CN110250797B - Simmons processing method - Google Patents
Simmons processing method Download PDFInfo
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- CN110250797B CN110250797B CN201910565834.XA CN201910565834A CN110250797B CN 110250797 B CN110250797 B CN 110250797B CN 201910565834 A CN201910565834 A CN 201910565834A CN 110250797 B CN110250797 B CN 110250797B
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- mattress
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- cloth
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/002—Mattress or cushion tickings or covers
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
Abstract
The invention discloses a Simmons processing method, which comprises the following steps: stringing the springs by using a stringing machine to form a bed net; trimming: sleeving the edge iron on the bed net, and fixing the edge iron by using a horse clamping gun; priming: covering the cotton blanket on the bed net; cloth buckling: fastening cloth on the mattress by using mattress cloth fastening equipment; surrounding edges; using a surrounding machine to surround the mattress after cloth buckling; packaging: sealing the periphery of the mattress by using adhesive paper; the method is simple to implement, and can automatically buckle the cloth of the Simmons mattress without manually buckling the cloth, thereby saving the labor and improving the working efficiency.
Description
Technical Field
The invention belongs to the field of Simmons processing, and particularly relates to a Simmons processing method.
Background
The Simmons mattress has the characteristics of classical style design, noble and gorgeous appearance, fine manufacturing process, health and environmental protection, and draws the development trend of the mattress in the world in both design and function, but in the traditional Simmons processing method, the Simmons mattress needs to be buckled manually, so that the working efficiency is lower, and the labor cost is higher.
Disclosure of Invention
The invention provides a simmons processing method capable of automatically fastening cloth on the simmons, aiming at overcoming the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a processing method of a Simmons mattress comprises the following steps:
a. stringing networks: stringing the springs by using a stringing machine to form a bed net;
b. trimming: sleeving the edge iron on the bed net, and fixing the edge iron by using a horse clamping gun;
c. priming: covering the cotton blanket on the bed net;
d. cloth buckling: fastening cloth on the mattress by using mattress cloth fastening equipment;
e. surrounding edges; using a surrounding machine to surround the mattress after cloth buckling;
f. packaging: sealing the periphery of the mattress by using adhesive paper;
the mattress cloth buckling equipment in the step d comprises two vertical plates, a feeding device arranged between the two vertical plates, a sticking device arranged on the right side of the feeding device, and a pushing device arranged on the sticking device; the feeding device comprises two connecting plates and a conveyor belt, wherein the two connecting plates are fixedly arranged on the end faces of the opposite ends of the two vertical plates respectively;
the mattress cloth buckling equipment is used for buckling the mattress cloth, and the steps are as follows: the mattress is placed on the conveying belt, the feeding device is started, the conveying belt is started to drive the mattress to move rightwards, the mattress is clamped by the feeding device and moved to the position above the adhering device to be loosened, the adhering device is started to adhere the top fabric and the bottom fabric of the mattress to the mattress, the material pushing device is started to convey the mattress to the material pushing device from the adhering device.
The surrounding edge operation is that the mattress is placed on a processing table, one side of the mattress is surrounded by a surrounding edge machine, the mattress is turned over, and the other side of the mattress is surrounded by the surrounding edge machine.
The bottoming operation is to beat palm felt nails on the cotton felt along the four sides of the bed net to firmly position the cotton felt.
The packaging operation comprises the steps of blowing dust on the wound surface with an air gun and wrapping the mattress with a film.
The feeding device comprises two moving assemblies respectively arranged on the end faces of one ends of the two vertical plates, two discharging assemblies respectively fixedly arranged on the left and right sides of the two moving assemblies, and two vertical plates respectively arranged on the front side and the rear side of the conveyor belt, wherein the two moving assemblies are symmetrically arranged in the front and rear direction, and the two discharging assemblies are symmetrically arranged in the left and right direction;
the mattress is conveyed to the sticking device by the feeding device, the top fabric and the bottom fabric are placed on the two feeding assemblies, the mattress is placed on the conveying belt, the conveying belt is started, the mattress on the conveying belt is conveyed to the rightmost end of the conveying belt, the moving device is started, the mattress is clamped and conveyed above the sticking device, then the moving device is loosened, and the mattress falls onto the sticking device;
the clamping piece comprises a first stretching groove arranged on the upper surface of the fixed plate at the rear side, a stretching plate which can be arranged in the first stretching groove in a vertically moving mode, a plurality of second rolling shafts fixedly arranged on the end surface of one end of the stretching plate close to the symmetrical center planes of the two fixed plates, two first stretching springs in transmission connection between the first stretching groove and the stretching plate, a pull rod fixedly arranged at the upper end of the stretching plate, and a groove arranged on the rear end wall of the first stretching groove, the baffle plate is arranged in the first stretching groove in a back-and-forth moving mode, the two second stretching springs are fixedly arranged between the baffle plate and the front end wall of the groove, the lifting rod is fixedly arranged on the rear end face of the baffle plate, the second stretching groove is arranged on the upper surface of the fixing plate on the front side, the second stretching plate is arranged in the second stretching groove in a back-and-forth moving mode and is rotatably connected with the plurality of second rolling shafts, and the two third stretching springs are fixedly arranged between the second stretching plate and the lower end wall of the second stretching groove;
the lifting rod is pulled backwards by a hand, the stretching plate is driven to move upwards under the action of the two first stretching springs, the first rolling shafts and the second rolling shafts are separated, the top fabric or the bottom fabric is placed on the upper surfaces of the second rolling shafts, the pulling rod is pressed downwards by the hand, and the baffle moves forwards under the action of the second stretching springs to be abutted against the stretching plate.
In summary, the following steps: the method is simple to implement, and can automatically buckle the cloth of the Simmons mattress without manually buckling the cloth, thereby saving the labor and improving the working efficiency.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional perspective view taken at A-A of FIG. 2;
FIG. 4 is a partial enlarged view of FIG. 3 at B;
FIG. 5 is an enlarged view of a portion of FIG. 3 at C;
FIG. 6 is an enlarged view of a portion of FIG. 3 at D;
FIG. 7 is an enlarged view of a portion E of FIG. 3;
FIG. 8 is an enlarged view of a portion of FIG. 3 at F;
FIG. 9 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 10 is a perspective view in section G-G of FIG. 2;
FIG. 11 is an enlarged view of a portion of FIG. 10 taken at Z;
FIG. 12 is a cross-sectional view taken at J-J of FIG. 2;
fig. 13 is a perspective view at P-P in fig. 2.
Detailed Description
In order to achieve the purpose, the invention adopts the following technical scheme: a processing method of a Simmons mattress comprises the following steps:
a. stringing networks: stringing the springs by using a stringing machine to form a bed net;
b. trimming: sleeving the edge iron on the bed net, and fixing the edge iron by using a horse clamping gun;
c. priming: covering the cotton blanket on the bed net;
d. cloth buckling: fastening cloth on the mattress by using mattress cloth fastening equipment;
e. surrounding edges; using a surrounding machine to surround the mattress after cloth buckling;
f. packaging: sealing the periphery of the mattress by using adhesive paper;
the surrounding edge operation is that the mattress is placed on a processing table, one side of the mattress is surrounded by a surrounding edge machine, the mattress is turned over, and the other side of the mattress is surrounded by the surrounding edge machine.
The bottoming operation is to beat palm felt nails on the cotton felt along the four sides of the bed net to firmly position the cotton felt.
The packaging operation comprises the steps of blowing dust on the wound surface with an air gun and wrapping the mattress with a film.
As shown in fig. 1 to 13, the mattress cloth fastening device in step d includes two vertical plates 1, a feeding device disposed between the two vertical plates 1, a pasting device disposed on the right side of the feeding device, and a pushing device disposed on the pasting device; the feeding device comprises two connecting plates 2 fixedly arranged on the end faces of the opposite ends of the two vertical plates 1 respectively, a conveyor belt 3 arranged between the two connecting plates 2, two moving assemblies arranged on the end faces of the opposite ends of the two vertical plates 1 respectively, two discharging assemblies fixedly arranged on the left and right sides of the two moving assemblies respectively, and the two vertical plates 1 are arranged on the front side and the rear side of the conveyor belt 3 respectively, wherein the two moving assemblies are symmetrically arranged in the front and the rear sides, and the two discharging assemblies are symmetrically arranged in the left and the right sides; utilize material feeding unit to transport the mattress step on the device of pasting as follows, place top surface fabric and bottom surface fabric on two blowing subassemblies, put the mattress on conveyer belt 3, conveyer belt 3 starts, transports the conveyer belt rightmost end with the mattress on the conveyer belt, and the mobile device starts, presss from both sides the mattress and transports and transport mobile device after pasting the device top and loosen, and the mattress drops on pasting the device.
The moving assembly comprises a first rodless cylinder 4, two lifting cylinders 5, a moving plate 6, two first cylinders 7 and a pressing plate 8, wherein the first rodless cylinders 4, the two lifting cylinders 5, the moving plate 6, the two first cylinders 7 and the pressing plate 8 are fixedly arranged on the opposite end surfaces of the two vertical plates 1; greater pressure can be provided by the provision of the air cylinder so that the mattress can be clamped between the press plates 8, thereby preventing the mattress from falling off due to insufficient clamping force during transport.
The discharging assembly comprises two third air cylinders 17, two fixing plates 18, three first rolling shafts 19 and three grooves, wherein the two third air cylinders 17, the two fixing plates 18, the three first rolling shafts 19 and the three grooves are arranged on the right side between the two vertical plates 1, the two fixing plates 18 are respectively and fixedly arranged at the output ends of the two third air cylinders 17, the three first rolling shafts 19 are rotatably arranged between the two fixing plates 18, the three grooves are formed in the end faces, opposite to the two fixing plates 18, the two fixing plates 18 are respectively arranged on the front side and the rear side of the three first rolling shafts 19, and a clamping piece is arranged in the rear rolling shaft 19.
The clamping piece comprises a first stretching groove, a stretching plate 20, three second rolling shafts 21, two first stretching springs 22, a pull rod 23, a groove, a baffle plate 24, two second stretching springs 25, a lifting rod 26, a second stretching groove, a second stretching plate 125 and two third stretching springs 126, wherein the first stretching groove, the stretching plate 20, the groove, the baffle plate 24, the two second stretching springs 25, the lifting rod 26, the second stretching groove, the second stretching spring 125 and the three second rolling shafts 21 are arranged on the upper surface of a fixing plate 18 on the rear side, the stretching plate 20 is arranged in the first stretching groove in a vertically movable mode, the baffle plate 24 is arranged in the first stretching groove in a longitudinally movable mode, the two second stretching springs 25 are fixedly arranged between the baffle plate 24 and the front end wall of the groove, the lifting rod 26 is fixedly arranged on the rear end surface of the baffle plate 24, the second stretching groove is arranged on the upper surface of the fixing plate 18 on the front side, the second stretching plate 125 is arranged in the second stretching groove, the two third tension springs 126 are fixedly arranged between the second tension plate 125 and the lower end wall of the second tension groove; the lifting rod 26 is pulled backwards by hand, the stretching plate 20 is driven to move upwards under the action of the two first stretching springs 22, the three first rolling shafts 19 and the three second rolling shafts 21 are separated, the top fabric or the bottom fabric is placed on the upper surfaces of the three second rolling shafts 21, the pull rod 23 is pressed downwards by hand, the baffle plate 24 moves forwards under the action of the second stretching springs 25 to the upper part of the stretching plate 20 to abut against the baffle plate, and therefore the three first rolling shafts 19 and the three second rolling shafts 21 are clamped tightly, and the top fabric and the bottom fabric can be clamped between the three first rolling shafts 19 and the three second rolling shafts 21; therefore, the feeding of the equipment is simpler and more convenient, and the top fabric and the bottom fabric can be conveniently placed on the equipment manually.
The pasting device comprises two third rodless cylinders 27 fixedly arranged on the end faces of the opposite ends of the two fixing plates 1, two supporting plates 28, a first transmission shaft 29, a roller 299, a first clamping groove, two second clamping grooves, a first electromagnet 30, a second electromagnet, a spring, a glue spraying component, two base tables 33, a track 34, a sliding plate 35, a bearing block 36, a driving piece 37, a rolling component, a bottom plate 38, four fourth cylinders 39, a motor shell 40, a motor 41, a carrying block 42, a carrying space and four lifting plate components, wherein the two base tables 33 are respectively and fixedly connected with the side walls of the two vertical plates 1, the two supporting plates 28 are fixedly arranged on the end faces of the opposite ends of the output ends of the two third rodless cylinders 27, the first transmission shaft 29 is rotatably arranged on the two supporting plates 28, the roller is fixedly arranged on the outer surface of the first transmission shaft 29, the first clamping groove is arranged on the outer surface of the roller 299, the two second clamping grooves are respectively arranged on the end walls of the two sides of the first clamping groove, the first electromagnet 30 is fixedly arranged in one first clamping groove, the second electromagnet is movably arranged in the other first clamping groove, the spring is fixedly arranged in the second electromagnet and the first clamping groove, the glue spraying component is arranged at the lower side of the moving component and is used for spraying glue, the two seats 33 are respectively and fixedly arranged between the front vertical plate 1 and the rear vertical plate 1, the track 34 is fixedly arranged on the upper surface of the seat 33 at the rear side, the sliding plate 35 is arranged in the track 34 in a manner of being capable of moving left and right, the bearing block 36 is fixedly arranged on the upper surface of the sliding plate 35, the driving component 37 is fixedly arranged on the front end surface of the bearing plate 36, the rolling component is arranged on the output end of the driving component 37, the bottom plate 38 is arranged between the two vertical plates 1, and the four fourth cylinders 39 are respectively arranged on the upper surface of the, the motor casing 40 is fixedly arranged at the output ends of four fourth cylinders, the motor 41 is fixedly arranged in the motor casing 40, the object carrying block 42 is fixedly arranged at the output end of the motor 41, the object carrying space is arranged in the object carrying block 42, and the four lifting plate assemblies are fixedly arranged on four end walls of the object carrying space.
The lifting plate assembly comprises two fifth cylinders 443 fixedly arranged on the left end wall of the loading space and a lifting plate 444, and the lifting plate 444 is fixedly arranged at the output ends of the two fifth cylinders 443.
The rolling press assembly comprises a second transmission shaft 238 fixedly arranged at the output end of the driving element 37, a ventilation housing 239, a plurality of air inlet grooves, an air inlet channel, a ventilation space, a fan 240, a first rotating gear 241, a first rack 242, a second rack 243, a rolling cylinder 244, an air outlet space, three air outlet rectangular grooves, two limiting plates 245, an arc-shaped plate 246, a plurality of extension springs 600, an L-shaped rectangular groove, a third transmission shaft 247, a second rotating gear 248, two stroke grooves, two first sliding plates 249, two second sliding plates 250, a fourth transmission shaft, a transmission cylinder 252, a third rotating gear 253, a fourth rotating gear 266, a tooth groove, a rotating shaft, a hinge tooth 288, a butting plate 254 and a pressing spring 255, wherein the two stroke grooves are oppositely arranged, the ventilation housing 239 is fixedly arranged on the upper surface of the sliding plate 35, and the plurality of air inlet grooves are arranged on the outer surface of the second transmission shaft 238, the air inlet channel is arranged in the second transmission shaft 238 and communicated with a plurality of air inlet grooves, the air vent space is arranged in the air vent casing 239, the fan 240 is fixedly arranged on the upper surface of the air vent casing 239 and communicated with the air vent space, the first rotating gear 241 is fixedly arranged on the outer surface of the second transmission shaft 238, the first rack 242 is fixedly arranged on the upper surface of the seat 33 on the rear side vertical plate 1 and meshed with the first rotating gear 241, the second rack 243 is fixedly arranged on the upper surface of the seat 33 on the front side vertical plate 1, the rolling cylinder 244 is fixedly arranged at the front end of the second transmission shaft 238, the air outlet space is arranged in the rolling cylinder 244, the three air outlet rectangular grooves are arranged on the outer surface of the rolling cylinder 244 and communicated with the air outlet space, the two limiting grooves are respectively arranged on two side walls of the air outlet rectangular grooves, and the two limiting plates 245 are arranged in the limiting grooves in a vertically movable manner, the arc-shaped plate 246 is fixedly arranged between the two limit plates 245, the plurality of extension springs 600 are respectively and fixedly arranged between the limit plates 245 and the limit grooves, the L-shaped rectangular groove is arranged in the arc-shaped plate 246, the third transmission shaft 247 is fixedly arranged at the front end of the rolling cylinder 244, the second rotating gear 248 is fixedly arranged at the front end of the third transmission shaft 247 and is meshed with the second rack 243, the two stroke grooves are respectively arranged on the side walls of the two vertical plates 1, the two first sliding plates 249 are arranged in the two stroke grooves in a left-right moving manner, the two second sliding plates 250 are fixedly arranged at the end surfaces of the two opposite first sliding plates 249, the fourth transmission shaft is fixedly arranged at the end surfaces of the two opposite first sliding plates 249, the transmission cylinder 252 is fixedly arranged at the outer surface of the fourth transmission shaft, and the third rotating gear 253 is fixedly arranged at the outer surface of the fourth transmission shaft, the fourth rotating gear 266 is fixedly arranged on the outer surface of the roller cylinder 244 and is meshed with the third rotating gear 253, the tooth groove is fixedly arranged on the right side of the upper surface of the first rack 241, the rotating shaft is rotatably arranged in the tooth groove, the hinge teeth 288 are fixedly arranged on the outer surface of the rotating shaft, the abutting plate 254 is fixedly arranged on the right side of the tooth groove, and the pressing spring 255 is fixedly arranged on the hinge teeth 288 and the upper surface of the first rack 241; the arrangement of the first rotating gear, the second rotating gear, the first rack and the second rack can enable the rolling cylinders 244 to move leftwards and rotate simultaneously, so that the top fabric can be rolled on the mattress, the top fabric is bonded with glue on the mattress more tightly, and defective products caused by the fact that the top fabric cannot be bonded with the glue on the mattress tightly are avoided; through the arrangement of the hinge teeth 288 and the pressing spring 255, when the rolling cylinder reaches the position below the right discharging component, the hinge teeth 288 can be overturned downwards under the extrusion of the first rotating gear, so that the first rotating gear cannot be moved rightwards continuously, and the motor is rotated reversely again, so that the top fabric on the discharging device can be moved leftwards and adhered to the upper surface of the mattress, and the rolling cylinder can accurately reach the position below the right discharging component; can be when extrudeing the mattress through fan 40, "L" type rectangular channel, limiting plate 245 and a plurality of expanding spring 600, discharge wind from L "type rectangular channel through fan 40 to can utilize wind-force to play the effect of extrudeing downwards to the top surface fabric that blows on the mattress, thereby can play twice extruded effect to the top surface fabric, thereby can let top surface fabric and mattress bonding inseparabler, thereby improved the production quality of mattress.
The glue spraying assembly comprises a fixing plate 9, two second cylinders 10, a second rodless cylinder 11, a fixing rod 12, a rectangular block 13, a notch, a glue box 15 and a communicating pipe 16, wherein the fixing plate 9, the two second cylinders 10, the second rodless cylinder 11, the fixing rod 12, the rectangular block 13, the notch, the glue box 15 and the communicating pipe 16 are fixedly arranged on the front end face of the vertical plate 1 on the rear side, the two second cylinders 10 are fixedly arranged on the left side and the right side of the lower end face of the fixing plate 9, the second rodless cylinder 11 is fixedly arranged at the output ends of the two second rodless cylinders 10, the rectangular block 13 is fixedly arranged on the fixing rod 12, the notches are respectively arranged on the upper surface, the lower surface and the right surface of the rectangular block 13, the glue spraying head 14 is fixedly arranged in the notch, the glue box 15 is fixedly arranged at the output end of the.
The material pushing device comprises two fixed straight plates 500 fixedly arranged on the lower end wall of the loading space, a rotating shaft, a loading plate 502, two sixth air cylinders 503 and a material receiving shell 505, wherein the rotating shaft is rotatably arranged between the two fixed straight plates 500, the loading plate 502 is fixedly arranged on the outer surface of the rotating shaft, the two sixth air cylinders 503 are respectively and fixedly arranged on the lower end wall of the loading space, the material receiving shell 505 is fixedly arranged on the left end surface of the bottom plate 38, and the two sixth air cylinders 503 are positioned below the loading plate 502; thereby can make to carry thing board 502 to become the inclined plane through the output rebound with two sixth cylinders 503 to can let the mattress slide in receiving material casing 505, thereby can let next mattress arrive carry on the thing board 502, thereby can realize batchized automated production.
The first and second electromagnets 30 and 30 are commercially available.
The driving part is not only an electric motor, but also a driving device for driving the rolling device to start, and can also be driven manually.
The roller 299, the transmission cylinder 252 and the rolling cylinder 244 are made of copper materials.
The conveyor belt 3 is conventional and will not be described in detail.
The glue spraying principle is the same as the water pump principle, so the description is omitted.
The working principle is as follows: the mattress cloth buckling equipment is used for buckling the mattress cloth, and the steps are as follows: the mattress is placed on the conveying belt, the feeding device is started, the conveying belt is started to drive the mattress to move rightwards, the feeding device is used for clamping and moving the mattress to the upper side of the pasting device and then loosening, the pasting device is started, the top fabric and the bottom fabric of the mattress are pasted on the mattress, the pushing device is started to convey the mattress from the pasting device to the pushing device, the third rodless cylinder is started to move the rolling shaft to the lower side of the left discharging component, when the lower end of the bottom fabric enters the groove, the first electromagnet and the second electromagnet are electrified to clamp the bottom fabric and convey the bottom fabric to the carrying plate, the mattress is placed on the conveying belt, the first cylinder is started to clamp the mattress, the first rodless cylinder is started to move the mattress to the upper side of the carrying plate, the glue spraying component is started, glue spraying is carried out on the lower surface of the mattress and the upper surface of the bottom fabric by the glue spraying head, the lifting cylinder is started to, first cylinder loosens two clamp plates, the mattress drops on carrying the thing board, it starts once more to spout gluey subassembly, spout gluey to the upper surface of mattress, the driving piece starts, it moves the top surface fabric of centre gripping on the right side blowing subassembly right side and moves right the subsides at the upper surface of mattress to drive the roll extrusion subassembly, motor start drives the mattress rotation, utilize simultaneously to spout the rubber head and spout gluey to four lateral walls of mattress, utilize the fifth cylinder will rise four limits that rise the board with the bottom surface fabric and four lateral wall laminating of mattress, four fourth cylinders start to drive and carry thing board downstream, two sixth cylinders start, the right side rebound that the thing board 502 was carried in the sixth cylinder drive, thereby the mattress landing after will processing is received in the material casing.
Claims (5)
1. A processing method of a Simmons mattress is characterized by comprising the following steps:
a. stringing networks: stringing the springs by using a stringing machine to form a bed net;
b. trimming: sleeving the edge iron on the bed net, and fixing the edge iron by using a horse clamping gun;
c. priming: covering the cotton blanket on the bed net;
d. cloth buckling: fastening cloth on the mattress by using mattress cloth fastening equipment;
e. surrounding edges; using a surrounding machine to surround the mattress after cloth buckling;
f. packaging: sealing the periphery of the mattress by using adhesive paper;
the mattress cloth buckling equipment comprises two vertical plates (1), a feeding device arranged between the two vertical plates (1), a sticking device arranged on the right side of the feeding device, and a pushing device arranged on the sticking device; the feeding device comprises two connecting plates (2) fixedly arranged on the end faces of the opposite ends of the two vertical plates (1) respectively, a conveying belt (3) arranged between the two connecting plates (2), two moving assemblies arranged on the end faces of the opposite ends of the two vertical plates (1) respectively, two discharging assemblies fixedly arranged on the left side and the right side of the two moving assemblies respectively, and the two vertical plates (1) are arranged on the front side and the rear side of the conveying belt (3) respectively, the two moving assemblies are symmetrically arranged in the front-back side mode, and the two discharging assemblies are symmetrically arranged in the left-right side mode;
the mattress cloth buckling equipment is used for buckling the mattress cloth, and the steps are as follows: the mattress is placed on the conveyor belt (3), the feeding device is started, the conveyor belt (3) is started to drive the mattress to move rightwards, the mattress is clamped by the feeding device and moves to the position above the adhering device and then is loosened, the adhering device is started to adhere the top fabric and the bottom fabric of the mattress to the mattress, the pushing device is started to convey the mattress from the adhering device to the pushing device;
the steps of conveying the mattress to the adhering device by using the feeding device are as follows: placing the top fabric and the bottom fabric on the two placing components, placing the mattress on the conveyor belt (3), starting the conveyor belt (3), conveying the mattress on the conveyor belt to the rightmost end of the conveyor belt, starting the moving component, clamping the mattress, conveying the mattress to the upper side of the pasting device, then moving the component to be loosened, and enabling the mattress to fall onto the pasting device;
the moving assembly comprises a first rodless cylinder (4), two lifting cylinders (5), a moving plate (6), two first cylinders (7) and a pressing plate (8), which are fixedly arranged on the opposite end surfaces of the two vertical plates (1), the two lifting cylinders (5) are fixedly arranged on the left side and the right side of the output end of the rodless cylinder (4), the moving plate (6) is fixedly arranged at the lower ends of the two lifting cylinders (5), the two first cylinders (7) are fixedly arranged on one end surface of the moving plate (6), and the pressing plate (8) is fixedly arranged at the output ends of the two first cylinders (7);
the discharging assembly comprises two third cylinders (17), two fixing plates (18), three first rolling shafts (19) and three grooves, wherein the two fixing plates (18) are arranged on the right side between the two vertical plates (1), the output ends of the two third cylinders (17) are respectively fixedly arranged on the two fixing plates (18), the three first rolling shafts (19) are rotatably arranged between the two fixing plates (18), the three grooves are formed in the end faces of the two fixing plates (18) opposite to each other, the two fixing plates (18) are respectively arranged on the front side and the rear side of the three first rolling shafts (19), and a clamping piece is arranged in the rear side rolling shaft (19).
2. A simmons processing method according to claim 1, characterized in that: the surrounding edge operation is that the mattress is placed on a processing table, one side of the mattress is surrounded by a surrounding edge machine, the mattress is turned over, and the other side of the mattress is surrounded by the surrounding edge machine.
3. A simmons processing method according to claim 1, characterized in that: the bottoming operation is to beat palm felt nails on the cotton felt along the four sides of the bed net to firmly position the cotton felt.
4. A simmons processing method according to claim 1, characterized in that: the packaging operation comprises the steps of blowing dust on the wound surface with an air gun and wrapping the mattress with a film.
5. A simmons processing method according to claim 1, characterized in that: the clamping piece comprises a first stretching groove arranged on the upper surface of a fixed plate (18) on the rear side, a stretching plate (20) which is arranged in the first stretching groove in a vertically movable mode, a plurality of second rolling shafts (21) which are fixedly arranged on the stretching plate (20) and are close to one end surface of the symmetrical central plane of the two fixed plates (18), two first stretching springs (22) which are connected between the first stretching groove and the stretching plate (20) in a transmission mode, a pull rod (23) which is fixedly arranged on the upper end of the stretching plate (20), a notch arranged on the rear end wall of the first stretching groove, a baffle (24) which is arranged in the first stretching groove in a vertically movable mode, two second stretching springs (25) which are fixedly arranged between the baffle (24) and the front end wall of the notch, a lifting rod (26) which is fixedly arranged on the rear end surface of the baffle (24), a second stretching groove arranged on the upper surface of the fixed plate (18) on the front side, and a second stretching groove which is arranged in the second stretching groove in a vertically movable mode and is rotatably connected with the plurality of second rolling A plate (125), and two third tension springs (126) fixedly arranged between the second tension plate (125) and the lower end wall of the second tension groove;
the lifting rod (26) is pulled backwards by hand, the stretching plate (20) is driven to move upwards under the action of the two first stretching springs (22), the first rolling shafts (19) and the second rolling shafts (21) are separated, the top fabric or the bottom fabric is placed on the upper surfaces of the second rolling shafts (21), the pulling rod (23) is pressed downwards by hand, and the baffle (24) moves forwards under the action of the second stretching springs (25) to be abutted against the stretching plate (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910565834.XA CN110250797B (en) | 2019-06-27 | 2019-06-27 | Simmons processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910565834.XA CN110250797B (en) | 2019-06-27 | 2019-06-27 | Simmons processing method |
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| Publication Number | Publication Date |
|---|---|
| CN110250797A CN110250797A (en) | 2019-09-20 |
| CN110250797B true CN110250797B (en) | 2021-05-07 |
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| CN201910565834.XA Active CN110250797B (en) | 2019-06-27 | 2019-06-27 | Simmons processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115005634A (en) * | 2022-06-29 | 2022-09-06 | 席梦思床褥家具（苏州）有限公司 | Automatic forming and assembling process of spring mattress |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1393194A (en) * | 2001-06-28 | 2003-01-29 | 楼允明 | Spring mattress made of natural rattan and cloth |
| CN2841191Y (en) * | 2005-11-03 | 2006-11-29 | 李德锵 | Stringed spring micro-regulation mechanism for automatic net-stringing machine |
| CN102166081A (en) * | 2011-04-13 | 2011-08-31 | 冯召文 | Production technology and process of compound mattress with fake surface cotton-padded mattress layer |
| CN102583212A (en) * | 2012-03-06 | 2012-07-18 | 褚建祥 | Automatic feeding machine for Monofilament mattress |
| US20160235215A1 (en) * | 2015-02-09 | 2016-08-18 | Trafalgar Associates, LLC | Fire resistant mattresses, fire resistant mattress cover materials and related methods |
-
2019
- 2019-06-27 CN CN201910565834.XA patent/CN110250797B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1393194A (en) * | 2001-06-28 | 2003-01-29 | 楼允明 | Spring mattress made of natural rattan and cloth |
| CN2841191Y (en) * | 2005-11-03 | 2006-11-29 | 李德锵 | Stringed spring micro-regulation mechanism for automatic net-stringing machine |
| CN102166081A (en) * | 2011-04-13 | 2011-08-31 | 冯召文 | Production technology and process of compound mattress with fake surface cotton-padded mattress layer |
| CN102583212A (en) * | 2012-03-06 | 2012-07-18 | 褚建祥 | Automatic feeding machine for Monofilament mattress |
| US20160235215A1 (en) * | 2015-02-09 | 2016-08-18 | Trafalgar Associates, LLC | Fire resistant mattresses, fire resistant mattress cover materials and related methods |
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|---|---|
| CN110250797A (en) | 2019-09-20 |
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Effective date of registration: 20210420 Address after: 528318 No.7 Gehai Industrial Road, Longjiang neighborhood committee, Longjiang Town, Foshan City, Guangdong Province Applicant after: Guangdong Dapeng Furniture Co.,Ltd. Address before: 313301 Xiao Yuan village, Pian Shan township, Anji County, Huzhou, Zhejiang province (Kang Shan industrial function area converted to Zhongyuan garden) Applicant before: ZHEJIANG ANJI MEI JIAQI HOME Co.,Ltd. |
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