CN110143562B - Mattress production and processing technology - Google Patents
Mattress production and processing technology Download PDFInfo
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- CN110143562B CN110143562B CN201910486774.2A CN201910486774A CN110143562B CN 110143562 B CN110143562 B CN 110143562B CN 201910486774 A CN201910486774 A CN 201910486774A CN 110143562 B CN110143562 B CN 110143562B
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
Abstract
The invention discloses a mattress production and processing technology, which comprises the following steps: a. spring striking: sleeving the steel wire on the seat shaft, and putting one steel wire at the pulled end into a spring beating machine to beat a link spring with required parameters; b. stringing networks: sleeving a steel wire on a seat shaft, loading a steel wire at one pulled end into a stringing machine, stepping the stringing machine by a stringing worker to obtain a specification wave-shaped snake wire, and stringing the snake wire to open each row of springs to form a bed net; c. trimming; d. priming: placing the bed net on an operation table, transporting the cotton felt to the position above the bed net through the material conveying plate, then laying the cotton felt on the bed net, fixing the cotton felt on the bed net, and then stringing in the middle of the bed net to firmly position the cotton felt; e. buckling cloth; f. surrounding: placing the mattress on a conveyor belt, moving the mattress to a material conveying device along the conveyor belt, conveying the mattress on the material conveying device to a processing table one by one, and sewing the cloth on two sides and the cloth on the periphery of the mattress through a surrounding machine; g. and (6) packaging.
Description
Technical Field
The invention belongs to the technical field of mattress processing, and particularly relates to a mattress production processing technology.
Background
The spring mattress belongs to the modern common mattress with better performance, and the mattress core consists of springs. The pad has the advantages of good elasticity, better bearing property, stronger air permeability, durability and the like. The three-section type partitioned independent spring designed strictly according to the ergonomic principle can be flexibly stretched according to the curve and the weight of a human body.
Spring mattress comprises bed net and surface fabric, add man-hour to the mattress, need do the bottoming processing at the bed net, be about to the cotton felt fix on the bed net, current bottoming operation generally is that the workman directly spreads the cotton felt on the bed net, rethread zongzi felt rifle is fixed the cotton felt edge, fix the cotton felt on the bed net, for promoting the fixed effect of cotton felt, the workman need walk the round around the bed net, so that all around with the cotton felt beat zongzi felt nail, workman's work load is huge when the quantization production mattress, mattress production efficiency has been influenced.
Disclosure of Invention
The invention provides a mattress production and processing technology for overcoming the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a mattress production and processing technology comprises the following steps:
a. spring striking: sleeving the steel wire on the seat shaft, and putting one steel wire at the pulled end into a spring beating machine to beat a link spring with required parameters;
b. stringing networks: sleeving a steel wire on a seat shaft, loading a steel wire at one pulled end into a stringing machine, stepping the stringing machine by a stringing worker to obtain a specification wave-shaped snake wire, and stringing the snake wire to open each row of springs to form a bed net;
c. trimming: sleeving side iron on the bed net, fixing the spring forks at the periphery of the bed net respectively, and punching bed net clamps at the periphery of the bed net by using a horse clamping gun to fix iron frames at the periphery of the bed net;
d. priming: placing the bed net on an operation table, transporting the cotton felt to the position above the bed net through the material conveying plate, then laying the cotton felt on the bed net, fixing the cotton felt on the bed net, and then stringing in the middle of the bed net to firmly position the cotton felt;
e. cloth buckling: placing padding on a bed net, tightening the bed net, fixing four corners of the bed net by using white foam corners, paving pleated cotton on two sides of a mattress, and tightly nailing by using button cloth nails;
f. surrounding: placing the mattress on a conveyor belt, moving the mattress to a material conveying device along the conveyor belt, conveying the mattress on the material conveying device to a processing table one by one, and sewing the cloth on two sides and the cloth on the periphery of the mattress through a surrounding machine;
g. packaging: blowing dust on the table top by using an air gun, attaching a trademark and a quality inspection to the middle of the tail end of the mattress, packaging the mattress by using PVC, putting four wrap angles and a certificate, and sealing the periphery of the mattress by using adhesive paper;
the feeding plate in the step d is arranged above the operating platform, an installation frame is arranged above the operating platform, a movable plate is arranged at the bottom of the installation frame and can move along the installation frame, a hydraulic rod is arranged at the bottom of the movable plate, the feeding plate is arranged on a piston rod of the hydraulic rod, a magic tape is arranged at the bottom surface of the feeding plate, a first movable groove is formed in the side wall of the feeding plate, a first connecting plate is rotatably connected in the first movable groove, a second movable groove is formed in the first connecting plate, a second connecting plate is rotatably connected in the second movable groove, a first through groove is formed in the feeding plate, a movable block is arranged in the first through groove, and a reed-mat gun is arranged on the movable block; after the bed net is processed, the bed net is placed on an operation table, the bed net is located at a designated position on the operation table, a movable plate moves along a mounting frame, a material conveying plate moves to a cotton felt storage position, a hydraulic rod drives a material conveying plate to move downwards, a magic tape on the bottom surface of the material conveying plate is in contact with the cotton felt and is fixed with the cotton felt, the hydraulic rod drives the material conveying plate to move upwards, the material conveying plate drives the cotton felt to move upwards, the movable plate moves along the mounting frame, the material conveying plate transports the material conveying plate to the upper side of the operation table, the hydraulic rod drives the material conveying plate to move downwards, the material conveying plate pushes the cotton felt to move downwards to be in contact with the bed net, a first connecting plate and a second connecting plate rotate around a connecting point, the first connecting plate and the second connecting plate are in contact with the edge of the cotton felt after rotating, the edge of the cotton felt is turned into the bottom of the cotton felt, a movable block drives a felt gun to move along a first through groove, and nails the rice dumpling, and fixing the bamboo mat on the bed net to finish the bottoming operation of the bed net.
The automatic bottoming operation of the bed net is realized through the mutual matching of the operation table and the material conveying plate, the cotton felt can be automatically placed on the bed net and then fixed on the bed net, the automation degree of the mattress processing process is improved, and the labor amount of workers is reduced; under the mutual matching of the first connecting plate and the second connecting plate, the edge of the cotton felt is automatically turned down after the cotton felt is placed on the bed net, so that the cotton felt is matched with the bed net, and the cotton felt is conveniently fixed on the bed net; under the mutual cooperation of the movable block and the first through groove, the Zongzi felt gun is driven to move along the edge of the bed net, so that the Zongzi felt gun nails the Zongzi felt to the cotton felt, the cotton felt is fixed on the bed net, the artificial walking around the bed net is not needed, and the processing efficiency of the mattress is improved; carry the cotton felt of being convenient for under the effect of magic subsides, after the cotton felt was fixed on the bed net, the hydraulic stem also directly driven defeated material board up moved, made defeated material board and cotton felt throw off, need not to handle defeated material board and cotton felt, further promotion mattress's production efficiency.
The padding material in the step e comprises pleated cotton, cloth, sponge, non-woven fabric and foam.
The specification of the cloth is 2.15m × 2.8m, the specification of the sponge is 2.15m × 2.3m, and the specification of the non-woven fabric is 2.15m × 2.3 m.
The materials in the step f comprise side bands, side parts, ventilation holes, zippers and foam strips.
The specification of the side band is 3-6.5cm, the specification of the zipper is 20-800cm, and the specification of the foam strip is 8-12 mm.
The operating table is provided with a second through groove and a third through groove, a first supporting rod is arranged in the second through groove, a second supporting rod is arranged in the third through groove, the first supporting rod is rotatably arranged in the second through groove, the second supporting rod is rotatably arranged in the third through groove, the second through groove and the third through groove are respectively provided with two sides of the operating table, the bottom of the operating table is provided with a rotating wheel, the rotating wheel is provided with two first lugs, the two first lugs are oppositely arranged, the bottom of the first supporting rod is provided with a first connecting rod, the bottom of the second supporting rod is provided with a second connecting rod, the first connecting rod is rotatably connected to the first lug of the rotating wheel, and the second connecting rod is rotatably connected to the other first lug of the rotating wheel; when the bed net is placed on the operation table, the first support rod and the second support rod are placed in the second through groove and the third through groove, so that the bed net is placed on the operation table for bottoming treatment; when one side of the bed net is machined, the rotating wheel rotates to drive the first connecting rod and the second connecting rod to rotate, the first connecting rod and the second connecting rod rotate to drive the first supporting rod and the second supporting rod to rotate, the first supporting rod pushes the bed net to move upwards until the first supporting rod and the second supporting rod rotate to be in a vertical state, the bed net is overturned from the first supporting rod to the second supporting rod under the gravity, the rotating wheel reversely rotates to drive the first connecting rod and the second connecting rod to rotate, so that the first supporting rod and the second supporting rod are overturned downwards to enter the second through groove and the third through groove, the overturning of the bed net is completed, and two sides of the bed net are machined so as to carry out bottoming operation of the bed net; under the mutual matching of the first supporting rod and the second supporting rod, the turning-over of the bed net on the operating platform is realized, so that the two sides of the bed net are respectively subjected to bottoming operation, and the processing of the mattress is more convenient; under the mutual matching of the first support rod and the second support rod, the bed net slowly overturns along with the overturning of the support rods, so that the overturning stability of the bed net is improved, and the bed net is prevented from falling off from the operating table in the overturning process; when the bed net is subjected to priming treatment on the operating platform, the first supporting rod and the second supporting rod are respectively arranged in the second through groove and the third through groove, so that the bed net is flatly arranged on the operating platform; under the mutually supporting of runner and connecting rod, control first bracing piece and second bracing piece in step, make first bracing piece rotate in step, be convenient for overturn the mattress to the second bracing piece on from first bracing piece, guarantee the stability of mattress upset.
The material conveying plate is provided with a first push plate, the first push plate is arranged on one side of the first through groove, a first push rod is arranged on the first push plate, a first movable cavity is arranged on a piston rod of the hydraulic rod, a third connecting plate is arranged in the first movable cavity, a fourth movable groove is arranged on the side wall of the first movable cavity, the third connecting plate is arranged in the fourth movable groove in a penetrating mode, one end of the third connecting plate is hinged to the first push rod, the other end of the third connecting plate is provided with a second push plate, and the third connecting plate is hinged to the second push plate; a second movable cavity is arranged at the top of the first movable cavity, a second push rod is arranged in the second movable cavity, and a first driving motor for driving the second push rod to move downwards is arranged at the top of the second movable cavity; after the cotton felt is conveyed to the upper part of the bed net by the material conveying plate, the hydraulic rod drives the material conveying plate to move downwards to enable the cotton felt to be in contact with the surface of the bed net, the first connecting plate and the second connecting plate rotate around a hinge point, the edge of the cotton felt is positioned at the bottom of the cotton felt, the movable block drives the reed felt gun to move along the first through groove, the second push rod is driven to move downwards by electric drive, the second push rod pushes the second push plate to move downwards, the second push plate drives the third connecting plate to push the first push rod, the first push plate pushes the reed felt gun trigger, the reed felt is nailed into the cotton felt, and the cotton felt is fixed on the bed net; under the action of the first push plate, the Zongzi felt gun is controlled, so that the Zongzi felt gun intermittently drives Zongzi felt nails into cotton felt during the movement along with the movable block, the cotton felt is fixed on a bed net, and the bottoming operation of the mattress is completed; when the movable block drives the reed-mat gun to move, the reed-mat nails are uniformly beaten around the bed net, so that the fixing effect of the cotton mat and the bed net is improved, and the quality of a finished mattress product is ensured; the motion of first push pedal is controlled through a driving motor, makes the trigger of first push pedal interval same time withhold zongzi felt rifle, guarantees the homogeneity of zongzi felt nail squeeze into the cotton felt.
The invention has the following advantages: through mutually supporting of operation panel and defeated flitch, realize the automatic bottoming operation of bed net, can be automatic place the bed net with the cotton felt on, fix the cotton felt on the bed net then, promote the degree of automation of mattress course of working, reduce workman's amount of labour.
Drawings
FIG. 1 is a schematic view of the structure of the operation table and the material conveying plate of the present invention.
FIG. 2 is a first cross-sectional view of the operation table and the material conveying plate according to the present invention.
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is an enlarged view of fig. 2 at B.
FIG. 5 is a second cross-sectional view of the operation table and the material conveying plate of the present invention.
Fig. 6 is an enlarged view of fig. 5 at C.
FIG. 7 is a third schematic sectional view of the operation table and the material conveying plate of the present invention.
FIG. 8 is a fourth schematic sectional view of the operation table and the material conveying plate of the present invention.
Fig. 9 is an enlarged view of fig. 8 at D.
FIG. 10 is a schematic cross-sectional view of the operation table and the material conveying plate of the present invention.
Fig. 11 is an enlarged view of fig. 10 at E.
Detailed Description
Example 1:
a mattress production and processing technology comprises the following steps: a. spring striking: sleeving the steel wire on the seat shaft, and putting one steel wire at the pulled end into a spring beating machine to beat a link spring with required parameters; b. stringing networks: sleeving a steel wire on a seat shaft, loading a steel wire at one pulled end into a stringing machine, stepping the stringing machine by a stringing worker to obtain a specification wave-shaped snake wire, and stringing the snake wire to open each row of springs to form a bed net; c. trimming: sleeving side iron on the bed net, fixing the spring forks at the periphery of the bed net respectively, and punching bed net clamps at the periphery of the bed net by using a horse clamping gun to fix iron frames at the periphery of the bed net; d. priming: placing the bed net on an operation table, transporting the cotton felt to the position above the bed net through the material conveying plate, then laying the cotton felt on the bed net, fixing the cotton felt on the bed net, and then stringing in the middle of the bed net to firmly position the cotton felt; e. cloth buckling: placing padding on a bed net, tightening the bed net, fixing four corners of the bed net by using white foam corners, paving pleated cotton on two sides of a mattress, and tightly nailing by using button cloth nails; f. surrounding: placing the mattress on a conveyor belt, moving the mattress to a material conveying device along the conveyor belt, conveying the mattress on the material conveying device to a processing table one by one, and sewing the cloth on two sides and the cloth on the periphery of the mattress through a surrounding machine; g. packaging: blowing dust on the table top by using an air gun, attaching a trademark and a quality inspection to the middle of the tail end of the mattress, packaging the mattress by using PVC, putting four wrap angles and a certificate, and sealing the periphery of the mattress by using adhesive paper; the padding material in the step e comprises pleated cotton, cloth, sponge, non-woven fabric and foam; the specification of the cloth is 2.15m by 2.8m, the specification of the sponge is 2.15m by 2.3m, and the specification of the non-woven fabric is 2.15m by 2.3 m; the materials in the step f comprise side bands, side parts, ventilation holes, zippers and foam strips; the specification of the side band is 3cm, the specification of the zipper is 20cm, and the specification of the foam strip is 8 mm.
As shown in fig. 1 to 11, the material conveying plate 2 in step d is arranged above the operation platform 1, an installation frame 3 is arranged above the operation platform 1, a movable plate 31 is arranged at the bottom of the installation frame 3, the movable plate 31 can move along the installation frame 3, a hydraulic rod 32 is arranged at the bottom of the movable plate 31, the material conveying plate 2 is arranged on a piston rod of the hydraulic rod 32, a magic tape is arranged on the bottom surface of the material conveying plate 2, and the magic tape is a surface with harder barbed bristles and provided with hooks, so that a cotton felt can be conveniently adsorbed; the side wall of the material conveying plate 2 is provided with a first movable groove, a first connecting plate 21 is rotatably connected in the first movable groove, a second movable groove is formed in the first connecting plate 21, a second connecting plate 22 is rotatably connected in the second movable groove, the first connecting plate can rotate to a position 90 degrees to the material conveying plate, the second connecting plate can rotate to a position 90 degrees to the first connecting plate, a first through groove 26 is formed in the material conveying plate 2, a movable block 25 is arranged in the first through groove 26, a bamboo strip gun is arranged on the movable block 25, a first through hole is formed in the movable block, and the bamboo strip gun is arranged in the first through hole in a penetrating manner, so that a gun mouth of the bamboo strip gun is arranged in the first through groove, and a bamboo strip nail is conveniently nailed into a cotton strip through the bamboo strip gun; after the bed net is processed, the bed net is placed on the operation table 1, the bed net is located at a designated position on the operation table 1, the movable plate 31 moves along the mounting frame 3, the material conveying plate 2 moves to a cotton felt storage position, the hydraulic rod 32 drives the material conveying plate 2 to move downwards, the magic tape on the bottom surface of the material conveying plate 2 is contacted with the cotton felt and fixed with the cotton felt, the hydraulic rod 32 drives the material conveying plate 2 to move upwards, the material conveying plate 2 drives the cotton felt to move upwards, the movable plate 31 moves along the mounting frame 3, the material conveying plate 2 moves above the operation table 1, the hydraulic rod 32 drives the material conveying plate 2 to move downwards, the material conveying plate 2 drives the cotton felt to move downwards to be contacted with the bed net, the first connecting plate 21 and the second connecting plate 22 rotate around the connecting point, the first connecting plate 21 and the second connecting plate 22 rotate and then are contacted with the edge of the cotton felt, the edge of the cotton felt is turned into the bottom of the cotton felt, the movable block 25 drives the reed felt gun to, the zongzi felt rifle is nailed the zongzi felt into the cotton felt when removing, fixes the zongzi felt on the bed net, accomplishes the operation of bottoming of bed net.
The automatic bottoming operation of the bed net is realized through the mutual matching of the operation table and the material conveying plate, the cotton felt can be automatically placed on the bed net and then fixed on the bed net, the automation degree of the mattress processing process is improved, and the labor amount of workers is reduced; under the mutual matching of the first connecting plate and the second connecting plate, the edge of the cotton felt is automatically turned down after the cotton felt is placed on the bed net, so that the cotton felt is matched with the bed net, and the cotton felt is conveniently fixed on the bed net; under the mutual cooperation of the movable block and the first through groove, the Zongzi felt gun is driven to move along the edge of the bed net, so that the Zongzi felt gun nails the Zongzi felt to the cotton felt, the cotton felt is fixed on the bed net, the artificial walking around the bed net is not needed, and the processing efficiency of the mattress is improved; carry the cotton felt of being convenient for under the effect of magic subsides, after the cotton felt was fixed on the bed net, the hydraulic stem also directly driven defeated material board up moved, made defeated material board and cotton felt throw off, need not to handle defeated material board and cotton felt, further promotion mattress's production efficiency.
The four groups of first movable grooves are respectively arranged on four sides of the material conveying plate, a square extending part is formed between two adjacent groups of first movable grooves, a transmission cavity is arranged in the square extending part, four transmission wheels 24 are arranged in the transmission cavity and can be rotationally connected to the inner walls of four sides of the transmission cavity, and each transmission wheel is a bevel gear, so that one transmission wheel drives the other three transmission wheels to synchronously rotate when rotating, and the transmission coordination among the transmission wheels is more stable through the mutual coordination of the four transmission wheels; the side wall of the transmission cavity, which is close to one side of the first movable groove, is provided with a second through hole, the transmission cavity is provided with a connecting shaft on the transmission wheel, which is close to the side wall of the first movable groove, the first connecting plate is fixedly connected to the connecting shaft, the side wall of the square-shaped extension part is provided with an adjusting motor, an output shaft of the adjusting motor is in transmission fit with one of the transmission wheels, so that the adjusting motor drives one of the transmission wheels to rotate, one of the transmission wheels drives the other three transmission wheels to transmit, and the transmission wheels rotate to drive the first connecting plate to rotate.
An air cylinder 211 is arranged on the first connecting plate, a supporting spring 221 is arranged at the bottom of the second connecting plate, the bottom of the supporting spring is fixedly connected to the side wall of the second movable groove, a piston rod of the air cylinder is in contact with the side wall of the second connecting plate, and an inclination angle is always formed between the second connecting plate and the first connecting plate under the action of the supporting spring; when the first connecting plate rotates to press the edge of the cotton felt to be turned downwards, the air cylinder drives the piston rod to extend out, the second connecting plate is pushed to rotate around the connecting point, the second connecting plate pushes the turned cotton felt to continue to be turned, so that the edge of the cotton felt is turned to the bottom of the cotton felt, the cotton felt is conveniently fixed on a bed net, and the fixing effect of the cotton felt and the bed net is ensured.
A guide groove 261 is formed in the inner wall of the first through groove, the side wall of the movable block is embedded in the guide groove, and the movable block is guided by the guide groove; the first through grooves are four groups and are respectively arranged at the inner sides of the first movable grooves, a movable block is respectively arranged in each group of first through grooves, each movable block is provided with a reed felt gun, and the movable blocks in each first through groove move towards the same direction, so that the movable blocks are prevented from colliding when moving to an end point; a transmission belt is arranged in the guide groove and is matched with the movable block, so that the movable block moves in the first through groove under the action of the transmission belt; a second convex block 251 is arranged on the movable block, a third through hole matched with the first through hole is arranged on the second convex block, a cavity is arranged on the second convex block, a fastening ring 252 is arranged in the cavity, the fastening ring is a metal support, the fastening ring is of an annular structure, an opening is arranged on the side wall of the fastening ring, a connecting block is arranged at the opening, a threaded hole is arranged on the connecting block, a screw 253 penetrates through the threaded hole, and a nut seat 254 is sleeved on the screw; insert zongzi felt rifle in the back of first through-hole, rotate the nut seat, make the nut seat remove along the screw, under the mutual extrusion of screw and nut seat, make the opening of tighrening ring be close to each other, reduce the diameter of tighrening ring, make the tighrening ring inner wall contact with zongzi felt rifle lateral wall, cramp zongzi felt rifle, play fixed action to zongzi felt rifle, make the movable block drive zongzi felt rifle together and remove when removing, so that squeeze into the zongzi felt nail on the cotton felt, play fixed action to the cotton felt.
A second through groove 11 and a third through groove are formed in the operating platform 1, a first supporting rod 12 is arranged in the second through groove 11, a second supporting rod is arranged in the third through groove, the first supporting rod 12 is rotatably arranged in the second through groove 11, the second supporting rod is rotatably arranged in the third through groove, the second through groove 11 and the third through groove are respectively provided with two sides of the operating platform 1, a rotating wheel 14 is arranged at the bottom of the operating platform 1, two first convex blocks are arranged on the rotating wheel 14 and oppositely arranged, a first connecting rod 14 is arranged at the bottom of the first supporting rod 12, a second connecting rod is arranged at the bottom of the second supporting rod, the first connecting rod 14 is rotatably connected to the first convex block of the rotating wheel 13, and the second connecting rod is rotatably connected to the other first convex block of the rotating wheel 13; when the bed net is placed on the operation table 1, the first support rod 12 and the second support rod are placed in the second through groove 11 and the third through groove, so that the bed net is placed on the operation table 1 for bottoming treatment; after one side of the bed net is processed, the rotating wheel 13 rotates to drive the first connecting rod 14 and the second connecting rod to rotate, the first connecting rod 14 and the second connecting rod rotate to drive the first supporting rod 12 and the second supporting rod to rotate, the first supporting rod 12 pushes the bed net to move upwards until the first supporting rod 12 and the second supporting rod rotate to be vertical, the bed net is turned over from the first supporting rod 12 to the second supporting rod under the gravity, the rotating wheel 13 rotates reversely to drive the first connecting rod 14 and the second connecting rod to rotate, the first supporting rod 12 and the second supporting rod are turned over downwards to enter the second through groove 11 and the third through groove, the turning of the bed net is completed, and two sides of the bed net are processed so as to carry out bottoming operation of the bed net; under the mutual matching of the first supporting rod and the second supporting rod, the turning-over of the bed net on the operating platform is realized, so that the two sides of the bed net are respectively subjected to bottoming operation, and the processing of the mattress is more convenient; under the mutual matching of the first support rod and the second support rod, the bed net slowly overturns along with the overturning of the support rods, so that the overturning stability of the bed net is improved, and the bed net is prevented from falling off from the operating table in the overturning process; when the bed net is subjected to priming treatment on the operating platform, the first supporting rod and the second supporting rod are respectively arranged in the second through groove and the third through groove, so that the bed net is flatly arranged on the operating platform; under the mutually supporting of runner and connecting rod, control first bracing piece and second bracing piece in step, make first bracing piece rotate in step, be convenient for overturn the mattress to the second bracing piece on from first bracing piece, guarantee the stability of mattress upset.
For the stability that increases the mattress upset, the second leads to the groove and the third tee bend groove is two sets of respectively, and the second leads to the groove and the setting of staggering of third tee bend groove, produces the collision when avoiding first bracing piece and second bracing piece to rotate.
A limiting block 121 is arranged on the first supporting rod, a connecting part 122 is arranged at one end of the first supporting rod, the bottom end of the connecting part is bent downwards, and a first connecting rod is rotatably connected to the bottom end of the connecting part; the first connecting rod and the connecting part are connected with each other, so that the first connecting rod and the second connecting rod are driven to move when the rotating wheel rotates, and the first supporting rod and the second supporting rod are driven by the first connecting rod and the second connecting rod to rotate relatively; the limiting block supports the bed net, when the first supporting rod turns upwards, one end of the bed net is arranged on the limiting block, the whole bed net is arranged on the first supporting rod under the action of the limiting block, the bed net moves along with the first supporting rod, and the bed net is turned more stably under the action of the limiting block; the structure of the second supporting rod is the same as that of the first supporting rod.
The material conveying plate 2 is provided with a first push plate 23, the first push plate 23 is arranged on one side of the first through groove 26, the first push plate 23 is provided with a first push rod 231, a piston rod of the hydraulic rod 32 is provided with a first movable cavity, a third connecting plate 35 is arranged in the first movable cavity, a fourth movable groove 36 is arranged on the side wall of the first movable cavity, the third connecting plate 35 is arranged in the fourth movable groove 36 in a penetrating manner, one end of the third connecting plate 35 is hinged to the first push rod 231, the other end of the third connecting plate 35 is provided with a second push plate 351, and the third connecting plate 35 is hinged to the second push plate 351; a second movable cavity is arranged at the top of the first movable cavity, a second push rod 34 is arranged in the second movable cavity, and a first driving motor 33 for driving the second push rod 34 to move downwards is arranged at the top of the second movable cavity; after the cotton felt is conveyed to the upper part of the bed net by the material conveying plate 2, the hydraulic rod 32 drives the material conveying plate 2 to move downwards to enable the cotton felt to be contacted with the surface of the bed net, the first connecting plate 21 and the second connecting plate 22 rotate around a hinged point, the edge of the cotton felt is positioned at the bottom of the cotton felt, the movable block 25 drives the reed felt gun to move along the first through groove 26, the first driving motor 33 drives the second push rod 34 to move downwards, the second push rod 34 pushes the second push plate 351 to move downwards, the second push plate 351 drives the third connecting plate 35 to push the first push rod 231, the first push plate 23 presses a trigger of the reed felt gun to drive reed felts into the cotton felt, and the cotton felt is fixed on the bed net; under the action of the first push plate, the Zongzi felt gun is controlled, so that the Zongzi felt gun intermittently drives Zongzi felt nails into cotton felt during the movement along with the movable block, the cotton felt is fixed on a bed net, and the bottoming operation of the mattress is completed; when the movable block drives the reed-mat gun to move, the reed-mat nails are uniformly beaten around the bed net, so that the fixing effect of the cotton mat and the bed net is improved, and the quality of a finished mattress product is ensured; the motion of first push pedal is controlled through a driving motor, makes the trigger of first push pedal interval same time withhold zongzi felt rifle, guarantees the homogeneity of zongzi felt nail squeeze into the cotton felt.
One side of each first through groove is provided with a first push plate, the number of the corresponding first push plates is four, the number of the third connecting plates is also four, and the four third connecting plates are respectively hinged to the edge of the second push plate; a first return spring 352 is arranged at the bottom of the second push plate, the bottom end of the first return spring is fixedly connected to the material conveying plate, a limiting plate 341 is arranged at the top of the second push rod, a second return spring 342 is arranged at the bottom of the limiting plate, and the bottom of the second return spring is arranged at the bottom of the second movable cavity; be equipped with the equipment chamber on the piston rod of pneumatic cylinder, the equipment intracavity is located to first driving motor, second activity chamber top is equipped with the third activity chamber, the third activity intracavity is worn to locate by first driving motor's output shaft, be equipped with cam 331 on first driving motor's the output shaft, when first driving motor drive cam rotates, the cam flange contacts with the limiting plate, make the cam promote the limiting plate and move down, the second push rod moves down and promotes the motion of second push pedal, make the trigger of first push pedal lock bamboo-reed bed rifle, the realization is operated the automatic nailing of cotton felt.
The side wall of the operating platform is provided with a connecting frame, the connecting frame is provided with a second driving motor, and an output shaft of the second driving motor is fixedly connected with the rotating wheel to provide rotating power for the rotating wheel.
When bottoming operation is carried out on a bed net, the bed net is placed on an operation table, a movable plate moves along a mounting frame, a cotton felt is conveyed to the position above the bed net, a hydraulic rod drives a material conveying plate to move downwards to enable the cotton felt to be in contact with the bed net, a first connecting plate and a second connecting plate rotate, the edge of the cotton felt is pressed into the bottom of the cotton felt through rotation of the first connecting plate and the second connecting plate, a movable block drives a reed felt gun to move along a first through groove, a first driving motor drives a cam to rotate, a first push plate is enabled to intermittently push a trigger, reed felt nails are nailed into the cotton felt, and the cotton felt is fixed; after the cotton felt on one side of the bed net is fixed, the hydraulic rod drives the material conveying plate to move upwards, the movable plate drives the material conveying plate to move to a cotton felt storage position to continue to take materials, the second driving motor drives the rotating wheel to rotate, the first supporting rod and the second supporting rod drive the mattress to turn over, the other side of the mattress turns over, the movable plate drives the material conveying plate to move to the position above the bed net again, the cotton felt fixing operation is repeated, the cotton felt is fixed on the other side of the bed net, and the bottoming operation of the bed net is completed.
Example 2:
a mattress production and processing technology comprises the following steps: a. spring striking: sleeving the steel wire on the seat shaft, and putting one steel wire at the pulled end into a spring beating machine to beat a link spring with required parameters; b. stringing networks: sleeving a steel wire on a seat shaft, loading a steel wire at one pulled end into a stringing machine, stepping the stringing machine by a stringing worker to obtain a specification wave-shaped snake wire, and stringing the snake wire to open each row of springs to form a bed net; c. trimming: sleeving side iron on the bed net, fixing the spring forks at the periphery of the bed net respectively, and punching bed net clamps at the periphery of the bed net by using a horse clamping gun to fix iron frames at the periphery of the bed net; d. priming: placing the bed net on an operation table, transporting the cotton felt to the position above the bed net through the material conveying plate, then laying the cotton felt on the bed net, fixing the cotton felt on the bed net, and then stringing in the middle of the bed net to firmly position the cotton felt; e. cloth buckling: placing padding on a bed net, tightening the bed net, fixing four corners of the bed net by using white foam corners, paving pleated cotton on two sides of a mattress, and tightly nailing by using button cloth nails; f. surrounding: placing the mattress on a conveyor belt, moving the mattress to a material conveying device along the conveyor belt, conveying the mattress on the material conveying device to a processing table one by one, and sewing the cloth on two sides and the cloth on the periphery of the mattress through a surrounding machine; g. packaging: blowing dust on the table top by using an air gun, attaching a trademark and a quality inspection to the middle of the tail end of the mattress, packaging the mattress by using PVC, putting four wrap angles and a certificate, and sealing the periphery of the mattress by using adhesive paper; the padding material in the step e comprises pleated cotton, cloth, sponge, non-woven fabric and foam; the specification of the cloth is 2.15m by 2.8m, the specification of the sponge is 2.15m by 2.3m, and the specification of the non-woven fabric is 2.15m by 2.3 m; the materials in the step f comprise side bands, side parts, ventilation holes, zippers and foam strips; the specification of the side band is 6.5cm, the specification of the zipper is 800cm, and the specification of the foam strip is 12 mm; the structures of the operation table and the material conveying plate are the same as those of embodiment 1.
Example 3:
a mattress production and processing technology comprises the following steps: a. spring striking: sleeving the steel wire on the seat shaft, and putting one steel wire at the pulled end into a spring beating machine to beat a link spring with required parameters; b. stringing networks: sleeving a steel wire on a seat shaft, loading a steel wire at one pulled end into a stringing machine, stepping the stringing machine by a stringing worker to obtain a specification wave-shaped snake wire, and stringing the snake wire to open each row of springs to form a bed net; c. trimming: sleeving side iron on the bed net, fixing the spring forks at the periphery of the bed net respectively, and punching bed net clamps at the periphery of the bed net by using a horse clamping gun to fix iron frames at the periphery of the bed net; d. priming: placing the bed net on an operation table, transporting the cotton felt to the position above the bed net through the material conveying plate, then laying the cotton felt on the bed net, fixing the cotton felt on the bed net, and then stringing in the middle of the bed net to firmly position the cotton felt; e. cloth buckling: placing padding on a bed net, tightening the bed net, fixing four corners of the bed net by using white foam corners, paving pleated cotton on two sides of a mattress, and tightly nailing by using button cloth nails; f. surrounding: placing the mattress on a conveyor belt, moving the mattress to a material conveying device along the conveyor belt, conveying the mattress on the material conveying device to a processing table one by one, and sewing the cloth on two sides and the cloth on the periphery of the mattress through a surrounding machine; g. packaging: blowing dust on the table top by using an air gun, attaching a trademark and a quality inspection to the middle of the tail end of the mattress, packaging the mattress by using PVC, putting four wrap angles and a certificate, and sealing the periphery of the mattress by using adhesive paper; the padding material in the step e comprises pleated cotton, cloth, sponge, non-woven fabric and foam; the specification of the cloth is 2.15m by 2.8m, the specification of the sponge is 2.15m by 2.3m, and the specification of the non-woven fabric is 2.15m by 2.3 m; the materials in the step f comprise side bands, side parts, ventilation holes, zippers and foam strips; the specification of the side band is 5cm, the specification of the zipper is 500cm, and the specification of the foam strip is 10 mm; the structures of the operation table and the material conveying plate are the same as those of embodiment 1.
Claims (7)
1. A mattress production and processing technology is characterized in that: the method comprises the following steps:
step a, springing: sleeving the steel wire on the seat shaft, and placing one steel wire at one pulled end into a spring beating machine to beat a spring;
step b, stringing networks: sleeving a steel wire on a seat shaft, loading a steel wire at one pulled end into a stringing machine, stepping the stringing machine by a stringing worker to obtain a wavy snake wire, stringing each row of springs by the snake wire, and forming a bed net;
step c, trimming: sleeving side iron on the bed net, fixing the spring forks at the periphery of the bed net respectively, and punching bed net clamps at the periphery of the bed net by using a horse clamping gun to fix iron frames at the periphery of the bed net;
d, priming: placing the bed net on an operation table, transporting the cotton felt to the position above the bed net through the material conveying plate, then laying the cotton felt on the bed net, fixing the cotton felt on the bed net, and then stringing in the middle of the bed net to firmly position the cotton felt;
step e, cloth buckling: placing padding on the bed net, pressing the bed net tightly, fixing four corners of the bed net by using white foam corners, paving pleated cotton on two sides of the mattress, and tightly nailing by using button cloth nails;
step f, surrounding edge: placing the mattress on a conveyor belt, moving the mattress to a material conveying device along the conveyor belt, conveying the mattress on the material conveying device to a processing table one by one, and sewing the cloth on two sides and the cloth on the periphery of the mattress through a surrounding machine;
step g, packaging: blowing dust on the table top by using an air gun, attaching a trademark and a quality inspection to the middle of the tail end of the mattress, packaging the mattress by using PVC, putting four corner wrapping components and a certificate of guarantee, and sealing the periphery of the mattress by using adhesive paper;
wherein the material conveying plate (2) in the step d is arranged above the operating platform (1), a mounting frame (3) is arranged above the operating platform (1), a movable plate (31) is arranged at the bottom of the mounting frame (3), the movable plate (31) can move along the mounting frame (3), a hydraulic rod (32) is arranged at the bottom of the movable plate (31), the material conveying plate (2) is arranged on a piston rod of the hydraulic rod (32), a magic tape is arranged on the bottom surface of the material conveying plate (2), a first movable groove is arranged on the side wall of the material conveying plate (2), a first connecting plate (21) is rotatably connected in the first movable groove, a second movable groove is arranged on the first connecting plate (21), a second connecting plate (22) is rotatably connected in the second movable groove, a first through groove (26) is arranged on the material conveying plate (2), and a movable block (25) is arranged in the first through groove (26), a reed felt gun is arranged on the movable block (25); after the bed net is processed, the bed net is placed on an operation table (1) and is positioned at a designated position on the operation table (1), a movable plate (31) moves along a mounting frame (3) to enable a material conveying plate (2) to move to a cotton felt storage position, a hydraulic rod (32) drives the material conveying plate (2) to move downwards to enable a magic tape on the bottom surface of the material conveying plate (2) to be fixedly contacted with the cotton felt, the hydraulic rod (32) drives the material conveying plate (2) to move upwards, the material conveying plate (2) drives the cotton felt to move upwards, the movable plate (31) moves along the mounting frame (3) to move the material conveying plate (2) above the operation table (1), the hydraulic rod (32) drives the material conveying plate (2) to move downwards, the cotton felt is pushed by the material conveying plate (2) to move downwards to be contacted with the bed net, a first connecting plate (21) and a second connecting plate (22) rotate around a connecting point, and the first connecting plate (21) and the second connecting plate (22) rotate to be contacted with the edge of the cotton, make cotton felt edge turn into cotton felt bottom, movable block (25) drive zongzi felt rifle and remove along first logical groove (26), and zongzi felt rifle is on going into cotton felt with zongzi felt nail when removing, fixes the cotton felt on the bed net, accomplishes the operation of bottoming of bed net.
2. The mattress production process according to claim 1, wherein: the padding material in the step e comprises pleated cotton, cloth, sponge, non-woven fabric and foam.
3. The mattress production process according to claim 2, wherein: the specification of the cloth is 2.15m × 2.8m, the specification of the sponge is 2.15m × 2.3m, and the specification of the non-woven fabric is 2.15m × 2.3 m.
4. The mattress production process according to claim 1, wherein: the materials in the step f comprise a side band, a zipper and a foam strip.
5. A mattress production process according to claim 4, characterized in that: the specification of the side band is 3-6.5cm, the specification of the zipper is 20-800cm, and the specification of the foam strip is 8-12 mm.
6. The mattress production process according to claim 1, wherein: a second through groove (11) and a third through groove are arranged on the operating platform (1), a first supporting rod (12) is arranged in the second through groove (11), a second supporting rod is arranged in the third through groove, the first supporting rod (12) can be rotatably arranged in the second through groove (11), the second supporting rod can be rotatably arranged in the third through groove, the second through groove (11) and the third through groove are respectively arranged at two sides of the operating platform (1), the bottom of the operating platform (1) is provided with a rotating wheel (13), the rotating wheel (13) is provided with two first convex blocks, the two first lugs are oppositely arranged, the bottom of the first supporting rod (12) is provided with a first connecting rod (14), a second connecting rod is arranged at the upper bottom of the second supporting rod, the first connecting rod (14) is rotatably connected to the first convex block of the rotating wheel (13), the second connecting rod is rotatably connected to the other first lug of the rotating wheel (13); when the bed net is placed on the operation table (1), the first supporting rod (12) and the second supporting rod are placed in the second through groove (11) and the third through groove, so that the bed net is placed on the operation table (1) for bottoming treatment; after one side of the bed net is processed, the rotating wheel (13) rotates to drive the first connecting rod (14) and the second connecting rod to rotate, the first connecting rod (14) and the second connecting rod rotate to drive the first supporting rod (12) and the second supporting rod to rotate, the first supporting rod (12) pushes the bed net to move upwards until the first supporting rod (12) and the second supporting rod rotate to be vertical, the bed net is overturned onto the second supporting rod from the first supporting rod (12) under the gravity, the rotating wheel (13) rotates reversely to drive the first connecting rod (14) and the second connecting rod to rotate, the first supporting rod (12) and the second supporting rod are overturned downwards to enter the second through groove (11) and the third through groove, the overturning of the bed net is completed, two sides of the bed net are processed, and the bottoming operation of the bed net is performed conveniently.
7. The mattress production process according to claim 1, wherein: the feeding plate (2) is provided with a first push plate (23), the first push plate (23) is arranged on one side of the first through groove (26), the first push plate (23) is provided with a first push rod (231), a piston rod of the hydraulic rod (32) is provided with a first movable cavity, a third connecting plate (35) is arranged in the first movable cavity, the side wall of the first movable cavity is provided with a fourth movable groove (36), the third connecting plate (35) is arranged in the fourth movable groove (36) in a penetrating mode, one end of the third connecting plate (35) is hinged to the first push rod (231), the other end of the third connecting plate (35) is provided with a second push plate (351), and the third connecting plate (35) is hinged to the second push plate (351); a second movable cavity is arranged at the top of the first movable cavity, a second push rod (34) is arranged in the second movable cavity, and a first driving motor (33) for driving the second push rod (34) to move downwards is arranged at the top of the second movable cavity; defeated flitch (2) transport behind the matted bed net top, hydraulic stem (32) drive defeated flitch (2) down motion, make the matted bed net surface contact, first connecting plate (21) and second connecting plate (22) rotate round the pin joint, the matted bed edge is in the matted bed bottom, movable block (25) drive zongzi felt rifle and remove along first logical groove (26), first driving motor (33) drive second push rod (34) down motion, second push rod (34) promote second push pedal (351) down motion, second push pedal (351) drive third connecting plate (35) and promote first push rod (231), make first push pedal (23) press zongzi rifle trigger, squeeze into the matted bed nail on the matted bed, fix the matted bed on the net.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011170770.2A CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
| CN201910486774.2A CN110143562B (en) | 2019-06-05 | 2019-06-05 | Mattress production and processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486774.2A CN110143562B (en) | 2019-06-05 | 2019-06-05 | Mattress production and processing technology |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011170770.2A Division CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110143562A CN110143562A (en) | 2019-08-20 |
| CN110143562B true CN110143562B (en) | 2020-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011170770.2A Withdrawn CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
| CN201910486774.2A Active CN110143562B (en) | 2019-06-05 | 2019-06-05 | Mattress production and processing technology |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011170770.2A Withdrawn CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110745770A (en) * | 2019-11-22 | 2020-02-04 | 湖南喜传天下家居有限公司 | Method for producing simmons mattress |
| TWI753618B (en) * | 2020-10-21 | 2022-01-21 | 安程實業股份有限公司 | Spring bed automatic nailing device |
| CN113876145A (en) * | 2021-08-03 | 2022-01-04 | 广东协宏无纺布科技有限公司 | Automatic mattress production process and production equipment thereof |
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| US3827112A (en) * | 1970-08-05 | 1974-08-06 | Fab Betere L S A | Method for the continuous production of needled multi-ply materials |
| GB2413111A (en) * | 2004-04-15 | 2005-10-19 | Silentnight Group Ltd | Cover layer for mattress side |
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| CN102616726A (en) * | 2012-03-20 | 2012-08-01 | 张小能 | Process for producing rubber-free ultra-thick mattress |
| CN103126385A (en) * | 2013-03-21 | 2013-06-05 | 大羿床业(上海)有限公司 | Package type glue-free spring mattress and processing method thereof |
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| CN107319822A (en) * | 2017-07-18 | 2017-11-07 | 浙江安吉美佳琪家居用品有限公司 | The manufacture method of long-lived mattress |
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2019
- 2019-06-05 CN CN202011170770.2A patent/CN112273925A/en not_active Withdrawn
- 2019-06-05 CN CN201910486774.2A patent/CN110143562B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US3827112A (en) * | 1970-08-05 | 1974-08-06 | Fab Betere L S A | Method for the continuous production of needled multi-ply materials |
| GB2413111A (en) * | 2004-04-15 | 2005-10-19 | Silentnight Group Ltd | Cover layer for mattress side |
| CN201542153U (en) * | 2009-12-01 | 2010-08-11 | 南方汇通股份有限公司 | Vegetable fiber mattress integrated production device |
| CN102616726A (en) * | 2012-03-20 | 2012-08-01 | 张小能 | Process for producing rubber-free ultra-thick mattress |
| CN103126385A (en) * | 2013-03-21 | 2013-06-05 | 大羿床业(上海)有限公司 | Package type glue-free spring mattress and processing method thereof |
| CN206218808U (en) * | 2016-12-01 | 2017-06-06 | 杭州朗奇科技有限公司 | A kind of bed core grapple |
| CN107319822A (en) * | 2017-07-18 | 2017-11-07 | 浙江安吉美佳琪家居用品有限公司 | The manufacture method of long-lived mattress |
Also Published As
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| CN110143562A (en) | 2019-08-20 |
| CN112273925A (en) | 2021-01-29 |
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Effective date of registration: 20201103 Address after: 236000 Anhui province Fuyang City Yingzhou Economic Development Zone Applicant after: FUYANG WANCHUN FURNITURE Co.,Ltd. Address before: 313301 Xiao Yuan village, Pian Shan township, Anji County, Huzhou, Zhejiang province (Kang Shan industrial function area converted to Zhongyuan garden) Applicant before: ZHEJIANG ANJI MEI JIAQI HOME Co.,Ltd. |
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Denomination of invention: A kind of mattress production and processing technology Effective date of registration: 20221027 Granted publication date: 20201120 Pledgee: Fuyang City Yingzhou financing Company limited by guarantee Pledgor: FUYANG WANCHUN FURNITURE CO.,LTD. Registration number: Y2022980019856 |