CN110181278B - Assembling method of perfume pump pressing cover - Google Patents

Assembling method of perfume pump pressing cover Download PDF

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Publication number
CN110181278B
CN110181278B CN201910582021.1A CN201910582021A CN110181278B CN 110181278 B CN110181278 B CN 110181278B CN 201910582021 A CN201910582021 A CN 201910582021A CN 110181278 B CN110181278 B CN 110181278B
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China
Prior art keywords
inner plug
outer cover
positioning seat
assembling
station
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CN201910582021.1A
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Chinese (zh)
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CN110181278A (en
Inventor
徐岳年
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Zhangjiagang Xiafei Plastic Co ltd
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Zhangjiagang Xiafei Plastic Co ltd
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Application filed by Zhangjiagang Xiafei Plastic Co ltd filed Critical Zhangjiagang Xiafei Plastic Co ltd
Priority to CN202010762115.XA priority Critical patent/CN111872667B/en
Priority to CN201910582021.1A priority patent/CN110181278B/en
Priority to CN202010763639.0A priority patent/CN111872675B/en
Publication of CN110181278A publication Critical patent/CN110181278A/en
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Publication of CN110181278B publication Critical patent/CN110181278B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10—Aligning parts to be fitted together
    • B23P19/107—Aligning parts to be fitted together using oscillating, rotating or vibrating movements

Abstract

The invention relates to an assembling method of a perfume pump press cover, which comprises the following steps: 1) the driving system drives the assembling turntable to rotate, so that the assembling seat is aligned with the inner plug station, and then the inner plug station enables the inner plug at the calibrated position to be inserted into the corresponding assembling seat through the first robot; 2) the driving system drives the assembling turntable to rotate to the next station again, the inner plug corresponds to the outer cover station after the assembling turntable is inserted, and then the outer cover station inserts the outer cover at the calibrated position onto the corresponding inner plug through a second robot; 3) the driving system drives the assembling turntable to rotate to the next station again, so that the press cover is transferred to the unloading station after the assembling is finished, and then the press cover is ejected out of the assembling seat by the unloading station, and the collection of the press cover is realized; 4) and repeating and continuously implementing the steps 1) to 3), thereby continuously realizing the assembly of the pressing cover, and having high efficiency and high accuracy.

Description

Assembling method of perfume pump pressing cover
Technical Field
The invention relates to an assembling method of a perfume pump pressing cover.
Background
As is well known, the press cover of the perfume pump comprises an outer cover and an inner plug, wherein the inner plug is provided with a spraying channel communicated with a liquid outlet pipe of the perfume pump, the outer cover is provided with a corresponding spraying hole, and after the press cover is pressed downwards, liquid in the perfume pump is compressed and sprayed out from the liquid outlet pipe, the spraying channel and the spraying hole, so that the perfume is sprayed.
However, in the press cover assembling process, the inner plug and the outer cover are automatically fed by the spiral feeder, and the positions of the spraying channels and the spraying holes are not regularly fed, so that before the press cover assembling process, the positions of the spraying channels and the spraying holes must be calibrated, and the spray channels and the spraying holes can be assembled in an aligned mode. Therefore, how accurately to spray the hole and spray the passageway and just seem very important, combine the automation equipment development simultaneously, adopt the mode of calibrating one by one to carry out the feed to machining center, it is specific, respectively with the spraying hole of enclosing cover, the spraying passageway of interior stopper carries out the position calibration (i.e. towards same direction), then assemble, so, urgent need for on the market can be with the interior stopper calbiration system of the spraying passageway orientation settlement position of interior stopper and an enclosing cover calbiration system that can be with the spraying hole orientation settlement position of enclosing cover, just so can realize pressing the accurate butt joint equipment of lid.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a brand-new perfume pump press cover assembling method.
In order to solve the technical problems, the invention adopts the following technical scheme:
the assembling equipment adopted by the assembling method comprises an assembling platform, an inner plug station, an outer cover station, an unloading station, a driving system and a transfer robot, wherein the assembling platform comprises an assembling disc and assembling seats which are uniformly distributed on the assembling disc around the circumferential direction of the assembling disc and matched with an inner cavity of the inner plug; the inner plug station is used for calibrating and feeding an inner plug, and the outer cover station is used for calibrating and feeding an outer cover; the unloading station is used for taking out the assembled press cover from the assembly seat; the driving system is used for driving the assembling disc to be sequentially switched among the inner plugging station, the outer cover station and the unloading station; the transfer robot comprises a first robot for grabbing and inserting the inner plug calibrated in the inner plug station onto the assembly seat, a second robot for grabbing and inserting the outer cover calibrated in the outer cover station onto the inner plug transferred to the outer cover station,
the method comprises the following specific steps:
1) the driving system drives the assembling turntable to rotate, so that the assembling seat is aligned with the inner plug station, and then the inner plug at the calibration position is inserted into the corresponding assembling seat through the first robot;
2) the driving system drives the assembling turntable to rotate to the next station again, the inner plug corresponds to the outer cover station after the assembling turntable is inserted, and then the outer cover station inserts the outer cover at the calibrated position onto the corresponding inner plug through a second robot;
3) the driving system drives the assembling turntable to rotate to the next station again, so that the press cover is transferred to the unloading station after the assembling is finished, and then the press cover is ejected out of the assembling seat by the unloading station, and the collection of the press cover is realized;
4) and repeating and continuously implementing the steps 1) to 3) so as to continuously realize the assembly of the press cover.
Preferably, the process of calibrating the inside plug at the inside plug station in step 1) is as follows: a) the inner plug is taken out from the inner plug feeding channel through the inner plug taking head and is sent to the position above an inner plug positioning seat of the inner plug calibration platform, then the inner plug is pressed downwards, the spraying channel of the inner plug is matched and butted with a matching groove on the inner plug positioning seat and closes the matching groove, at the moment, the matching groove is in an initial state of an assembly set position, the first channel is inserted into the matching groove, and the second channel is in normal butt joint or relative dislocation with the matching groove;
b) the inner plug positioning seat is driven to rotate around the vertical axis relative to the inner plug, and along with the rotation of the matching groove, if the second channel is in normal butt joint with the matching groove, the inner plug directly rotates synchronously with the inner plug positioning seat; if the second channel and the matching groove are staggered relatively, the matching groove rotates relative to the inner plug and is aligned with the matching groove, the second channel is inserted into the matching groove to be in normal butt joint under the action of pressing down and negative pressure adsorption of the inner plug material taking head, the inner plug rotates synchronously along with the inner plug positioning seat, meanwhile, after the inner plug positioning seat rotates for N circles, the matching groove returns to the initial position, and negative pressure unloading is carried out, namely, the position calibration of the inner plug is completed, wherein N is larger than or equal to 1 and is an integer.
Specifically, N =2, and one of the two turns is forward rotation and the other turn is reverse rotation. One cycle of motion may be counted as one revolution of forward rotation and one revolution of reverse rotation.
According to a particular embodiment and preferred aspect of the invention, the process of cover station calibration of the cover is as follows: A) taking out the outer cover from the outer cover feeding channel through the outer cover material taking head, conveying the outer cover to the position above the outer cover positioning seat of the outer cover calibration platform, and pressing the outer cover positioning seat downwards to the right position, wherein the alignment needle rod and the spraying hole are positioned on the same plane at the moment, and the elastic telescopic end part of the alignment needle rod is abutted against the inner wall of the outer cover or inserted into the spraying hole; B) the outer cover driving assembly drives the outer cover positioning seat to rotate for a movement period, and if the alignment needle rod extends into the spraying hole, the outer cover and the outer cover positioning seat rotate synchronously; if counterpoint needle bar tip is contradicted at the inner wall of enclosing cover, in the rotation of enclosing cover, when the extending direction in spray hole is unanimous with the flexible direction of counterpoint needle bar, counterpoint needle bar inserts in the spray hole, and the enclosing cover rotates with the enclosing cover positioning seat is synchronous, then the enclosing cover gets the material head and breaks away from the enclosing cover to return the counterpoint needle bar home position, promptly, accomplish the calibration of enclosing cover, wherein the movement cycle includes forward rotation round and reverse rotation round.
According to still another specific implementation and preferred aspect of the present invention, the inner plug station includes an inner plug feeding device and an inner plug calibrating device, wherein the inner plug calibrating device includes an inner plug calibrating platform, an inner plug positioning unit, an inner plug driving unit, an inner plug taking unit, and an inner plug negative pressure adsorption unit, the inner plug positioning unit includes an inner plug positioning seat, an inner plug shaft seat connected to the inner plug calibrating platform for rotating the inner plug positioning seat around its own axis, and a matching groove for matching and butting with the inner plug spraying channel is formed on the inner plug positioning seat; the inner plug driving unit comprises an inner plug driving assembly which drives the inner plug positioning seat to rotate and restore to an initial position to form a movement period; the inner plug taking unit comprises an inner plug manipulator which takes out the inner plugs one by one from the inner plug feeding device and transfers the inner plugs to the inner plug positioning seat; the inner plug negative pressure adsorption unit comprises a negative pressure pump fixed on the inner plug positioning seat, an adsorption channel communicated with the negative pressure pump from the bottom of the matching groove, and a pressure release valve; the inner plug is covered on the inner plug positioning seat from the inner cavity and closes the matching groove, the first channel is inserted into the matching groove, the second channel is inserted into the matching groove or erected at the top of the inner plug positioning seat, the inner plug mechanical arm is still in a feeding state, the negative pressure pump enables the closed matching groove cavity to form negative pressure, the inner plug driving assembly drives the inner plug positioning seat to rotate, if the second channel is staggered with the matching groove, the matching groove rotates along with the inner plug positioning seat and is aligned and adjusted with the second channel until the second channel is in normal butt joint with the matching groove, the inner plug and the inner plug positioning seat synchronously rotate, the inner plug mechanical arm completes feeding, and the pressure relief valve is opened for pressure relief.
Preferably, the inner plug positioning seat comprises an inner plug body which is columnar and vertically extends, an inner plug positioning column which is arranged on the upper portion of the inner plug body and matched with the inner wall of the inner plug, the matching groove is formed in the inner plug positioning column, and when the inner plug and the inner plug positioning column are matched and butted, the lower edge of the inner plug is located below the bottom of the communicating groove.
According to a specific implementation and preferable aspect of the invention, the first channel is positioned in the middle of the plug top, the second channel is fixed on the inner wall of the plug top, and the matching groove comprises a central hole arranged in the middle of the inner plug positioning column and a communication groove communicated with the outside from one side of the central hole, wherein the depth of the communication groove is 1-3 times of the thickness of the second channel.
Preferably, the adsorption channel comprises a first air channel extending from the bottom of the central hole to the inside of the inner plug body and a second air channel used for communicating the first air channel with the negative pressure pump, wherein the pressure relief valve is arranged on the second air channel. It should be noted that the application adopts the action of negative pressure, and mainly has two aspects, namely, when the alignment is adjusted, the downward pressure can be increased, so that the second channel can be conveniently embedded into the communicating groove; and secondly, when the inner plug and the inner plug positioning seat synchronously rotate, the downward pressure of the inner plug is increased, the destructive power of the inner plug positioning seat on the spraying channel is reduced, and the inner plug taking head is convenient to polish the periphery of the inner plug.
According to another embodiment and preferred aspect of the present invention, at least two inner plug positioning seats are provided, and are arranged on the inner plug calibration platform in a side-by-side relatively independent rotating manner, and the inner plug driving assembly is configured to drive two or more inner plug positioning seats to rotate synchronously. In this way, the position calibration of a plurality of inner plugs can be realized, and the assembly efficiency of the inner plugs and the outer cover is increased.
Specifically, the inner plug positioning seats are two, the inner plug driving assembly comprises inner plug driving gears which are respectively arranged on the periphery of the inner plug positioning seats and are meshed with each other, an inner plug rack matched with any one of the inner plug driving gears, and a driver for driving the inner plug rack to move along the length direction of the driver, wherein the movement stroke of the driver corresponds to the number of turns (also called as the movement period) of the inner plug positioning seat in a rotating mode.
Preferably, the movement period comprises a circle of forward rotation and a circle of reverse rotation, and the driver is used for driving the inner plug rack to reciprocate, wherein the movement stroke of the driver for driving the inner plug rack in a one-way mode can drive the inner plug positioning seat to rotate for one circle. In this case, this arrangement has the advantage that a stable abutment of the first channel and the second channel is ensured. For example, the following steps: when the second passageway misplaces with the matching groove, the formation angle is 359, 360 after it rotates the round, so synchronous rotation between the two only 1, the stability of butt joint may not be enough, consequently, in the process of the reverse rotation again for first passageway and second passageway imbed in the matching groove completely, and then ensure the accuracy of interior stopper post-calibration position.
In this example, the driver is a telescopic rod or an eccentric wheel type mechanical transmission member. As for the driving of the telescopic rod, it can be electric, pneumatic or hydraulic, as for the eccentric wheel type structure, it is also a conventional means in the field to realize the reciprocating motion of a certain component.
According to another specific implementation and preferred aspect of the invention, the inner plug manipulator comprises an inner plug mechanical arm capable of moving in an X, Y, Z axis coordinate system, and an inner plug taking head arranged on the inner plug mechanical arm, wherein the inner plug taking head comprises inner plug taking sleeves arranged in one-to-one correspondence with the inner plug positioning seats, and when taking materials, the inner walls of the inner plug taking sleeves are in matched butt joint with the outer walls of the inner plugs.
Preferably, interior stopper is got material sleeve and is included the sleeve body, set up the ring of polishing at sleeve body inner wall, when getting the material, throw the inner wall of ring of polishing and fill in outer wall phase-match butt joint with. That is to say, the inner plug material taking head has two functions, namely, the inner plug material taking head is matched with the inner plug to realize material taking of the inner plug; and secondly, in the calibration process, polishing and grinding the surface of the inner plug, which is attached to the outer cover, so as to ensure the butt joint goodness of the inner plug and the outer cover.
Specifically, the polishing ring comprises an annular polishing ring body matched with the annular side face of the inner plug and a polishing sheet matched with the top face of the inner plug, wherein the polishing sheet is in overall contact with the top face of the inner plug, and the height of the annular polishing ring body is greater than or equal to that of the inner plug.
According to still another embodiment and preferred aspect of the present invention, an outer cover station comprises an outer cover feeding device and an outer cover calibrating device, wherein the outer cover calibrating device comprises an outer cover calibrating platform, an outer cover positioning unit, an outer cover driving unit, an outer cover taking unit and an outer cover alignment adjusting unit, wherein the outer cover positioning unit comprises an outer cover positioning seat matched with an inner cavity of the outer cover, and an outer cover shaft seat connected to the outer cover calibrating platform and used for rotating the outer cover positioning seat around its axis; the outer cover driving unit comprises an outer cover driving component which drives the outer cover positioning seat to rotate and restore to an initial position to form a motion cycle; the outer cover taking unit comprises an outer cover manipulator which takes out outer covers one by one from the outer cover feeding channel and transfers the outer covers to the outer cover positioning seat; the outer cover alignment adjusting unit comprises an installation groove which is formed on the side edge of the outer cover positioning seat and is inwards recessed from the surface, an alignment needle rod which is arranged in the installation groove and can keep outwards telescopic movement, and a blocking component which is arranged at the outlet of the installation groove and can be automatically retracted and released to block or release the outward extending movement of the alignment needle rod; the outer cover is matched on the outer cover positioning seat from an inner cavity, the spraying hole and the alignment needle rod are positioned on the same plane, the blocking component is in a release state, the alignment needle rod is abutted against the inner wall of the outer cover or stretches into the spraying hole, the outer cover driving component drives the outer cover positioning seat to rotate for a movement period, and if the alignment needle rod stretches into the spraying hole, the outer cover and the outer cover positioning seat synchronously rotate; if counterpoint needle bar tip is contradicted the inner wall of enclosing cover in the rotation of enclosing cover, work as the extending direction in spray hole with when counterpoint needle bar flexible direction is unanimous, counterpoint needle bar insert spray hole in, the enclosing cover with the synchronous rotation of enclosing cover positioning seat.
Preferably, the blocking assembly comprises an upper winding and unwinding roller and a lower winding and unwinding roller which are respectively arranged on the upper groove wall and the lower groove wall of the mounting groove, shielding cloth with two end parts respectively wound on the upper winding and unwinding roller and the lower winding and unwinding roller, and a winding and unwinding device for driving the upper winding and unwinding roller and/or the lower winding and unwinding roller to wind so as to adjust the tightness of the shielding cloth, wherein the shielding cloth acts on the telescopic end part of the alignment needle rod, and when an outer cover is not mounted, the shielding cloth tightens and blocks the alignment needle rod from extending out of the mounting groove; when the outer cover is erected on the outer cover positioning seat, the shielding cloth is released, and the alignment needle rod pushes the shielding cloth to abut against the inner wall of the outer cover or is clamped into the spraying hole.
According to a specific implementation and preferable aspect of the invention, the winding device comprises a contact switch arranged at the lower part of the mounting seat, a control chip and a motor, wherein the control chip is in circuit communication with the contact switch, when the outer cover is erected on the outer cover positioning seat, the contact switch is touched at the bottom of the outer cover, the contact switch, the control chip and the motor form a closed loop, the shielding cloth is released, and the alignment needle rod is pushed against the shielding cloth and extends out of the mounting groove.
Preferably, when enclosing cover and enclosing cover positioning seat synchronous revolution, the counterpoint needle bar is pushing up shelters from cloth and is contradicted on the enclosing cover of enclosing cover manipulator gets the material head inside wall. The stability of synchronous motion of the outer cover positioning seat and the outer cover is ensured.
According to a further embodiment and preferred aspect of the present invention, the alignment pin rod includes a pin rod body telescopically disposed on the groove wall of the mounting groove along the radial direction of the outer cap positioning seat, and a resilient member disposed inside the pin rod body to maintain the tendency of outward extending movement, wherein the resilient member is a gas spring.
Preferably, the enclosing cover positioning seat includes that be cylindric and vertical extension's enclosing cover post body, set up on enclosing cover post body upper portion and the enclosing cover reference column that matches with the enclosing cover inner wall, and the mounting groove is located one side of enclosing cover reference column.
According to still another specific implementation and preferred aspect of the invention, the outer cover positioning seats are multiple and are respectively and rotationally arranged on the outer cover calibration platform through the outer cover bearings and the outer cover bearings arranged at the bottom of the outer cover column body, and the positioning outer cover driving assembly is used for driving the multiple outer cover positioning seats to synchronously rotate. In this way, the positional calibration of the plurality of outer caps can be achieved, while also increasing the assembly efficiency of the inner plug and the outer caps.
Specifically, the enclosing cover positioning seat has two, and enclosing cover drive assembly is including setting up respectively in enclosing cover post body periphery and intermeshing's enclosing cover drive gear, with any enclosing cover drive gear matched with enclosing cover rack and the driver of drive enclosing cover rack along self length direction motion, and wherein the driver motion stroke corresponds enclosing cover positioning seat pivoted movement cycle.
Further, the motion cycle includes that the forward rotates the round and the reverse rotation round, and the driver is used for driving enclosing cover rack reciprocating motion, and wherein the motion stroke of the one-way drive enclosing cover rack of driver can order about enclosing cover positioning seat rotation round. The advantage of this arrangement is that the extension direction of the spraying hole is ensured to be accurately butted with the extension direction of the aligning needle rod. For example, the following steps: when the extending direction of spraying the hole misplaces with the flexible direction of counterpoint needle bar, the formation angle is 359, 360 after it rotates the round, so synchronous rotation only has 1 between the two, the stability of butt joint probably is not enough, consequently, the in-process of reversing rotation again for during the counterpoint needle bar imbeds completely sprays the hole, and then ensures the accuracy of enclosing cover calibration back position.
In this example, the driver is a telescopic rod or an eccentric wheel type mechanical transmission member. As for the driving of the telescopic rod, it can be electric, pneumatic or hydraulic, as for the eccentric wheel type structure, it is also a conventional means in the field to realize the reciprocating motion of a certain component.
In addition, the enclosing cover manipulator includes the arm that can move in X, Y, Z axle coordinate system, sets up outer cover on the arm gets the stub bar, wherein outer cover get the stub bar include with the enclosing cover positioning seat one-to-one sets up gets the material sleeve.
Due to the implementation of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the invention, the assembling disc rotates at the inner plug station, the outer cover station and the unloading station in sequence, and the inner plug and the outer cover after position calibration are aligned and assembled under the cooperation of the transfer robot, so that the efficiency and the accuracy are high.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural diagram of an assembly method according to the present embodiment;
FIG. 2 is a schematic front view (partially in section) of the inside plug station of FIG. 1;
FIG. 3 is a schematic top view of the partial structure of FIG. 2;
FIG. 4 is an enlarged schematic view of one of the plug positioning seats of FIG. 2 after calibration;
FIG. 5 is an enlarged schematic view of one of the plug positioning seats of FIG. 2 in alignment and with the second passage misaligned with the mating groove;
FIG. 6 is a schematic front view (partially in section) of the outer cover station of FIG. 1;
FIG. 7 is a schematic structural diagram of the outer cover alignment adjustment unit in FIG. 6 in an alignment adjustment state;
FIG. 8 is a schematic view of the structure of FIG. 6 with alignment adjustment completed;
wherein: A. assembling the platform; a1, assembling a disc; a2, assembling seats;
B. an inner plugging station; b1, an inner plug feeding device; b2, an inner plug calibration device; 1. an inner plug calibration platform;
2. an inner plug positioning unit; 20. an inner plug positioning seat; 200. an inner plug body; 201. a positioning column is plugged in; q, a matching groove; q1, central hole; q2, a communication groove; 21. an inner plug shaft seat; 22. an inner plug bearing; 3. an inner plug drive unit; 30. an inner plug drive assembly; 300. an inner plug drive gear; 301. an inner plug rack; 4. an inner plug taking unit; 40. an inner plug manipulator; 400. an inner plug mechanical arm; 401. an inner plug material taking head; a. an inner plug reclaiming sleeve; a1, barrel body; a2, polishing and grinding rings; a20, annular grinding ring body; a21, grinding the top sheet; 5. an inner plug negative pressure adsorption unit; 50. a negative pressure pump; 51. an adsorption channel; 51a, a first air passage; 51b, a second air passage; 52. a pressure relief valve;
C. an outer cover station; c1, an outer cover feeding device; c2, outer cover calibrating device; c1, outer cover calibration platform; c2, outer cover positioning unit; c20, outer cover positioning seat; c200, an outer cover positioning column; c201, an outer cover column body; c21, outer cover shaft seat; c22, outer cover bearing; c3, cover driving unit; c30, cover driving assembly; c300, driving a gear of the outer cover; c301, an outer cover rack; c4, an outer cover material taking unit; c40, cover manipulator; c400, a mechanical arm; c401, an outer cover material taking head; d. an outer cover material taking sleeve; c5, an outer cover alignment adjusting unit; c50, mounting groove; c51, aligning needle bar; 510. a needle bar body; 511. elastic members (gas springs); c52, blocking component; 520. winding and unwinding the roller; 521. a lower winding and unwinding roller; 522. a shielding cloth; 523. a winding and unwinding device; b. a contact switch;
D. a discharge station; d1, a discharging unit;
E. a drive system; e1, a driving mechanism; e10, drive shaft;
F. a transfer robot; f1, a first robot; f2, a second robot.
An inner plug; s1, plug body; s2, spray channel; s21, first channel; s22, second channel;
w, an outer cover; p, spraying holes.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature. It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
As shown in fig. 1 to 8, the push cap includes an outer cap W and an inner plug S, wherein the inner plug S includes a plug body S1 and a spray channel S2, a nozzle is opened on the plug body S1, the spray channel S2 includes a first channel S21 extending downward from the inner side of the top of the plug body S1, and a second channel S22 for communicating the first channel S21 with the nozzle; one side of the outer cover W is provided with a spraying hole p.
In the assembly method of the present embodiment, the outer cap W and the inner plug S are butted, and the nozzle hole of the inner plug S is aligned with the spray hole p of the outer cap W.
Specifically, the assembling method comprises an assembling platform A, an inner plug station B, an outer cover station C, an unloading station D, a driving system E and a transfer robot F.
In this example, the assembly platform a, which includes an assembly disk a1, assembly seats a2 evenly distributed on the assembly disk a1 around the circumference of the assembly disk a1 and matching the inner cavity of the inner plug s.
An inner plug station B, which is mainly used for calibrating the position of the inner plug S; and an outer cover station C for mainly calibrating the position of the outer cover W.
And the discharging station D comprises a discharging unit D1 which can take out the press cover from the assembling seat A2 at the position corresponding to the self-assembling disc A1, wherein the discharging mode can adopt a mode that a mandril extends out of the self-assembling seat A2, the press cover is ejected out of the assembling seat A2, and then the press cover is sucked from the mandril and falls into the material receiving box in an air pressure adsorption mode. This is also clear in the art and will not be described in detail here.
And the driving system E is used for driving a driving mechanism E1 for sequentially switching the assembly disc A1 among the inner plugging station B, the outer cover station C and the discharging station D.
In this example, the driving mechanism E1 includes a driving shaft E10 provided at a central position of the bottom of the assembly disk a1, a stepping motor, and a transmission member for drivingly connecting the stepping motor to the driving shaft E10. This is also clear in the art and will not be described in detail here.
The transfer robot F comprises a first robot F1 which is used for grabbing and inserting the inner plug S calibrated in the inner plug station B onto the assembly seat A2, and a second robot F2 which is used for grabbing and inserting the outer cover W calibrated in the outer cover station C onto the inner plug S at the position corresponding to the outer cover station C, wherein the first robot F1 and the second robot F2 are quite common equipment, can be directly purchased from the market, and the specific structure of the first robot F1 and the second robot F2 is not explained and is quite clear and can be completely implemented.
Referring to fig. 2 again, the inside plug station B includes an inside plug feeding device B1 and an inside plug calibrating device B2, wherein the inside plug calibrating device B2 includes an inside plug calibrating platform 1, an inside plug positioning unit 2, an inside plug driving unit 3, an inside plug taking unit 4 and an inside plug negative pressure adsorption unit 5.
The inner plug positioning unit 2 comprises an inner plug positioning seat 20 which is formed with an inner plug spraying channel s2 and is in butt joint with a matching groove Q, and an inner plug shaft seat 21 which is used for connecting the inner plug positioning seat 20 on the inner plug calibration platform 1 in a way of rotating around the axis of the inner plug positioning seat 20, wherein the inner plug positioning seat 20 is cylindrical and vertically arranged, and the matching groove Q is positioned on the upper portion of the inner plug positioning seat 20.
As shown in fig. 3, the matching groove Q includes a center hole Q1 provided in the middle of the inner plug positioning seat 20, and a communication groove Q2 communicating with the outside from one side of the center hole Q1, wherein the hole diameter of the center hole Q1 is larger than the outer diameter of the first channel S21 and the hole depth is also larger than the length of the first channel S21, the depth of the communication groove Q2 is 2 times the thickness of the second channel S22, when the position alignment of the inner plug S is completed, the lower end of the first channel S21 is inserted into the center hole Q1, and the second channel S22 is inserted into the communication groove Q2.
In this example, there are two inside plug positioning seats 20, and the bottom is rotatably connected to the inside plug calibration platform 1 through inside plug bearings 22.
Meanwhile, the two matching grooves Q correspondingly arranged on the two inner plug positioning seats 20 are symmetrically arranged around the middle of the connecting line of the vertical centers of the two inner plug positioning seats 20.
Each inner plug positioning seat 20 comprises a cylindrical inner plug body 200 and an inner plug positioning column 201 located on the upper portion of the inner plug body 200, a matching groove Q is formed in the inner plug positioning column 201, the height of the inner plug positioning column 201 is larger than or equal to the length of an inner plug, and an inner plug shaft seat 21 is rotatably connected with the inner plug body 200 through an inner plug bearing.
Referring to fig. 3 again, the inside plug driving unit 3 includes an inside plug driving assembly 30 for driving the inside plug positioning seat 20 to rotate and return to the initial position as a movement cycle. That is, the rotation of the inside plug positioning seat 20 is aimed at achieving the alignment of the spraying channel s2 and the matching groove Q; the purpose of the restoration to the initial position is to unify the inner plug assembly time, the spray passage s2 in the same position.
In this example, one movement cycle of the inside plug positioning seat 20 is 2 turns, wherein one turn is forward rotation and the other turn is reverse rotation. In this case, this arrangement has the advantage that a stable abutment of the first channel and the second channel is ensured. For example, the following steps: when the second passageway misplaces with the matching groove, the formation angle is 359, 360 after it rotates the round, so synchronous rotation between the two only 1, the stability of butt joint may not be enough, consequently, in the process of the reverse rotation again for first passageway and second passageway imbed in the matching groove completely, and then ensure the accuracy of interior stopper post-calibration position.
In this embodiment, the plunger driving assembly 30 can drive the two plunger positioning seats 20 to move synchronously towards each other. In this way, a position calibration of the two internal plugs can be achieved at a time.
Specifically, the inside plug driving assembly 30 includes inside plug driving gears 300 respectively disposed on the outer peripheries of the inside plug body 200 and engaged with each other, an inside plug rack 301 engaged with any one of the inside plug driving gears 300, and a driver (not shown, but not easily conceivable) for driving the inside plug rack 301 to reciprocate along the longitudinal direction thereof.
The driver is a telescopic rod or an eccentric wheel type mechanical transmission part, and the telescopic rod can be driven in an electric, pneumatic or hydraulic mode; as for the eccentric wheel type mechanical transmission member, the conventional means in the field is adopted, but in view of implementation convenience and use cost, the telescopic rod mode is adopted in the embodiment.
As for the inside plug taking unit 4 (i.e., a robot), it includes an inside plug robot 40 that takes out the inside plugs one by one from the inside plug feeding passage and transfers them to the inside plug positioning seat 20.
In this example, the inside plug robot 40 includes an inside plug robot arm c400 movable in an X, Y, Z axis coordinate system, and an inside plug head 401 provided to the inside plug robot arm c 400. In the field of robotics, it is clear that the movement of the inside plug arm c400 in a three-dimensional coordinate system is also available in the market in the conventional art, and will not be described in detail here.
However, it should be noted that in this embodiment, the inner plug taking head 401 includes an inner plug taking sleeve a disposed in one-to-one correspondence with the inner plug positioning seat 20, and when taking material, the inner wall of the inner plug taking sleeve a is in matching butt joint with the outer wall of the inner plug. Thus, the position calibration of the two inner plugs can be realized at one time, and the assembly efficiency of the pressing cover is improved.
Meanwhile, the inner plug taking sleeve a comprises a sleeve body a1 and a polishing ring a2 arranged on the inner wall of the sleeve body a1, and when taking materials, the inner wall of the polishing ring a2 is in matched butt joint with the outer wall of the inner plug. In this embodiment, in the process that the inner plug and the inner plug positioning seat 20 rotate synchronously to the initial position of the inner plug positioning seat, the excess parts (many corner burrs and the like) or the bonding objects on the surface of the inner plug can be ground, so as to be beneficial to matching with the wall surface of the outer cover.
In this example, the polishing ring a2 includes an annular polishing ring body a20 matching with the annular side surface of the inner plug S, and a polishing sheet a21 matching with the top surface of the inner plug S, wherein the polishing sheet a21 contacts with the top surface of the inner plug S in a full face contact manner, and the height of the annular polishing ring body a20 is greater than that of the inner plug S, so that the optimal polishing effect can be achieved.
As for the inner plug negative pressure adsorption unit 5, it includes a negative pressure pump 50 fixed on the inner plug positioning seat 20, an adsorption channel 51 communicating with the negative pressure pump 50 from the bottom of the matching groove Q, and a pressure release valve 52.
Specifically, the adsorption passage 51 includes a first air passage 51a extending from the bottom of the central hole q1 to the inside of the plug body 200, and a second air passage 51b for communicating the first air passage 51a with the negative pressure pump, wherein a relief valve 52 is provided on the second air passage 51 b. It should be noted that the application adopts the action of negative pressure, and mainly has two aspects, namely, when the alignment is adjusted, the downward pressure can be increased, so that the second channel can be conveniently embedded into the communicating groove; and secondly, when the inner plug and the inner plug positioning seat synchronously rotate, the downward pressure of the inner plug is increased, the destructive power of the inner plug positioning seat on the spraying channel is reduced, and the inner plug taking head is convenient to polish the periphery of the inner plug.
As shown in fig. 4 and 5, the calibration procedure of the inside plug S in this embodiment is as follows:
before calibration, the position of the matching groove Q is set, when the inner plug manipulator 40 takes out the inner plug from the feeding channel of the spiral feeder and sleeves the inner plug positioning seat 20, the first channel S21 at the moment is inserted into the central hole Q1 corresponding to the matching groove Q, and the inner plug closes the matching groove Q to form a cavity, the second channel S22 has two states, namely, the first channel S22 and the second channel S2 of the matching groove Q are in normal butt joint, the inner plug S is completely erected on the connecting seat 20 at the moment, under the drive of the negative pressure adsorption and the inner plug driving assembly 30, after the inner plug positioning seat 20 and the inner plug synchronously rotate for 1 circle, the inner plug manipulator 40 is separated from the inner plug to complete feeding, and the pressure relief valve performs cavity pressure relief, namely, the spraying channel S2 of the inner plug is accurately calibrated to the designated position; and secondly, the second channel s22 is dislocated with the communication groove Q2 of the matching groove Q, at the moment, the second channel s22 is erected at the upper end part of the inner plug positioning seat 20, the inner plug positioning seat 20 rotates relative to the inner plug under the driving of the negative pressure adsorption and inner plug driving assembly 30, when the inner plug positioning seat 20 rotates to the position where the communication groove Q2 is aligned with the second channel s22, the inner plug material taking sleeve a is pressed down and adsorbed under the negative pressure, the second channel s22 is inserted into the communication groove Q2, and rotates synchronously to 1 circle along with the inner plug positioning seat 20, then the inner plug positioning seat 20 reversely rotates for 1 circle to reset, then the inner plug manipulator 40 is separated from the inner plug to complete feeding, and the pressure relief valve performs pressure relief on a cavity, namely, the spraying channel s2 of the inner plug is accurately calibrated to a designated position.
Meanwhile, it should be noted again that, no matter whether the matching groove Q and the spraying channel S2 are aligned accurately, the autorotation (forward 1 ring and reverse 1 ring) of the inner plug positioning seat and the formation of negative pressure are all performed normally, and meanwhile, after the inner ring S rotates synchronously with the inner plug positioning seat 20, the inner plug S and the outer cover attaching surface are polished by the polishing ring a2, and the surface surplus or residues are removed, so as to increase the matching degree of the butt joint of the inner plug S and the outer cover.
Referring to fig. 6, the cover station C includes a cover feeding device C1 and a cover calibrating device C2, wherein the cover calibrating device C2 includes a cover calibrating platform C1, a cover positioning unit C2, a cover driving unit C3, a cover taking unit C4 and a cover aligning and adjusting unit C5.
Specifically, the outer cover positioning unit c2 includes an outer cover positioning seat c20 matching with the inner cavity of the outer cover W, and an outer cover shaft seat c21 connected to the outer cover calibration platform c1 for rotating the outer cover positioning seat c20 around its own axis.
In this example, there are two outer lid positioning seats c20, and they are driven by the outer lid driving unit c3 to rotate synchronously in opposite directions.
Each outer cover positioning seat c20 includes a cylindrical and vertically extending outer cover column body c201, an outer cover positioning column c200 disposed on the upper portion of the outer cover column body c201 and matching with the inner wall of the outer cover W, wherein the outer cover column body c201 is rotatably disposed on the outer cover calibration platform c1 by the cooperation of an outer cover bearing c22 and an outer cover shaft seat c 21.
In this example, the lid driving unit c3 includes a lid driving assembly c30 for driving the lid positioning seat c20 to rotate and return to the initial position for one movement cycle.
Specifically, the outer cover driving assembly c30 includes outer cover driving gears c300 respectively disposed on the outer periphery of the outer cover pillar body c201 and engaged with each other, an outer cover rack c301 engaged with any one of the outer cover driving gears c300, and a driver (not shown, but not easily conceived) for driving the outer cover rack c301 to move along the length direction thereof, wherein the moving stroke of the driver corresponds to the moving period of the outer cover positioning seat c 20.
The movement period comprises one rotation in the forward direction and one rotation in the reverse direction, and the driver is used for driving the outer cover rack c301 to reciprocate, wherein the movement stroke of the driver for driving the outer cover rack c301 in the one direction can drive the outer cover positioning seat c20 to rotate for one turn. The advantage of this arrangement is that the extension direction of the spraying hole is ensured to be accurately butted with the extension direction of the aligning needle rod. For example, the following steps: when the extending direction of spraying the hole misplaces with the flexible direction of counterpoint needle bar, the formation angle is 359, 360 after it rotates the round, so synchronous rotation only has 1 between the two, the stability of butt joint probably is not enough, consequently, the in-process of reversing rotation again for during the counterpoint needle bar imbeds completely sprays the hole, and then ensures the accuracy of enclosing cover calibration back position.
In this example, the driver is a telescopic rod or an eccentric wheel type mechanical transmission member. As for the driving of the telescopic rod, it can be electric, pneumatic or hydraulic, as for the eccentric wheel type structure, it is also a conventional means in the field to realize the reciprocating motion of a certain component.
As for the lid taking unit c4 (i.e., robot), it includes a lid robot c40 for taking out the lids one by one from the lid loading path and transferring to the lid positioning seat c 20.
In this example, the lid robot c40 includes a robot arm c400 movable in a X, Y, Z axis coordinate system, and a lid pick-up head c401 provided on the robot arm c 400. In the field of robotics, it is also clear that the robotic arm c400 is realized to move in a three-dimensional coordinate system, which is also commercially available in the conventional art and will not be described in detail herein.
However, it should be noted that in this embodiment, the outer lid taking head c401 includes an outer lid taking sleeve d disposed in one-to-one correspondence with the outer lid positioning seat c20, and when taking materials, the inner wall of the outer lid taking sleeve d is in matching and abutting joint with the outer wall of the outer lid. Thus, the position calibration of the two outer covers can be realized at one time, and the assembly efficiency of the pressing cover is improved.
The outer cover alignment adjusting unit c5 comprises an installation groove c50 formed at the side of the outer cover positioning seat c20 and recessed inwards from the surface, an alignment needle bar c51 arranged in the installation groove c50 and capable of keeping outward telescopic movement, and a blocking component c52 arranged at the outlet of the installation groove c50 and capable of automatically retracting and blocking or releasing outward extending movement of the alignment needle bar c 51.
In this example, the blocking assembly c52 includes an upper winding and unwinding roller 520 and a lower winding and unwinding roller 521 respectively disposed on the upper and lower walls of the mounting groove c50, a shielding cloth 522 wound on the upper winding and unwinding roller 520 and the lower winding and unwinding roller 521 at both ends, and a winding and unwinding device 523 for driving the upper winding and unwinding roller 520 and the lower winding and unwinding roller 521 to wind and unwind the shielding cloth 522 for adjusting the tightness of the shielding cloth 522, wherein the shielding cloth 522 acts on the telescopic end of the alignment needle bar c51, and when the outer cover is not mounted, the shielding cloth 522 is tightened and blocks the alignment needle bar c51 from extending out of the mounting groove c 50; when the outer cap is mounted on the outer cap positioning seat c20, the shielding cloth 522 is released, and the alignment needle bar c51 abuts against the shielding cloth 522 to abut against the inner wall of the outer cap or is clamped into the spraying hole.
Specifically, the winding device 523 includes a contact switch b disposed at a lower portion of the outer cover positioning seat c20, a control chip (not shown, but not shown) and a motor (not shown, but not shown) in electrical communication with the contact switch b, when the outer cover is mounted on the outer cover positioning seat c20, the bottom of the outer cover touches the contact switch b, the control chip and the motor form a closed loop, the shielding cloth is released, and the alignment needle bar c51 protrudes out of the mounting groove c50 against the shielding cloth 522.
When the outer cover and the outer cover positioning seat c20 rotate synchronously, the aligning needle bar c51 pushes the shielding cloth 522 to abut against the inner side wall of the inner wall of the outer cover material taking sleeve d of the outer cover manipulator. The stability of synchronous motion of the outer cover positioning seat and the outer cover is ensured.
As for the contact switch b, two contact pieces, one of which is movable and the other is fixed, are connected through an insulating spring, and when the outer cover W is pressed down and the insulating spring is folded, the two contact pieces are contacted, and the circuit is communicated.
In this example, there are a plurality of contact switches b, and they are evenly distributed around the outer lid positioning posts c200 in the circumferential direction.
The alignment needle bar c51 comprises a needle bar body 510 telescopically arranged on the groove wall of the mounting groove c50 along the radial direction of the outer cover positioning seat c20, a spring member 511 arranged inside the needle bar body 510 to keep the trend of outward extending movement, wherein the spring member 511 is a gas spring.
In summary, and as shown in fig. 7 and 8, the calibration process of the cover W in this embodiment is as follows:
before calibration, the position of the alignment needle bar c51 is set, the shielding cloth 522 is in a tensioning state at the moment, the telescopic end part of the alignment needle bar c51 is positioned in the mounting groove c50, then the outer cover is taken out from a feeding channel of the spiral feeding machine by an outer cover manipulator c40 and sleeved on an outer cover positioning column c200, after the outer cover is pressed downwards to a proper position, the bottom of the outer cover touches a contact switch b, the contact switch b, a control chip and a motor form a closed loop, the shielding cloth 522 is rolled and released, the shielding cloth 522 is relatively loose, the alignment needle bar c51 extends outwards towards the mounting groove 483c 5 and props against the inner wall of the outer cover or extends into a spraying hole under the action of an air spring, meanwhile, the outer cover driving assembly drives the positioning seat outer cover c20 to rotate for a movement period, and when the alignment needle bar c51 extends into the spraying hole, the outer cover and the positioning seat; if the end of the alignment needle bar c51 is abutted against the inner wall of the outer cover, during the rotation of the outer cover, when the extending direction of the spray hole is consistent with the extending direction of the alignment needle bar c51, the alignment needle bar c51 is inserted into the spray hole, the outer cover and the outer cover positioning seat c20 rotate synchronously, after rotating forward for one circle, the outer cover rotates backward for one circle, then the outer cover manipulator c40 is separated from the outer cover to finish feeding, namely, the outer cover is accurately calibrated to the preparation position, then the shielding cloth 522 is wound by the winding device 523 to the upper winding and unwinding roller 520 and the lower winding and unwinding roller 521, and the alignment needle bar c51 is gradually extruded into the mounting groove c50 to be separated from the spray hole p, and another group of robots are taken out and sent.
Meanwhile, it should be noted again that the rotation (1 cycle in the forward direction and 1 cycle in the reverse direction) of the outer cap positioning seat is normally performed regardless of whether the alignment needle bar c51 is inserted into the spraying hole p.
In addition, in this embodiment, the shielding cloth 522 may be a wear-resistant cloth, and then the alignment needle bar c51 is adjusted to extend or retract by rolling up the wear-resistant cloth, so as to complete the position calibration of the outer cover, and prevent the damage to the inner wall of the outer cover caused by the extension of the alignment needle bar c51 during the docking adjustment.
In summary, the assembly method of the present embodiment works as follows:
1) the driving system E drives the assembly turntable A1 to rotate, so that the assembly seat A2 is aligned with the inner plug station B, and then the inner plug S in the calibration position is inserted into the corresponding assembly seat A2 through the first robot F1;
2) the driving system E drives the assembly turntable A1 to rotate to the next station again, so that the inserted inner plug S corresponds to the outer cover station C, and then the outer cover W at the calibration position is inserted on the corresponding inner plug S through the second robot F2;
3) the driving system E drives the assembly turntable A1 to rotate to the next station again, so that the press cover is transferred to the unloading station D after the assembly is finished, and then the press cover is ejected out of the assembly seat A2 by the unloading station D, and the collection of the press cover is realized;
4) and repeating and continuously implementing the steps 1) to 3) so as to continuously realize the assembly of the press cover.
The present invention has been described in detail above, but the present invention is not limited to the above-described embodiments. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. The assembling method of the perfume pump press cap is used for assembling an outer cap and an inner plug, the press cap comprises the outer cap and the inner plug, the inner plug comprises a plug body and a spraying channel, a spray hole is formed in the plug body, the spraying channel comprises a first channel extending downwards from the inner side of the top of the plug body and a second channel used for communicating the first channel with the spray hole, and a spraying hole is formed in one side of the outer cap, and the perfume pump press cap is characterized in that: the assembling equipment adopted by the assembling method comprises an assembling platform, an inner plug station, an outer cover station, an unloading station, a driving system and a transfer robot, wherein the assembling platform comprises an assembling disc and assembling seats which are uniformly distributed on the assembling disc around the circumferential direction of the assembling disc and are matched with an inner cavity of the inner plug; the inner plug station is used for calibrating and feeding an inner plug, and the outer cover station is used for calibrating and feeding an outer cover; the unloading station is used for taking out the assembled press cover from the assembly seat; the driving system is used for driving the assembling disc to be sequentially switched among the inner plugging station, the outer cover station and the unloading station; the transfer robot comprises a first robot for grabbing and inserting the inner plug calibrated in the inner plug station onto the assembly seat, a second robot for grabbing and inserting the outer cover calibrated in the outer cover station onto the inner plug transferred to the outer cover station,
the method comprises the following specific steps:
1) the drive system drives the assembling turntable to rotate, so that the assembling seat is aligned with the inner plug station, and then the inner plug at the calibrating position is inserted into the corresponding assembling seat through the first robot, wherein the process of calibrating the inner plug at the inner plug station is as follows: a) the inner plug is taken out from the inner plug feeding channel through the inner plug taking head and sent to the position above an inner plug positioning seat of the inner plug calibration platform, then the inner plug is pressed downwards and is inserted into the inner plug positioning seat, a spraying channel of the inner plug is matched and butted with a matching groove in the inner plug positioning seat and closes the matching groove, at the moment, the matching groove is in an initial state of an assembly set position, the first channel is inserted into the matching groove, and the second channel and the matching groove have two states of normal butt joint and relative dislocation; b) the inner plug positioning seat is driven to rotate around a vertical axis relative to the inner plug, and along with the rotation of the matching groove, if the second channel and the matching groove are in a normal butt joint state, the inner plug directly and synchronously rotates with the inner plug positioning seat; if the second channel and the matching groove are in a relative dislocation state, the matching groove rotates relative to the inner plug and reaches the position where the second channel and the matching groove are aligned, the second channel is inserted into the matching groove to be in normal butt joint under the action of pressing down and negative pressure adsorption of the inner plug material taking head, the inner plug rotates synchronously along with the inner plug positioning seat, meanwhile, after the inner plug positioning seat rotates for N circles, the matching groove returns to the initial position, and negative pressure unloading is carried out, namely, the position calibration of the inner plug is completed, wherein N is not less than 1 and is an integer;
2) the driving system drives the assembling turntable to rotate to the next station again, the inner plug corresponds to the outer cover station after the assembling turntable is inserted, then the outer cover station is used for inserting the outer cover at the calibrating position on the corresponding inner plug through the second robot, and the process of calibrating the outer cover by the outer cover station is as follows: A) taking out the outer cover from the outer cover feeding channel through the outer cover material taking head, conveying the outer cover to the position above the outer cover positioning seat of the outer cover calibration platform, and pressing the outer cover positioning seat downwards to the right position, wherein the alignment needle rod and the spraying hole are positioned on the same plane at the moment, and the elastic telescopic end part of the alignment needle rod is abutted against the inner wall of the outer cover or inserted into the spraying hole; B) the outer cover driving assembly drives the outer cover positioning seat to rotate and restore to a motion period of an original position, and if the alignment needle rod extends into the spraying hole, the outer cover and the outer cover positioning seat rotate synchronously; if the end part of the alignment needle rod is abutted against the inner wall of the outer cover, in the rotation of the outer cover, when the extending direction of the spraying hole is consistent with the telescopic direction of the alignment needle rod, the alignment needle rod is inserted into the spraying hole, the outer cover and the outer cover positioning seat synchronously rotate, then the outer cover material taking head is separated from the outer cover, and the alignment needle rod returns to the original position, namely, the calibration of the outer cover is completed;
3) the driving system drives the assembling turntable to rotate to the next station again, so that the press cover is transferred to the unloading station after the assembling is finished, and then the press cover is ejected out of the assembling seat by the unloading station, and the collection of the press cover is realized;
4) and repeating and continuously implementing the steps 1) to 3) so as to continuously realize the assembly of the press cover.
2. The method for assembling a perfume pump push cap according to claim 1, wherein: in step 1), N =2, and one of the two turns is forward rotation and the other turn is reverse rotation.
3. The method for assembling a perfume pump push cap according to claim 1, wherein: in step 2), the movement cycle includes one rotation in the forward direction and one rotation in the reverse direction.
4. The method for assembling a perfume pump push cap according to claim 1, wherein: the inner plug station comprises an inner plug feeding device and an inner plug calibrating device, wherein the inner plug calibrating device comprises an inner plug calibrating platform, an inner plug positioning unit, an inner plug driving unit, an inner plug taking unit and an inner plug negative pressure adsorption unit, the inner plug positioning unit comprises an inner plug positioning seat and an inner plug shaft seat which is used for enabling the inner plug positioning seat to rotate around the axis of the inner plug positioning seat and is connected to the inner plug calibrating platform, and a matching groove which is matched and butted with an inner plug spraying channel is formed in the inner plug positioning seat; the inner plug driving unit comprises an inner plug driving assembly which drives the inner plug positioning seat to rotate and restore to an initial position to form a movement period; the inner plug taking unit comprises an inner plug manipulator which takes out the inner plugs one by one from the inner plug feeding device and transfers the inner plugs to the inner plug positioning seat; the inner plug negative pressure adsorption unit comprises a negative pressure pump fixed on the inner plug positioning seat, an adsorption channel communicated with the negative pressure pump from the bottom of the matching groove, and a pressure release valve; the inner plug is covered on the inner plug positioning seat from the inner cavity and closes the matching groove, the first channel is inserted into the matching groove, the second channel is inserted into the matching groove or erected at the top of the inner plug positioning seat, the inner plug mechanical arm is still in a feeding state, the negative pressure pump enables the closed matching groove cavity to form negative pressure, the inner plug driving assembly drives the inner plug positioning seat to rotate, if the second channel is staggered with the matching groove, the matching groove rotates along with the inner plug positioning seat and is aligned and adjusted with the second channel until the second channel is in normal butt joint with the matching groove, the inner plug and the inner plug positioning seat synchronously rotate, the inner plug mechanical arm completes feeding, and the pressure relief valve is opened for pressure relief.
5. The method for assembling a perfume pump cap according to claim 4, wherein: the inner plug positioning seat comprises an inner plug body, an inner plug positioning column, a matching groove and a communication groove, wherein the inner plug body is columnar and vertically extends, the upper portion of the inner plug body is provided with the inner plug positioning column matched with the inner wall of the inner plug, the matching groove is arranged on the inner plug positioning column, the matching groove is provided with a center hole in the middle of the inner plug positioning seat, one side of the center hole is communicated with the outside of the communication groove, and when the inner plug is matched and butted with the inner plug positioning column, the lower edge of the inner plug is located below the bottom of the communication groove.
6. The method for assembling a perfume pump cap according to claim 5, wherein: the adsorption channel comprises a first air passage extending from the bottom of the central hole to the interior of the inner plug body and a second air passage used for communicating the first air passage with the negative pressure pump, wherein the pressure release valve is arranged on the second air passage;
the utility model discloses a stopper, including stopper positioning seat, stopper drive assembly, stopper rack, stopper positioning seat, stopper drive assembly, stopper drive.
7. The method for assembling a perfume pump cap according to claim 4, wherein: the inner plug mechanical arm comprises an inner plug mechanical arm and an inner plug material taking head, wherein the inner plug mechanical arm can move in an X, Y, Z axial coordinate system, the inner plug material taking head is arranged on the inner plug mechanical arm, the inner plug material taking head comprises an inner plug material taking sleeve and an inner plug material taking sleeve, the inner plug material taking sleeve is arranged in a one-to-one correspondence mode with the inner plug positioning seat, the inner plug material taking sleeve comprises a sleeve body and a polishing ring arranged on the inner wall of the sleeve body, and when materials are taken, the inner wall of the polishing ring is in matched butt joint with the outer wall of the.
8. The method for assembling a perfume pump push cap according to claim 1, wherein: the outer cover station comprises an outer cover feeding device and an outer cover calibrating device, wherein the outer cover calibrating device comprises an outer cover calibrating platform, an outer cover positioning unit, an outer cover driving unit, an outer cover material taking unit and an outer cover aligning and adjusting unit, the outer cover positioning unit comprises an outer cover positioning seat matched with an inner cavity of the outer cover and an outer cover shaft seat which is used for enabling the outer cover positioning seat to rotate around the axis of the outer cover positioning seat and is connected onto the outer cover calibrating platform; the outer cover driving unit comprises an outer cover driving component which drives the outer cover positioning seat to rotate and restore to an initial position to form a motion cycle; the outer cover taking unit comprises an outer cover manipulator which takes out outer covers one by one from the outer cover feeding channel and transfers the outer covers to the outer cover positioning seat; the outer cover alignment adjusting unit comprises an installation groove which is formed on the side edge of the outer cover positioning seat and is inwards recessed from the surface, an alignment needle rod which is arranged in the installation groove and can keep outwards telescopic movement, and a blocking component which is arranged at the outlet of the installation groove and can be automatically retracted and released to block or release the outward extending movement of the alignment needle rod; the outer cover is matched on the outer cover positioning seat from an inner cavity, the spraying hole and the alignment needle rod are positioned on the same plane, the blocking component is in a release state, the alignment needle rod is abutted against the inner wall of the outer cover or stretches into the spraying hole, the outer cover driving component drives the outer cover positioning seat to rotate for a movement period, and if the alignment needle rod stretches into the spraying hole, the outer cover and the outer cover positioning seat synchronously rotate; if counterpoint needle bar tip is contradicted the inner wall of enclosing cover in the rotation of enclosing cover, work as the extending direction in spray hole with when counterpoint needle bar flexible direction is unanimous, counterpoint needle bar insert spray hole in, the enclosing cover with the synchronous rotation of enclosing cover positioning seat.
9. The method for assembling a perfume pump cap according to claim 8, wherein: the blocking assembly comprises an upper winding and unwinding roller and a lower winding and unwinding roller which are respectively arranged on the upper groove wall and the lower groove wall of the mounting groove, shielding cloth with two end parts respectively wound on the upper winding and unwinding roller and the lower winding and unwinding roller, and a winding and unwinding device for driving the upper winding and unwinding roller and/or the lower winding and unwinding roller to wind so as to adjust the tightness of the shielding cloth, wherein the shielding cloth acts on the telescopic end part of the alignment needle rod, and when the outer cover is not mounted, the shielding cloth tightens and blocks the alignment needle rod from extending out of the mounting groove; when the outer cover is erected on the outer cover positioning seat, the shielding cloth is released, and the alignment needle rod pushes the shielding cloth to abut against the inner wall of the outer cover or is clamped into the spraying hole.
10. The method for assembling a perfume pump cap according to claim 9, wherein: the winding and unwinding device comprises a contact switch arranged at the lower part of the outer cover positioning seat, a control chip and a motor, wherein the control chip is communicated with the contact switch through a circuit, when the outer cover is erected on the outer cover positioning seat, the bottom of the outer cover touches the contact switch, the control chip and the motor form a closed loop, shielding cloth is released, and the alignment needle rod pushes the shielding cloth to extend out of the mounting groove.
CN201910582021.1A 2019-06-30 2019-06-30 Assembling method of perfume pump pressing cover Active CN110181278B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN202010762115.XA CN111872667B (en) 2019-06-30 2019-06-30 Method for calibrating outer cover of perfume pump press cap
CN201910582021.1A CN110181278B (en) 2019-06-30 2019-06-30 Assembling method of perfume pump pressing cover
CN202010763639.0A CN111872675B (en) 2019-06-30 2019-06-30 Negative pressure type calibration method for inner plug of perfume pump pressing cover

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