CN110155933A - Mattress production technique - Google Patents
Mattress production technique Download PDFInfo
- Publication number
- CN110155933A CN110155933A CN201910486782.7A CN201910486782A CN110155933A CN 110155933 A CN110155933 A CN 110155933A CN 201910486782 A CN201910486782 A CN 201910486782A CN 110155933 A CN110155933 A CN 110155933A
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- China
- Prior art keywords
- mattress
- plate
- net
- bed net
- support plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/05—Covering or enveloping cores of pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/10—Finishing of edges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/12—Other elements specially adapted for fastening, fixing, or finishing, in upholstery work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G9/00—Placing upholstery springs in pockets; Fitting springs in upholstery
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of mattress production techniques, comprising: a, breaks spring；B, go here and there net: by steel-wire armoring on sitting axis, pull out one end a bar steel it is traditional thread binding enter net sewing machine in, string net worker by foot steps on net sewing machine, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out, bed net is formed out；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, bed net surrounding is stamped into bed net folder, fixed bed net surrounding brandreth with folder carbine；D, bottoming: by blanket bedding in bed net, rice-pudding felt nail is played along four side of bed net with rice-pudding felt rifle, gets lines crossed in the centre of bed net, fixedly positioning blanket；E, cloth is detained；F, surrounding edge: mattress being placed on a moving belt, is moved to mattress on feeding device along conveyer belt, and the mattress on feeding device is transported to machine table one by one, is sutured the cloth on mattress two sides and the cloth of surrounding by edge surrounding device；G, it packs.
Description
Technical field
The invention belongs to mattress production technical fields, more particularly, to a kind of mattress production technique.
Background technique
Simmons in Asia, it as the deluxe hotels such as Shangri-la, the peninsula, Mandarin Oriental supplier by pass
Note.The mattress has the characteristics that Design modelling is classical, shape noble quality is magnificent, manufacturing process is fine and health environment-friendly, no matter is setting
Meter still functionally, all leads the trend of world's mattress.
Mattress needs to convey mattress in process, thus process mattress in distinct device, by
Processing duration in different processes is different, to be normally carried out the processing flow of mattress, needs to control the time of transmission
System, it is therefore desirable to constantly the motor of conveyer belt is adjusted, increase motor burden, influence transmission translator uses the longevity
Life.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provides a kind of mattress production technique.
To achieve the goals above, the invention adopts the following technical scheme: a kind of mattress production technique, comprising:
A, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring machine in, get wanted parameter link
Spring；
B, go here and there net: by steel-wire armoring on sitting axis, pull out one end a bar steel it is traditional thread binding enter net sewing machine in, string net worker by foot steps on string
Net machine, the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out, bed net is formed out；
C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, is stamped bed net surrounding with folder carbine
Bed net folder, fixed bed net surrounding brandreth；
D, bottoming: by blanket bedding in bed net, playing rice-pudding felt nail along four side of bed net with rice-pudding felt rifle, getting lines crossed in the centre of bed net,
It fixedly positioning blanket；
E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle, pleat cotton is layered on mattress
Two sides button cloth clench；
F, surrounding edge: mattress is placed on a moving belt, is moved to mattress on feeding device along conveyer belt, on feeding device
Mattress is transported to machine table one by one, is sutured the cloth on mattress two sides and the cloth of surrounding by edge surrounding device；
G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached among the end of mattress, PVC is used
Mattress is wired up, four cornerites and guaranty are put into, with gummed paper by the sealed around of mattress；
Wherein, the feeding device in the step f includes material conveying box, the conveying platform above the material conveying box and is set to described
Conveying plate on conveying platform, the conveying platform are equipped with the first through slot, and the conveying plate is set in first through slot, described defeated
Cavity is equipped in hopper, the conveying plate is equipped with the second through slot, and second through slot is set to above the cavity, and described second
Through slot inner wall is equipped with the first support plate, and first support plate can move horizontally, and the conveying plate can move up and down；Institute
Cavity inner wall is stated equipped with the first movable chamber, the described first movable chamber inner sidewall is equipped with the first loose slot, first activity
Intracavitary to be equipped with the first transfer roller, first transfer roller is equipped with the second support plate, when the conveying plate moves down, described first
Transfer roller drives second support plate to rotate a quarter angle；After padding and pleat cotton are fixed in bed net, mattress blank base
Mattress is put on conveyer belt by this molding, transports mattress to conveying platform with conveyer belt, is placed in first piece of mattress defeated
Expect on platform, when second piece of mattress moves on conveying platform, second piece of mattress pushes first piece of mattress toward moving in conveying plate, will
Mattress is pushed into the second through slot, and mattress is fallen in the second through slot, and mattress is placed in the first support plate, and subsequent conveying plate is down
Movement drops to conveying plate at the top of material conveying box, and the first support plate makes the first support plate from bed toward movement at the second through slot inner wall
Rebasing portion disengages, and mattress is fallen out of second through slot after losing support force, falls to mattress in material conveying box；When conveying plate down
When movement, shaft drives the rotation of the second support plate, and the mattress being placed in the second support plate is separately contacted with the second support plate, mattress
Gravity under fall down, drop out the mattress in lowermost end out of material conveying box, mattress be delivered in machine table, it is defeated
After mattress on flitch enters in material conveying box, a quarter angle is completed in the rotation of the first transfer roller, the second support plate to mattress into
Row support, mattress is stored in material conveying box, and the mattress completed in material conveying box substitutes.
The temporary collection of the mattress that conveyer belt is transmitted plays terminal to mattress, controls mattress in material conveying box
Transmission speed makes to be transmitted at a suitable time between the process equipment of mattress, guarantees being normally carried out for mattress manufacturing procedure,
Guarantee the processing efficiency of mattress simultaneously；Working space is provided for mattress by material conveying box, avoids frequently charging transmission
Machine is adjusted, and is made transmission translator with constant power output, is extended motor service life；Pass through the second cavity and conveying plate
Mutual cooperation, so that the mattress in conveying plate is accurately aligned with cavity, avoid mattress from being stuck at cavity top entry, make bed
Pad stable be transmitted；The rotation that the first transfer roller is driven by the descending motion of clinker makes in the second support plate and cavity
Mattress disengage contact, the mattress controlled in cavity declines distance to a declared goal, and the mattress in cavity is transported, mattress is delivered to plus
It is convenient for doing surrounding edge processing to mattress on work platform；When current one of processing apparatus breaks down, the conveying by material conveying box to mattress
It works as a buffer, reduces the influence to later process, promote mattress processing quality.
Steel wire specification in the step a is 2.0-2.3mm；Steel wire diameter is controlled, to obtain necessary requirement
Spring guarantees the spring-mass in mattress.
Snake line gauge lattice in the step b are 1.5-1.6cm, and spring bore is 5.5-5.8cm, and heart diameter is 3.2-4.5cm.
Side iron specification in the step c is 4.9-5.1cm, and the specification of bed net folder is 18.5*32.5*0.8cm.
Blanket specification in the step d is 1.28*1.98m, weight per square meter 200-700g.
First movable chamber side is equipped with the second movable chamber, and the second movable chamber side wall is equipped with through-hole, and described the
One movable chamber is connected with second movable chamber by the through-hole, and gag lever post, the gag lever post are equipped in the through-hole
It is matched with second support plate, push rod is equipped in second movable chamber, the push rod bottom is equipped with support spring, institute
It states gag lever post one end and is hinged with first connecting rod, the push rod side wall is equipped with the second connecting rod, and the first connecting rod is another
End is articulated in second connecting rod, and the described second movable cavity wall is equipped with sliding slot, is set on the first connecting rod side wall
There is the sliding block matched with the sliding slot；It is arranged in outside second movable chamber at the top of the push rod；When conveying plate drives mattress
When moving down, conveying plate is moved at the top of material conveying box, and conveying plate is in contact with push rod, and conveying plate presses push rod and moves down,
Move push rod down along the second movable chamber, push rod moves down drives the second connecting rod, and first connecting rod is around tie point
Rotation, sliding block move down along sliding slot, and first connecting rod is made, in heeling condition, to pull gag lever post past in the second movable chamber
The movement of second movable chamber, gag lever post enters in through-hole to be contacted with the disengagement of the second support plate, and mattress presses the second support plate and transports down
Dynamic, the second support plate drives shaft rotation, falls down mattress, the mattress in material conveying box is moved down one by one；When push rod not by
When power, support spring pushes push rod up to move, and first connecting rod and the second connecting rod is made to be in same linear state, and first connects
Extension bar pushes gag lever post to stretch out out of through-hole, enters gag lever post in the first movable chamber, gag lever post and the second support plate side wall
It is in contact, position-limiting action is risen to the second support plate, so that the second support plate is unable to drive the rotation of the first transfer roller, provide support for mattress
Effect, so that mattress layering is placed in cavity；It is played a supportive role by the second support plate to mattress, mattress is avoided directly to accumulate
On mattress, prevents from damaging under other mattress pressure of the mattress of the bottom, shield to mattress；By under conveying plate
Drop action drives gag lever post enters in through-hole, make new mattress before entering in cavity by the mattress of cavity lowermost end from cavity
The mattress alternating in cavity, the progress for keeping the conveying of mattress more smooth, convenient for processing one by one to mattress are completed in interior discharge
Processing；The movement that mattress enters in cavity and the movement that mattress is discharged out of cavity are combined, the entire of mattress is made
Transmission process smoothness carries out, and promotes the processing efficiency to mattress.
It is additionally provided with the second loose slot on the inner wall of the cavity two sides, is equipped with the first connecting plate, institute in second loose slot
It states and is equipped with connecting shaft on the first connecting plate, the connecting shaft both ends are respectively fixedly connected on the second loose slot inner wall, described
First connecting plate is equipped with mounting groove, and the second transfer roller is equipped in the mounting groove, is equipped with support elastic sheet in second loose slot,
The support elastic sheet is set to first connecting plate side；After gag lever post enters in through-hole, mattress presses the second support plate
It moves down, mattress is fallen down under gravity, and mattress sidewalls are in contact with the second transfer roller, and support elastic sheet pushes the first connecting plate
The trend toward movement in the middle part of cavity is generated, mattress is generated and squeezes sense, mattress is located in the middle part of cavity, makes mattress along cavity
Inner wall is fallen, so that the mattress fallen out of cavity to be delivered in machine table；In the effect of support elastic sheet and the first connecting plate
Under, it plays the role of positioning to mattress, falls mattress along cavity inner wall, mattress position during falling is avoided to shift,
It falls mattress with specified position, guarantees that mattress is put into machine table at a particular angle, convenient for doing at surrounding edge to mattress
Reason；When mattress moves in cavity, mattress sidewalls are in contact with the second transfer roller side wall, the second transfer roller effect under reduce mattress with
The frictional force of cavity inner wall makes mattress stable whereabouts under the effect of gravity, avoids mattress from being stuck in inside cavity, make mattress smoothly
It falls out of cavity, mattress is made to do stable transport.
The invention has the following advantages that by the temporary collection of the mattress of conveyer belt transmission in material conveying box, in mattress
Turn station effect, control the transmission speed of mattress, make to be transmitted at a suitable time between the process equipment of mattress, guarantees mattress
Manufacturing procedure is normally carried out, while guaranteeing the processing efficiency of mattress.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of feeding device of the present invention.
Fig. 2 is the diagrammatic cross-section one of feeding device of the present invention.
Fig. 3 is enlarged drawing at the A in Fig. 2.
Fig. 4 is the diagrammatic cross-section two of feeding device of the present invention.
Fig. 5 is enlarged drawing at the B in Fig. 4.
Fig. 6 is enlarged drawing at the C in Fig. 4.
Fig. 7 is the diagrammatic cross-section three of feeding device of the present invention.
Fig. 8 is enlarged drawing at the D in Fig. 7.
Fig. 9 is the diagrammatic cross-section four of feeding device of the present invention.
Figure 10 is enlarged drawing at the E in Fig. 9.
Figure 11 is enlarged drawing at the F in Fig. 9.
Figure 12 is enlarged drawing at the G in Fig. 9.
Specific embodiment
Embodiment 1:
A kind of mattress production technique, comprising: a, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring
In machine, wanted parameter link spring is got；B, go here and there net: by steel-wire armoring on sitting axis, the bar steel for pulling out one end traditional thread binding enters to go here and there net
In machine, string net worker steps on net sewing machine by foot, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out out,
Form bed net；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, with folder carbine by bed net
Surrounding stamps bed net folder, fixed bed net surrounding brandreth；D, bottoming: by blanket bedding in bed net, with rice-pudding felt rifle along bed net four
Rice-pudding felt nail is being played on side, is got lines crossed in the centre of bed net, is fixedly positioning blanket；E, it detains cloth: padding being placed in bed net, urgent bed net,
Four angles of bed net are fixed with white bubble angle, cloth is buckled on the two sides that pleat cotton is layered on mattress and is clenched；F, surrounding edge: mattress is placed on
On conveyer belt, it is moved to mattress on feeding device along conveyer belt, the mattress on feeding device is transported to machine table one by one,
The cloth on mattress two sides and the cloth of surrounding are sutured by edge surrounding device；G, it packs: being blown clean the dust of desktop with air pressure gun, by trade mark
It is attached among the end of mattress with quality inspection, is wired up mattress with PVC, be put into four cornerites and guaranty, use gummed paper
By the sealed around of mattress；Steel wire specification in the step a is 2.0mm；Snake line gauge lattice in the step b are 1.5cm, bullet
Spring bore is 5.5cm, and heart diameter is 3.2cm；Side iron specification in the step c is 4.9cm, and the specification of bed net folder is 18.5*
32.5*0.8cm；Blanket specification in the step d is 1.28*1.98m, weight per square meter 200g.
As shown in figs. 1-12, the feeding device in the step f include material conveying box 1, it is defeated above the material conveying box 1
Expect platform 2 and the conveying plate 3 on the conveying platform 2, the conveying platform 2 is equipped with the first through slot, and the conveying plate 3 is set to institute
It states in the first through slot, cavity is equipped in the material conveying box 1, the conveying plate 3 is equipped with the second through slot 33, second through slot 33
Above the cavity, 33 inner wall of the second through slot is equipped with the first support plate 34, and first support plate 34 can do water
Flat movement, the conveying plate 3 can move up and down；The cavity inner wall is equipped with the first movable chamber 11, first movable chamber
11 side walls are equipped with multiple first loose slots 12, are equipped with the first transfer roller 13, first transfer roller 13 in first movable chamber 11
It is equipped with the second support plate 131, is set on the first transfer roller there are four the second support plate, four the second support plates are circumferentially distributed in the
On one transfer roller side wall, the second support plate in the middle part of cavity is arranged in the first loose slot, is in one end in cavity, i.e.,
Second support plate end face protrudes cavity inner wall；When the conveying plate 3 moves down, first transfer roller 13 drives described second
Support plate 131 rotates a quarter angle；After padding and pleat cotton are fixed in bed net, mattress blank basic forming, by mattress
It is put on conveyer belt 4, transports mattress to conveying platform 2 with conveyer belt 4, be placed in first piece of mattress on conveying platform 2, when
When second piece of mattress is moved on conveying platform 2, second piece of mattress pushes first piece of mattress toward moving in conveying plate 3, and mattress is pushed away
Enter into the second through slot 33, mattress is fallen in the second through slot 33, and mattress is placed in the first support plate 34, and subsequent conveying plate 3 is past
Lower movement, makes conveying plate 3 drop to 1 top of material conveying box, and the first support plate 34 makes first toward movement at 33 inner wall of the second through slot
Fagging 34 is disengaged from mattress base, and mattress is fallen out of second through slot 33 after losing support force, and mattress is made to fall to material conveying box 1
It is interior；When conveying plate 3 moves down, shaft drives the rotation of the second support plate 131, be placed in mattress in the second support plate 131 with
Second support plate 131 separately contacts, and falls down under the gravity of mattress, makes the mattress in lowermost end out of material conveying box 1
It drops out, mattress is delivered in machine table, after the mattress in conveying plate 3 enters in material conveying box 1, the rotation of the first transfer roller 13 is completed
A quarter angle, the second support plate 131 are supported mattress, mattress are stored in material conveying box 1, complete in material conveying box 1
Mattress substitute.
The temporary collection of the mattress that conveyer belt is transmitted plays terminal to mattress, controls mattress in material conveying box
Transmission speed makes to be transmitted at a suitable time between the process equipment of mattress, guarantees being normally carried out for mattress manufacturing procedure,
Guarantee the processing efficiency of mattress simultaneously；Working space is provided for mattress by material conveying box, avoids frequently charging transmission
Machine is adjusted, and is made transmission translator with constant power output, is extended motor service life；Pass through the second cavity and conveying plate
Mutual cooperation, so that the mattress in conveying plate is accurately aligned with cavity, avoid mattress from being stuck at cavity top entry, make bed
Pad stable be transmitted；The rotation that the first transfer roller is driven by the descending motion of clinker makes in the second support plate and cavity
Mattress disengage contact, the mattress controlled in cavity declines distance to a declared goal, and the mattress in cavity is transported, mattress is delivered to plus
It is convenient for doing surrounding edge processing to mattress on work platform；When current one of processing apparatus breaks down, the conveying by material conveying box to mattress
It works as a buffer, reduces the influence to later process, promote mattress processing quality.
The perpendicular shape of the first loose slot in cavity is uniformly arranged, and the first transfer roller and are equipped in each first loose slot
Two support plates, the distance between two adjacent first loose slots are greater than the thickness of mattress；After mattress enters in cavity, bed
Pad layering is placed in the second support plate, makes mattress laminated multi-layer in material conveying box, due between two neighboring first loose slot
Distance be greater than the thickness of mattress and there are gap between adjacent mattress make that extruding sense will not be generated between mattress and mattress, it is right
Mattress shields, and mattress is avoided to be under pressure during transportation damage.
First movable chamber, 11 side is equipped with the second movable chamber 130, and 130 side wall of the second movable chamber is equipped with logical
Hole, first movable chamber 11 and second movable chamber 130 are connected by the through-hole, and limit is equipped in the through-hole
Bar 14, the gag lever post 14 are matched with second support plate 131, and push rod 15, institute are equipped in second movable chamber 130
15 bottom of push rod is stated equipped with support spring, described 14 one end of gag lever post is hinged with first connecting rod 141, on 15 side wall of push rod
Equipped with the second connecting rod 151,141 other end of first connecting rod is articulated in second connecting rod 151, and described second is living
Dynamic 130 inner wall of chamber is equipped with sliding slot 1301, and 141 side wall of first connecting rod is equipped with the cunning matched with the sliding slot 1301
Block；It is arranged at the top of the push rod 15 outside second movable chamber 130；When conveying plate 3 drives mattress to move down, conveying plate
3 move to 1 top of material conveying box, and conveying plate 3 is in contact with push rod 15, and conveying plate 3 presses push rod 15 and moves down, makes 15 edge of push rod
The second movable chamber 130 move down, push rod 15 move down drive the second connecting rod 151, first connecting rod 141 is around connection
Point rotation, sliding block move down along sliding slot 1301, and first connecting rod 141 is made to be in heeling condition in the second movable chamber 130,
Gag lever post 14 is pulled to move toward the second movable chamber 130, gag lever post 14 enters in through-hole to be contacted with the disengagement of the second support plate 131, bed
Pad presses the second support plate 131 and moves down, and the second support plate 131 drives shaft 13 to rotate, and falls down mattress, by conveying
Mattress in case 1 moves down one by one；When push rod does not stress, support spring pushes push rod up to move, and makes first connecting rod and the
Two connecting rods are in same linear state, and first connecting rod pushes gag lever post to stretch out out of through-hole, gag lever post is made to enter first
In movable chamber, gag lever post is in contact with the second support plate side wall, plays position-limiting action to the second support plate, makes the second support plate can not
It drives the first transfer roller to rotate, is provided a supporting role for mattress, so that mattress layering is placed in cavity；Pass through the second support plate pair
Mattress plays a supportive role, and mattress is avoided to be deposited directly on mattress, prevents from damaging under other mattress pressure of the mattress of the bottom,
It shields to mattress；It drives gag lever post to enter in through-hole by the lowering action of conveying plate, is entering new mattress
The mattress of cavity lowermost end is discharged out of cavity before in cavity, the mattress alternating in cavity is completed, makes the conveying of mattress more
Smooth progress, convenient for doing working process to mattress one by one；Mattress is entered into movement in cavity and mattress out of cavity
The movement of discharge combines, and carries out the entire transmission process smoothness of mattress, promotes the processing efficiency to mattress.
It is additionally provided with the second loose slot 16 on the inner wall of the cavity two sides, is equipped with the first connecting plate in second loose slot 16
17, connecting shaft is equipped on first connecting plate 17, and the connecting shaft both ends are respectively fixedly connected in second loose slot 16
On wall, first connecting plate 17 is equipped with mounting groove, is equipped with the second transfer roller 171, second loose slot in the mounting groove
Support elastic sheet 161 is equipped in 16, support elastic sheet is made of sheet metal, and support elastic sheet is arc-shaped structure, and elastic slice is made in increase
Support effect, the elastic force of support elastic sheet is less than the gravity of mattress；The support elastic sheet 161 is set to first connecting plate 17 1
Side；After gag lever post 14 enters in through-hole, mattress presses the second support plate 131 and moves down, and mattress is fallen down under gravity
It falls, mattress sidewalls are in contact with the second transfer roller 171, and support elastic sheet 161 pushes the first connecting plate 17 to generate toward movement in the middle part of cavity
Trend, mattress is generated and squeezes sense, mattress is located in the middle part of cavity, falls mattress along cavity inner wall, so as to will be from
The mattress fallen in cavity is delivered in machine table；Under the action of support elastic sheet and the first connecting plate, positioning is risen to mattress and is made
With falling mattress along cavity inner wall, avoid mattress position during falling from shifting, make mattress with specified position
It falls, guarantees that mattress is put into machine table at a particular angle, convenient for doing surrounding edge processing to mattress；Mattress moves in cavity
When, mattress sidewalls are in contact with the second transfer roller side wall, reduce the frictional force of mattress and cavity inner wall under the effect of the second transfer roller, make
Mattress stable whereabouts under the effect of gravity, avoids mattress from being stuck in inside cavity, so that mattress is smoothly fallen out of cavity, make mattress
Do stable transport.
Conveying plate side wall is equipped with third movable chamber 37, and third movable chamber side wall is equipped with the first through slot, the first support plate
It is arranged in first through slot, the first support plate side wall is equipped with threaded rod 341, is equipped with nut 35, spiral shell in third movable chamber
Mother set is set on threaded rod, mounting rack 36 is equipped in third movable chamber, nut is rotationally connected on mounting rack, third movable chamber
Inside being rotatably connected has driving wheel 38, and third movable chamber bottom is equipped with the second through slot, is set to and the driving wheel at the top of material conveying box
The rack gear matched, rack gear are arranged in the second through slot；When conveying plate moves down, rack gear is entered in third movable chamber,
Rack gear is up moved and is in contact with driving wheel side wall, and driving wheel transmission is driven when rack gear is mobile, and driving wheel rotation drives nut to turn
It is dynamic, move horizontally threaded rod along nut under the mutual cooperation of nut and threaded rod, the first through slot and the first support plate
It cooperates, position-limiting action is risen to the first support plate, rotate threaded rod can not with nut together, to realize the first support plate
Horizontal movement.
Conveying platform is equipped with first baffle 21, play the guiding role to mattress, convenient for mattress to be delivered in conveying plate；Conveying
Plate is equipped with coaming plate 31, and coaming plate inner wall is equipped with second baffle 32, and second baffle is connected in coaming plate inner wall by connecting spring 321
On, second baffle is equipped with inclined plate 322 close to conveying platform entrance one end, and conveyer belt is equipped with the first push plate 41；Mattress is placed on
When transmitting on conveyer belt, mattress moves together with conveyer belt, moves to mattress on conveying platform, and mattress is defeated by temporary being placed in
Expect on platform, when second piece of mattress is transported on conveying platform from conveyer belt, second piece of mattress is in contact with first piece of mattress, pushes away
Dynamic first piece of mattress moves forward, and the first push plate provides thrust for mattress, makes the movement forward that mattress is stable, mattress moves to defeated
After on flitch, mattress sidewalls are in contact with inclined plate, are placed in mattress in the middle part of conveying plate under the action of inclined plate and connecting spring, from
And mattress is made to align with the second through slot, and fall mattress accurately in the second through slot, convenient for mattress is put into cavity,
Mattress is prevented to be stuck at cavity top entry.
Material conveying box side wall is equipped with the 4th movable chamber 110, and conveying plate bottom is equipped with four guide rods 39, and guide rod is arranged in the 4th
In movable chamber, guide rod bottom is equipped with limit plate 391, prevents guide rod from deviating under the action of limit plate out of the 4th movable chamber；The
Four movable chamber side walls be equipped with third loose slot, limit plate side wall be equipped with the second connecting plate 392, adjacent two in the same side
A guide rod is linked together by the second connecting plate, and material conveying box side wall is equipped with mounting plate 181, and it is hydraulic that mounting plate is equipped with first
Bar 18, the piston rod of the first hydraulic stem are fixed on the second connecting plate bottom, and the fortune up and down of conveying plate is controlled by the first hydraulic stem
It is dynamic；First hydraulic stem has controller control, and conveying plate can be driven to do the up and down motion of timing, and material conveying box side wall is equipped with and opens manually
It closes, for manually controlling the work of the first hydraulic stem.
Material conveying box side wall is equipped with connection frame 19, and connection frame is set to material conveying box sidewall bottom, and connection frame is equipped with the second liquid
The piston rod of compression bar 191, the second hydraulic stem is equipped with the second push plate, after mattress is dropped out out of cavity, the driving of the second hydraulic stem
Piston rod stretches out, and makes piston rod that the second push plate be pushed to move forward, and the second push plate pushes mattress to move forward, by mattress from conveying
Bottom portion removes, and does surrounding edge processing to mattress convenient for pushing to mattress in machine table.
When being conveyed to mattress, mattress is placed on a moving belt, moves mattress together with conveyer belt, mattress
As conveyer belt is moved on conveying platform, when second piece of mattress moves on conveying platform, second piece of mattress is made to push first piece
Mattress moves in the second through slot, and mattress is fallen in the second through slot, the first hydraulic stem driving conveying plate move down, rack gear into
Enter into third movable chamber, the first support plate is entered in a movable chamber and contacted with mattress disengagement, and mattress falls under the effect of gravity
It drops down onto cavity, conveying plate pushes push rod to move down, enters gag lever post in through-hole, promotion after mattress is fallen in cavity
Second support plate moves down, drives the rotation of the first transfer roller, and subsequent first hydraulic stem driving conveying plate up moves, limit plate from
It is stretched out in through-hole, so that the first transfer roller is stopped operating after 90 ° of rotation, provide a supporting role the second support plate mattress；It passes
It send band to continue to transmit mattress, repeats above-mentioned movement, with being increasing for mattress, first piece of mattress entered in cavity is gradually
It moves down, until first piece of mattress is discharged out of cavity, the second hydraulic stem pushes forward mattress, and mattress is pushed to processing
On platform, surrounding edge processing is done to mattress；After the mattress that first piece enters in cavity is dropped out out of cavity, feeding device is formally opened
Beginning work replaces the mattress in cavity one by one, is placed into the speed in machine table to mattress and controls, makes mattress
The orderly progress of process promotes the processing efficiency to mattress.
Embodiment 2:
A kind of mattress production technique, comprising: a, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring
In machine, wanted parameter link spring is got；B, go here and there net: by steel-wire armoring on sitting axis, the bar steel for pulling out one end traditional thread binding enters to go here and there net
In machine, string net worker steps on net sewing machine by foot, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out out,
Form bed net；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, with folder carbine by bed net
Surrounding stamps bed net folder, fixed bed net surrounding brandreth；D, bottoming: by blanket bedding in bed net, with rice-pudding felt rifle along bed net four
Rice-pudding felt nail is being played on side, is got lines crossed in the centre of bed net, is fixedly positioning blanket；E, it detains cloth: padding being placed in bed net, urgent bed net,
Four angles of bed net are fixed with white bubble angle, cloth is buckled on the two sides that pleat cotton is layered on mattress and is clenched；F, surrounding edge: mattress is placed on
On conveyer belt, it is moved to mattress on feeding device along conveyer belt, the mattress on feeding device is transported to machine table one by one,
The cloth on mattress two sides and the cloth of surrounding are sutured by edge surrounding device；G, it packs: being blown clean the dust of desktop with air pressure gun, by trade mark
It is attached among the end of mattress with quality inspection, is wired up mattress with PVC, be put into four cornerites and guaranty, use gummed paper
By the sealed around of mattress；Steel wire specification in the step a is 2.3mm；Snake line gauge lattice in the step b are 1.6cm, bullet
Spring bore is 5.8cm, and heart diameter is 4.5cm；Side iron specification in the step c is 5.1cm, and the specification of bed net folder is 18.5*
32.5*0.8cm；Blanket specification in the step d is 1.28*1.98m, weight per square meter 700g；The feeding device
Structure is identical as the feeding device structure in embodiment 1.
Embodiment 3:
A kind of mattress production technique, comprising: a, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring
In machine, wanted parameter link spring is got；B, go here and there net: by steel-wire armoring on sitting axis, the bar steel for pulling out one end traditional thread binding enters to go here and there net
In machine, string net worker steps on net sewing machine by foot, and the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out out,
Form bed net；C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, with folder carbine by bed net
Surrounding stamps bed net folder, fixed bed net surrounding brandreth；D, bottoming: by blanket bedding in bed net, with rice-pudding felt rifle along bed net four
Rice-pudding felt nail is being played on side, is got lines crossed in the centre of bed net, is fixedly positioning blanket；E, it detains cloth: padding being placed in bed net, urgent bed net,
Four angles of bed net are fixed with white bubble angle, cloth is buckled on the two sides that pleat cotton is layered on mattress and is clenched；F, surrounding edge: mattress is placed on
On conveyer belt, it is moved to mattress on feeding device along conveyer belt, the mattress on feeding device is transported to machine table one by one,
The cloth on mattress two sides and the cloth of surrounding are sutured by edge surrounding device；G, it packs: being blown clean the dust of desktop with air pressure gun, by trade mark
It is attached among the end of mattress with quality inspection, is wired up mattress with PVC, be put into four cornerites and guaranty, use gummed paper
By the sealed around of mattress；Steel wire specification in the step a is 2.2mm；Snake line gauge lattice in the step b are 1.55cm,
Spring bore is 5.6cm, and heart diameter is 4cm；Side iron specification in the step c is 5cm, and the specification of bed net folder is 18.5*32.5*
0.8cm；Blanket specification in the step d is 1.28*1.98m, weight per square meter 500g；The feeding device structure with
Feeding device structure in embodiment 1 is identical.
Claims (7)
1. a kind of mattress production technique, it is characterised in that: include:
A, break spring: by steel-wire armoring sit axis on, pull out one end a bar steel it is traditional thread binding enter beat spring machine in, get wanted parameter link bullet
Spring；
B, go here and there net: by steel-wire armoring on sitting axis, pull out one end a bar steel it is traditional thread binding enter net sewing machine in, string net worker by foot steps on string
Net machine, the waveform snake line of a specification, the every row of snake bundle of lines spring is strung out, bed net is formed out；
C, beat: by while iron cover in bed net, spring fork is separately fixed at bed net surrounding, is stamped bed net surrounding with folder carbine
Bed net folder, fixed bed net surrounding brandreth；
D, bottoming: by blanket bedding in bed net, playing rice-pudding felt nail along four side of bed net with rice-pudding felt rifle, getting lines crossed in the centre of bed net,
It fixedly positioning blanket；
E, it detains cloth: padding being placed in bed net, urgent bed net, fix four angles of bed net with white bubble angle, pleat cotton is layered on mattress
Two sides button cloth clench；
F, surrounding edge: mattress is placed on a moving belt, is moved to mattress on feeding device along conveyer belt, on feeding device
Mattress is transported to machine table one by one, is sutured the cloth on mattress two sides and the cloth of surrounding by edge surrounding device；
G, it packs: the dust of desktop being blown clean with air pressure gun, trade mark and quality inspection are attached among the end of mattress, PVC is used
Mattress is wired up, four cornerites and guaranty are put into, with gummed paper by the sealed around of mattress；
Wherein, the feeding device in the step f includes material conveying box (1), the conveying platform (2) above the material conveying box (1)
And it is set to the conveying plate (3) on the conveying platform (2), the conveying platform (2) is equipped with the first through slot, and the conveying plate (3) sets
In in first through slot, being equipped with cavity in the material conveying box (1), the conveying plate (3) is equipped with the second through slot (33), described
Second through slot (33) is set to above the cavity, and the second through slot (33) inner wall is equipped with the first support plate (34), and described the
One support plate (34) can move horizontally, and the conveying plate (3) can move up and down；The cavity inner wall is equipped with the first activity
Chamber (11), the first movable chamber (11) side wall are equipped with the first loose slot (12), and the is equipped in first movable chamber (11)
One transfer roller (13), first transfer roller (13) is equipped with the second support plate (131), when the conveying plate (3) moves down, institute
It states the first transfer roller (13) and drives the second support plate (131) rotation a quarter angle；Padding and pleat cotton are fixed on bed net
After upper, mattress is put on conveyer belt (4) by mattress blank basic forming, makes mattress with conveyer belt (4) transport to conveying platform
(2) on, it is placed in first piece of mattress on conveying platform (2), when second piece of mattress moves on conveying platform (2), second piece of mattress
It pushes first piece of mattress toward moving on conveying plate (3), mattress is pushed into the second through slot (33), mattress falls to the second through slot
(33) in, mattress is placed on the first support plate (34), and subsequent conveying plate (3) moves down, and conveying plate (3) is made to drop to material conveying box
(1) top, the first support plate (34) keep the first support plate (34) de- from mattress base toward movement at the second through slot (33) inner wall
It opens, mattress is fallen out of the second through slot (33) after losing support force, falls to mattress in material conveying box (1)；When conveying plate (3) is past
When lower movement, shaft drives the second support plate (131) rotation, the mattress being placed on the second support plate (131) and the second support plate
(131) it separately contacts, is fallen down under the gravity of mattress, drop out the mattress in lowermost end out of material conveying box (1), it will
Mattress is delivered in machine table, and after the mattress in conveying plate (3) enters in material conveying box (1), the first transfer roller (13) rotation is completed
A quarter angle, the second support plate (131) are supported mattress, and mattress is stored in material conveying box (1), complete material conveying box
(1) mattress in substitutes.
2. a kind of mattress production technique described in accordance with the claim 1, it is characterised in that: the steel wire specification in the step a is
2.0-2.3mm。
3. a kind of mattress production technique described in accordance with the claim 1, it is characterised in that: the snake line gauge lattice in the step b are
1.5-1.6cm, spring bore are 5.5-5.8cm, and heart diameter is 3.2-4.5cm.
4. a kind of mattress production technique described in accordance with the claim 1, it is characterised in that: the side iron specification in the step c is
4.9-5.1cm, the specification of bed net folder are 18.5*32.5*0.8cm.
5. a kind of mattress production technique described in accordance with the claim 1, it is characterised in that: the blanket specification in the step d is
1.28*1.98m weight per square meter 200-700g.
6. a kind of mattress production technique described in accordance with the claim 1, it is characterised in that: the first movable chamber (11) side is set
Have the second movable chamber (130), the second movable chamber (130) side wall is equipped with through-hole, first movable chamber (11) and described
Second movable chamber (130) is connected by the through-hole, is equipped in the through-hole gag lever post (14), the gag lever post (14) with
Second support plate (131) matches, and is equipped with push rod (15) in second movable chamber (130), push rod (15) bottom
Portion is equipped with support spring, and described gag lever post (14) one end is hinged with first connecting rod (141), and push rod (15) side wall is equipped with
Second connecting rod (151), first connecting rod (141) other end are articulated on second connecting rod (151), and described second
Movable chamber (130) inner wall is equipped with sliding slot (1301), and first connecting rod (141) side wall is equipped with and the sliding slot (1301)
The sliding block matched；Second movable chamber (130) is arranged in outside at the top of the push rod (15)；When conveying plate (3) drive mattress
When moving down, conveying plate (3) is moved at the top of material conveying box (1), and conveying plate (3) is in contact with push rod (15), conveying plate (3) pressure
Dynamic push rod (15) move down, move push rod (15) down along the second movable chamber (130), push rod (15) moves drive down
Second connecting rod (151), first connecting rod (141) are rotated around tie point, and sliding block moves down along sliding slot (1301), make the
One connecting rod (141) is in heeling condition in the second movable chamber (130), pulls gag lever post (14) toward the second movable chamber (130)
Movement, gag lever post (14), which enters to disengage in through-hole with the second support plate (131), to be contacted, and it is past that mattress presses the second support plate (131)
Lower movement, the second support plate (131) drive shaft (13) rotation, fall down mattress, one by one by the mattress in material conveying box (1)
It moves down.
7. a kind of mattress production technique described in accordance with the claim 1, it is characterised in that: be additionally provided on the inner wall of the cavity two sides
Second loose slot (16), second loose slot (16) is interior to be equipped with the first connecting plate (17), wears on first connecting plate (17)
Equipped with connecting shaft, the connecting shaft both ends are respectively fixedly connected on the second loose slot (16) inner wall, first connecting plate
(17) it is equipped with mounting groove, is equipped with the second transfer roller (171) in the mounting groove, support bullet is equipped in second loose slot (16)
Piece (161), the support elastic sheet (161) are set to the first connecting plate (17) side；When gag lever post (14) enters in through-hole
Afterwards, mattress presses the second support plate (131) and moves down, and mattress is fallen down under gravity, mattress sidewalls and the second transfer roller
(171) it is in contact, support elastic sheet (161) pushes the first connecting plate (17) to generate the trend toward movement in the middle part of cavity, produces to mattress
It is raw to squeeze sense, mattress is located in the middle part of cavity, falls mattress along cavity inner wall, so as to the mattress that will be fallen out of cavity
It is delivered in machine table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486782.7A CN110155933A (en) | 2019-06-05 | 2019-06-05 | Mattress production technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486782.7A CN110155933A (en) | 2019-06-05 | 2019-06-05 | Mattress production technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110155933A true CN110155933A (en) | 2019-08-23 |
Family
ID=67627412
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910486782.7A Pending CN110155933A (en) | 2019-06-05 | 2019-06-05 | Mattress production technique |
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| Country | Link |
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| CN (1) | CN110155933A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113876145A (en) * | 2021-08-03 | 2022-01-04 | 广东协宏无纺布科技有限公司 | Automatic mattress production process and production equipment thereof |
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| CN108569671A (en) * | 2018-05-18 | 2018-09-25 | 佛山市源田床具机械有限公司 | Bed mattress edge-enclosing method and system |
| CN109292722A (en) * | 2018-11-01 | 2019-02-01 | 佛山市源田床具机械有限公司 | Bed mattress edge-enclosing method and bed mattress edge-enclosing system |
| CN208632097U (en) * | 2018-06-21 | 2019-03-22 | 宁夏竹维床垫生产有限公司 | A kind of automatic edge surrounding device of production mattress |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106744566A (en) * | 2016-11-30 | 2017-05-31 | 南通恒康数控机械股份有限公司 | A kind of mattress processing device |
| CN108570770A (en) * | 2018-03-27 | 2018-09-25 | 佛山市源田床具机械有限公司 | Mattress round side machine and its control method |
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Application publication date: 20190823 |