CN102583212A - Automatic feeding machine for Monofilament mattress - Google Patents
Automatic feeding machine for Monofilament mattress Download PDFInfo
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- CN102583212A CN102583212A CN2012100565648A CN201210056564A CN102583212A CN 102583212 A CN102583212 A CN 102583212A CN 2012100565648 A CN2012100565648 A CN 2012100565648A CN 201210056564 A CN201210056564 A CN 201210056564A CN 102583212 A CN102583212 A CN 102583212A
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- monofilament
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- transfer device
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Abstract
The invention discloses an automatic feeding machine for a monofilament mattress. According to the automatic feeding machine, a monofilament bag is arranged on a monofilament bag feeder with certain inclination, the monofilament bag slides downwards to contact with a monofilament roller with small teeth, the monofilament is loosened by pulling, carried to a toothed conveyer belt, and conveyed to a feeding bin by the toothed conveyer belt, a material pulling mechanism pulls the monofilament in the feeding bin to drop on the below conveyer belt, then the monofilament is pulled to be smooth and straight by a pair of toothed rollers and then is flattened through two compression rollers and finally are rolled by a pair of gears meshed together to be in a wave shape, and the wave-shaped monofilament is transmitted to a swing machine of the monofilament mattress to complete the feeding process. According to the automatic feeding machine for the monofilament mattress, the automatic monofilament feeding is realized completely, not only are the production time and the production cost saved, but also the uniformity of the product, the quality, the attractiveness and the technological content of the product are improved, and the application of the feeding machine has obvious social and economic benefits.
Description
Technical field
The present invention relates to the palm fiber mattress Fabricating machinery, particularly relate to a kind of palm fiber mattress automatic feeder.
Background technology
Processing palm fiber mattress at home; All be to adopt manual production technology all the time; Thereby the quality of product and quality all can not get actv. to be guaranteed, wherein also the mode of production of half machinery, half manual work is adopted in some production, but also is difficult to guarantee the quality of its product and the problem of output; Its chief reason is exactly to have in the process of monofilament feed and stone the time too much very few factor to take place; The complete experience and the degree of uniformity of feeling to judge the feed stone of depending on the workman, efficient is not high again simultaneously, causes productive costs to improve simultaneously.In order to address the above problem the machinery of developing a kind of ability autofeed, stone is instant problem.
Summary of the invention
The present invention has overcome the deficiency that exists in the above-mentioned prior art; A kind of palm fiber mattress automatic feeder is provided; This feeder is through the monofilament bag that comes is loosened automatically to purchasing, even feeding, removal dust, also monofilament is rolled into waveform at last; Making has increased the elasticity of monofilament, and production labor, productive costs have not only been saved in the invention of this machinery, have also further improved the degree of uniformity of product; Thereby improved the quality of product and the scientific and technological content of aesthetics and product, so the application of this feeder have remarkable social benefit and economic benefit.
Technical scheme of the present invention is achieved in that
A kind of palm fiber mattress automatic feeder comprises monofilament bag unloader, band tooth load-transfer device; The feed hopper, the feed opening place of monofilament bag unloader is provided with loose roll dies tube, on loose roll dies tube circumference, is distributed with little tooth; Side away from the feed opening of monofilament bag unloader on the pine roll dies tube is provided with the monofilament scraper plate; The monofilament scraper plate is pressed close to loose roll dies tube, and described band tooth load-transfer device installs around on two power wheels, and band tooth load-transfer device is for being obliquely installed; The left lower end of band tooth load-transfer device is near loose roll dies tube; The upper right side of band tooth load-transfer device stretches in the feed hopper, on the sidewall of feed hopper, is installed with a plurality of refining oscillating decks side by side, and the bottom of feed hopper has the multiple tracks blanking groove; Below feed hopper bottom, be provided with in order to what the monofilament in the hopper was pulled and pull material mechanism; Be provided with the belt conveyor in order to feeding, stone below the mechanism pulling material, be provided with in order to monofilament is drawn suitable, stretching a pair of band discaling roll tube at the end of belt conveyor, the finger of described band discaling roll tube is staggered to mesh together; Be provided with two pairs of pressure rollers in order to monofilament is flattened at the discharging opening place of above-mentioned a pair of band discaling roll tube, be provided with at the discharging opening place of two pairs of pressure rollers pair of meshing together in order to the straight line monofilament is pressed into the gear of waveform monofilament.
For monofilament is carried out dedusting; As preferably; Middle part at band tooth load-transfer device is provided with dust eliminating equipment, and described dust eliminating equipment comprises the guipure that installs around on three live rolls triangular in shape, in the inner space of guipure and three live roll formation, is provided with a metal box; The bottom of metal box is provided with the suction port of guipure, and described suction port is through the plumbing connection air suctiton ventilator.Suction port in the metal box carries out dedusting across guipure to the monofilament on the band tooth load-transfer device, and the materials such as dust granule that absorb in the monofilament clean monofilament.
For the monofilament in the feed hopper is evenly distributed, as preferably, described refining oscillating deck comprises the riser of vertical setting, and each along continuous straight runs extends two transverse slats at the two ends up and down of riser, and the riser middle part is side walls hinged with the feed hopper.
As preferably; The described material mechanism of pulling comprises top roll, lower roll; Fixed arrangement has a plurality of trundles successively on top roll, and fixed symmetrical is provided with two long-handled hooks on the periphery of trundle, and fixed arrangement has a plurality of big rollers successively on lower roll; On the periphery of big roller, evenly be provided with four groups of arc plectrums, top roll, lower roll are by one group of messenger chain transmission.Long-handled hook on the top roll is followed top roll and is rotated and stretch in the blanking groove of feed hopper monofilament is ticked, and the monofilament of ticking is delivered to the processing of waiting for next step on the belt conveyor in the effect lower berth of lower roll that rotates and arc plectrum.
As preferably; Between described two pairs of pressure rollers and a pair of gear, be provided with in order to hollow roller the monofilament dedusting; On hollow roller circumference, be distributed with a plurality of holes; In hollow roller, be provided with air draft pipe, described air draft pipe connects air suctiton ventilator, between hollow roller and a pair of gear, also is provided with a pair of pressure roller.This hollow roller cooperates air suctiton ventilator can monofilament dedusting once more be flattened through pressure roller after the dedusting once more.
Adopted the principle of work of the present invention and the beneficial effect of technique scheme to be:
Working process of the present invention is following: the present invention is placed on the monofilament bag unloader of degree of dip at the monofilament bag; Monofilament wraps under the action of gravity to glide to making to touch is with denticulate loose roll dies tube, thus garnetting monofilament and take monofilament on the tooth load-transfer device to, and monofilament has arrived the feed feed bin through the conveying of being with the tooth load-transfer device; The design of this feed bin is to install in the bottom of feed bin to pull material mechanism; Pull material mechanism and the monofilament in the feed bin is pulled drop on the following belt conveyor, and then draw along stretching, flatten through two pairs of pressure rollers again through a pair of band discaling roll tube; After at last passing through pair of meshing gear roll extrusion together again; Form corrugated monofilament, pass to the palm fiber mattress sewing machine afterwards, accomplish the feed process.
By on can know; The present invention has realized the automation of monofilament feed fully; Production labor, productive costs have not only been saved; Also further improved the degree of uniformity of product, thereby improved the quality of product and the scientific and technological content of aesthetics and product, so the application of this feeder has remarkable social benefit and economic benefit.
Description of drawings
Fig. 1 is the assembly drawing of feeder of the present invention;
Fig. 2 is the structural representation of monofilament bag unloader;
Fig. 3 is the structural representation of loose roll dies tube;
Fig. 4 is the structural representation of dust eliminating equipment among the embodiment;
Fig. 5 is the structural representation of feed hopper;
Fig. 6 is the structural representation that pulls material mechanism;
Fig. 7 is the structural representation of hollow roller.
The specific embodiment
The specific embodiment of the present invention is following:
Embodiment: a kind of palm fiber mattress automatic feeder, as shown in Figure 1, comprise monofilament bag unloader 7, band tooth load-transfer device 13, feed hopper 15; Described monofilament bag unloader 7 comprises that like Fig. 1, shown in Figure 2 the upper end is high, the low supporting plate 1 that is inclined to set in lower end, and the upper end of supporting plate 1 is supported through two first supporting legs 2; The lower end of supporting plate 1 is fixed with second supporting leg 3, on first supporting leg 2, is provided with height adjusting mechanism, and described height adjusting mechanism comprises the chute 4 that vertically is opened on first supporting leg 2; Offer a plurality of positioning grooves 5 that are provided with at interval in a side of chute 4, positioning groove 5 is for being horizontally disposed with, and an end of positioning groove 5 is connected with chute 4; Each side be provided with a bearing pin 6 in supporting plate 1 upper end; Bearing pin 6 is stuck in the positioning groove 5, and when needs were regulated high and low position, mobile pallet 1 moved bearing pin 6 in chute 5; When moving to correct position, snap in corresponding positioning groove 5 interior getting final product.Generally speaking, the angle that is inclined relative to horizontal of supporting plate 1 is 30 degree.
Like Fig. 1, shown in Figure 3; The feed opening place of monofilament bag unloader 7 is that the lower end of supporting plate 1 is provided with loose roll dies tube 8, and the effect of loose roll dies tube 8 is garnetting monofilament bags 12 and monofilament taken on the tooth belt conveyor, and is as shown in Figure 3; Circumferentially be fixed with a plurality of tooth bars 9 in loose roll dies tube 8 circumference upper edges; Described tooth bar 9 is along loose roll dies tube 8 length direction settings, and on loose roll dies tube 8, fixed arrangement has a plurality of little teeth 10 to tooth bar 9 on tooth bar 9 through screw retention; Little tooth 10 is a linear, and the length of little tooth 10 is 1～3cm.
Side away from the feed opening of monofilament bag unloader on the pine roll dies tube 8 is provided with monofilament scraper plate 11; Monofilament scraper plate 11 is pressed close to loose roll dies tube 8; Monofilament scraper plate 11 is curved; Be fixed on the support, the effect of monofilament scraper plate 11 is that the monofilament that loose roll dies tube 8 is shut down as far as possible all takes on the tooth load-transfer device, prevents that being transmitted back to monofilament again wraps.
Described band tooth load-transfer device 13 installs around on two power wheels 14; And band tooth load-transfer device 13 is for being obliquely installed; Equally, be on band tooth load-transfer device 13, to be fixed with a plurality of tooth bars, on tooth bar, be placed with little tooth; The left lower end of band tooth load-transfer device 13 is near loose roll dies tube 8, and the upper right side of band tooth load-transfer device 13 stretches in the feed hopper 15.
Like Fig. 1, shown in Figure 4; Above the middle part of band tooth load-transfer device 13, be provided with in order to absorb the dust eliminating equipment of the materials such as dust granule in the monofilament; Described dust eliminating equipment comprises the guipure 17 that installs around on three live rolls 16 triangular in shape; In the inner space of guipure 17 and three live roll 16 formation, be provided with a triangular bevelled metal box 18, the bottom of metal box 18 is provided with the suction port of guipure 17, and described suction port connects air suctiton ventilators through pipeline 19; The effect of guipure 17 is subband tooth load-transfer device 13 conveying monofilaments and prevents monofilament is sucked in the metal box 18.
Sent in the feed hopper 15 by band tooth load-transfer device 13 through the monofilament after the dust suction, like Fig. 1, shown in Figure 5, the length of feed hopper 15 equals the width with tooth load-transfer device 13; In order to make the material that drops to the hopper bottom more even; On the sidewall of feed hopper 15, be installed with a plurality of refining oscillating decks 20 side by side, described refining oscillating deck 20 comprises the riser 21 of vertical setting, and each along continuous straight runs extends two transverse slats 22 at the two ends up and down of riser 21; Riser 21 middle parts and feed hopper 15 side walls hinged; When monofilament fell in the hopper, refining oscillating deck 20 was constantly swung, and made monofilament scatter the hopper bottom uniformly; The bottom of feed hopper 15 has multiple tracks blanking groove 23, and described blanking groove 23 is T-shaped.
Below feed hopper 15 bottoms, be provided with in order to the monofilament in the hopper is pulled pull the material mechanism; Like Fig. 1, shown in Figure 6, the described material mechanism of pulling comprises top roll 24, lower roll 25, and fixed arrangement has a plurality of trundles 26 successively on top roll 24; Fixed symmetrical is provided with two long-handled hooks 27 on the periphery of trundle 26; Fixed arrangement has a plurality of big rollers 28 successively on lower roll 25, on the periphery of big roller 28, evenly is provided with four groups of arc plectrums 29, and top roll 24, lower roll 25 are by one group of messenger chain 30 transmission.Top roll 24, lower roll 25 are in rotation process, and long-handled hook 27 stretches in the blanking groove 23 monofilament is pulled, and arc plectrum 29 toggles it to the monofilament that pulls on the driving band of below uniformly.
As shown in Figure 1; Below pulling material mechanism, be provided with belt conveyor 31 in order to feeding, stone; End at belt conveyor 31 is provided with in order to monofilament is pulled suitable, stretching a pair of band discaling roll tube 32; Described band discaling roll tube 32 is on the roller periphery, to be evenly distributed with a plurality of fingers 33; The finger 33 of described band discaling roll tube is staggered to mesh together, and is provided with two pairs of pressure rollers 34 in order to monofilament is flattened at the discharging opening place of above-mentioned a pair of band discaling roll tube 32, be provided with at the discharging opening place of two pairs of pressure rollers 34 pair of meshing together in order to the straight line monofilament is pressed into the gear 35 of waveform monofilament.
For further dedusting; Like Fig. 1, shown in Figure 7; Between described two pairs of pressure rollers 34 and a pair of gear 35, be provided with, on hollow roller 36 circumference, be distributed with a plurality of holes 37, in hollow roller 36, be provided with air draft pipe 38 in order to hollow roller 36 to the monofilament dedusting; Described air draft pipe 38 connects air suctiton ventilator, on hollow roller 36 in-to-in air draft pipes, is provided with the through hole 39 of a plurality of extraction dusts.Between hollow roller 36 and a pair of gear 35, also be provided with a pair of pressure roller 34.Monofilament after the dust suction flattens through pressure roller 34, is rolled into the waveform monofilament through gear 35 again, delivers to the mattress sewing machine again and sews.
Claims (5)
1. a palm fiber mattress automatic feeder is characterized in that: comprise monofilament bag unloader, band tooth load-transfer device; The feed hopper, the feed opening place of monofilament bag unloader is provided with loose roll dies tube, on loose roll dies tube circumference, is distributed with little tooth; Side away from the feed opening of monofilament bag unloader on the pine roll dies tube is provided with the monofilament scraper plate; The monofilament scraper plate is pressed close to loose roll dies tube, and described band tooth load-transfer device installs around on two power wheels, and band tooth load-transfer device is for being obliquely installed; The left lower end of band tooth load-transfer device is near loose roll dies tube; The upper right side of band tooth load-transfer device stretches in the feed hopper, on the sidewall of feed hopper, is installed with a plurality of refining oscillating decks side by side, and the bottom of feed hopper has the multiple tracks blanking groove; Below feed hopper bottom, be provided with in order to what the monofilament in the hopper was pulled and pull material mechanism; Be provided with the belt conveyor in order to feeding, stone below the mechanism pulling material, be provided with in order to monofilament is drawn suitable, stretching a pair of band discaling roll tube at the end of belt conveyor, the finger on the described band discaling roll tube is staggered to mesh together; Be provided with two pairs of pressure rollers in order to monofilament is flattened at the discharging opening place of above-mentioned a pair of band discaling roll tube, be provided with at the discharging opening place of two pairs of pressure rollers pair of meshing together in order to the straight line monofilament is pressed into the gear of waveform monofilament.
2. a kind of palm fiber mattress automatic feeder according to claim 1; It is characterized in that: the middle part at band tooth load-transfer device is provided with dust eliminating equipment; Described dust eliminating equipment comprises the guipure that installs around on three live rolls triangular in shape; In the inner space of guipure and three live roll formation, be provided with a metal box, the bottom of metal box is provided with the suction port of guipure, and described suction port is through the plumbing connection air suctiton ventilator.
3. a kind of palm fiber mattress automatic feeder according to claim 1; It is characterized in that: described refining oscillating deck comprises the riser of vertical setting; Each along continuous straight runs extends two transverse slats at the two ends up and down of riser, and the riser middle part is side walls hinged with the feed hopper.
4. a kind of palm fiber mattress automatic feeder according to claim 1; It is characterized in that: the described material mechanism of pulling comprises top roll, lower roll; Fixed arrangement has a plurality of trundles successively on top roll, and fixed symmetrical is provided with two long-handled hooks on the periphery of trundle, and fixed arrangement has a plurality of big rollers successively on lower roll; On the periphery of big roller, evenly be provided with four groups of arc plectrums, top roll, lower roll are by one group of messenger chain transmission.
5. a kind of palm fiber mattress automatic feeder according to claim 1; It is characterized in that: between described two pairs of pressure rollers and a pair of gear, be provided with in order to hollow roller to the monofilament dedusting; On hollow roller circumference, be distributed with a plurality of holes; In hollow roller, be provided with air draft pipe, described air draft pipe connects air suctiton ventilator, between hollow roller and a pair of gear, also is provided with a pair of pressure roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100565648A CN102583212A (en) | 2012-03-06 | 2012-03-06 | Automatic feeding machine for Monofilament mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100565648A CN102583212A (en) | 2012-03-06 | 2012-03-06 | Automatic feeding machine for Monofilament mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102583212A true CN102583212A (en) | 2012-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100565648A Pending CN102583212A (en) | 2012-03-06 | 2012-03-06 | Automatic feeding machine for Monofilament mattress |
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| Country | Link |
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| CN (1) | CN102583212A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102861746A (en) * | 2012-07-20 | 2013-01-09 | 贵州大自然科技有限公司 | Dust removing method and device for palm fiber raw material conveying equipment |
| CN104528340A (en) * | 2014-12-31 | 2015-04-22 | 王永祥 | Automatic feeding machine |
| CN108529266A (en) * | 2018-04-12 | 2018-09-14 | 刘才林 | A kind of refining feeding equipment |
| CN108910585A (en) * | 2018-08-25 | 2018-11-30 | 浙江爱蒙思服饰有限公司 | A kind of machinery textile cloth transmission suction wadding device |
| CN110250797A (en) * | 2019-06-27 | 2019-09-20 | 浙江安吉美佳琪家居用品有限公司 | A kind of simmons processing method |
| CN113749469A (en) * | 2021-09-22 | 2021-12-07 | 符颖鸿 | Crisscross pressure folding palm mattress perk palm treatment facility all around |
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| GB1275692A (en) * | 1969-06-10 | 1972-05-24 | Reforma Werke Dultgen & Biller | Fibre-material filling and method and apparatus for producing the filling |
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| CN201596628U (en) * | 2009-12-15 | 2010-10-06 | 新疆事必德科技开发有限公司 | Sorting weeding device |
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| CN102328337A (en) * | 2011-10-28 | 2012-01-25 | 无锡清大天工塑木材料有限公司 | Automatic paving machine |
| CN202464779U (en) * | 2012-03-06 | 2012-10-03 | 褚建祥 | Automatic feeder for palm fiber mattress |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB701405A (en) * | 1951-02-26 | 1953-12-23 | Max Rachling | Device for conveying bulk material by means of an impeller wheel |
| GB1275692A (en) * | 1969-06-10 | 1972-05-24 | Reforma Werke Dultgen & Biller | Fibre-material filling and method and apparatus for producing the filling |
| CN2255986Y (en) * | 1996-01-30 | 1997-06-11 | 陈振华 | Dust cover |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102861746A (en) * | 2012-07-20 | 2013-01-09 | 贵州大自然科技有限公司 | Dust removing method and device for palm fiber raw material conveying equipment |
| CN102861746B (en) * | 2012-07-20 | 2015-09-30 | 贵州大自然科技有限公司 | A kind of dust collection method and device carrying monofilament material equipment |
| CN104528340A (en) * | 2014-12-31 | 2015-04-22 | 王永祥 | Automatic feeding machine |
| CN108529266A (en) * | 2018-04-12 | 2018-09-14 | 刘才林 | A kind of refining feeding equipment |
| CN108529266B (en) * | 2018-04-12 | 2019-10-11 | 刘才林 | A kind of refining feeding device |
| CN108910585A (en) * | 2018-08-25 | 2018-11-30 | 浙江爱蒙思服饰有限公司 | A kind of machinery textile cloth transmission suction wadding device |
| CN110250797A (en) * | 2019-06-27 | 2019-09-20 | 浙江安吉美佳琪家居用品有限公司 | A kind of simmons processing method |
| CN110250797B (en) * | 2019-06-27 | 2021-05-07 | 广东大鹏家具有限公司 | Simmons processing method |
| CN113749469A (en) * | 2021-09-22 | 2021-12-07 | 符颖鸿 | Crisscross pressure folding palm mattress perk palm treatment facility all around |
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Application publication date: 20120718 |