CN110193635A - A kind of flute profile process equipment of gear blank - Google Patents
A kind of flute profile process equipment of gear blank Download PDFInfo
- Publication number
- CN110193635A CN110193635A CN201910584928.1A CN201910584928A CN110193635A CN 110193635 A CN110193635 A CN 110193635A CN 201910584928 A CN201910584928 A CN 201910584928A CN 110193635 A CN110193635 A CN 110193635A
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- Prior art keywords
- control
- grinding
- mill
- process equipment
- master control
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 5
- 230000008439 repair process Effects 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F19/00—Finishing gear teeth by other tools than those used for manufacturing gear teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/02—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by grinding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The present invention is a kind of flute profile process equipment of gear blank, it is characterised in that: the process equipment includes the floor structure for carrying whole equipment；It is arranged in floor structure and is equipped with processing collection trough body structure, setting collects in processing and is equipped with work piece operations platform structure in trough body structure, the master control architecture and connection master control architecture of work piece operations platform structure upper, the mill stand control structure between master control architecture and floor structure are set；Floor structure includes the base body an of rectangle and the storage trough, the fitting groove that are arranged in base body, it includes the cone tank being located in fitting groove, the machine table line rail structure in cone tank that trough body structure is collected in the processing, work piece operations platform structure includes revolution the control frame body, Workpiece carrier dish structure being connected in machine table line rail structure, beneficial effects of the present invention: the present invention can be improved processing efficiency, increase the scope of application of grinding, including face grinding, inside and outside circle, end-tooth etc., easy to operate, maintenance cost is low.
Description
Technical field
The present invention relates to a kind of gear cutting machine fields, more particularly, to a kind of flute profile process equipment of gear blank.
Background technique
Axis class end-tooth in the processing of China's aero-engine wheel disc and axis class end-tooth at present, the rotor of nuclear power pump
Processing, the processing of railway locomotive transmission shaft end tooth, the processing of heavy (merchant) mill transmission shaft end tooth and precision machine tool end-tooth connection
The processing etc. of axis device will generally use the import equipment for grinding of profession.When processing hyperboloid curved tooth, need to use Gree gloomy is special
With gear grinding machines, purchase cost is high, and maintenance cost is also expensive, and the delivery cycle is long, and professional operator is needed to operate.
Summary of the invention
The object of the present invention is to provide the flute profile process equipments for planting a kind of gear blank, are integrated gear workpieces processing end faces
The inside and outside circle and end face for carrying out grinding or face grinding straight-tooth and workpiece carry out grinding and Circular tooth grinding and repair grinding integration
The equipment of machining function.
The technical solution adopted by the present invention to solve the technical problems is: a kind of flute profile process equipment of gear blank,
Be characterized in that: the process equipment includes the floor structure for carrying whole equipment；It is arranged in floor structure and is equipped with processing receipts
Collect trough body structure, setting collects in processing and is equipped with work piece operations platform structure in trough body structure, is arranged in work piece operations platform structure
The master control architecture and connection master control architecture in portion, are arranged in the mill stand control structure between master control architecture and floor structure；It is described
Floor structure include the base body an of rectangle and the storage trough, the fitting groove that are arranged in base body,
The machine table that trough body structure includes the cone tank being located in fitting groove, is arranged in cone tank is collected in the processing
Line rail structure,
The work piece operations platform structure includes the Workpiece carrier dish structure being connected in machine table line rail structure,
The master control architecture includes that the vertical grinding control structure being arranged in Workpiece carrier dish structure and setting exist
The horizontal grinding control structure of Workpiece carrier dish structure side, the vertical grinding control structure are inside and outside for workpiece
Round and end face carries out grinding and Circular tooth grinding processing, the horizontal grinding control structure are ground or are ground for workpiece end face
End face straight-tooth.
Specifically, the machine table line rail structure includes one group of limit sliding rail being located in cone tank, setting exists
Mobile base between limit sliding rail is arranged between 2 limit sliding rails and is connected to the line rail of Mobile base lower part and leads
Rail, line rail guide holder.
Specifically, the Workpiece carrier dish structure includes the attachment base being arranged on Mobile base, is arranged on attachment base
Work piece fixing platform, the center that annular plummer stage by stage is set in Work piece fixing platform, plummer center is set
Ball table is equipped with radial indexing frame on plummer.
Specifically, the mill stand control structure include the support platen being connected on cone tank outer edge, setting with
It supports the travelling control platform on platen, the walking connection knot connecting in walking console with master control grinding control structure is set
Structure.
Specifically, the walking connection structure includes that the upper portion connecting structure being arranged in support in platen and lower part are auxiliary
Dynamic structure, the upper portion connecting structure include interior connecting plate in travelling control platform, be arranged in interior connecting plate in it is solid
Determine platform, attachment base in be arranged in upper fixed station one group, be equipped with interior limit road in the interior connecting plate of interior fixed station lower part.
Specifically, the auxiliary dynamic structure in the lower part include the upper fixed connecting plate that interior connecting plate lower part is set, setting exist
It the lateral adjustment frame structure of one group of outer end, the basal sliding road that 2 lateral adjustment frame structural base inner ends are set and is located at
Basal sliding attachment base in basal sliding road.
Specifically, the lateral adjustment frame structure includes the outside fixing seat for being connected to fixed connecting plate outer end, sets
It sets the linkage adjusting bracket in outer fixing seat, the vertical connector sleeve that linkage adjusting bracket lower part is set, be arranged in vertical connector sleeve
In connection slideway connector sleeve.
Specifically, the vertical grinding control structure includes control rack, the power motor connecting with interior attachment base, institute
The Vertical Mill master control frame body that is equipped on the right side of the control rack stated, is connected to the Vertical Mill main shaft that Vertical Mill master control frame body top is arranged in
The Vertical Mill bottom attachment base of Vertical Mill main shaft lower end, the vertical mill disk body for extending Vertical Mill bottom attachment base, the sleeping grinding
Control structure include the sleeping mill master control frame body being arranged in control rack, the sleeping mill main shaft that sleeping mill master control frame body top is set,
The sleeping mill control seat of sleeping mill master control frame body lower part and the horizontal mill body being arranged in sleeping mill control seat.
Further for process velocity and machining accuracy is improved, the attachment base side, which is equipped with, repairs grinding wheel head structure,
The reparation grinding wheel head structure includes being arranged in supplementally take bistrique, be connected to the edge company for supplementally taking bistrique lower part close to plummer avris
Joint chair.
Beneficial effects of the present invention: the present invention can be improved processing efficiency, increase the scope of application of grinding, including mill end
Face, inside and outside circle, end-tooth etc., easy to operate, maintenance cost is low.
Below with reference to drawings and examples, the present invention is described in detail.
Detailed description of the invention
Fig. 1 is organigram of the invention.
Fig. 2 is the organigram of middle work piece operations platform structure of the invention.
Fig. 3 is the organigram of middle walking connection structure of the invention.
Fig. 4 is the organigram of middle master control architecture of the invention.
In figure: 1. base bodies, 2. storage troughs, 3. fitting grooves, 4. cone tanks, 5. sliding rails, 6. Mobile bases, 7. radial points
Spend frame, 8. horizontal mill bodies, 9. line rail guide rails, 10. line rail guide holders, 11. attachment bases, 12. Work piece fixing platforms, 13. plummers,
14. center ball table, 15. support platens, 16. travelling control platforms, connecting plate in 17., fixed station in 18., attachment base in 19.,
Limit road, fixed connecting plate, 22. basal sliding roads, 23. basal sliding attachment bases, 24. outside fixing seats, 25. on 21. in 20.
Link adjusting bracket, 26. vertical connector sleeves, 27. slideway connector sleeves, 28. control racks, 29. power motors, 30. master control frame bodies,
31. Vertical Mill main shaft, 32. Vertical Mill bottom attachment bases, 33. vertical mill disk bodies, 34. sleeping mill master control frame bodies, 35. sleeping mill main shafts, 36. are crouched
Mill control seat.
Specific embodiment embodiment 1, as shown in Figure 1,2,3, 4,
A kind of flute profile process equipment of gear blank, it is characterised in that: the process equipment includes for carrying whole equipment
Floor structure；It is arranged in floor structure and is equipped with processing collection trough body structure, setting is collected in trough body structure in processing and is equipped with
Work piece operations platform structure is arranged in the master control architecture and connection master control architecture of work piece operations platform structure upper, is arranged in master control
Mill stand control structure between structure and floor structure；The floor structure includes base body 1 and the setting of a rectangle
Storage trough 2, fitting groove 3 in base body, the cone tank 4 on the flat cone inclined-plane in fitting groove 3 are arranged in cone tank 4
Machine table line rail structure,
Machine table line rail structure includes one group of limit sliding rail 5 being located in cone tank 4, and setting is in limit sliding rail
Mobile base 6, setting between 5 between 2 limit sliding rails 5 and are connected to connecting line rail guide rail in Mobile base cone tank 4
9, Mobile base lower part connecting line rail guide holder 10.Attachment base 11, the workpiece being arranged on attachment base are connected on line rail guide holder 10
Fixed station 12, the center rolling that annular plummer 13 stage by stage in Work piece fixing platform is set, plummer center is set
Pearl platform 14 is equipped with radial indexing frame 7 on plummer.13 largest outer diameter of plummer is 355mm, combines in static pressure turntable, in DD
The straight drive in hiding, the function of angular optical ruler, oil pressure braking and positioning accuracy ± 1.Plummer 13 can be set continuous rotary,
Formula of having a rest rotates or fractions is waited to rotate, and is able to achieve the disposable processing of the cooperation inside and outside circle and end face and end tooth of workpiece in this way, improves
Efficiency and precision.
Specifically, the mill stand control structure include the support platen 15 being connected on cone tank outer edge, setting exist
With support platen 15 on travelling control platform 16, be arranged in walking console in master control grinding control structure connect walking company
Binding structure.
Specifically, the walking connection structure includes that the upper portion connecting structure and lower part supported in platen 15 is arranged in
Auxiliary dynamic structure, the upper portion connecting structure include interior connecting plate 17 in travelling control platform 16, are arranged in interior connecting plate 17
In interior fixed station 18, attachment base 19 in be arranged in upper fixed station one group, in the interior connecting plate of interior 18 lower part of fixed station
Equipped with interior limit road 20, specifically, the auxiliary dynamic structure in the lower part include be arranged in interior 17 lower part of connecting plate on be fixedly connected
Plate 21, one group of lateral adjustment frame structure that outer end is set, the basal sliding that 2 lateral adjustment frame structural base inner ends are set
Road 22 and the basal sliding attachment base 23 being located in basal sliding road.
Specifically, the lateral adjustment frame structure includes being connected to the outside fixing seat of 21 outer end of fixed connecting plate
24, the linkage adjusting bracket 25 that is arranged in outer fixing seat, the vertical connector sleeve 26 that linkage adjusting bracket lower part is arranged in, setting are being hung down
Connection slideway connector sleeve 27 in direct-connected female connector.Lateral adjustment frame structure will support platen 15, travelling control platform 16 to carry out spacing
Adjustment, be suitble to stroke distance and auxiliary accessories assembly, also ensure the convenience of maintenance.
Master control architecture includes that the vertical grinding control structure being arranged in Workpiece carrier dish structure and setting are held in workpiece
The horizontal grinding control structure of carrying disc structure side, inside and outside circle and end of the vertical grinding control structure for workpiece
Face carries out grinding and Circular tooth grinding processing, and the horizontal grinding control structure carries out grinding for workpiece end face or face grinding is straight
Tooth.
Vertical grinding control structure includes the control rack 28 connecting with interior attachment base 19, is arranged in control rack 28
Power motor 29, the Vertical Mill master control frame body 30 being equipped in 28 right side of the control rack are arranged on Vertical Mill master control frame body top
Vertical Mill main shaft 31, be connected to Vertical Mill main shaft lower end Vertical Mill bottom attachment base 32, extend the vertical of Vertical Mill bottom attachment base
Formula mill body 33,33 vertical shaft 18KW of vertical mill disk body built-in main shaft 16000RPM, grinding wheel maximum Φ 205,
The sleeping grinding control structure includes the sleeping mill master control frame body 34 being arranged in control rack 28, setting in sleeping mill
The sleeping mill main shaft 35 on master control frame body top, the sleeping mill control seat 36 of sleeping mill master control frame body lower part and setting are in sleeping mill control seat
The horizontal mill body of horizontal mill body 8 mill largest outer diameter be 355mm.
Embodiment 2, as shown in Figure 1, 2, further for raising process velocity and machining accuracy, the attachment base 11
Side be equipped with repair grinding wheel head structure, the reparation grinding wheel head structure include close to 13 avris of plummer setting supplementally take bistrique 38,
It is connected to the edge attachment base 39 for supplementally taking bistrique lower part.Supplementally taking bistrique 38 is that diamond roller repairs sand.
Working principle of the present invention is as follows: when starting Vertical Mill main shaft 31, vertical rotary workbench rotates continuously in axial direction,
31 high speed rotation of Vertical Mill main shaft can simultaneously be moved up and down along the sliding rail in master control frame body 30, realized and ground to the inside and outside circle of workpiece
Processing and end face processing；When starting Vertical Mill main shaft 31, after putting workpiece on plummer 13, when vertical rotary workbench is intermittent
When indexing rotation, the processing of end face curved tooth may be implemented.When the sleeping mill main shaft 35 of starting, vertical rotary workbench is continuously in axial direction
Rotation, may be implemented the high-accuracy flat surface grinding of workpiece on vertical rotary table；When starting horizontal main axis, vertical revolving
The processing of end face straight-tooth may be implemented along axial intermittent rotary in workbench.
In conclusion the present invention can be improved processing efficiency, the scope of application of grinding, including face grinding, inside and outside circle are increased,
End-tooth etc., easy to operate, maintenance cost is low.
Above embodiment be only preferred embodiments of the present invention will be described, not to the scope of the present invention into
Row limits, and without departing from the spirit of the design of the present invention, this field ordinary engineering and technical personnel is to technical side of the invention
The various changes and improvements that case is made, should fall within the scope of protection determined by the claims of the present invention.
Part that the present invention does not relate to is the same as those in the prior art or can be realized by using the prior art.
Claims (9)
1. a kind of flute profile process equipment of gear blank, it is characterised in that: the process equipment includes for carrying whole equipment
Floor structure；
It is arranged in floor structure；Trough body structure is collected in processing for collecting processing waste material,
Setting is collected in trough body structure in processing；For the work piece operations platform structure of workpieces processing,
The master control architecture of work piece operations platform structure upper is set,
Mill stand control structure between master control architecture and floor structure is set；
The floor structure includes the base body an of rectangle and the storage trough, the fitting groove that are arranged in base body,
It includes the cone tank being located in fitting groove, the machine table line rail being arranged in cone tank that trough body structure is collected in the processing
Structure,
The work piece operations platform structure includes the Workpiece carrier dish structure being connected in machine table line rail structure,
The master control architecture includes the vertical grinding control structure being arranged in Workpiece carrier dish structure and is arranged in workpiece
Carry dish structure side horizontal grinding control structure, the vertical grinding control structure for workpiece inside and outside circle and
End face carries out grinding and Circular tooth grinding processing, the horizontal grinding control structure carry out grinding or face grinding for workpiece end face
Straight-tooth.
2. the flute profile process equipment of gear blank as described in claim 1, it is characterised in that: the machine table line rail structure
Including one group of limit sliding rail being located in cone tank, the Mobile base between limit sliding rail is set, setting is limited at 2
Between the sliding rail of position and it is connected to the line rail guide rail of Mobile base lower part, line rail guide holder.
3. the flute profile process equipment of gear blank as claimed in claim 2, it is characterised in that: the Workpiece carrier dish structure
Including the attachment base being arranged on Mobile base, the Work piece fixing platform being arranged on attachment base, it is arranged in Work piece fixing platform annular
Plummer stage by stage, the center ball table that plummer center is arranged in are equipped with radial indexing frame on plummer.
4. the flute profile process equipment of gear blank as described in claim 1, it is characterised in that: the mill stand control structure packet
Include the support platen being connected on cone tank outer edge, be arranged in support platen on travelling control platform, setting walking control
The walking connection structure being connect in platform processed with master control grinding control structure.
5. workpiece end face flute profile process equipment as claimed in claim 4, it is characterised in that: the walking connection structure includes
The auxiliary dynamic structure of upper portion connecting structure and lower part supported in platen is set, and the upper portion connecting structure is included in walking control
Interior connecting plate in platform processed, the interior fixed station being arranged in interior connecting plate, attachment base in be arranged in upper fixed station one group,
Interior limit road is equipped in the interior connecting plate of interior fixed station lower part.
6. workpiece end face flute profile process equipment as claimed in claim 5, it is characterised in that: the auxiliary dynamic structure in the lower part includes
The upper fixed connecting plate of interior connecting plate lower part is set, one group of lateral adjustment frame structure that outer end is set, is arranged at 2 laterally
The basal sliding road of adjustment frame structural base inner end and the basal sliding attachment base being located in basal sliding road.
7. workpiece end face flute profile process equipment as claimed in claim 6, it is characterised in that: the lateral adjustment frame structure packet
The outside fixing seat for being connected to fixed connecting plate outer end, the linkage adjusting bracket being arranged in outer fixing seat are included, is arranged and is linking
The vertical connector sleeve of adjusting bracket lower part, the connection slideway connector sleeve being arranged in vertical connector sleeve.
8. workpiece end face flute profile process equipment as claimed in claim 5, it is characterised in that: the vertical grinding control structure
Including control rack, the power motor being connect with interior attachment base, on the right side of the described control rack in be equipped with Vertical Mill master control frame body,
The Vertical Mill main shaft on Vertical Mill master control frame body top is set, the Vertical Mill bottom attachment base for being connected to Vertical Mill main shaft lower end, is extended
The vertical mill disk body of Vertical Mill bottom attachment base, the sleeping grinding control structure include the sleeping mill master control being arranged in control rack
Frame body, the sleeping mill main shaft that sleeping mill master control frame body top is arranged in, the sleeping mill control seat of sleeping mill master control frame body lower part and setting exist
Horizontal mill body in sleeping mill control seat.
9. workpiece end face flute profile process equipment as claimed in claim 3, it is characterised in that: the attachment base side is equipped with and repairs
Regrinding header structure, the reparation grinding wheel head structure include supplementally taking bistrique close to the setting of plummer avris, being connected to and supplementally take bistrique
The edge attachment base of lower part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910584928.1A CN110193635A (en) | 2019-07-01 | 2019-07-01 | A kind of flute profile process equipment of gear blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910584928.1A CN110193635A (en) | 2019-07-01 | 2019-07-01 | A kind of flute profile process equipment of gear blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110193635A true CN110193635A (en) | 2019-09-03 |
Family
ID=67755557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910584928.1A Pending CN110193635A (en) | 2019-07-01 | 2019-07-01 | A kind of flute profile process equipment of gear blank |
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| Country | Link |
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| CN (1) | CN110193635A (en) |
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| CN103373807A (en) * | 2012-04-11 | 2013-10-30 | 韶阳科技股份有限公司 | Engraving and milling machine with one vertical shaft and two independent horizontal shafts |
| TWM465222U (en) * | 2013-07-09 | 2013-11-11 | lu-jia Liao | Vertical/horizontal processing machine |
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| CN104308701A (en) * | 2014-09-30 | 2015-01-28 | 浙江华祥皮革有限公司 | Double-grinding-head numerical control round table plain surface grinding machine |
| CN108145571A (en) * | 2017-12-25 | 2018-06-12 | 广州群创数控机床有限公司 | A kind of multipurpose grinding machine for being used to process gear |
| CN210548586U (en) * | 2019-07-01 | 2020-05-19 | 雄名航空科工（芜湖）股份有限公司 | End face tooth shape processing equipment |
-
2019
- 2019-07-01 CN CN201910584928.1A patent/CN110193635A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100929046B1 (en) * | 2009-07-28 | 2009-11-26 | 디티알주식회사 | Cnc gear grinding machine |
| CN201544106U (en) * | 2009-09-29 | 2010-08-11 | 杭州机床集团有限公司 | Numerical control fixed-beam gantry grinder |
| CN101817158A (en) * | 2010-05-25 | 2010-09-01 | 北京精雕科技有限公司 | Gantry vertical and horizontal numerically controlled grinder |
| CN103373807A (en) * | 2012-04-11 | 2013-10-30 | 韶阳科技股份有限公司 | Engraving and milling machine with one vertical shaft and two independent horizontal shafts |
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