CN110202236A - A kind of mining carrier bar mash welder controlled using automatic electronic - Google Patents

A kind of mining carrier bar mash welder controlled using automatic electronic Download PDF

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Publication number
CN110202236A
CN110202236A CN201910330357.9A CN201910330357A CN110202236A CN 110202236 A CN110202236 A CN 110202236A CN 201910330357 A CN201910330357 A CN 201910330357A CN 110202236 A CN110202236 A CN 110202236A
Authority
CN
China
Prior art keywords
charging tray
welding
carrier bar
automatic electronic
mash welder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910330357.9A
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Chinese (zh)
Inventor
王晓雯
柴大鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanxi University
Original Assignee
Shanxi University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanxi University filed Critical Shanxi University
Priority to CN201910330357.9A priority Critical patent/CN110202236A/en
Publication of CN110202236A publication Critical patent/CN110202236A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

The invention discloses a kind of mining carrier bar mash welders controlled using automatic electronic, it include: feeding device, the charging tray and a power mechanism for being used for erecting and welding workpiece with one, several welding card slots are uniformly provided on the charging tray, the welding workpiece is connected on the welding card slot, the power mechanism is connected with the charging tray, for driving the rotation of charging tray;Welder device, has a welding gun and an adjustment mechanism, and the welding gun is set on the adjustment mechanism, the welding gun is moved at the welding workpiece top position by the lifting of its adjustment mechanism vertical direction, moving left and right for horizontal direction;Controller is connected with the power mechanism, the adjustment mechanism respectively, and controls the rotation of the power mechanism and the movement of the adjustment mechanism.A kind of simple and practical the present invention provides high degree of automation, easy to operate mining carrier bar mash welder.

Description

A kind of mining carrier bar mash welder controlled using automatic electronic
Technical field
The invention belongs to the technical fields of mining shallow-tank separator carrier bar production, and in particular to a kind of to use automatic electronic The mining carrier bar mash welder of control.
Background technique
With in the production of shallow-tank separator carrier bar, in order to increase the wear-resisting wall degree of carrier bar, extend carrier bar service life, generally It is all the manual welding Joining Technology used, since manual welding technique is controlled by experimental technology entirely, there are many uncertain factor, difficult It is improved with guaranteeing that carrier bar quality is stablized, is especially even more to the position of wear-resisting wear-resistant material welding filling of carrier bar, quantity, quality It is difficult to control.
Summary of the invention
In consideration of it, simple and practical, easy to operate adopts the object of the present invention is to provide a kind of high degree of automation With the mining carrier bar mash welder of electronics automation control.
In order to achieve the above object of the invention, and then the technical solution taken is as follows:
A kind of mining carrier bar mash welder controlled using automatic electronic, comprising:
Feeding device has the charging tray and a power mechanism for being used for erecting and welding workpiece, uniformly opens up on the charging tray There are several to weld card slot, the welding workpiece is connected on the welding card slot, and the power mechanism is connected with the charging tray, For driving the rotation of charging tray;
Welder device has a welding gun and an adjustment mechanism, and the welding gun is set on the adjustment mechanism, is adjusted by it The welding gun is moved to the welding workpiece top position by the lifting of complete machine structure vertical direction, moving left and right for horizontal direction Place;
Controller is connected with the power mechanism, the adjustment mechanism respectively, and controls the rotation of the power mechanism And the movement of the adjustment mechanism.
Preferably, the power mechanism includes the first stepper motor, motor cabinet, retarder, connecting shaft, bearing, brake, First stepper motor, retarder, motor cabinet, bearing are sequentially connected by connecting shaft, and the bearing is set respectively there are two setting It sets in the two sides of charging tray.
Preferably, the charging tray includes one group of disk disposed in parallel, the welding card slot is located at the profile of disk.
Preferably, the adjustment mechanism includes the first slide unit and vertical direction lifting moving that horizontal direction moves left and right One end of second slide unit, first slide unit is connected with second stepper motor, one end of second slide unit and third progress electricity Machine is connected.
More preferably, the welder device further includes having fixing support rack, there are two the fixing support rack is set, the level The first slide unit that direction moves left and right is installed between the fixing support rack.
More preferably, it is provided with welding gun fixing mount on the second slide unit of the vertical direction lifting moving, the welding gun is fixed In the welding gun fixing mount.
More preferably, the welder device further includes carbon brush and charging tray zero-bit inductor.
More preferably, the charging tray is equipped with zero reference piece, and the charging tray null pick-up passes through the zero reference piece Find zero-bit.
Preferably, the welder device further includes organic frame, the feeding device is arranged in the rack and welding machine fills Setting in above feeding device.
Preferably, the feeding device further includes having deflector chute, the deflector chute is located at the lower section of the charging tray.
The beneficial effects of the present invention are: the present invention is controlled using automatic electronic, pass through the control of the controller automatization Making the power mechanism drives charging tray rotation and the adjustment mechanism that welding gun is driven to carry out the lifting of vertical direction, horizontal direction Move left and right, realize accurate welding to welding workpiece, high degree of automation can ensure that wear-resisting wear-resistant material welding of carrier bar The position of filling is stable, quantity is accurate, Quality advance, has effectively saved manpower and production cost, has improved work efficiency, and increases Economic well-being of workers and staff is added.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is structure of the invention figure;
Fig. 2 is welder device structure chart of the present invention;
Fig. 3 is feeding device structure chart of the present invention;
Fig. 4 is feeding device charging tray left view of the present invention.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.It is invented below with reference to the accompanying drawings and in conjunction with the embodiments to be described in detail.
In order to make those skilled in the art more fully understand application scheme, below in conjunction in the embodiment of the present application Attached drawing, the technical scheme in the embodiment of the application is clearly and completely described, it is clear that described embodiment is only The embodiment of the application a part, instead of all the embodiments.Based on the embodiment in the application, ordinary skill people Member's every other embodiment obtained without making creative work, all should belong to the model of the application protection It encloses.
As shown in Figs 1-4, a kind of mining carrier bar mash welder controlled using automatic electronic, comprising:
Feeding device 2, the charging tray 13 and a power mechanism for being used for erecting and welding workpiece 23 with one, on the charging tray 13 Even to offer several welding card slots 14, the welding workpiece 23 is connected on the welding card slot 14, the power mechanism and institute It states charging tray 13 to be connected, for driving the rotation of charging tray 13;
Welder device 1, has a welding gun 5 and an adjustment mechanism, and the welding gun 5 is set on the adjustment mechanism, passes through The welding gun 5 is moved in the welding workpiece 23 by the lifting of its adjustment mechanism vertical direction, moving left and right for horizontal direction Set place in orientation;
Controller 24 is connected with the power mechanism, the adjustment mechanism respectively, and controls the rotation of the power mechanism Turn and the adjustment mechanism movement.
The power mechanism includes the first stepper motor 18, motor cabinet 19, retarder 15, connecting shaft 16, bearing 20, braking Device 17, first stepper motor 18, retarder 15, motor cabinet 19, bearing 20 are sequentially connected by connecting shaft 16, the bearing 20 set there are two, be separately positioned on the two sides of charging tray 13.
The charging tray 13 includes one group of disk disposed in parallel, and the welding card slot 14 is located at the profile of disk.
The adjustment mechanism includes the second of horizontal direction the first slide unit 10 moved left and right and vertical direction lifting moving One end of slide unit 7, first slide unit 10 is connected with second stepper motor 9, one end of second slide unit 7 and third stepping electricity Machine 6 is connected.
In this implementation process, control program is set in the controller 24 to the first stepper motor 18, second stepper motor 9 And third stepper motor 6 is realized and is automatically controlled.
The welder device further includes having fixing support rack 21, there are two the fixing support rack 21 is set, the level side The first slide unit 10 moved left and right is installed between the fixing support rack.
Welding gun fixing mount 8 is provided on second slide unit 7 of the vertical direction lifting moving, the welding gun 5 is fixed on this In welding gun fixing mount 8.
The welder device further includes carbon brush 11 and charging tray zero-bit inductor 12.
The charging tray 13 is equipped with zero reference piece 22, and the charging tray null pick-up 12 passes through the zero reference piece 22 Find zero-bit.
The welder device further includes organic frame 4, and the feeding device is arranged in the rack 4 and welder device is located at Above feeding device.
The feeding device further includes having deflector chute 3, and the deflector chute 3 is located at the lower section of the charging tray 13.
Working principle: a kind of mining carrier bar mash welder controlled using automatic electronic of the starting present invention, the controller 24 control third stepper motors 6, second stepper motor 9 drive the second slide unit 7 and the first slide unit 10 to give initial origin for change respectively, stop It only moves, drives welding workpiece 23 to welding position to feeding device 2, third stepper motor 6, second stepper motor 9 band respectively Dynamic welding gun 5 is made up and down, to move left and right from initial origin, arrives work origin position, adjust setting weld interval, welding position and Scolding tin dosage is to be welded, and the first stepper motor 18 starts after the completion of setting, and brake 17 is started to work, and eliminates 15 back clearance of retarder The position error of generation, the controller 24 control the first stepper motor 18 and drive charging tray 13, find the stopping of zero reference piece 22 Rotation, operator are put into the welding workpiece 23 for needing to weld toward welding card slot 14 in advance, and the controller 24 controls the first step It drives charging tray 13 to rotate counterclockwise into motor 18, the welding workpiece 23 placed on welding card slot 14 is made to rotate to welding position, First stepper motor 18 drives 13 fine motion of charging tray rotation, and 1 welding gun 5 of welder welds workpiece 23, and welding finishes, and first Stepper motor 18 continues that charging tray 13 is driven to rotate counterclockwise, the workpiece 23 welded deflector chute 3 of making a gift to someone is exported, next workpiece Into welding link, circuit sequentially.
The above description is only a preferred embodiment of the present invention, thus it is all according to the configuration described in the scope of the patent application of the present invention, The equivalent change or modification that feature and principle are done, is included in the scope of the patent application of the present invention.

Claims (10)

1. a kind of mining carrier bar mash welder controlled using automatic electronic characterized by comprising
Feeding device, the charging tray and a power mechanism for being used for erecting and welding workpiece with one, if being uniformly provided on the charging tray Dry welding card slot, the welding workpiece are connected on the welding card slot, and the power mechanism is connected with the charging tray, is used for Drive the rotation of charging tray;
Welder device has a welding gun and an adjustment mechanism, and the welding gun is set on the adjustment mechanism, adjusts machine by it The welding gun is moved at the welding workpiece top position by the lifting of structure vertical direction, moving left and right for horizontal direction;
Controller is connected with the power mechanism, the adjustment mechanism respectively, and control the power mechanism rotation and The movement of the adjustment mechanism.
2. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 1, it is characterised in that: institute State power mechanism include the first stepper motor, motor cabinet, retarder, connecting shaft, bearing, brake, first stepper motor, Retarder, motor cabinet, bearing are sequentially connected by connecting shaft, there are two the bearing is set, are separately positioned on the two sides of charging tray.
3. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 1, it is characterised in that: institute Stating charging tray includes one group of disk disposed in parallel, and the welding card slot is located at the profile of disk.
4. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 1, it is characterised in that: institute State the second slide unit that adjustment mechanism includes the first slide unit that horizontal direction moves left and right and vertical direction lifting moving, described first One end of slide unit is connected with second stepper motor, and one end of second slide unit is connected with third progress motor.
5. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 4, it is characterised in that: institute Stating welder device further includes having fixing support rack, there are two the fixing support rack is set, the horizontal direction move left and right One slide unit is installed between the fixing support rack.
6. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 4, it is characterised in that: institute It states and is provided with welding gun fixing mount on the second slide unit of vertical direction lifting moving, the welding gun is fixed in the welding gun fixing mount.
7. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 5, it is characterised in that: institute Stating welder device further includes carbon brush and charging tray zero-bit inductor.
8. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 7, it is characterised in that: institute Charging tray is stated equipped with zero reference piece, the charging tray null pick-up finds zero-bit by the zero reference piece.
9. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 1, it is characterised in that: institute Stating welder device further includes organic frame, and the feeding device is arranged in the rack and welder device is located on feeding device Side.
10. a kind of mining carrier bar mash welder controlled using automatic electronic according to claim 1, it is characterised in that: The feeding device further includes having deflector chute, and the deflector chute is located at the lower section of the charging tray.
CN201910330357.9A 2019-04-23 2019-04-23 A kind of mining carrier bar mash welder controlled using automatic electronic Pending CN110202236A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910330357.9A CN110202236A (en) 2019-04-23 2019-04-23 A kind of mining carrier bar mash welder controlled using automatic electronic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910330357.9A CN110202236A (en) 2019-04-23 2019-04-23 A kind of mining carrier bar mash welder controlled using automatic electronic

Publications (1)

Publication Number Publication Date
CN110202236A true CN110202236A (en) 2019-09-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910330357.9A Pending CN110202236A (en) 2019-04-23 2019-04-23 A kind of mining carrier bar mash welder controlled using automatic electronic

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CN (1) CN110202236A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1438945A1 (en) * 1987-04-28 1988-11-23 Специальное Конструкторско-Технологическое Бюро "Стройдеталь" Device for orienting bars
CN105522315A (en) * 2016-02-03 2016-04-27 合肥长城制冷科技有限公司 Novel liquid accumulator welding tool rack
CN205200843U (en) * 2015-10-30 2016-05-04 无锡汉神电气有限公司 Hinge automatic welder
CN205733484U (en) * 2016-06-03 2016-11-30 杭州金浪机电有限公司 A kind of carrier bar welding equipment
CN208680846U (en) * 2018-07-23 2019-04-02 呼和浩特市政公路工程有限责任公司 A kind of steel reinforcement cage positioning molding mould bases

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1438945A1 (en) * 1987-04-28 1988-11-23 Специальное Конструкторско-Технологическое Бюро "Стройдеталь" Device for orienting bars
CN205200843U (en) * 2015-10-30 2016-05-04 无锡汉神电气有限公司 Hinge automatic welder
CN105522315A (en) * 2016-02-03 2016-04-27 合肥长城制冷科技有限公司 Novel liquid accumulator welding tool rack
CN205733484U (en) * 2016-06-03 2016-11-30 杭州金浪机电有限公司 A kind of carrier bar welding equipment
CN208680846U (en) * 2018-07-23 2019-04-02 呼和浩特市政公路工程有限责任公司 A kind of steel reinforcement cage positioning molding mould bases

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Application publication date: 20190906

RJ01 Rejection of invention patent application after publication