CN113878859A - Film laminating equipment for wood-plastic floor and film laminating method thereof - Google Patents
Film laminating equipment for wood-plastic floor and film laminating method thereof Download PDFInfo
- Publication number
- CN113878859A CN113878859A CN202110979178.5A CN202110979178A CN113878859A CN 113878859 A CN113878859 A CN 113878859A CN 202110979178 A CN202110979178 A CN 202110979178A CN 113878859 A CN113878859 A CN 113878859A
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- floor
- film
- wood
- frame
- assembly
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- Granted
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- 238000010030 laminating Methods 0.000 title claims abstract description 41
- 239000004033 plastic Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 36
- 239000000428 dust Substances 0.000 claims abstract description 28
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims abstract description 7
- 238000004026 adhesive bonding Methods 0.000 claims description 34
- 239000003292 glue Substances 0.000 claims description 19
- 239000012528 membrane Substances 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 5
- 238000010073 coating (rubber) Methods 0.000 claims description 4
- 239000007888 film coating Substances 0.000 claims description 4
- 238000009501 film coating Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000007790 scraping Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000009499 grossing Methods 0.000 claims 1
- 239000002023 wood Substances 0.000 description 11
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 210000002489 tectorial membrane Anatomy 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001233242 Lontra Species 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000008104 plant cellulose Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000009490 roller compaction Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0047—Preventing air-inclusions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/48—Preparation of the surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/526—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by printing or by transfer from the surfaces of elements carrying the adhesive, e.g. using brushes, pads, rollers, stencils or silk screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0322—Post-pressing without reshaping, i.e. keeping the joint under pressure after joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/48—Preparation of the surfaces
- B29C2063/483—Preparation of the surfaces by applying a liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a film laminating device and a film laminating method for a wood-plastic floor, and relates to the technical field of decorative material processing; the problem of uneven thickness in the attaching process is solved; the floor cleaning machine comprises a frame, wherein a machine cover is fixedly arranged at the top of the frame, an access cover is arranged on the side face of the frame, a floor conveying assembly is arranged inside the frame, a partition plate is arranged at the bottom of the floor conveying assembly, and a dust collector, a filter and an exhaust fan are sequentially arranged inside the frame. In the early stage of floor film covering, the floor cleaning assembly is arranged at the upper end of the floor in parallel through the supporting roller and the supporting roller, when the floor passes through, the film covering surface is effectively cleaned through the two cleaning cylinder brushes and the dust collector which rotate oppositely, impurities on the surface of the floor are removed, the film covering quality is improved, the contact part of the decorative film and the floor is a vacuum area, bubbles can be further avoided, and the quality of floor film covering processing is further improved.
Description
Technical Field
The invention relates to the technical field of decorative material processing, in particular to film laminating equipment for a wood-plastic floor and a film laminating method thereof.
Background
Floor, i.e. the surface layer of the floor or floor of a house. Made of wood or other material. There are many classifications of floors, classified by structure: solid wood floors, laminate wood floors, three-layer solid wood laminate floors, bamboo and wood floors, anti-corrosion floors, cork floors, and the most popular multi-layer solid wood laminate floors.
The wood-plastic floor is a high-tech green environment-friendly novel floor which is mainly made of wood (wood cellulose and plant cellulose) as a base material, thermoplastic polymer material (plastic), processing aid and the like, is uniformly mixed and then is heated and extruded by mould equipment to form, has the performance and the characteristics of the wood and the plastic, is a novel composite material capable of replacing the wood and the plastic, can change the color of the floor by surface coating of the wood-plastic floor, can form a layer of film which has decoration and protection functions on the surface of the floor, at present, the surface coating of the wood-plastic floor mainly depends on manual gluing, and then the film is laminated with the wood-plastic floor by using a film press, so that the phenomenon of uneven thickness exists in the laminating process, and the quality of the wood-plastic floor is influenced.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides film laminating equipment for a wood-plastic floor and a film laminating method thereof.
The invention provides laminating equipment for wood-plastic floors, which comprises a rack, wherein a cover is fixedly installed at the top of the rack, an access cover is installed on the side surface of the rack, a floor conveying assembly is installed inside the rack, a partition plate is arranged at the bottom of the floor conveying assembly, a dust collector, a filter and an exhaust fan are sequentially installed inside the rack, a floor conveying roller and a film pressing roller are installed at the top end inside the rack, a driving motor in transmission connection with the floor conveying roller and the film pressing roller is fixedly installed on the outer side of the rack, a floor cleaning assembly, a gluing assembly and a vacuum pumping assembly are sequentially installed inside the rack through springs, two sides of the floor cleaning assembly are communicated with a dust suction end of the dust collector, two ends of the gluing assembly are connected with a gluing pump through pipelines, three-way electromagnetic valves are fixedly installed on two sides of the filter, and ports of the three-way electromagnetic valves are respectively communicated with two sides of the gluing assembly and the vacuum pumping assembly, the top of cover is provided with the mounting groove, and the internally mounted of mounting groove has the membrane of sending subassembly, the internally mounted of sending the membrane subassembly has servo motor driven to send the membrane roller, the inside rotation of frame installs two guide rolls, and the guide roll is located evacuation subassembly upper end.
Preferably, the floor conveying assembly comprises a stepping motor and a plurality of conveying rollers which are distributed in an arrayed mode, and an output shaft of the stepping motor is in transmission connection with the conveying rollers through a chain and a chain wheel.
Preferably, send membrane module to include the adjustable shelf, and the equal slidable mounting in inside both sides of adjustable shelf has a guide rail frame, two the inside sliding connection of guide rail frame has the direction slider.
Preferably, the clean subassembly in floor includes the cover body, and the both ends of the cover body all install a plurality of supporting rollers of being connected with the transmission of conveying roller, the inside rotation of the cover body install with floor roll connection's supporting roll, the internally mounted of the cover body has two clean section of thick bamboo brushes of pivoted in opposite directions, and the tip of the cover body installs clean motor, be connected with the dust absorption pipe between the top of the cover body and the dust catcher.
Preferably, the floor cleaning assembly further comprises an air blower fixedly mounted at the top of the cover and two arc-shaped blowing air hoods fixedly mounted in the cover body, an air pipe is mounted between an air outlet of the air blower and the arc-shaped blowing air hoods, and a flow collecting cover is mounted between the top of each of the two arc-shaped blowing air hoods and the dust collecting pipe.
Preferably, the gluing assembly comprises a gluing shell, a gluing pipe is arranged inside the gluing shell, an atomizing nozzle with a strip-shaped structure is arranged at the bottom of the gluing pipe, and auxiliary supporting rollers in transmission connection with the conveying roller are respectively arranged at two ends of the gluing shell.
Preferably, the rubber coating subassembly is still including setting up in the scraper blade of tail end, and installs the defogging pipe between the both ends of scraper blade and the three-way solenoid valve, and the floating pad of flexible material is installed to the bottom of scraper blade.
Preferably, the vacuumizing assembly comprises an elastic shell, the top of the elastic shell is provided with a film guide part of an arc-shaped structure, the surface of the film guide part is provided with a plurality of strip-shaped grooves, and a vacuum cavity communicated with the three-way electromagnetic valve is arranged in the elastic shell.
Preferably, the top of the partition board is provided with a rectangular groove, a vacuum cover and a screen plate are installed in the rectangular groove, and the bottom end of the vacuum cover is communicated with the top of the filter.
A film covering method for a wood-plastic floor comprises the following steps:
the film laminating device is used during film laminating, a floor is placed at the top of a floor conveying assembly and moves towards the interior of the film laminating device, two ends of a film roll are installed between two guide sliders through bearings, the bottom of the film roll is in contact with a film feeding roller, the film roll is driven to rotate to unwind the film when the film feeding roller rotates, and a decorative film is guided to the surface of the floor.
And secondly, when the floor passes through the floor cleaning assembly, the floor cleaning assembly is arranged at the upper end of the floor in parallel through the supporting roller and the supporting roller, and when the floor passes through, the two cleaning cylinder brushes rotating in opposite directions and the dust collector effectively clean the film covering surface to remove impurities on the surface of the floor.
Thirdly, when the floor passes through the gluing component below, glue is evenly sprayed on the surface of the floor through the atomizing nozzle, the glue coating can be fully and evenly distributed through the arrangement of the scraping plate and the leveling pad, and secondly, fog drops generated by glue spraying are sucked and discharged through the demisting pipe.
And fourthly, when the decorative film is led out, the decorative film is influenced by the vacuum of the vacuumizing assembly, the decorative film is attached to the surface of the film guiding part and then contacts with the surface of the floor, and the decorative film is adsorbed on the surface of the floor.
And fifthly, when the floor is coated with the film, the vacuum cover forms a negative pressure area at the bottom of the contact area of the decorative film, and a negative pressure state is formed in the equipment, so that air can be effectively prevented from entering between the film and the floor.
And sixthly, after the floor is contacted with the decorative film, the floor is compacted and tightly attached by a film pressing roller at the rear end, and the attaching part of the floor is positioned in a vacuum area of the equipment, so that the film coating processing between the decorative film and the floor can be completed.
Compared with the prior art, the invention provides the film laminating equipment for the wood-plastic floor and the film laminating method thereof, and the film laminating equipment has the following beneficial effects:
in the earlier stage of floor film covering, the floor cleaning component is arranged at the upper end of a floor in parallel through the supporting roller and the supporting roller, when the floor passes through, the film covering surface is effectively cleaned through the two cleaning cylinder brushes and the dust collector which rotate in opposite directions, impurities on the surface of the floor are removed, the film covering quality is improved, in the stage of floor surface cleaning, blowing air flow is generated around the cleaning cylinder brushes by the air blower and the arc-shaped blowing air cover, and in cooperation with the suction effect of the dust collector, air vortex distributed in a herringbone shape is formed on the surface of the floor, the impurities under the brushes are quickly rolled away, and the efficiency of floor surface cleaning is further improved;
the decorative film receives the vacuum influence of evacuation subassembly when deriving, and the decorative film laminating is led the surperficial back of membrane portion and floor surface contact, by the lamination roller compaction of rear end closely laminating, and simultaneously, decorative film and floor contact site are the vacuum area, the production of avoiding the bubble that can be further, further improve the quality of floor tectorial membrane processing.
Drawings
FIG. 1 is a schematic structural diagram of a laminating device for a wood-plastic floor, which is provided by the invention;
FIG. 2 is a schematic structural diagram of a film feeding assembly of the film laminating device for the wood-plastic floor, which is provided by the invention;
FIG. 3 is a schematic structural view of a floor cleaning assembly of the laminating device for the wood plastic floor, which is provided by the invention;
FIG. 4 is a schematic structural view of an arc-shaped blowing fan cover of the film laminating device for the wood-plastic floor provided by the invention;
FIG. 5 is a schematic structural diagram of a gluing assembly of the laminating device for the wood-plastic floor, which is provided by the invention;
fig. 6 is a schematic structural diagram of a vacuum pumping assembly of the film covering device for the wood-plastic floor provided by the invention.
In the figure: 1 machine frame, 2 floor conveying rollers, 3 film conveying assemblies, 301 movable frames, 302 guide rail frames, 303 guide sliding blocks, 4 floor cleaning assemblies, 401 cover bodies, 402 supporting rollers, 403 cleaning cylinder brushes, 404 dust suction pipes, 405 blowers, 406 air pipes, 407 collecting covers, 408 arc-shaped blowing air covers, 5 film conveying rollers, 6 gluing assemblies, 601 gluing shells, 602 gluing pipes, 603 atomizing nozzles, 604 leveling pads, 605 scraping plates, 606 demisting pipes, 607 secondary supporting rollers, 7 guide rollers, 8 vacuumizing assemblies 801, elastic shells, 802 film guiding parts, 803 strip-shaped grooves, 804 vacuum cavities, 9 film pressing rollers, 10 cover bodies, 11 floor conveying assemblies, 12 partition plates, 13 exhaust fans, 14 screen plates, 15 vacuum covers, 16 three-way electromagnetic valves, 17 filters, 18 dust collectors and 19 access covers.
Detailed Description
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Referring to fig. 1-6, a film laminating apparatus for wood-plastic floors, comprises a frame 1, a cover 10 is fixedly installed at the top of the frame 1, an access cover 19 is installed at the side surface of the frame 1, a floor conveying assembly 11 is installed inside the frame 1, a partition plate 12 is arranged at the bottom of the floor conveying assembly 11, a dust collector 18, a filter 17 and an exhaust fan 13 are sequentially installed inside the frame 1, a floor conveying roller 2 and a film pressing roller 9 are installed at the top end inside the frame 1, a driving motor in transmission connection with the floor conveying roller 2 and the film pressing roller 9 is fixedly installed at the outer side of the frame 1, a floor cleaning assembly 4, a glue coating assembly 6 and a vacuum pumping assembly 8 are sequentially installed inside the frame 1 through springs, two sides of the floor cleaning assembly 4 are communicated with a dust collecting end of the dust collector 18, two ends of the glue coating assembly 6 are connected with glue coating pumps through pipelines, two sides of the filter 17 are both fixedly installed with a three-way electromagnetic valve 16, and the port of the three-way solenoid valve 16 is respectively communicated with the two sides of the gluing component 6 and the vacuumizing component 8, the top of the cover 10 is provided with a mounting groove, the inside of the mounting groove is provided with the film feeding component 3, the inside of the film feeding component 3 is provided with the film feeding roller 5 driven by the servo motor, the inside of the frame 1 is rotatably provided with two guide rollers 7, and the guide rollers 7 are positioned at the upper end of the vacuumizing component 8.
As a further proposal of the invention, the floor conveying component 11 comprises a stepping motor and a plurality of conveying rollers which are distributed in an arrangement way, and an output shaft of the stepping motor is in transmission connection with the conveying rollers through a chain and a chain wheel.
Send membrane module 3 to include adjustable shelf 301, and the equal slidable mounting in inside both sides of adjustable shelf 301 has guide rail frame 302, and the inside sliding connection of two guide rail frames 302 has direction slider 303, and the both ends of membrane book are passed through the bearing and are installed between two direction sliders 303 when using, and the bottom of membrane book with send membrane roller 5 to contact, can drive the rotatory membrane of putting of membrane book when sending membrane roller 5 to rotate, with the orderly transport and the floor laminating of tectorial membrane.
The floor cleaning component 4 comprises a cover body 401, a plurality of supporting rollers connected with a conveying roller in a transmission mode are installed at the two ends of the cover body 401, the supporting roller 402 connected with a floor in a rolling mode is installed at the inner portion of the cover body 401 in a rotating mode, two opposite-rotating cleaning roller brushes 403 are installed inside the cover body 401, a cleaning motor is installed at the end portion of the cover body 401, a dust suction pipe 404 is connected between the top of the cover body 401 and a dust collector 18, in the early stage of floor film covering, the floor cleaning component 4 is arranged at the upper end of the floor through the supporting rollers and the supporting rollers 402 in parallel, the floor is effectively cleaned by the two opposite-rotating cleaning roller brushes 403 and the dust collector 18 when passing through, impurities on the surface of the floor are removed, and the film covering quality is improved.
The floor cleaning assembly 4 further comprises a blower 405 fixedly mounted at the top of the machine cover 10 and two arc-shaped blowing fan housings 408 fixedly mounted inside the cover body 401, an air pipe 406 is mounted between an air outlet of the blower 405 and the arc-shaped blowing fan housings 408, and a flow collecting housing 407 is mounted between the tops of the two arc-shaped blowing fan housings 408 and the dust suction pipe 404.
The gluing component 6 comprises a gluing shell 601, a gluing pipe 602 is arranged inside the gluing shell 601, an atomizing spray head 603 with a strip structure is arranged at the bottom of the gluing pipe 602, auxiliary support rollers 607 in transmission connection with a conveying roller are respectively arranged at two ends of the gluing shell 601, when the floor passes below the gluing component 6, glue is uniformly sprayed on the surface of the floor through the atomizing spray head 603, the waste of the glue is avoided, and the glue is uniformly distributed.
The vacuumizing assembly 8 comprises an elastic shell 801, the top of the elastic shell 801 is provided with a film guiding portion 802 of an arc-shaped structure, the surface of the film guiding portion 802 is provided with a plurality of strip-shaped grooves 803, the inside of the elastic shell 801 is provided with a vacuum cavity 804 communicated with the three-way electromagnetic valve 16, the decorative film is influenced by vacuum of the vacuumizing assembly 8 when being guided out, the surface of the film guiding portion 802 attached to the decorative film is in surface contact with the floor, and the decorative film is compacted and tightly attached by a film pressing roller 9 at the rear end, meanwhile, the contact part of the decorative film and the floor is a vacuum area, bubbles can be further avoided, and the quality of floor film covering processing is further improved.
The top of baffle 12 is provided with the rectangular channel, and the internally mounted of rectangular channel has vacuum cover 15 and otter board 14, and the bottom of vacuum cover 15 and the top intercommunication of filter 17, when the floor tectorial membrane, vacuum cover 15 forms the negative pressure region in decorative film contact area bottom, forms negative pressure state in equipment, can effectually avoid the air to enter into between device membrane and the floor, further avoids the production of bubble.
A film covering method for a wood-plastic floor comprises the following steps:
firstly, the laminating equipment is needed to be used during laminating, the floor is placed at the top of the floor conveying assembly 11 and is enabled to move towards the interior of the laminating equipment, two ends of a film roll are installed between the two guide sliding blocks 303 through bearings, the bottom of the film roll is in contact with the film feeding roller 5, the film roll is driven to rotate to release the film when the film feeding roller 5 rotates, and the decorative film is guided to the surface of the floor.
Secondly, when the floor passes through the floor cleaning assembly 4, the floor cleaning assembly 4 is arranged at the upper end of the floor in parallel through the supporting rollers and the supporting rollers 402, and the coated surface is effectively cleaned by the two cleaning cylinder brushes 403 which rotate oppositely and the dust collector 18 when the floor passes through, so that impurities on the surface of the floor are removed.
Thirdly, when the floor passes through the lower part of the gluing component 6, glue is uniformly sprayed on the surface of the floor through the atomizing spray head 603, the glue coating can be fully and uniformly distributed through the arrangement of the scraper blade 605 and the leveling pad 604, and secondly, fog drops generated by glue spraying are sucked and discharged through the demisting pipe 606.
And fourthly, when the decorative film is guided out, the decorative film is influenced by the vacuum of the vacuumizing assembly 8, the decorative film is attached to the surface of the film guide part 802 and then contacts with the surface of the floor, and the decorative film is adsorbed on the surface of the floor.
And fifthly, when the floor is coated with the film, the vacuum cover 15 forms a negative pressure area at the bottom of the contact area of the decorative film, and a negative pressure state is formed in the equipment, so that air can be effectively prevented from entering between the film and the floor.
And sixthly, after the floor is contacted with the decorative film, the floor is compacted and tightly attached by a film pressing roller 9 at the rear end, and the attaching part of the floor is positioned in a vacuum area of the equipment, so that the film coating processing between the decorative film and the floor can be finished.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The laminating equipment for the wood-plastic floor comprises a frame (1), wherein a cover (10) is fixedly arranged at the top of the frame (1), an access cover (19) is arranged on the side surface of the frame (1), a floor conveying assembly (11) is arranged inside the frame (1), a partition plate (12) is arranged at the bottom of the floor conveying assembly (11), a dust collector (18), a filter (17) and an exhaust fan (13) are sequentially arranged inside the frame (1), a floor conveying roller (2) and a film pressing roller (9) are arranged at the top end inside the frame (1), a driving motor in transmission connection with the floor conveying roller (2) and the film pressing roller (9) is fixedly arranged outside the frame (1), and the laminating equipment is characterized in that a floor cleaning assembly (4), a glue coating assembly (6) and a vacuum pumping assembly (8) are sequentially arranged inside the frame (1) through springs, and the both sides and the dust catcher (18) dust absorption end intercommunication of clean subassembly in floor (4), there is the gluing pump at the both ends of rubber coating subassembly (6) through the pipe connection, the equal fixed mounting in both sides of filter (17) has three solenoid valve (16), and the port of three solenoid valve (16) communicates with the both sides of rubber coating subassembly (6) and evacuation subassembly (8) respectively, the top of cover (10) is provided with the mounting groove, and the internally mounted of mounting groove has and send membrane module (3), the internally mounted who sends membrane module (3) has servo motor driven to send membrane roller (5), two guide rolls (7) are installed in the internal rotation of frame (1), and guide roll (7) are located evacuation subassembly (8) upper end.
2. The laminating device for wood-plastic floors as claimed in claim 1, wherein the floor conveying assembly (11) comprises a stepping motor and a plurality of conveying rollers which are distributed in an array, and an output shaft of the stepping motor is in transmission connection with the conveying rollers through a chain and a chain wheel.
3. The film covering equipment for the wood-plastic floor as claimed in claim 1, wherein the film feeding assembly (3) comprises a movable frame (301), guide rail frames (302) are slidably mounted on two sides of the interior of the movable frame (301), and guide sliding blocks (303) are slidably connected to the interiors of the two guide rail frames (302).
4. The laminating equipment for wood-plastic floors as claimed in claim 2, wherein the floor cleaning assembly (4) comprises a cover body (401), a plurality of supporting rollers in transmission connection with a conveying roller are installed at both ends of the cover body (401), a supporting roller (402) in rolling connection with the floor is rotatably installed inside the cover body (401), two cleaning drum brushes (403) rotating in opposite directions are installed inside the cover body (401), a cleaning motor is installed at the end of the cover body (401), and a dust suction pipe (404) is connected between the top of the cover body (401) and a dust collector (18).
5. The laminating device for wood-plastic floors as claimed in claim 4, wherein the floor cleaning assembly (4) further comprises a blower (405) fixedly mounted on the top of the cover (10), and two arc-shaped blowing hoods (408) fixedly mounted inside the cover body (401), an air pipe (406) is mounted between an air outlet of the blower (405) and the arc-shaped blowing hoods (408), and a collecting hood (407) is mounted between the tops of the two arc-shaped blowing hoods (408) and the dust suction pipe (404).
6. The laminating device for wood-plastic floors as claimed in claim 2, wherein the gluing assembly (6) comprises a gluing shell (601), a gluing pipe (602) is installed inside the gluing shell (601), an atomizing nozzle (603) with a strip structure is installed at the bottom of the gluing pipe (602), and two ends of the gluing shell (601) are respectively provided with a secondary support roller (607) in transmission connection with a conveying roller.
7. The laminating device for wood-plastic floors as claimed in claim 6, wherein the gluing assembly (6) further comprises a scraper (605) arranged at the tail end, a demisting pipe (606) is arranged between the two ends of the scraper (605) and the three-way solenoid valve (16), and a smoothing pad (604) made of flexible material is arranged at the bottom of the scraper (605).
8. The film covering equipment for the wood-plastic floor as claimed in claim 2, wherein the vacuumizing assembly (8) comprises an elastic shell (801), a film guiding part (802) with an arc-shaped structure is arranged at the top of the elastic shell (801), a plurality of strip-shaped grooves (803) are formed in the surface of the film guiding part (802), and a vacuum cavity (804) communicated with the three-way electromagnetic valve (16) is formed in the elastic shell (801).
9. The laminating apparatus for wood-plastic floors according to claim 2, wherein a rectangular groove is formed at the top of the partition plate (12), a vacuum cover (15) and a mesh plate (14) are installed inside the rectangular groove, and the bottom end of the vacuum cover (15) is communicated with the top of the filter (17).
10. A film coating method for a wood-plastic floor is characterized by comprising the following steps:
firstly, the laminating equipment of any one of claims 1 to 9 is used during laminating, a floor is placed on the top of a floor conveying assembly and is enabled to move towards the interior of the laminating equipment, two ends of a film roll are installed between two guide sliders through bearings, the bottom of the film roll is in contact with a film feeding roller, and the film feeding roller) drives the film roll to rotate and release the film during rotation, so that a decorative film is guided to the surface of the floor;
secondly, when the floor passes through the floor cleaning component, the floor cleaning component) is arranged at the upper end of the floor in parallel through a supporting roller and a supporting roller, and when the floor passes through two cleaning cylinder brushes rotating in opposite directions) and a dust collector) to effectively clean the film-coated surface and remove impurities on the surface of the floor;
thirdly, when the floor passes through the gluing component), glue is uniformly sprayed on the surface of the floor through an atomizing nozzle, a glue coating can be fully and uniformly distributed through the arrangement of a scraping plate and a leveling pad, and then fog drops generated by glue spraying are sucked and discharged through a demisting pipe;
fourthly, when the decorative film is led out, the decorative film is influenced by the vacuum of the vacuumizing assembly, contacts the surface of the floor after being attached to the surface of the film guide part, and is adsorbed on the surface of the floor;
fifthly, when the floor is coated with the film, the vacuum cover forms a negative pressure area at the bottom of the contact area of the decorative film, and a negative pressure state is formed in the equipment, so that air can be effectively prevented from entering between the film and the floor;
and sixthly, after the floor is contacted with the decorative film, the floor is compacted and tightly attached by a film pressing roller at the rear end, and the attaching part of the floor is positioned in a vacuum area of the equipment, so that the film coating processing between the decorative film and the floor can be completed.
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| CN202110979178.5A CN113878859B (en) | 2021-08-25 | 2021-08-25 | Laminating equipment and laminating method for wood-plastic floor |
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| CN202110979178.5A CN113878859B (en) | 2021-08-25 | 2021-08-25 | Laminating equipment and laminating method for wood-plastic floor |
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| CN115366406A (en) * | 2022-10-26 | 2022-11-22 | 浙江嘀视科技有限公司 | Automatic sticking film machine of lamps and lanterns based on negative pressure is absorb |
| CN116654361A (en) * | 2023-08-02 | 2023-08-29 | 江苏欧港昌盛装饰材料有限公司 | Packaging film production line for floor processing based on visual monitoring |
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| CN113878859B (en) | 2023-07-28 |
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