row mechanism and a binding wire lower row mechanism, the clamping lower row mechanism comprises a lower clamping machine head and a lower clamping servo lifting vehicle, and the binding wire lower row mechanism comprises a lower wire machine head and a lower wire servo lifting vehicle.
Another classical, such as CN105177673a, discloses an automatic upper and lower line of aluminum profile oxidation electrophoresis, which is characterized in that: including the empty bent that aligns in proper order and set up, go up row's carriage, oxidation electrophoresis color zone, lower bent, lower row's carriage and set up the automatic feeding machine in empty bent below and set up the automatic discharge machine in lower bent below, empty bent and go up row's carriage and down and can realize reciprocating cycle through automatic feeding machine and automatic discharge machine between row's carriage and the lower bent, oxidation electrophoresis color zone be oxidation electrophoresis area, it sets up between last row's carriage and lower bent.
Also, publication CN107723772a discloses a feeding fixture for anodic oxidation of an aluminum profile, which comprises a fixture bottom plate, connecting plates arranged at two ends of the fixture bottom plate, a clamping unit arranged on the fixture bottom plate and used for clamping and fixing the aluminum profile in a pressing manner by inserting the aluminum profile, and a clamping unit arranged on the two connecting plates and used for clamping and fixing the aluminum profile in an elastic pulling manner, wherein the clamping unit comprises two clamping plates arranged on the two connecting plates, and a tension spring arranged between the two clamping plates and used for pulling the clamping plates to clamp and fix the aluminum profile in an elastic pulling manner.
Also as in US4316551a double row roof deck alignment fixture for aligning roof tile roof rows is disclosed. The fixture includes a first longitudinal panel having a recessed lower flange with a lower edge and a plurality of recesses adapted to align with a first row of roofs. The first longitudinal panel further includes a second flange on an opposite side thereof for abutting a lower edge of the second row of shingles and a plurality of first alignment pegs thereon for aligning with the grooves in the second row of shingles. The fixture further includes a second longitudinal panel hingedly mounted to the first longitudinal panel along a longitudinal axis for folding down on top of the second row of shingles after being secured to the roof. The second panel has an upper flange for abutting a lower edge of the third row of shingles and a plurality of second alignment pegs thereon for alignment with the grooves in the third row of shingles. The second alignment pin is longitudinally aligned with the slot in the lower flange. In this way, the second and third rows of strips may be aligned with the first row.
In summary, through massive search analysis by the applicant, it is known that, at present, the following arrangement process is mostly implemented by the following scheme: the lifting machine set comprises a left lifting machine and a right lifting machine, each lifting machine comprises a supporting side beam, a lifting table and a lifting motor, the lifting table comprises a translation mechanical structure and a translation motor, and a conducting rod is arranged beside each supporting side beam. Before the upper row is carried out, the conductive rod is moved to a required position by the lifting unit through the click control and adjustment of a worker. During operation, the workman substation is on two support curb girder one sides, and the clamp that waits to unload on the conducting rod through manual disassembly clamp aluminium alloy first is loosened, then manual material lifting, and the unloading is followed the conducting rod in proper order to the piece aluminium alloy, and the manual control crane goes up and down midway for the conducting rod is located suitable height, makes things convenient for the workman to wait to unload clamp centre gripping. The disadvantage of using this scheme is: the labor intensity is high, the production efficiency is low, potential safety hazards exist, and a large amount of manpower is consumed. Therefore, the existing technology for detaching the aluminum profile from the conductive frame cannot meet the requirements of users.
Accordingly, there is a need to develop or improve a downline to solve the above-mentioned problems.
Disclosure of Invention
The object of the present invention is to provide a lower line to solve the problems.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the lower row production line is characterized by comprising a machine head assembly and a traction device; the handpiece assembly includes a base; the base is provided with a conveying device for conveying the aluminum profiles and a clamping unloading device for unloading clamps for clamping the aluminum profiles on the conducting rods; the clamping unloading device is positioned at the upper station of the conveying device; the clamping unloading device comprises a rack; the frame is provided with a clamping assembly capable of reciprocating towards the clamp to be clamped, and an upper clamping position and a clamping unloading position are formed on a moving path of the clamping assembly; the clamping unloading assembly comprises a clamping unloading block which can rotate around the axis of the clamping unloading block; the clamping unloading block comprises a clamping unloading part and a first driving block for controlling the working state of the clamping unloading part; the clamping unloading part comprises at least two upright posts which are connected with the output end of the first driving block and used for controlling the opening and closing states of the clamp to be unloaded and a connecting seat arranged on the first driving block; the upright post penetrates through the connecting seat; the end part of the upright post, which extends out of the connecting seat, is provided with an upper inserting end and a lower inserting end for inserting a clamp to be disassembled; the traction device comprises a working frame arranged at the side of the machine head assembly, and a lifting device group which is arranged on the working frame and used for supporting the cross beam and controlling the conducting rod suspended on the cross beam to enter and exit the upper clamping position.
Preferably, the base is also provided with a correction device; the correcting device comprises a channel which is vertically arranged and is provided with an opening at the top; the channel is provided with a plurality of guide components for preventing the material from shifting or vibrating; the channel is also provided with a clearance hole communicated with the inside of the channel; the passage is provided with an abutting component capable of passing through the clearance hole in a reciprocating manner; the correcting device further comprises a first rack and a second rack which are respectively arranged at two sides of the channel; a first correcting component which can be rotatably abutted against the conducting rod is arranged on the first rack; a second correcting piece assembly which can be abutted against and away from the conducting rod is arranged on the second rack; the first correcting component and the second correcting component are arranged around the periphery of the conducting rod and form a movable space for limiting the freedom degree of the conducting rod; the movable space is positioned above the opening; the upper clamping position is positioned above the movable space.
Preferably, the base is provided with a stacking device for receiving the clamp; the stacking device is located below the clamping unloading position.
Preferably, the working frame is provided with a first conveying line group and a second conveying line group; a feeding area is formed on the first conveying line group, and a feeding area is formed on the second conveying line group; the lifting device group comprises a third conveying line; the starting end of the third conveying line is connected with the feeding area, and the tail end of the third conveying line is connected with the feeding area; and a lifting space for lifting and moving the cross beam is arranged between the first conveying line group and the second conveying line group.
Preferably, the rack is provided with a second driving block for driving the clamping unloading assembly to reciprocate in the upper clamping position and the clamping unloading position; the output end of the second driving block is connected with a mounting seat; the mounting seat is provided with a third driving block for driving the clamping unloading block to rotate around the axis of the mounting seat; the first driving block is connected with the output end of the third driving block.
Preferably, the frame is provided with a driving component for driving the second driving block to move up and down relative to the frame; the driving assembly comprises a guide rail arranged along the height direction of the frame, a sliding block connected to the guide rail in a sliding manner and a fourth driving block for driving the sliding block to reciprocate along the guide rail; the sliding block is connected with the second driving block.
Preferably, the conveying direction of the second driving block is perpendicular to the conveying direction of the fourth driving block; the axis of rotation of the clamping unloading block around the clamping unloading block is perpendicular to the conveying direction of the fourth driving block.
Preferably, the first driving block comprises a moving end and a driver body for driving the moving end to move in a telescopic manner; the connecting seat comprises an upper connecting plate and a lower connecting plate which are respectively connected with the driver body; the moving end is positioned between the upper connecting plate and the lower connecting plate; the motion end is hinged with the upright post.
Preferably, the number of the upright posts is two, namely a first upright post and a second upright post; the central axis direction of the first upright post and the central axis direction of the second upright post are parallel to the lifting direction of the second driving block.
Preferably, the upper connecting plate and the lower connecting plate are arranged symmetrically up and down; the second through groove penetrates through the upper connecting plate and the lower connecting plate respectively and is used for limiting the first upright post movement path and the second upright post movement path; the first through groove and the second through groove are arranged side by side and incline outwards; the first upright post and the second upright post are respectively inserted into the first through groove and the second through groove; the upper plug-in ends are respectively formed at one end part of the first upright post extending to the outside through a first through groove of the upper connecting plate and one end part of the second upright post extending to the outside through a second through groove of the upper connecting plate; the lower plug-in ends are respectively formed at one end part of the first upright post extending to the outside through the first through groove of the lower connecting plate and one end part of the second upright post extending to the outside through the second through groove of the lower connecting plate.
The beneficial effects obtained by the invention are as follows:
1. replaces the traditional manual clamping unloading, thereby reducing the labor intensity and improving the production efficiency.
2. The machine replaces manual work, so that the problem of potential safety hazards is solved, and the consumption of manpower and material resources is reduced.
3. The automatic degree is high, the effective efficiency is high, the product quality is high, and the user experience is excellent.
Drawings
The invention will be further understood from the following description taken in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a schematic view showing the structure of a clamping device in embodiments 1-2 of the present invention;
FIG. 2 is a second schematic structural view of the clamping device in embodiments 1-2 of the present invention;
FIG. 3 is a schematic view showing the structure of a clip removing assembly of the clip removing device according to the embodiments 1 to 2 of the present invention;
FIG. 4 is a side view of the clip discharging assembly of the clip discharging device of embodiments 1-2 of the present invention;
FIG. 5 is a schematic view showing the structure of a clamping part of the clamping device in embodiments 1 to 2 of the present invention;
FIG. 6 is a schematic view of an exploded structure of a clip removing portion of the clip removing device according to the embodiments 1 to 2 of the present invention;
FIG. 7 is a schematic view showing the structure of a head assembly in a lower line of embodiments 1 to 2 of the present invention;
FIG. 8 is a schematic view showing the structure of a drawing device in a lower line in embodiments 1 to 2 of the present invention;
FIG. 9 is a schematic diagram showing the structure of the orthotic device according to example 1-2 of the present invention;
FIG. 10 is a schematic diagram of the lower line production line in examples 1-2 of the present invention.
Reference numerals illustrate: 1-a frame; 2-clamping; 3-a clip removal assembly; 4-clamping block unloading; 41-a clip removing part; 42-a first drive block; 43-connecting seats; 431-upper connection plate; 432-lower connection plate; 5-stand columns; 51-a first upright; 52-a second upright; 6-an upper plug end; 7-a lower plug end; 8-a second drive block; 9-mounting seats; 10-a third drive block; 11-a drive assembly; 111-guide rails; 112-a slider; 113-a fourth drive block; 12-a motion end; 13-a driver body; 14-a first through groove; 15-a second through slot; 16-conducting rods; 17-organ cover; 18-a first connector; 19-a second connector. 20-a handpiece assembly; 21-a traction device; 22-base; 23-a conveying device; 25-clamping unloading device; 26-a work frame; 27-a cross beam; 28-lifting device group; 29-an orthotic device; 30-opening; 31-channel; 311-a first rack; 312-a second rack; 32-a pilot component; 33-an abutment assembly; 34-a first corrective component; 35-a second corrective component; 36-a first conveyor line group; 37-a second conveyor line set; 38-a third conveyor line; 39-lifting space; 40-stacking device.
Detailed Description
The invention will be further described with reference to the drawings and examples.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the following examples thereof; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention. Other systems, methods, and/or features of the present embodiments will be or become apparent to one with skill in the art upon examination of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the following detailed description.
The same or similar reference numbers in the drawings of embodiments of the invention correspond to the same or similar components; in the description of the present invention, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not indicated or implied that the apparatus or component referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
Embodiment one:
a lower line as shown in fig. 1 to 10, includes a head assembly 20 and a traction device 21; the handpiece assembly 20 includes a base 22; the base 22 is provided with a conveying device 23 for conveying the aluminum profiles and a clamping unloading device 25 for unloading the clamp 2 for clamping the aluminum profiles on the conducting rod 16; the clamping unloading device 25 is positioned at the upper station of the conveying device 23; the clamping unloading device 25 comprises a frame 1; the frame 1 is provided with a clamping unloading assembly 3 capable of reciprocating towards the clamp 2 to be unloaded, and an upper clamping position and a clamping unloading position are formed on the moving path of the clamping unloading assembly; the clamp to be unloaded 2 is positioned at the upper clamping position; the clamping assembly 3 comprises a clamping block 4 which can rotate around the axis of the clamping block; the clamping unloading block 4 comprises a clamping unloading part 41 and a first driving block 42 for controlling the working state of the clamping unloading part 41; the clamping unloading part 41 comprises two upright posts 5 which are connected with the output end of the first driving block 42 and are used for controlling the opening and closing states of the clamp 2 to be unloaded, and a connecting seat 43 arranged on the first driving block 42; the upright post 5 penetrates through the connecting seat 43; the end part of the upright post 5 extending out of the connecting seat 43 is provided with an upper inserting end 6 and a lower inserting end 7 for inserting the clamp 2 to be unloaded; the traction device 25 comprises a working frame 26 arranged at the side of the head assembly 20, and a lifting device group 28 arranged on the working frame 26 and used for supporting a cross beam 27 and controlling the conducting rod 16 suspended on the cross beam 27 to enter and exit the upper clamping position.
As shown in fig. 9, in order to ensure that the conductive rod 16 is inserted into the channel 31 through the opening 30 vertically, the base 22 in the embodiment 1 is further provided with a correction device 29; the orthotic device 29 comprises a channel 31 arranged vertically and provided with an opening 30 at the top; the channel 31 is provided with 2 guide components 32 for preventing the conductive rod 16 from shifting or vibrating; the channel 31 is also provided with a clearance hole communicated with the inside of the channel 31; the channel 31 is provided with an abutting component 33 which can pass through the clearance hole in a reciprocating manner; the correcting device 29 further comprises a first frame 311 and a second frame 312 respectively arranged at two sides of the channel 31; the first rack 311 is provided with a first correction component 34 rotatably abutting against the conductive rod 16; a second correcting member assembly 35 capable of abutting against and being away from the conducting rod 16 is arranged on the second rack 312; the first correcting element 34 and the second correcting element 35 are arranged around the circumference of the conductive rod 16 and form a movable space for limiting the degree of freedom of the conductive rod; the movable space is located above the opening 30; the upper clamping position is positioned above the movable space.
As shown in fig. 7, in order to timely recover and sort the clips 2 detached from the conductive bars 16, the base 22 in this embodiment 1 is provided with a stacking device 40 for receiving the clips 2; the palletizer 40 is located below the pinch off station.
As shown in fig. 1 to 2, in order to ensure that the clamping assembly 3 moves to the clamp 2 to be clamped to take the clamp 2 to be clamped, and the clamp 2 to be clamped is moved to the clamping position to be clamped, a second driving block 8 for driving the clamping assembly 3 to reciprocate in the upper clamping position and the clamping position is arranged on the frame 1 in the embodiment 1; the output end of the second driving block 8 is connected with a mounting seat 9; the mounting seat 9 is provided with a third driving block 10 for driving the clamping unloading block 4 to rotate around the axis of the mounting seat; wherein the first driving block 42 is connected to the output of the third driving block 10.
In order to adapt to different aluminum profile intervals and improve the speed of inserting the upright post 5 into the clamp 2 to be disassembled, a driving assembly 11 for driving the second driving block 8 to move up and down relative to the frame 1 is arranged on the frame 1 in the embodiment 1; the driving assembly 11 comprises a guide rail 111 arranged along the height direction of the frame 1, a sliding block 112 connected to the guide rail 111 in a sliding manner, and a fourth driving block 113 for driving the sliding block 112 to reciprocate along the guide rail 111; the slide block 112 is connected with the second driving block 8; further, the conveying direction of the second driving block 8 is perpendicular to the conveying direction of the fourth driving block 113; the axis of rotation of the clamping block 4 around itself is perpendicular to the conveying direction of the fourth driving block 113.
As shown in fig. 3 to 5, in order to ensure that the upright 5 controls the open and close state of the clamp 2 to be unloaded, the first driving block 42 in the embodiment 1 includes a moving end 12 and a driver body 13 for driving the moving end 12 to move telescopically; the connection base 43 includes an upper connection plate 431 and a lower connection plate 432 connected to the driver body 13, respectively; the moving end 12 is located between the upper connection plate 431 and the lower connection plate 432; the moving end 12 is hinged with the upright 5.
Wherein the number of the columns 5 in the present embodiment 1 is two, namely a first column 51 and a second column 52; the central axis direction of the first upright 51 and the central axis direction of the second upright 52 are parallel to the lifting direction of the slider 112.
As shown in fig. 6, in order to limit the movement direction of the first upright 51 and the second upright 52, so as to ensure that the first upright 51 and the second upright 52 abut against the inner sides of two clamping blocks of the clamp 2 to be unloaded, so as to overcome the elasticity of the clamp 2 to be unloaded and open the clamp 2 to be unloaded, the upper connecting plate 431 and the lower connecting plate 432 in the embodiment 1 are arranged symmetrically up and down; the second through slot 15 penetrates through the upper connection plate 431 and the lower connection plate 432 respectively and is used for limiting the movement path of the first upright post 51 and the movement path of the second upright post 52; the first through groove 14 and the second through groove 15 are arranged side by side and incline outwards; the first upright post 51 and the second upright post 52 are respectively inserted into the first through groove 14 and the second through groove 15; the upper plug ends 6 are respectively formed at one end portion of the first upright post 51 extending to the outside through the first through groove 114 of the upper connecting plate 431 and one end portion of the second upright post 52 extending to the outside through the second through groove 15 of the upper connecting plate 431; the lower plug ends 7 are respectively formed at one end portion of the first upright 51 extending to the outside through the first through-slot 14 of the lower connection plate 432 and one end portion of the second upright 52 extending to the outside through the second through-slot 15 of the lower connection plate 432.
Wherein, in order to improve the degree of automation and to satisfy the production efficiency, the first driving block 42 in the present embodiment 1 is a driving cylinder; the second driving block 8 is a linear module; the third driving block 10 is a rotary cylinder; the fourth driving block 113 is a servo motor.
Firstly, the traction device 21 moves the conducting rod 16 above the upper clamping position through the cross beam 27, the cross beam 27 descends under the action of the lifting device group 28, and one end part of the conducting rod 16, which is close to the base 22, sequentially passes through the movable space and the opening and is inserted into the channel 31; at the same time, the clamping unloading assembly 3 is positioned at the clamping unloading position and is in the starting state; further, under the action of the second driving block 8, the clamping unloading assembly 3 moves towards the clamp 2 to be unloaded and moves to the lower part of the clamp 2 to be unloaded, and the upper inserting end 6 faces to the opening and closing control position of the clamp 2 to be unloaded; further, while the conductive rod 16 descends, the fourth driving block 113 moves towards the opening and closing control position of the clamp 2 to be unloaded; further, the upper inserting end 6 is inserted into the opening and closing control position of the clamp 2 to be unloaded, and the first upright post 51 and the second upright post 52 move outwards under the control of the first driving block 42 to overcome the elastic force of the clamp 2 to be unloaded so as to open the clamp 2 to be unloaded; further, the second driving block 8 controls the clamping assembly 3 to move towards the clamping position, the clamp 2 to be clamped is separated from the conducting rod 16, and at the same time, the aluminum profile falls onto the conveying device 23 and is conveyed to the next process; the beam 27 is controlled to continue to descend immediately after the lifting device group 28, and the clamp unloading assembly 3 waits for unloading one clamp 2; further, the clamping unloading assembly 3 is positioned at a clamping unloading position, the third driving block 10 controls the clamping unloading block 4 to rotate, namely the clamping unloading block 4 rotates 180 degrees, the upper inserting end 6 faces downwards, and the lower inserting end 7 faces upwards; further, the first driving block 42 drives the first upright post 51 and the second upright post 52 to move in opposite directions, the first upright post 51 and the second upright post 52 are separated from abutting against the clamp 2 to be unloaded, and the clamp 2 to be unloaded falls under the action of gravity, so that the clamp unloading is completed; further, the second driving block 8 drives the clamping unloading assembly 3 to move to an upper clamping position, the lower inserting end 7 is inserted into the opening and closing control position of the clamp 2 to be unloaded, and the clamp 2 to be unloaded is taken down; further driven by the second driving block 8 to the clamping unloading position; the third driving block 10 controls the clamping unloading block 4 to rotate 180 degrees, the lower inserting end 7 faces downwards, the upper inserting end 6 faces upwards, the first upright post 51 and the second upright post 52 are folded under the control of the first driving block 42, and the clamp 2 to be unloaded falls under the action of gravity; until all the clamps on the conducting rod 16 are removed, the aluminum profile is conveyed to the next process through the conveying device 23, and the lifting device group 28 controls the cross beam 27 to ascend and reset. The actions are circularly operated, so that the time interval between the clamping and the clamping unloading is shortened, and the working efficiency is improved.
Embodiment two:
a lower line as shown in fig. 1 to 10, includes a head assembly 20 and a traction device 21; the handpiece assembly 20 includes a base 22; the base 22 is provided with a conveying device 23 for conveying the aluminum profiles and a clamping unloading device 25 for unloading the clamp 2 for clamping the aluminum profiles on the conducting rod 16; the clamping unloading device 25 is positioned at the upper station of the conveying device 23; the clamping unloading device 25 comprises a frame 1; the frame 1 is provided with a clamping unloading assembly 3 capable of reciprocating towards the clamp 2 to be unloaded, and an upper clamping position and a clamping unloading position are formed on the moving path of the clamping unloading assembly; the clamp to be unloaded 2 is positioned at the upper clamping position; the clamping assembly 3 comprises a clamping block 4 which can rotate around the axis of the clamping block; the clamping unloading block 4 comprises a clamping unloading part 41 and a first driving block 42 for controlling the working state of the clamping unloading part 41; the clamping unloading part 41 comprises two upright posts 5 which are connected with the output end of the first driving block 42 and are used for controlling the opening and closing states of the clamp 2 to be unloaded, and a connecting seat 43 arranged on the first driving block 42; the upright post 5 penetrates through the connecting seat 43; the end part of the upright post 5 extending out of the connecting seat 43 is provided with an upper inserting end 6 and a lower inserting end 7 for inserting the clamp 2 to be unloaded; the method comprises the steps of carrying out a first treatment on the surface of the The traction device 25 comprises a working frame 26 arranged at the side of the head assembly 20, and a lifting device group 28 arranged on the working frame 26 and used for supporting a cross beam 27 and controlling the conducting rod 16 suspended on the cross beam 27 to enter and exit the upper clamping position.
As shown in fig. 9, in order to ensure that the conductive rod 16 is inserted into the channel 31 through the opening 30 vertically, the base 22 in the embodiment 2 is further provided with a correction device 29; the orthotic device 29 comprises a channel 31 arranged vertically and provided with an opening 30 at the top; the channel 31 is provided with 2 guide components 32 for preventing the conductive rod 16 from shifting or vibrating; the channel 31 is also provided with a clearance hole communicated with the inside of the channel 31; the channel 31 is provided with an abutting component 33 which can pass through the clearance hole in a reciprocating manner; the correcting device 29 further comprises a first frame 311 and a second frame 312 respectively arranged at two sides of the channel 31; the first rack 311 is provided with a first correction component 34 rotatably abutting against the conductive rod 16; a second correcting member assembly 35 capable of abutting against and being away from the conducting rod 16 is arranged on the second rack 312; the first correcting element 34 and the second correcting element 35 are arranged around the circumference of the conductive rod 16 and form a movable space for limiting the degree of freedom of the conductive rod; the movable space is located above the opening 30; the upper clamping position is positioned above the movable space.
As shown in fig. 9, in order to facilitate the correction of the position of the conductive rod 16 by the correction device, the vertical insertion of the conductive rod 16 into the channel 31 is ensured, ensuring the smooth detachment of the clamp 2. And because the beam 27 is heavy and difficult to move, the lifting device set 28 in the embodiment 2 further includes a lifting assembly for supporting the beam 27 and controlling the contact state of the beam 27 with the third conveying line 38; the conveying direction of the third conveying line 38 is parallel to the conveying direction of the first conveying line group 36; a universal ball or a bullseye bearing or a worm bearing is arranged in the lifting assembly, and a cross beam 27 is pressed on the universal ball or the bullseye bearing or the worm bearing; so that the cross beam 27 can be easily moved to perform the corrective action by the corrective device 29.
As shown in fig. 8, in order to timely recover and sort the clips 2 detached from the conductive bars 16, the base 22 in this embodiment 2 is provided with a stacking device 40 for receiving the clips 2; the palletizer 40 is located below the pinch off station.
As shown in fig. 8, in order to achieve the same in and out of the cross beam 27, the conveying speed of the cross beam 27 is increased, the continuity of work is ensured, and the working efficiency is improved, and in this embodiment 2, the working frame 26 is provided with a first conveying line group 36 and a second conveying line group 37; a feeding area is formed on the first conveyor line group 36, and a feeding area is formed on the second conveyor line group 37; the lifting device set 28 includes a third conveyor line 38; the start end of the third conveying line 38 is connected with the feeding area, and the tail end of the third conveying line is connected with the feeding area; a lifting space 39 for lifting the cross beam 27 is provided between the first conveyor line group 36 and the second conveyor line group 37.
As shown in fig. 1 to 2, in order to ensure that the clamping assembly 3 moves to the clamp 2 to be clamped to take the clamp 2 to be clamped, and the clamp 2 to be clamped is moved to the clamping position to be clamped, a second driving block 8 for driving the clamping assembly 3 to reciprocate in the upper clamping position and the clamping position is arranged on the frame 1 in the embodiment 2; the output end of the second driving block 8 is connected with a mounting seat 9; the mounting seat 9 is provided with a third driving block 10 for driving the clamping unloading block 4 to rotate around the axis of the mounting seat; wherein the first driving block 42 is connected to the output of the third driving block 10.
In order to adapt to different aluminum profile intervals and improve the speed of inserting the upright post 5 into the clamp 2 to be disassembled, a driving assembly 11 for driving the second driving block 8 to move up and down relative to the frame 1 is arranged on the frame 1 in the embodiment 2; the driving assembly 11 comprises a guide rail 111 arranged along the height direction of the frame 1, a sliding block 112 connected to the guide rail 111 in a sliding manner, and a fourth driving block 113 for driving the sliding block 112 to reciprocate along the guide rail 111; the slide block 112 is connected with the second driving block 8; further, the conveying direction of the second driving block 8 is perpendicular to the conveying direction of the fourth driving block 113; the axis of rotation of the clamping block 4 around itself is perpendicular to the conveying direction of the fourth driving block 113.
In addition, the guide rail 111 is further covered with 2 organ covers 17 for preventing dust or foreign matters from entering the guide rail 111 to affect the operation of the guide rail 111; the 2 organ covers 17 are respectively positioned at two ends of the mounting seat 9, one end part is connected with the frame 1, and the other end part is connected with the mounting seat 9. .
As shown in fig. 3 to 5, in order to ensure that the upright 5 controls the open and close state of the clamp 2 to be disassembled, the first driving block 42 in the embodiment 2 includes a moving end 12 and a driver body 13 for driving the moving end 12 to move telescopically; the connection base 43 includes an upper connection plate 431 and a lower connection plate 432 connected to the driver body 13, respectively; the moving end 12 is located between the upper connection plate 431 and the lower connection plate 432; the motion end 12 is hinged with the upright post 5; the end of the moving end 12, which is far away from the driver body 13, is provided with a first connecting piece 18 and a second connecting piece 19; one end of the first connecting member 18 and one end of the second connecting member 19 are respectively hinged to the first upright 51 and the second upright 52, and the other end is respectively hinged to the moving end 12.
The number of the columns 5 in the embodiment 2 is two, namely a first column 51 and a second column 52; the central axis direction of the first upright 51 and the central axis direction of the second upright 52 are parallel to the lifting direction of the slider 112.
As shown in fig. 6, in order to limit the movement direction of the first upright 51 and the second upright 52, so as to ensure that the first upright 51 and the second upright 52 abut against the inner sides of two clamping blocks of the clamp 2 to be unloaded, so as to overcome the elasticity of the clamp 2 to be unloaded and open the clamp 2 to be unloaded, the upper connecting plate 431 and the lower connecting plate 432 in the embodiment 2 are arranged symmetrically up and down; the second through slot 15 penetrates through the upper connection plate 431 and the lower connection plate 432 respectively and is used for limiting the movement path of the first upright post 51 and the movement path of the second upright post 52; the first through groove 14 and the second through groove 15 are arranged side by side and incline outwards; the first upright post 51 and the second upright post 52 are respectively inserted into the first through groove 14 and the second through groove 15; the upper plug ends 6 are respectively formed at one end portion of the first upright post 51 extending to the outside through the first through groove 114 of the upper connecting plate 431 and one end portion of the second upright post 52 extending to the outside through the second through groove 15 of the upper connecting plate 431; the lower plug ends 7 are respectively formed at one end portion of the first upright 51 extending to the outside through the first through-slot 14 of the lower connection plate 432 and one end portion of the second upright 52 extending to the outside through the second through-slot 15 of the lower connection plate 432.
Wherein, in order to improve the degree of automation and to satisfy the production efficiency, the first driving block 42 in the present embodiment 2 is a driving cylinder; the second driving block 8 is a linear module; the third driving block 10 is a rotary cylinder; the fourth driving block 113 is a servo motor.
Firstly, the traction device 21 moves the conducting rod 16 above the upper clamping position through the cross beam 27, the cross beam 27 descends under the action of the lifting device group 28, and one end part of the conducting rod 16, which is close to the base 22, sequentially passes through the movable space and the opening and is inserted into the channel 31; at the same time, the clamping unloading assembly 3 is positioned at the clamping unloading position and is in the starting state; further, under the action of the second driving block 8, the clamping unloading assembly 3 moves towards the clamp 2 to be unloaded and moves to the lower part of the clamp 2 to be unloaded, and the upper inserting end 6 faces to the opening and closing control position of the clamp 2 to be unloaded; further, while the conductive rod 16 descends, the fourth driving block 113 moves towards the opening and closing control position of the clamp 2 to be unloaded; further, the upper inserting end 6 is inserted into the opening and closing control position of the clamp 2 to be unloaded, and the first upright post 51 and the second upright post 52 move outwards under the control of the first driving block 42 to overcome the elastic force of the clamp 2 to be unloaded so as to open the clamp 2 to be unloaded; further, the second driving block 8 controls the clamping assembly 3 to move towards the clamping position, and the clamp 2 to be clamped is separated from the conducting rod 16; at the same time, the aluminum profile falls onto the conveying device 23 and is conveyed to the next process; the beam 27 is controlled to continue to descend immediately after the lifting device group 28, and the clamp unloading assembly 3 waits for unloading one clamp 2; further, the clamping unloading assembly 3 is positioned at a clamping unloading position, the third driving block 10 controls the clamping unloading block 4 to rotate, namely the clamping unloading block 4 rotates 180 degrees, the upper inserting end 6 faces downwards, and the lower inserting end 7 faces upwards; further, the first driving block 42 drives the first upright post 51 and the second upright post 52 to move in opposite directions, the first upright post 51 and the second upright post 52 are separated from abutting against the clamp 2 to be unloaded, and the clamp 2 to be unloaded falls under the action of gravity, so that the clamp unloading is completed; further, the second driving block 8 drives the clamping unloading assembly 3 to move to an upper clamping position, the lower inserting end 7 is inserted into the opening and closing control position of the clamp 2 to be unloaded, and the clamp 2 to be unloaded is taken down; further driven by the second driving block 8 to the clamping unloading position; the third driving block 10 controls the clamping unloading block 4 to rotate 180 degrees, the lower inserting end 7 faces downwards, the upper inserting end 6 faces upwards, the first upright post 51 and the second upright post 52 are folded under the control of the first driving block 42, and the clamp 2 to be unloaded falls under the action of gravity; until all the clamps on the conducting rod 16 are removed, the aluminum profile is conveyed to the next process through the conveying device 23, and the lifting device group 28 controls the cross beam 27 to ascend and reset. The actions are circularly operated, so that the time interval between the clamping and the clamping unloading is shortened, and the working efficiency is improved.
This embodiment 2 is provided with the first conveyance line group 25, the second conveyance line group 26, and the third conveyance line 27, and the conveyance directions of the first conveyance line group 25, the second conveyance line group 26, and the third conveyance line 27 are parallel.
The operation process of the traction device is as follows: first, the cross beam 27 is placed on the first conveyor line group 36, the first conveyor line group 36 is started, and the cross beam 27 is conveyed to the feeding area to wait for feeding; further, the lifting device group 28 is lifted to a specified height, that is, the third conveying line 38 of the lifting device group 28 abuts against the cross beam 27; further, the third conveying line 38 is driven to pull the cross beam 27 positioned in the feeding area to move until the cross beam 27 moves above the lifting assembly, and two ends of the cross beam 27 pass through or are positioned in the lifting space 39; further, the lifting portion of the lifting assembly rises toward the cross beam 27 and abuts against the cross beam 27, and disengages the cross beam 27 from the third conveyor line 38; further, the elevating device group 28 descends, and the cross beam 27 descends along with the descending; at the same time, the first conveyor line group 36 conveys the cross beam 27 to the feed area to be conveyed; further, the lifting device group 28 supports the cross beam 27 to ascend until the third conveying line 38 is abutted with the cross beam 27 positioned in the feeding area; at the same time, the lifting part of the lifting assembly is lowered, so that the finished cross beam 27 again comes into contact with the third conveyor line 38 and is conveyed to the feed zone of the second conveyor line group 37, whereby at the same time the cross beam 27 located in the feed zone is conveyed above the lifting assembly. By such repeated operations, the same-in and same-out of the cross member 27 is achieved, and the working efficiency is improved.
The clamp 2 to be unloaded comprises a first clamping block, a second clamping block matched with the first clamping block and an elastic component for driving the first clamping block and the second clamping block to be pressed; the inner side of the first clamping block is abutted with the end of the first upright post 51, and the inner side of the second clamping block is abutted with the second upright post 52; the length direction of the first through groove 14 and the length direction of the second through groove 15 are respectively inclined to the movement path of the first clamping block in the open state and the movement path of the second clamping block in the open state.
While the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the invention. That is, the methods, systems and devices discussed above are examples. Various configurations may omit, replace, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in a different order than described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, such as different aspects and elements of the configurations may be combined in a similar manner. Furthermore, as the technology evolves, elements therein may be updated, i.e., many of the elements are examples, and do not limit the scope of the disclosure or the claims.
Specific details are given in the description to provide a thorough understanding of exemplary configurations involving implementations. However, configurations may be practiced without these specific details, e.g., well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring configurations. This description provides only an example configuration and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configuration will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
It is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention. The above examples should be understood as illustrative only and not limiting the scope of the invention. Various changes and modifications to the present invention may be made by one skilled in the art after reading the teachings herein, and such equivalent changes and modifications are intended to fall within the scope of the invention as defined in the appended claims.

Claims (6)

1. The lower row production line is characterized by comprising a machine head assembly and a traction device; the handpiece assembly includes a base; the base is provided with a conveying device for conveying the aluminum profiles and a clamping unloading device for unloading clamps for clamping the aluminum profiles on the conducting rods; the clamping unloading device is positioned at the upper station of the conveying device; the clamping unloading device comprises a frame; the frame is provided with a clamping assembly capable of reciprocating towards the clamp to be clamped, and an upper clamping position and a clamping unloading position are formed on a moving path of the clamping assembly; the clamping unloading assembly comprises a clamping unloading block which can rotate around the axis of the clamping unloading block; the clamping unloading block comprises a clamping unloading part and a first driving block for controlling the working state of the clamping unloading part; the clamping unloading part comprises at least two upright posts which are connected with the output end of the first driving block and used for controlling the opening and closing states of the clamp to be unloaded and a connecting seat arranged on the first driving block; the upright post penetrates through the connecting seat; the end part of the upright post, which extends out of the connecting seat, is provided with an upper inserting end and a lower inserting end for inserting a clamp to be disassembled; the traction device comprises a working frame arranged at the side of the machine head assembly and a lifting device group arranged on the working frame and used for supporting the cross beam and controlling a conducting rod suspended on the cross beam to enter and exit the upper clamping position; the base is also provided with a correction device; the correcting device comprises a channel which is vertically arranged and is provided with an opening at the top; the channel is provided with a plurality of guide components for preventing the material from shifting or vibrating; the channel is also provided with a clearance hole communicated with the inside of the channel; the passage is provided with an abutting component capable of passing through the clearance hole in a reciprocating manner; the correcting device further comprises a first rack and a second rack which are respectively arranged at two sides of the channel; a first correcting component which can be rotatably abutted against the conducting rod is arranged on the first rack; a second correcting piece assembly which can be abutted against and away from the conducting rod is arranged on the second rack; the first correcting component and the second correcting component are arranged around the periphery of the conducting rod and form a movable space for limiting the freedom degree of the conducting rod; the movable space is positioned above the opening; the upper clamping position is positioned above the movable space; the base is provided with a stacking device for receiving the clamp; the stacking device is positioned below the clamping unloading position; the working frame is provided with a first conveying line group and a second conveying line group; a feeding area is formed on the first conveying line group, and a feeding area is formed on the second conveying line group; the lifting device group comprises a third conveying line; the starting end of the third conveying line is connected with the feeding area, and the tail end of the third conveying line is connected with the feeding area; a lifting space for lifting and moving the cross beam is arranged between the first conveying line group and the second conveying line group; the rack is provided with a second driving block for driving the clamping unloading assembly to reciprocate in the upper clamping position and the clamping unloading position; the output end of the second driving block is connected with a mounting seat; the mounting seat is provided with a third driving block for driving the clamping unloading block to rotate around the axis of the mounting seat; the first driving block is connected with the output end of the third driving block.
2. The lower row production line according to claim 1, wherein a driving assembly for driving the second driving block to move up and down relative to the frame is arranged on the frame; the driving assembly comprises a guide rail arranged along the height direction of the frame, a sliding block connected to the guide rail in a sliding manner and a fourth driving block for driving the sliding block to reciprocate along the guide rail; the sliding block is connected with the second driving block.
3. A lower line according to claim 2, wherein the conveying direction of the second driving block is perpendicular to the conveying direction of the fourth driving block; the axis of rotation of the clamping unloading block around the clamping unloading block is perpendicular to the conveying direction of the fourth driving block.
4. A lower line as in claim 3, wherein the first drive block comprises a moving end and a driver body for driving the moving end to move telescopically; the connecting seat comprises an upper connecting plate and a lower connecting plate which are respectively connected with the driver body; the moving end is positioned between the upper connecting plate and the lower connecting plate; the motion end is hinged with the upright post.
5. The lower row production line of claim 4, wherein the number of the upright posts is two, namely a first upright post and a second upright post; the central axis direction of the first upright post and the central axis direction of the second upright post are parallel to the lifting direction of the second driving block.
6. The lower row production line of claim 5, wherein the upper connecting plate and the lower connecting plate are arranged symmetrically up and down; the second through groove penetrates through the upper connecting plate and the lower connecting plate respectively and is used for limiting the first upright post movement path and the second upright post movement path; the first through groove and the second through groove are arranged side by side and incline outwards; the first upright post and the second upright post are respectively inserted into the first through groove and the second through groove; the upper plug-in ends are respectively formed at one end part of the first upright post extending to the outside through a first through groove of the upper connecting plate and one end part of the second upright post extending to the outside through a second through groove of the upper connecting plate; the lower plug-in ends are respectively formed at one end part of the first upright post extending to the outside through the first through groove of the lower connecting plate and one end part of the second upright post extending to the outside through the second through groove of the lower connecting plate.
CN201910610577.7A 2019-07-08 2019-07-08 Lower row production line Active CN110203688B (en)

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