CN110143562A - A kind of mattress production processing technology - Google Patents
A kind of mattress production processing technology Download PDFInfo
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- CN110143562A CN110143562A CN201910486774.2A CN201910486774A CN110143562A CN 110143562 A CN110143562 A CN 110143562A CN 201910486774 A CN201910486774 A CN 201910486774A CN 110143562 A CN110143562 A CN 110143562A
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- bed net
- blanket
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- net
- slot
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
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- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of mattress production processing technologys, comprising: a, breaks spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring machine in, get wanted parameter link spring；B, go here and there net: by steel-wire armoring on sitting axis, pull out one end a bar steel it is traditional thread binding enter net sewing machine in, string net worker by foot steps on net sewing machine, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out, bed net is formed out；C, side is beaten；D, bottoming: bed net is being placed on station, transports to bed net blanket by conveying plate, blanket is fixed in bed net to blanket bedding in bed net then, then gets lines crossed in the centre of bed net, fixedly positioning blanket；E, cloth is detained；F, surrounding edge: mattress being placed on a moving belt, is moved to mattress on feeding device along conveyer belt, and the mattress on feeding device is transported to machine table one by one, is sutured the cloth on mattress two sides and the cloth of surrounding by edge surrounding device；G, it packs.
Description
Technical field
The invention belongs to mattress processing technique fields, more particularly, to a kind of mattress production processing technology.
Background technique
Sping mattress belongs to modern and common, performance preferably mattress, and bedding core is made of spring.This is lined with that elasticity is good, holds
The advantages that support property is preferably, gas permeability is stronger, durable.In strict accordance with principle of human engineering design three-stage subregion independent spring,
More can flexibly it stretch according to the curve and weight of human body.
Sping mattress is made of bed net and fabric, when processing mattress, needs to do bottoming processing in bed net, i.e., by cotton
Felt is fixed in bed net, and existing bottoming operation is generally worker and is directly layered on blanket in bed net, then by rice-pudding felt rifle to cotton
Felt edge is fixed, and blanket is fixed in bed net, and to promote blanket fixed effect, worker needs to walk about one around bed net
Circle, so that the surrounding of blanket is all stamped rice-pudding felt nail, when quantization produces mattress, the workload of worker is huge, is affected
Mattress production efficiency.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provides a kind of mattress production processing technology.
To achieve the goals above, the invention adopts the following technical scheme: a kind of mattress production processing technology, comprising:
A, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring machine in, get wanted parameter link bullet
Spring；
B, go here and there net: by steel-wire armoring on sitting axis, pull out one end a bar steel it is traditional thread binding enter net sewing machine in, string net worker by foot steps on string
Net machine, the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out, bed net is formed out；
C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, is stamped bed net surrounding with folder carbine
Bed net folder, fixed bed net surrounding brandreth；
D, bottoming: bed net is placed on station, is transported blanket to bed net by conveying plate, then by blanket bedding
In bed net, blanket is fixed in bed net, then gets lines crossed in the centre of bed net, fixedly positioning blanket；
E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle, pleat cotton is layered on mattress
Two sides button cloth clench；
F, surrounding edge: mattress is placed on a moving belt, is moved to mattress on feeding device along conveyer belt, on feeding device
Mattress is transported to machine table one by one, is sutured the cloth on mattress two sides and the cloth of surrounding by edge surrounding device；
G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached among the end of mattress, PVC is used
Mattress is wired up, four cornerites and guaranty are put into, with gummed paper by the sealed around of mattress；
Wherein, the conveying plate in the step d is set to above the station, and mounting rack is equipped with above the station, described
Mounting rack bottom is equipped with movable plate, and the movable plate can be moved along the mounting rack, and the movable plate bottom is equipped with hydraulic stem, institute
Conveying plate is stated on the piston rod of the hydraulic stem, the conveying plate bottom surface is equipped with velcro, sets on the conveying plate side wall
There is the first loose slot, being rotatably connected in first loose slot has the first connecting plate, and first connecting plate is equipped with second
Loose slot, being rotatably connected in second loose slot has the second connecting plate, and the conveying plate is equipped with the first through slot, and described the
Movable block is equipped in one through slot, the movable block is equipped with rice-pudding felt rifle；Bed net is placed on station after processing is completed, by bed net
On, so that bed net is in the specified location on station, movable plate is moved along mounting rack, and conveying plate is made to be moved to blanket storage
Place, hydraulic stem driving conveying plate moves down, so that the velcro of conveying plate bottom surface is in contact with blanket and mutually fix with blanket, hydraulic
Bar driving conveying plate up moves, and conveying plate drives blanket up to move, and movable plate is moved along mounting rack, and conveying plate is transported
Above to station, hydraulic stem driving conveying plate moves down, and conveying plate pushes blanket to move down and is in contact with bed net, and first
Connecting plate and the second connecting plate are rotated around tie point, after the first connecting plate and the rotation of the second connecting plate with blanket side edge
Touching, makes blanket edge plough under blanket bottom, and movable block drives rice-pudding felt rifle to move along the first through slot, and rice-pudding felt rifle when moving will
Rice-pudding felt hammers into blanket, and rice-pudding felt is fixed in bed net, completes the bottoming operation of bed net.
By the mutual cooperation of station and conveying plate, the automation bottoming operation of bed net is realized, it can be automatically by blanket
It is placed into bed net, then blanket is fixed in bed net, promote the degree of automation of mattress process, reduce worker's labour
Amount；Under the mutual cooperation of the first connecting plate and the second connecting plate, automatically by the side of blanket after being placed on blanket in bed net
Edge is turned down, and matches blanket with bed net, convenient for blanket to be fixed in bed net；In the mutual cooperation of movable block and the first through slot
Under, it drives rice-pudding felt rifle along bed net border movement, makes rice-pudding felt rifle that rice-pudding felt nail to be hit the person onto blanket, blanket is fixed on bed net
On, it walks about without artificial around bed net, promotes mattress processing efficiency；It is convenient for removing blanket under the action of velcro
Fortune, after blanket is fixed in bed net, hydraulic stem also directly drives conveying plate and up moves, and disengages conveying plate and blanket, nothing
Conveying plate and blanket need to be handled, the further production efficiency for promoting mattress.
Dunnage material in the step e includes pleat cotton, cloth, sponge, non-woven fabrics and foam.
The cloth specification is 2.15m*2.8m, and the sponge specification is 2.15m*2.3m, and the non-woven fabrics specification is
2.15m*2.3m。
Material in the step f includes sideband, side, air-permeating hole, zipper and foam strip.
The sideband specification is 3-6.5cm, and the zipper specification is 20-800cm, and the foam strip specification is 8-12mm.
The station is equipped with the second through slot and third through slot, and first support bar is equipped in second through slot, described
Second support bar is equipped in third through slot, the first support bar is rotatably set in second through slot, second support
Bar is rotatably set in the third through slot, and second through slot and the third through slot are respectively equipped with the station two sides,
The station bottom is equipped with runner, is set on the runner there are two the first convex block, described two first convex blocks are oppositely arranged, institute
First support bar bottom is stated equipped with first connecting rod, the second support bar upper bottom portion is equipped with the second connecting rod, and described first connects
Extension bar is rotationally connected on the first convex block of the runner, and second connecting rod is rotationally connected with the another of the runner
On the first convex block of block；When bed net is placed on station, first support bar and second support bar are placed in the second through slot and third is logical
In slot, it is placed in bed net on station and does bottoming processing；When bed net one side after processing is completed, runner rotation drive first connection
Bar and the rotation of the second connecting rod, first connecting rod and the rotation of the second connecting rod drive first support bar and second support bar rotation,
First support bar pushes bed net up to move, until bed net exists when first support bar and second support bar turn to vertical state
It turns over and goes in second support bar from first support bar under gravity, runner, which rotates backward, drives first connecting rod and the second connecting rod
Rotation, overturns first support bar and second support bar down and enters in the second through slot and third through slot, complete turning over for bed net
Face processes the two sides of bed net, to carry out the bottoming operation of bed net；In the mutual of first support bar and second support bar
Under cooperation, realize that turn-over of the bed net on station makes the processing of mattress more so that bottoming operation is done on the two sides to bed net respectively
For convenience；Under the mutual cooperation of first support bar and second support bar, overturns bed net slowly with the overturning of support rod, mention
The stability for rising bed net overturning, avoids bed net from falling from station during stirring；When bed net does bottoming on station
When processing, first support bar and second support bar are respectively arranged in the second through slot and third through slot, make bed net it is smooth be placed in behaviour
Make on platform；Under the mutual cooperation of runner and connecting rod, to first support bar and second support bar synchronize control, make first
Strut can be synchronized and be rotated, and be gone in second support bar convenient for turning over mattress from first support bar, guarantee mattress overturning
Stability.
The conveying plate is equipped with the first push plate, and first push plate is set to first through slot side, and described first pushes away
Plate is equipped with the first push rod, and the hydraulic stem piston rod is equipped with the first movable chamber, is equipped with third in first movable chamber and connects
Fishplate bar, the first movable chamber side wall are equipped with the 4th loose slot, and the third connecting plate is arranged in the 4th loose slot,
The third one end of the connection board is articulated on first push rod, and the third connecting plate other end is equipped with the second push plate, described
Third connecting plate is articulated in second push plate；The second movable chamber, second activity are equipped at the top of first movable chamber
It is intracavitary to be equipped with the second push rod, the first driving for driving second push rod to move down is equipped at the top of second movable chamber
Motor；After conveying plate transports blanket to bed net, hydraulic stem driving conveying plate moves down, makes blanket and bed net surface phase
Contact, the first connecting plate and the second connecting plate are rotated around hinge joint, and blanket edge is in blanket bottom, and movable block drives rice-pudding felt
Rifle is moved along the first through slot, and driving the second push rod of electric drive moves down, and the second push rod pushes the second push plate to move down,
Second push plate drives third connecting plate to push the first push rod, and the first push plate is made to press rice-pudding felt gun trigger, and rice-pudding felt nail is driven into cotton
On felt, blanket is fixed in bed net；Under the action of the first push plate, rice-pudding felt rifle is controlled, makes rice-pudding felt rifle with work
The following closely rice-pudding felt of intermittent is driven into blanket during motion block moves, and blanket is fixed in bed net, and mattress is played in completion
Bottom operation；When movable block drives rice-pudding felt rifle mobile, plays rice-pudding felt nail uniformly in bed net surrounding, promote the fixation of blanket and bed net
Effect guarantees mattress final product quality；It is controlled by movement of first driving motor to the first push plate, makes the first push plate interval
Same time pulls the trigger of rice-pudding felt rifle, guarantees that rice-pudding felt nail squeezes into the uniformity of blanket.
The invention has the following advantages that passing through the mutual cooperation of station and conveying plate, the automation bottoming of bed net is realized
Blanket, can automatically be placed into bed net, then blanket is fixed in bed net by operation, promote the automatic of mattress process
Change degree reduces worker's amount of labour.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of operation of the present invention platform and conveying plate.
Fig. 2 is the diagrammatic cross-section one of operation of the present invention platform and conveying plate.
Fig. 3 is enlarged drawing at the A in Fig. 2.
Fig. 4 is enlarged drawing at the B in Fig. 2.
Fig. 5 is the diagrammatic cross-section two of operation of the present invention platform and conveying plate.
Fig. 6 is enlarged drawing at the C in Fig. 5.
Fig. 7 is the diagrammatic cross-section three of operation of the present invention platform and conveying plate.
Fig. 8 is the diagrammatic cross-section four of operation of the present invention platform and conveying plate.
Fig. 9 is enlarged drawing at the D in Fig. 8.
Figure 10 is the diagrammatic cross-section five of operation of the present invention platform and conveying plate.
Figure 11 is enlarged drawing at the E in Figure 10.
Specific embodiment
Embodiment 1:
A kind of mattress production processing technology, comprising: a, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter
It beats in spring machine, gets wanted parameter link spring；B, go here and there net: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter
In net sewing machine, string net worker steps on net sewing machine by foot, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out
It opens, forms bed net；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, with folder carbine by bed
Net surrounding stamps bed net folder, fixed bed net surrounding brandreth；D, bottoming: bed net is placed on station, by conveying plate by cotton
Felt is transported to bed net, and then blanket is fixed on blanket bedding in bed net in bed net, then in the intermediate string of bed net
Line fixedly positioning blanket；E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle,
Cloth is buckled on the two sides that pleat cotton is layered on mattress to clench；F, surrounding edge: mattress is placed on a moving belt, makes mattress along conveyer belt
It is moved on feeding device, the mattress on feeding device is transported to machine table one by one, by edge surrounding device by the cloth on mattress two sides
It is sutured with the cloth of surrounding；G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached to the end of mattress
Centre is wired up mattress with PVC, is put into four cornerites and guaranty, with gummed paper by the sealed around of mattress；The step
Dunnage material in e includes pleat cotton, cloth, sponge, non-woven fabrics and foam；The cloth specification is 2.15m*2.8m, the sea
Continuous specification is 2.15m*2.3m, and the non-woven fabrics specification is 2.15m*2.3m；Material in the step f include sideband, side,
Air-permeating hole, zipper and foam strip；The sideband specification is 3cm, and the zipper specification is 20cm, and the foam strip specification is 8mm.
As shown in figs. 1-11, the conveying plate 2 in the step d is set to 1 top of station, 1 top of station
Equipped with mounting rack 3,3 bottom of mounting rack is equipped with movable plate 31, and the movable plate 31 can be moved along the mounting rack 3, described
31 bottom of movable plate is equipped with hydraulic stem 32, and the conveying plate 2 is set on the piston rod of the hydraulic stem 32,2 bottom of conveying plate
Face is equipped with velcro, and the velcro is the one side of the seta with harder buckle, convenient for adsorbing blanket；The conveying
2 side wall of plate is equipped with the first loose slot, and being rotatably connected in first loose slot has the first connecting plate 21, first connection
Plate 21 is equipped with the second loose slot, and being rotatably connected in second loose slot has the second connecting plate 22, and the first connecting plate can turn
It moves to being at 90 ° of positions with conveying plate, it is in the conveying plate 2 at 90 ° of positions that the second connecting plate, which is can turn to the first connecting plate,
It is equipped with the first through slot 26, movable block 25 is equipped in first through slot 26, the movable block 25 is equipped with rice-pudding felt rifle, movable block
It is equipped with first through hole, rice-pudding felt rifle is arranged in first through hole, is arranged in rice-pudding felt rifle muzzle in the first through slot, convenient for passing through rice-pudding
Rice-pudding felt nail is driven into blanket by felt rifle；After processing is completed, bed net is placed on station 1 for bed net, and bed net is made to be in operation
Specified location on platform 1, movable plate 31 are moved along mounting rack 3, and conveying plate 2 is made to be moved to blanket storeroom, hydraulic stem 32
Driving conveying plate 2 moves down, so that the velcro of 2 bottom surface of conveying plate is in contact with blanket and mutually fixes with blanket, and hydraulic stem 32 drives
Dynamic conveying plate 2 up moves, and conveying plate 2 drives blanket up to move, and movable plate 31 is moved along mounting rack 3, and conveying plate 2 is moved
It moves to 1 top of station, hydraulic stem 32 drives conveying plate 2 to move down, and the promotion of conveying plate 2 blanket moves down to connect with bed net
Touching, the first connecting plate 21 and the second connecting plate 22 are rotated around tie point, after the first connecting plate 21 and the rotation of the second connecting plate 22
It is touched with blanket side edge, blanket edge is made to plough under blanket bottom, movable block 25 drives rice-pudding felt rifle to move along the first through slot 26
Dynamic, rice-pudding felt rifle when moving hammers into rice-pudding felt in blanket, and rice-pudding felt is fixed in bed net, completes the bottoming operation of bed net.
By the mutual cooperation of station and conveying plate, the automation bottoming operation of bed net is realized, it can be automatically by blanket
It is placed into bed net, then blanket is fixed in bed net, promote the degree of automation of mattress process, reduce worker's labour
Amount；Under the mutual cooperation of the first connecting plate and the second connecting plate, automatically by the side of blanket after being placed on blanket in bed net
Edge is turned down, and matches blanket with bed net, convenient for blanket to be fixed in bed net；In the mutual cooperation of movable block and the first through slot
Under, it drives rice-pudding felt rifle along bed net border movement, makes rice-pudding felt rifle that rice-pudding felt nail to be hit the person onto blanket, blanket is fixed on bed net
On, it walks about without artificial around bed net, promotes mattress processing efficiency；It is convenient for removing blanket under the action of velcro
Fortune, after blanket is fixed in bed net, hydraulic stem also directly drives conveying plate and up moves, and disengages conveying plate and blanket, nothing
Conveying plate and blanket need to be handled, the further production efficiency for promoting mattress.
First loose slot is four groups, is respectively arranged on four side of conveying plate, formation side between two groups of first adjacent loose slots
Blocky extension, the square block extension is interior to be equipped with drive cavity, and driving wheel 24 is equipped in drive cavity, and driving wheel is four, can
It is rotationally connected on the four side inner wall of drive cavity, driving wheel is bevel gear, drives one of driving wheel in rotation another
Outer three driving wheels rotate synchronously, and by the mutual cooperation of four driving wheels, cooperate the transmission between driving wheel more steady
It is fixed；Side wall of the drive cavity close to the first loose slot side is equipped with the second through-hole, is set to drive cavity close to the first activity groove sidewall
Locate driving wheel and be equipped with connecting shaft, the first connecting plate is fixed in the connecting shaft, and square block extension side wall is equipped with adjustment
Motor, adjustment motor output shaft and the transmission of one of driving wheel cooperate, and adjustment motor is made to drive a driving wheel rotation, thus
A driving wheel is set to drive the transmission of the other three driving wheel, driving wheel rotation drives the rotation of the first connecting plate, realizes that connecting plate exists
Overturning in first loose slot.
First connecting plate is equipped with cylinder 211, and the second connecting plate bottom is equipped with support spring 221, and support spring bottom is solid
It is connected in the second activity groove sidewall, cylinder piston rod is in contact with the second connecting plate side wall, under support spring effect, makes second
There is tilt angle always between connecting plate and the first connecting plate；It is turned down down when the rotation of the first connecting plate presses blanket edge
Afterwards, air cylinder driven piston rod is stretched out, and the second connecting plate is pushed to rotate around tie point, after so that the second connecting plate is pushed fold
Blanket continues to turn down, so that blanket edge be made to turn to blanket bottom, convenient for blanket to be fixed in bed net, guarantees blanket and bed net
Fixed effect.
First through slot inner wall is equipped with guide groove 261, is embedded in guide groove on movable block side wall, is risen and led to movable block by guide groove
To effect；First through slot is four groups, is respectively arranged on the inside of first loose slot, is respectively equipped with a work in every group of first through slot
Motion block is equipped with rice-pudding felt rifle on each movable block, and the movable block in each first through slot is moved towards same a direction, avoids movable block
Collision is generated when moving to endpoint；Transmission belt is equipped in guide groove, transmission belt and movable block cooperate, and are being driven movable block
It is moved in the first through slot under the action of band；Movable block is equipped with the second convex block 251, and the second convex block is equipped with and described first
The third through-hole that through-hole matches, the second convex block are equipped with cavity, and dead ring 252 is equipped in cavity, and dead ring is metal support,
Dead ring is cirque structure, and fastening ring-side wall is equipped with opening, and opening is equipped with link block, and link block is equipped with threaded hole,
It is equipped with screw 253 in the threaded hole, nut seat 254 is arranged on screw；After rice-pudding felt rifle is inserted into first through hole,
Rotating nut seat, moves nut seat along screw, under the mutual extrusion of screw and nut seat, keeps the opening of dead ring mutual
It is close, reduce the diameter of dead ring, dead ring inner wall is made to be in contact with rice-pudding felt rifle side wall, rice-pudding felt band is tight, rice-pudding felt rifle is risen
Fixed function makes movable block that rice-pudding felt rifle be driven to move together when moving, so that rice-pudding felt nail to be driven into blanket, rises to blanket
Fixed function.
The station 1 is equipped with the second through slot 11 and third through slot, is equipped with first support bar in second through slot 11
12, the third through slot is interior to be equipped with second support bar, and the first support bar 12 is rotatably set in second through slot 11, institute
It states second support bar to be rotatably set in the third through slot, second through slot 11 and the third through slot are respectively equipped with described
1 two sides of station, 1 bottom of station are equipped with runner 14, set on the runner 14 there are two the first convex block, and described two the
One convex block is oppositely arranged, and 12 bottom of first support bar is equipped with first connecting rod 14, and the second support bar upper bottom portion is equipped with
Second connecting rod, the first connecting rod 14 are rotationally connected on the first convex block of the runner 13, second connecting rod
It is rotationally connected on another piece of the first convex block of the runner 13；When bed net is placed on station 1,12 He of first support bar
Second support bar is placed in the second through slot 11 and third through slot, is placed in bed net on station 1 and is done bottoming processing；When the one of bed net
After processing is completed, the rotation of runner 13 drives first connecting rod 14 and the rotation of the second connecting rod in face, and first connecting rod 14 and second connect
Extension bar rotation drives first support bar 12 and second support bar rotation, and first support bar 12 pushes bed net up to move, until the
When one support rod 12 and second support bar turn to vertical state, bed net is overturn from first support bar 12 to second under gravity
On strut, runner 13, which rotates backward, drives first connecting rod 14 and the rotation of the second connecting rod, makes first support bar 12 and second
Strut is overturn down to be entered in the second through slot 11 and third through slot, is completed the turn-over of bed net, is processed to the two sides of bed net,
To carry out the bottoming operation of bed net；Under the mutual cooperation of first support bar and second support bar, realize bed net in station
On turn-over keep the processing of mattress more convenient so that bottoming operation is done on the two sides to bed net respectively；In first support bar and
It under the mutual cooperation of two support rods, overturns bed net slowly with the overturning of support rod, promotes the stability of bed net overturning, avoid
Bed net is fallen from station during stirring；When bed net does bottoming processing on station, first support bar and second
Support rod is respectively arranged in the second through slot and third through slot, makes bed net is smooth to be placed on station；The phase of runner and connecting rod
Mutually under cooperation, to first support bar and second support bar synchronize control, synchronize first support bar can and be rotated, is convenient for
Mattress is turned over from first support bar and is gone in second support bar, guarantees the stability of mattress overturning.
For the stability for increasing mattress overturning, second through slot and third through slot are respectively two groups, the second through slot and the
Three through slots are arranged in a staggered manner, and first support bar and second support bar is avoided to generate collision when rotating.
First support bar is equipped with limited block 121, and first support bar one end is equipped with interconnecting piece 122, and interconnecting piece bottom end is down
Bending, first connecting rod are rotationally connected with interconnecting piece bottom end；By the interconnection of first connecting rod and interconnecting piece, it is convenient for
First connecting rod and the movement of the second connecting rod are driven when runner rotates, and first connecting rod and the second connecting rod is made to drive the first support
Bar and second support bar relatively rotate；Limited block plays a supportive role to bed net, when first support bar is up overturn, bed net one end
It is placed on limited block, is placed in whole bed net in first support bar, make bed net with the first support
Bar moves together, makes bed net is more stable under the action of limited block overturn；The structure of the second support bar and first
The structure of support rod is identical.
The conveying plate 2 is equipped with the first push plate 23, and first push plate 23 is set to 26 side of the first through slot, described
First push plate 23 is equipped with the first push rod 231, and 32 piston rod of hydraulic stem is equipped with the first movable chamber, first movable chamber
Interior to be equipped with third connecting plate 35, the first movable chamber side wall is equipped with the 4th loose slot 36, and the third connecting plate 35 is worn
In in the 4th loose slot 36, described 35 one end of third connecting plate is articulated on first push rod 231, the third connection
35 other end of plate is equipped with the second push plate 351, and the third connecting plate 35 is articulated in second push plate 351；Described first is living
Dynamic top of chamber is equipped with the second movable chamber, and the second push rod 34 is equipped in second movable chamber, is equipped at the top of second movable chamber
The first driving motor 33 for driving second push rod 34 to move down；After conveying plate 2 transports blanket to bed net,
Hydraulic stem 32 drives conveying plate 2 to move down, so that blanket is in contact with bed net surface, the first connecting plate 21 and the second connecting plate 22
It being rotated around hinge joint, blanket edge is in blanket bottom, and movable block 25 drives rice-pudding felt rifle to move along the first through slot 26, and first
Driving motor 33 drives the second push rod 34 to move down, and the second push rod 34 pushes the second push plate 351 to move down, the second push plate
351 drive third connecting plate 35 to push the first push rod 231, and the first push plate 23 is made to press rice-pudding felt gun trigger, and rice-pudding felt nail is driven into
In blanket, blanket is fixed in bed net；Under the action of the first push plate, rice-pudding felt rifle is controlled, make rice-pudding felt rifle with
The following closely rice-pudding felt of intermittent is driven into blanket during movable block moves, and blanket is fixed in bed net, completes to mattress
Bottoming operation；When movable block drives rice-pudding felt rifle mobile, play rice-pudding felt nail uniformly in bed net surrounding, promotion blanket and bed net are consolidated
Determine effect, guarantees mattress final product quality；It is controlled, is made between the first push plate by movement of first driving motor to the first push plate
The trigger of rice-pudding felt rifle is pulled every same time, guarantees that rice-pudding felt nail squeezes into the uniformity of blanket.
Each first through slot side is equipped with first push plate, and corresponding first push plate is four pieces, third connecting plate
It also is four pieces, four pieces of third connecting plates are hingedly connected to the edge in the second push plate；Second push plate bottom is equipped with first and resets bullet
Spring 352, first back-moving spring bottom end are fixed in the conveying plate, and limit plate 341, limit plate bottom are equipped at the top of the second push rod
Equipped with second back-moving spring 342, second back-moving spring bottom is placed in the second movable chamber bottom surface；The piston rod of hydraulic cylinder is set
Standby chamber, the first driving motor are set in equipment cavity, and third movable chamber, the output of the first driving motor are equipped at the top of the second movable chamber
Axis is arranged in third movable chamber, and the output shaft of the first driving motor is equipped with cam 331, when the first driving motor drives cam
When rotation, camming rim is in contact with limit plate, makes cam that limit plate be pushed to move down, the second push rod movement progress the down
Two push plate campaigns make the first push plate pull the trigger of rice-pudding felt rifle, realize and operate to the automatic nailing of blanket.
Station side wall is equipped with connection frame, and connection frame is equipped with the second driving motor, the output shaft of the second driving motor
It is fixedly connected with runner, provides rotary power for runner.
When doing bottoming operation to bed net, bed net is placed on station, movable plate is moved along mounting rack, and blanket is defeated
It send to bed net, hydraulic stem driving conveying plate moves down, so that blanket is in contact with bed net, the first connecting plate and the second connection
The edge of blanket is pressed into blanket bottom by plate rotation, the first connecting plate and the rotation of the second connecting plate, and movable block drives rice-pudding felt rifle
It is moved along the first through slot, the first driving motor drives cam rotation, makes the cocking of the first push plate discontinuity, rice-pudding felt is followed closely
It hammers into blanket, blanket is fixed；After the completion of the blanket of bed net one side is fixed, hydraulic stem driving conveying plate is up moved,
Movable plate drives conveying plate to move to blanket storeroom continuation feeding, and the second driving motor drives runner rotation, makes the first support
Bar and second support bar drive mattress overturning, roll up the another side of mattress, and movable plate drives conveying plate to be moved again to bed net
Top repeats above-mentioned blanket fixed operation, blanket is fixed on the another side of bed net, completes the bottoming to bed net and operates.
Embodiment 2:
A kind of mattress production processing technology, comprising: a, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter
It beats in spring machine, gets wanted parameter link spring；B, go here and there net: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter
In net sewing machine, string net worker steps on net sewing machine by foot, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out
It opens, forms bed net；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, with folder carbine by bed
Net surrounding stamps bed net folder, fixed bed net surrounding brandreth；D, bottoming: bed net is placed on station, by conveying plate by cotton
Felt is transported to bed net, and then blanket is fixed on blanket bedding in bed net in bed net, then in the intermediate string of bed net
Line fixedly positioning blanket；E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle,
Cloth is buckled on the two sides that pleat cotton is layered on mattress to clench；F, surrounding edge: mattress is placed on a moving belt, makes mattress along conveyer belt
It is moved on feeding device, the mattress on feeding device is transported to machine table one by one, by edge surrounding device by the cloth on mattress two sides
It is sutured with the cloth of surrounding；G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached to the end of mattress
Centre is wired up mattress with PVC, is put into four cornerites and guaranty, with gummed paper by the sealed around of mattress；The step
Dunnage material in e includes pleat cotton, cloth, sponge, non-woven fabrics and foam；The cloth specification is 2.15m*2.8m, the sea
Continuous specification is 2.15m*2.3m, and the non-woven fabrics specification is 2.15m*2.3m；Material in the step f include sideband, side,
Air-permeating hole, zipper and foam strip；The sideband specification is 6.5cm, and the zipper specification is 800cm, and the foam strip specification is
12mm；The structure of the station and conveying plate is identical as the structure in embodiment 1.
Embodiment 3:
A kind of mattress production processing technology, comprising: a, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter
It beats in spring machine, gets wanted parameter link spring；B, go here and there net: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter
In net sewing machine, string net worker steps on net sewing machine by foot, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out
It opens, forms bed net；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, with folder carbine by bed
Net surrounding stamps bed net folder, fixed bed net surrounding brandreth；D, bottoming: bed net is placed on station, by conveying plate by cotton
Felt is transported to bed net, and then blanket is fixed on blanket bedding in bed net in bed net, then in the intermediate string of bed net
Line fixedly positioning blanket；E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle,
Cloth is buckled on the two sides that pleat cotton is layered on mattress to clench；F, surrounding edge: mattress is placed on a moving belt, makes mattress along conveyer belt
It is moved on feeding device, the mattress on feeding device is transported to machine table one by one, by edge surrounding device by the cloth on mattress two sides
It is sutured with the cloth of surrounding；G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached to the end of mattress
Centre is wired up mattress with PVC, is put into four cornerites and guaranty, with gummed paper by the sealed around of mattress；The step
Dunnage material in e includes pleat cotton, cloth, sponge, non-woven fabrics and foam；The cloth specification is 2.15m*2.8m, the sea
Continuous specification is 2.15m*2.3m, and the non-woven fabrics specification is 2.15m*2.3m；Material in the step f include sideband, side,
Air-permeating hole, zipper and foam strip；The sideband specification is 5cm, and the zipper specification is 500cm, and the foam strip specification is
10mm；The structure of the station and conveying plate is identical as the structure in embodiment 1.
Claims (7)
1. a kind of mattress production processing technology, it is characterised in that: include:
A, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring machine in, get wanted parameter link bullet
Spring；
B, go here and there net: by steel-wire armoring on sitting axis, pull out one end a bar steel it is traditional thread binding enter net sewing machine in, string net worker by foot steps on string
Net machine, the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out, bed net is formed out；
C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, is stamped bed net surrounding with folder carbine
Bed net folder, fixed bed net surrounding brandreth；
D, bottoming: bed net is placed on station, is transported blanket to bed net by conveying plate, then by blanket bedding
In bed net, blanket is fixed in bed net, then gets lines crossed in the centre of bed net, fixedly positioning blanket；
E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle, pleat cotton is layered on mattress
Two sides button cloth clench；
F, surrounding edge: mattress is placed on a moving belt, is moved to mattress on feeding device along conveyer belt, on feeding device
Mattress is transported to machine table one by one, is sutured the cloth on mattress two sides and the cloth of surrounding by edge surrounding device；
G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached among the end of mattress, PVC is used
Mattress is wired up, four cornerites and guaranty are put into, with gummed paper by the sealed around of mattress；
Wherein, the conveying plate (2) in the step d is set to above the station (1), and peace is equipped with above the station (1)
It shelves (3), mounting rack (3) bottom is equipped with movable plate (31), and the movable plate (31) can be mobile along the mounting rack (3),
Movable plate (31) bottom is equipped with hydraulic stem (32), and the conveying plate (2) is set on the piston rod of the hydraulic stem (32), institute
Conveying plate (2) bottom surface is stated equipped with velcro, conveying plate (2) side wall is equipped with the first loose slot, in first loose slot
Being rotatably connected has the first connecting plate (21), and first connecting plate (21) is equipped with the second loose slot, second loose slot
Inside being rotatably connected has the second connecting plate (22), and the conveying plate (2) is equipped with the first through slot (26), first through slot (26)
Interior to be equipped with movable block (25), the movable block (25) is equipped with rice-pudding felt rifle；Bed net is placed on station after processing is completed, by bed net
(1) on, bed net is made to be in the specified location on station (1), movable plate (31) is mobile along mounting rack (3), makes conveying plate
(2) be moved to blanket storeroom, hydraulic stem (32) driving conveying plate (2) moves down, make the velcro of conveying plate (2) bottom surface with
Blanket is in contact mutually fixes with blanket, and hydraulic stem (32) driving conveying plate (2) up moves, and conveying plate (2) drives blanket up
Movement, movable plate (31) is mobile along mounting rack (3), and conveying plate (2) is moved to above station (1), and hydraulic stem (32) drives
Dynamic conveying plate (2) move down, and conveying plate (2) pushes blanket to move down and is in contact with bed net, the first connecting plate (21) and the
Two connecting plates (22) are rotated around tie point, the first connecting plate (21) and the second connecting plate (22) rotate after with blanket side edge
Touching makes blanket edge plough under blanket bottom, and movable block (25) drives rice-pudding felt rifle mobile along the first through slot (26), and rice-pudding felt rifle exists
Rice-pudding felt is hammered into blanket when mobile, rice-pudding felt is fixed in bed net, completes the bottoming operation of bed net.
2. a kind of mattress production processing technology described in accordance with the claim 1, it is characterised in that: the padding material in the step e
Material includes pleat cotton, cloth, sponge, non-woven fabrics and foam.
3. a kind of mattress production processing technology according to claim 2, it is characterised in that: the cloth specification is 2.15m*
2.8m, the sponge specification are 2.15m*2.3m, and the non-woven fabrics specification is 2.15m*2.3m.
4. a kind of mattress production processing technology described in accordance with the claim 1, it is characterised in that: the material packet in the step f
Include sideband, side, air-permeating hole, zipper and foam strip.
5. a kind of mattress production processing technology according to claim 4, it is characterised in that: the sideband specification is 3-
6.5cm, the zipper specification are 20-800cm, and the foam strip specification is 8-12mm.
6. a kind of mattress production processing technology described in accordance with the claim 1, it is characterised in that: the station (1) is equipped with
Second through slot (11) and third through slot, second through slot (11) is interior to be equipped with first support bar (12), sets in the third through slot
There is second support bar, the first support bar (12) is rotatably set in second through slot (11), and the second support bar can
Rotation is set in the third through slot, and second through slot (11) and the third through slot are respectively equipped with the station (1) two
Side, station (1) bottom are equipped with runner (14), set on the runner (14) there are two the first convex block, described two first
Convex block is oppositely arranged, and first support bar (12) bottom is equipped with first connecting rod (14), and the second support bar upper bottom portion is set
There is the second connecting rod, the first connecting rod (14) is rotationally connected on the first convex block of the runner (13), and described second
Connecting rod is rotationally connected on another piece of the first convex block of the runner (13)；When bed net is placed on station (1), first
Support rod (12) and second support bar are placed in the second through slot (11) and third through slot, are placed in bed net on station (1) and are beaten
Bottom reason；When bed net one side after processing is completed, runner (13) rotation drives first connecting rod (14) and the second connecting rod to rotate,
First connecting rod (14) and the rotation of the second connecting rod drive first support bar (12) and second support bar rotation, first support bar
(12) bed net is pushed up to move, until bed net is in weight when first support bar (12) and second support bar turn to vertical state
It is overturn from first support bar (12) in second support bar under power, runner (13), which rotates backward, drives first connecting rod (14) and the
The rotation of two connecting rods, overturns first support bar (12) and second support bar down and enters the second through slot (11) and third through slot
It is interior, the turn-over of bed net is completed, the two sides of bed net is processed, to carry out the bottoming operation of bed net.
7. a kind of mattress production processing technology described in accordance with the claim 1, it is characterised in that: the conveying plate (2) is equipped with
First push plate (23), first push plate (23) are set to the first through slot (26) side, and first push plate (23) is equipped with
First push rod (231), hydraulic stem (32) piston rod are equipped with the first movable chamber, are equipped with third in first movable chamber and connect
Fishplate bar (35), the first movable chamber side wall are equipped with the 4th loose slot (36), and the third connecting plate (35) is arranged in described
In 4th loose slot (36), described third connecting plate (35) one end is articulated on first push rod (231), the third connection
Plate (35) other end is equipped with the second push plate (351), and the third connecting plate (35) is articulated on second push plate (351)；Institute
It states and is equipped with the second movable chamber at the top of the first movable chamber, be equipped with the second push rod (34) in second movable chamber, second activity
Top of chamber is equipped with the first driving motor (33) for driving second push rod (34) to move down；Conveying plate (2) is by blanket
After above transport to bed net, hydraulic stem (32) driving conveying plate (2) moves down, and blanket is made to be in contact with bed net surface, and first
Connecting plate (21) and the second connecting plate (22) are rotated around hinge joint, and blanket edge is in blanket bottom, and movable block (25) drives
Rice-pudding felt rifle is mobile along the first through slot (26), drives electronic (33) driving the second push rod (34) to move down, the second push rod (34)
The second push plate (351) is pushed to move down, the second push plate (351) drives third connecting plate (35) to push the first push rod (231), makes
Rice-pudding felt gun trigger is pressed in first push plate (23), and rice-pudding felt nail is driven into blanket, blanket is fixed in bed net.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486774.2A CN110143562B (en) | 2019-06-05 | 2019-06-05 | Mattress production and processing technology |
| CN202011170770.2A CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486774.2A CN110143562B (en) | 2019-06-05 | 2019-06-05 | Mattress production and processing technology |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011170770.2A Division CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110143562A true CN110143562A (en) | 2019-08-20 |
| CN110143562B CN110143562B (en) | 2020-11-20 |
Family
ID=67590500
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011170770.2A Withdrawn CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
| CN201910486774.2A Active CN110143562B (en) | 2019-06-05 | 2019-06-05 | Mattress production and processing technology |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011170770.2A Withdrawn CN112273925A (en) | 2019-06-05 | 2019-06-05 | Production and processing technology of mattress with high automation degree |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN112273925A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110745770A (en) * | 2019-11-22 | 2020-02-04 | 湖南喜传天下家居有限公司 | Method for producing simmons mattress |
| CN111496146A (en) * | 2020-06-01 | 2020-08-07 | 浙江爱马斯智能装备股份有限公司 | Full-automatic frame machine for mattress and bed net |
| TWI753618B (en) * | 2020-10-21 | 2022-01-21 | 安程實業股份有限公司 | Spring bed automatic nailing device |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113455853A (en) * | 2021-06-21 | 2021-10-01 | 佛山市邦盛自动化设备有限公司 | Spring mattress production line |
| CN113876145A (en) * | 2021-08-03 | 2022-01-04 | 广东协宏无纺布科技有限公司 | Automatic mattress production process and production equipment thereof |
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| US3827112A (en) * | 1970-08-05 | 1974-08-06 | Fab Betere L S A | Method for the continuous production of needled multi-ply materials |
| GB2413111A (en) * | 2004-04-15 | 2005-10-19 | Silentnight Group Ltd | Cover layer for mattress side |
| CN201542153U (en) * | 2009-12-01 | 2010-08-11 | 南方汇通股份有限公司 | Vegetable fiber mattress integrated production device |
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| TWI753618B (en) * | 2020-10-21 | 2022-01-21 | 安程實業股份有限公司 | Spring bed automatic nailing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110143562B (en) | 2020-11-20 |
| CN112273925A (en) | 2021-01-29 |
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Effective date of registration: 20201103 Address after: 236000 Anhui province Fuyang City Yingzhou Economic Development Zone Applicant after: FUYANG WANCHUN FURNITURE Co.,Ltd. Address before: 313301 Xiao Yuan village, Pian Shan township, Anji County, Huzhou, Zhejiang province (Kang Shan industrial function area converted to Zhongyuan garden) Applicant before: ZHEJIANG ANJI MEI JIAQI HOME Co.,Ltd. |
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Denomination of invention: A kind of mattress production and processing technology Effective date of registration: 20221027 Granted publication date: 20201120 Pledgee: Fuyang City Yingzhou financing Company limited by guarantee Pledgor: FUYANG WANCHUN FURNITURE CO.,LTD. Registration number: Y2022980019856 |
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