CN110178951B - Three-leaf roller type coating machine - Google Patents

Three-leaf roller type coating machine Download PDF

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Publication number
CN110178951B
CN110178951B CN201910537537.4A CN201910537537A CN110178951B CN 110178951 B CN110178951 B CN 110178951B CN 201910537537 A CN201910537537 A CN 201910537537A CN 110178951 B CN110178951 B CN 110178951B
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plate
blade
end plate
base unit
fixed
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CN201910537537.4A
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CN110178951A (en
Inventor
刘晓强
沈雨
袁闻远
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Nanjing Vocational College Of Information Technology
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Nanjing Vocational College Of Information Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/04Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Confectionery (AREA)
  • Formation And Processing Of Food Products (AREA)

Abstract

The invention discloses a three-blade roller type coating machine which comprises a base unit, a spraying device, a blade type roller and a driving mechanism, wherein the base unit is arranged on the ground, the blade type roller is arranged on the base unit in a rolling way, the driving mechanism is arranged on the base unit and drives the blade type roller to roll, and the spraying device is arranged on the base unit and partially stretches into the blade type roller to provide liquid chocolate slurry. The advantages are that: the three-leaf roller type coating machine has the advantages that the coating roller adopts a three-leaf-blade enclosing combination type, compared with a pure cylindrical roller, a guide plate is omitted, and the structure is simple.

Description

Three-leaf roller type coating machine
Technical Field
The invention relates to food processing equipment, in particular to chocolate coating equipment, and in particular relates to a three-blade drum-type coating machine.
Background
Chocolate beans are favorite foods and are greatly demanded every year. In order to ensure the appearance and taste quality of the chocolate beans, coating is a key process affecting the appearance of the chocolate beans in the process of making the chocolate beans. The coating is the operation process of coating the liquid chocolate mass on the surface of the puffed particle material. Traditional coating machine is just like a big pot of rotation, utilizes centrifugal force that produces when rotatory when thick liquids cover the popped material of rolling evenly.
The existing coating mode is low in efficiency and high in dependence on manpower. More importantly, the coating effect cannot be guaranteed. In order to solve the existing problems, there is a need to design chocolate coating equipment with stable and practical performance.
Disclosure of Invention
The invention aims to solve the technical problems that the existing coating mode mentioned in the background art is low in efficiency, high in dependence on manpower and more importantly, the coating effect cannot be guaranteed.
The technical scheme adopted by the invention is as follows: a three-blade roller coating machine comprises a base unit, a spraying device, a blade roller and a driving mechanism, wherein the base unit is arranged on the ground, the blade roller is arranged on the base unit in a rolling way, the driving mechanism is arranged on the base unit and drives the blade roller to roll, and the spraying device is arranged on the base unit and partially stretches into the blade roller to provide liquid chocolate slurry;
the vane type roller comprises three vane plates, a left end plate, a right end plate and a rotating shaft, wherein the three vane plates are arc-shaped plates, and two ends of the three vane plates are respectively arranged on the inner side plate surfaces of the left end plate and the right end plate; a section of head-to-tail overlapped section is arranged between every two adjacent blade plates in the three blade plates, and a feeding and discharging channel is formed between the head-to-tail overlapped sections; one end of the rotating shaft is fixed on the outer side plate surface of the left end plate, and the middle part of the rotating shaft is rotatably supported on the base unit; an annular boss is arranged on the outer side plate surface of the right end plate and is rotatably supported on the base unit;
the base unit comprises a bottom plate, a left bracket, a right bracket and a guide hopper, wherein the bottom plate is arranged on the ground, the left bracket and the right bracket are vertically arranged at two ends of the bottom plate, a left bearing seat for rotating and supporting a rotating shaft is fixedly arranged in the middle of the upper part of the left bracket, and two bearings for rotating and supporting an annular boss are rotatably arranged on the upper part of the right bracket through two right bearing seats; the guide hopper is arranged between the left bracket and the right bracket and is arranged on the inner side surfaces of the left bracket and the right bracket;
the material spraying device comprises a fixing rod, a pipe clamping head, a material conveying pipe and a plurality of nozzles, wherein the fixing rod is vertically arranged, the bottom end of the fixing rod is fixed on a bottom plate, the pipe clamping head is arranged at the top end of the fixing rod and is located at the outer side of a right end plate of the vane type roller, a central hole for the material conveying pipe to be inserted is formed in the right end plate, the material conveying pipe is supported by the pipe clamping head in a clamping mode, the material conveying pipe stretches into a roller inner cavity surrounded by three vane type plates, and the nozzles are all arranged on the material conveying pipe.
According to the technical scheme, the three blade plates are respectively a first fixed blade plate, a second fixed blade plate and a detachable blade plate, wherein the first fixed blade plate is an arc-shaped plate, and two ends of the first fixed blade plate are respectively fixed on the inner side plate surfaces of the left end plate and the right end plate; the second fixed blade plate is an arc-shaped plate, and two ends of the second fixed blade plate are respectively fixed on the inner side plate surfaces of the left end plate and the right end plate; the detachable blade plate is an arc-shaped plate, and two ends of the detachable blade plate are respectively detachably arranged on the inner side plate surfaces of the left end plate and the right end plate. In order to clean the inside of the roller and debug the spraying device, two blades are conveniently used for fixing, and the other blade is made to be detachable.
According to the technical scheme, arc-shaped bosses are arranged on the inner side plate surfaces of the left end plate and the right end plate, and two ends of the detachable blade plate are respectively connected with the arc-shaped bosses through screws.
Preferably, a valve capable of adjusting the injection quantity is arranged between each nozzle and the conveying pipe.
The driving mechanism comprises a gear motor, a driving belt wheel, a driven belt wheel and a synchronous belt, wherein the gear motor is fixed on the outer side support surface of the left support through a motor support, the driving belt wheel is arranged on a motor shaft of the gear motor, the synchronous belt is wound on the driving belt wheel and the driven belt wheel, and the driven belt wheel is arranged at the end part of the other end of the rotating shaft.
According to the technical scheme, the rotating shaft is fixedly connected with the outer side plate surface of the left end plate through the flange plate at the right end of the shaft, and the middle part of the rotating shaft is rotatably arranged in the left bearing seat on the left bracket of the frame through the bearing.
The beneficial effects of the invention are as follows:
1. the three-leaf roller type coating machine has the advantages that the coating roller adopts a three-leaf-blade enclosing combination type, compared with a pure cylindrical roller, a guide plate is omitted, and the structure is simple.
2. The three-blade drum-type coating machine adopts the three-blade enclosing combination type, and when the three-blade enclosing combination type coating machine rotates, the granule materials fall and roll in the barrel, so that the stirring is more sufficient, and the coating slurry is more easily and uniformly coated.
3. The three-blade drum-type coating machine adopts a three-blade enclosing combination type, the feeding opening and the discharging opening are long strips, and the three-blade drum-type coating machine can be linearly and uniformly distributed into a drum along the axial direction of the drum during feeding, so that materials are not easy to gather; the roller is reversed during discharging, the coated chocolate beans coated with the slurry directly fall down along the strip-shaped discharging hole, and the discharging is rapid.
Drawings
Fig. 1 is a general view of a three-bladed drum coater (with removable bladed panels cut away).
Fig. 2 is a general view of the vane type drum.
Fig. 3 is an assembly view of the vane-type drum and the spraying device (the detachable vane plate is omitted in the drawing).
Fig. 4 is a sectional view of the vane type drum.
Fig. 5 is an assembly view of the base unit and the drive mechanism.
Detailed Description
The technical scheme of the present invention is described in detail below, but the scope of the present invention is not limited to the embodiments.
In order to make the contents of the present invention more comprehensible, the present invention is further described with reference to fig. 1 to 5 and the detailed description below.
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, the three-blade drum coater of the present embodiment includes a base unit 100, a spraying device 200, a blade drum 300 and a driving mechanism 400, wherein the base unit 100 is disposed above the ground, the blade drum 300 is disposed on the base unit 100 in a rolling manner, the driving mechanism 400 is disposed on the base unit 100 and drives the blade drum 300 to roll, and the spraying device 200 is disposed on the base unit 100 and partially extends into the blade drum 300 to provide liquid chocolate slurry.
As shown in fig. 2, 3 and 4, the vane-type drum 300 includes three vane plates, a left end plate 311, a right end plate 321 and a rotating shaft 312, wherein the three vane plates are arc-shaped plates, and both ends of the three vane plates are respectively arranged on the inner side plate surfaces of the left end plate 311 and the right end plate 321; a section of head-tail overlapped section is arranged between every two adjacent blade plates in the three blade plates, and a material inlet and outlet channel 305 is formed between the head-tail overlapped sections; the inlet and outlet channel 305 is a feed inlet and a discharge outlet. As shown in fig. 4, the feeding and discharging channel 305 is in a strip shape, and the feeding port and the discharging port are in a strip shape, so that the materials can be linearly and uniformly distributed into the roller along the axial direction of the roller during feeding, and the materials are not easy to gather; the roller is reversed during discharging, the coated chocolate beans coated with the slurry directly fall down along the strip-shaped discharging hole, and the discharging is rapid.
As shown in fig. 2, one end of a rotating shaft 312 is fixed on the outer side plate surface of the left end plate 311, and the middle part of the rotating shaft 312 is rotatably supported on the base unit 100; the method comprises the following steps: the rotating shaft 312 is fixedly connected with the outer side plate surface of the left end plate 311 through a flange plate at the right end of the shaft, and the middle part of the rotating shaft 312 is rotatably arranged in the left bearing seat 104 on the left bracket 102 of the frame 100 through a bearing 106.
As shown in fig. 3, an annular boss 322 is provided on the outer plate surface of the right end plate 321, and the annular boss 322 is rotatably supported on the base unit 100. The middle part of the right end plate 321 is provided with a central hole, and a material conveying pipe 211 of the material feeding and spraying device 200 extends into the roller and is also an observation port in the processing process.
As shown in fig. 2, 3 and 4, the vane-type drum 300 is mainly composed of three circular arc-shaped vane plates uniformly distributed and disc-shaped end plates at two ends. Three circular arc blades can be adopted to be fixedly connected with end plates at two ends; the two blades can be conveniently fixed for cleaning the inside of the roller and debugging the spraying device, and the other blade is made to be detachable.
In this embodiment, two blades are fixed, and the other blade is made detachable, specifically: the three blade plates are a first fixed blade plate 301, a second fixed blade plate 302 and a detachable blade plate 303 respectively, the first fixed blade plate 301 is an arc-shaped plate, and two ends of the first fixed blade plate 301 are respectively fixed on the inner side plate surfaces of the left end plate 311 and the right end plate 321; the second fixed blade plate 302 is an arc plate, and both ends of the second fixed blade plate 302 are respectively fixed on the inner side plate surfaces of the left end plate 311 and the right end plate 321; the detachable blade plate 303 is an arc plate, and two ends of the detachable blade plate 303 are detachably disposed on the inner side plate surfaces of the left end plate 311 and the right end plate 321, respectively. An arc-shaped boss 304 is arranged on the inner side plate surfaces of the left end plate 311 and the right end plate 321, and two ends of the detachable blade plate 303 are respectively connected with the arc-shaped boss 304 through screws.
In the embodiment, the coating roller adopts a three-blade enclosing combination type, and compared with a pure cylindrical roller, the coating roller omits a guide plate and has a simple structure. When the three-blade enclosing combined type is adopted, and the particle material falls and rolls in the barrel during rotation, the stirring is more sufficient, and the slurry is more easily and uniformly wrapped.
As shown in fig. 5, the base unit 100 comprises a bottom plate 101, a left bracket 102, a right bracket 103 and a guide hopper 111, wherein the bottom plate 101 is arranged above the ground, the left bracket 102 and the right bracket 103 are vertically arranged at two ends of the bottom plate 101, a left bearing seat 104 for rotatably supporting a rotating shaft 312 is fixedly arranged at the middle position of the upper part of the left bracket 102, and two bearings 106 for rotatably supporting an annular boss 322 are rotatably arranged at the upper part of the right bracket 103 through two right bearing seats 105; the guide hopper 111 is interposed between the left and right brackets 102 and 103 and is provided on the inner sides of the left and right brackets 102 and 103.
As shown in fig. 3, the material spraying device 200 includes a fixing rod 201, a pipe clamping head 202, a material conveying pipe 211 and a plurality of nozzles 212, the fixing rod 201 is vertically arranged, the bottom end of the fixing rod 201 is fixed on the bottom plate 101, the pipe clamping head 202 is arranged at the top end of the fixing rod 201, the pipe clamping head 202 is located at the outer side of a right end plate 321 of the vane type roller 300, a central hole for inserting the material conveying pipe 211 is formed in the right end plate 321, the material conveying pipe 211 is clamped and supported by the pipe clamping head 202, the material conveying pipe 211 stretches into a roller inner cavity surrounded by three vane type plates, and the nozzles 212 are all arranged on the material conveying pipe 211. A valve 213 for adjusting the injection quantity is arranged between each nozzle 212 and the feed conveyor pipe 211.
In the use of the material spraying device 200 of this embodiment, chocolate in a hot melting state is input into a conveying pipe of the material spraying device through a pulp pumping pump (a heat insulation barrel of the hot melting chocolate and a pulp pumping pump are omitted, and are not essential points of the design), and the high-pressure spray header sprays liquid chocolate pulp on the surface of the rolling granular material uniformly, so that uniform coating of the product is realized.
As shown in fig. 5, the driving mechanism 400 includes a gear motor 401, a driving pulley 403, a driven pulley 315, and a timing belt 404, the gear motor 401 is fixed on an outer bracket surface of the left bracket 102 through a motor bracket 402, the driving pulley 403 is disposed on a motor shaft of the gear motor 401, the timing belt 404 is wound on the driving pulley 403 and the driven pulley 315, and the driven pulley 315 is disposed on the other end of the rotating shaft 312. The driving pulley 403 is driven to rotate by the gear motor 401 in the driving mechanism, the driven pulley 315 is driven by the synchronous belt 404, and the rotating shaft 312 is driven to drive the vane type roller to rotate.
The working process of the three-blade drum-type coating machine comprises the following steps:
the gear motor 401 is stopped and the particulate material to be wrapped is fed into the tri-lobe drum through the elongated inlet and outlet 305 (this feeding process may be implemented using an automatic hopper, and the specific feeding process is prior art, and this embodiment is not described in detail).
The gear motor 401 is started, the three-blade roller is driven by the belt wheel to rotate clockwise (see fig. 4), and the granular materials fall along the inner surfaces of the three circular arc-shaped blades in a wave-shaped manner under the gravity. Meanwhile, chocolate in a hot melting state is input into a conveying pipe of the spraying device through a pulp pump, and the liquid chocolate pulp is uniformly sprayed on the surface of the rolling granular material through a high-pressure spray header, so that uniform coating of products is realized.
After coating, the gear motor 401 rotates in the opposite direction, so that the three-blade roller rotates anticlockwise, coated chocolate beans coated with the slurry fall into the guide hopper 111 from the inlet and outlet 305 and roll to the collecting frame along the guide hopper (the collecting frame is positioned below the guide hopper in the figure and is not shown in fig. 5).
The above process is repeated.
While the invention has been described in the context of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and variations apparent to those skilled in the art.

Claims (3)

1. A three leaf drum-type coating machine, its characterized in that: the device comprises a base unit (100), a spraying device (200), a vane type roller (300) and a driving mechanism (400), wherein the base unit (100) is arranged above the ground, the vane type roller (300) is arranged on the base unit (100) in a rolling way, the driving mechanism (400) is arranged on the base unit (100) and drives the vane type roller (300) to roll, and the spraying device (200) is arranged on the base unit (100) and partially stretches into the vane type roller (300) to provide liquid chocolate slurry;
the vane type roller (300) comprises three vane plates, a left end plate (311), a right end plate (321) and a rotating shaft (312), wherein the three vane plates are arc-shaped plates, and two ends of the three vane plates are respectively arranged on the inner side plate surfaces of the left end plate (311) and the right end plate (321); a section of head-tail overlapped section is arranged between every two adjacent blade plates in the three blade plates, and a feeding and discharging channel (305) is formed between the head-tail overlapped sections; one end of a rotating shaft (312) is fixed on the outer side plate surface of the left end plate (311), and the middle part of the rotating shaft (312) is rotatably supported on the base unit (100);
the three blade plates are respectively a first fixed blade plate (301), a second fixed blade plate (302) and a detachable blade plate (303), the first fixed blade plate (301) is an arc-shaped plate, and two ends of the first fixed blade plate (301) are respectively fixed on the inner side plate surfaces of the left end plate (311) and the right end plate (321); the second fixed blade plate (302) is an arc-shaped plate, and both ends of the second fixed blade plate (302) are respectively fixed on the inner side plate surfaces of the left end plate (311) and the right end plate (321); the detachable blade plate (303) is an arc-shaped plate, and two ends of the detachable blade plate (303) are respectively detachably arranged on the inner side plate surfaces of the left end plate (311) and the right end plate (321);
an annular boss (322) is arranged on the outer side plate surface of the right end plate (321), the annular boss (322) is rotatably supported on the base unit (100), a section of arc-shaped boss (304) is arranged on the inner side plate surfaces of the left end plate (311) and the right end plate (321), and two ends of the detachable blade plate (303) are respectively connected with the arc-shaped boss (304) through screws;
the base unit (100) comprises a bottom plate (101), a left bracket (102), a right bracket (103) and a guide hopper (111), wherein the bottom plate (101) is arranged on the ground, the left bracket (102) and the right bracket (103) are vertically arranged at two ends of the bottom plate (101), a left bearing seat (104) for rotating and supporting a rotating shaft (312) is fixedly arranged in the middle position of the upper part of the left bracket (102), and two bearings (106) for rotating and supporting an annular boss (322) are rotatably arranged on the upper part of the right bracket (103) through two right bearing seats (105); the guide hopper (111) is arranged between the left bracket (102) and the right bracket (103) and is arranged on the inner side surfaces of the left bracket (102) and the right bracket (103);
the spraying device (200) comprises a fixed rod (201), a pipe clamp head (202), a conveying pipe (211) and a plurality of nozzles (212), wherein the fixed rod (201) is vertically arranged, the bottom end of the fixed rod is fixed on a bottom plate (101), the pipe clamp head (202) is arranged at the top end of the fixed rod (201), the pipe clamp head (202) is positioned at the outer side of a right end plate (321) of a vane type roller (300), a central hole for inserting the conveying pipe (211) is formed in the right end plate (321), the conveying pipe (211) is clamped and supported by the pipe clamp head (202), the conveying pipe (211) stretches into a roller inner cavity surrounded by three vane plates, and the nozzles (212) are arranged on the conveying pipe (211);
the driving mechanism (400) comprises a gear motor (401), a driving belt wheel (403), a driven belt wheel (315) and a synchronous belt (404), wherein the gear motor (401) is fixed on the outer support surface of the left support (102) through a motor support (402), the driving belt wheel (403) is arranged on a motor shaft of the gear motor (401), the synchronous belt (404) is wound on the driving belt wheel (403) and the driven belt wheel (315), and the driven belt wheel (315) is arranged at the end part of the other end of the rotating shaft (312).
2. A three-leaf drum coater according to claim 1, wherein a valve (213) for adjusting the amount of spray is provided between each nozzle (212) and the feed conveyor pipe (211).
3. The three-blade drum-type coating machine according to claim 1, wherein the rotating shaft (312) is fixedly connected with the outer side plate surface of the left end plate (311) through a flange plate at the right end of the shaft, and the middle part of the rotating shaft (312) is rotatably installed in a left bearing seat (104) on a left bracket (102) of the frame (100) through a bearing (106).
CN201910537537.4A 2019-06-20 2019-06-20 Three-leaf roller type coating machine Active CN110178951B (en)

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Application Number Priority Date Filing Date Title
CN201910537537.4A CN110178951B (en) 2019-06-20 2019-06-20 Three-leaf roller type coating machine

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Application Number Priority Date Filing Date Title
CN201910537537.4A CN110178951B (en) 2019-06-20 2019-06-20 Three-leaf roller type coating machine

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CN110178951B true CN110178951B (en) 2023-12-26

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110802016B (en) * 2019-10-31 2021-12-14 南京信息职业技术学院 Archimedes spiral-like drum type pearl sorting machine
CN111919948A (en) * 2020-09-01 2020-11-13 四川巧克洛德智能设备有限公司 Chocolate refiner
CN112494328A (en) * 2020-11-11 2021-03-16 安徽萨普丽生物医药有限公司 Coating machine with uniform coating and without easy adhesion of plain tablets

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH659593A5 (en) * 1981-05-22 1987-02-13 Glatt Maschinen & Apparatebau Device for coating tablets
JP2003000217A (en) * 2001-06-21 2003-01-07 Pauretsuku:Kk Granule treating apparatus
CN108433987A (en) * 2018-05-18 2018-08-24 浙江江南制药机械有限公司 A kind of seed-coating machine reversion drawing mechanism
CN210671958U (en) * 2019-06-20 2020-06-05 南京信息职业技术学院 Three-blade drum type coating machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH659593A5 (en) * 1981-05-22 1987-02-13 Glatt Maschinen & Apparatebau Device for coating tablets
JP2003000217A (en) * 2001-06-21 2003-01-07 Pauretsuku:Kk Granule treating apparatus
CN108433987A (en) * 2018-05-18 2018-08-24 浙江江南制药机械有限公司 A kind of seed-coating machine reversion drawing mechanism
CN210671958U (en) * 2019-06-20 2020-06-05 南京信息职业技术学院 Three-blade drum type coating machine

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