CN112958401A - Manufacturing process of ultraviolet-resistant polycarbonate curtain wall plate - Google Patents
Manufacturing process of ultraviolet-resistant polycarbonate curtain wall plate Download PDFInfo
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- CN112958401A CN112958401A CN202110112344.1A CN202110112344A CN112958401A CN 112958401 A CN112958401 A CN 112958401A CN 202110112344 A CN202110112344 A CN 202110112344A CN 112958401 A CN112958401 A CN 112958401A
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- plate
- polycarbonate
- curtain wall
- clamping
- ultraviolet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/04—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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Abstract
The invention relates to a manufacturing process of an ultraviolet-resistant polycarbonate curtain wall plate, which comprises a bottom plate, a conveying device, a clamping device and a smearing device. The upper end face of the bottom plate is provided with a conveying device, the position, close to the left end, of the upper end face of the conveying device is fixedly connected with a clamping device, and the position, close to the right end, of the upper end face of the conveying device is provided with a smearing device. The invention can solve the following problems possibly encountered in the actual process of smearing the ultraviolet absorption reagent on the existing polycarbonate curtain wall plate: a. the polycarbonate curtain wall plate is hung in the air, and the spray gun is manually operated to spray the ultraviolet absorption reagent on the outer surface of the polycarbonate curtain wall plate, so that the labor intensity is high, the time consumption is long, and the spraying efficiency is low; b. the operation of manual operation spray gun easily causes the waste of ultraviolet absorption reagent, and ultraviolet absorption reagent exposes in the air, probably is inhaled by the manual work to cause certain injury to artifical health.
Description
Technical Field
The invention relates to the field of manufacturing of polycarbonate curtain wall plates, in particular to a manufacturing process of an ultraviolet-resistant polycarbonate curtain wall plate.
Background
The polycarbonate curtain wall plate is called PC curtain wall plate for short, and is manufactured by taking polycarbonate polymer as a raw material and adopting an advanced formula and the latest extrusion process technology. The PC curtain wall board is a novel high-strength and light-transmitting building material, and is an optimal building material for replacing glass and organic glass. Compared with laminated glass, toughened glass, hollow glass and the like, the PC curtain wall plate has excellent performances of light weight, weather resistance, super strength, flame retardance, sound insulation and the like, and is a popular building decoration material. After the polycarbonate curtain wall plate is produced, a layer of high-concentration ultraviolet absorption reagent needs to be coated on the surface of the polycarbonate curtain wall plate, so that the aim of resisting ultraviolet rays is fulfilled.
At present, the following problems may be encountered in the actual process of smearing the ultraviolet absorbing agent on the existing polycarbonate curtain wall plate: a. the polycarbonate curtain wall plate is hung in the air, and the spray gun is manually operated to spray the ultraviolet absorption reagent on the outer surface of the polycarbonate curtain wall plate, so that the labor intensity is high, the time consumption is long, and the spraying efficiency is low; b. the operation of manual operation spray gun easily causes the waste of ultraviolet absorption reagent, and ultraviolet absorption reagent exposes in the air, probably is inhaled by the manual work to cause certain injury to artifical health.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems possibly encountered in the actual process of smearing the ultraviolet absorption reagent on the existing polycarbonate curtain wall plate: a. the polycarbonate curtain wall plate is hung in the air, and the spray gun is manually operated to spray the ultraviolet absorption reagent on the outer surface of the polycarbonate curtain wall plate, so that the labor intensity is high, the time consumption is long, and the spraying efficiency is low; b. the operation of manual operation spray gun easily causes the waste of ultraviolet absorption reagent, and ultraviolet absorption reagent exposes in the air, probably is inhaled by the manual work to cause certain injury to artifical health.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an anti ultraviolet polycarbonate curtain wall panel manufacturing process, it has used an anti ultraviolet polycarbonate curtain wall panel manufacture equipment, and this anti ultraviolet polycarbonate curtain wall panel manufacture equipment includes bottom plate, conveyor, clamping device and paints the device, adopts above-mentioned anti ultraviolet polycarbonate curtain wall panel manufacture equipment to carry out the processing operation to polycarbonate curtain wall panel concrete method as follows:
s1, feeding and fixing: vertically placing a polycarbonate curtain wall plate to be coated with an ultraviolet-resistant reagent into a clamping device by manpower, and clamping the left end and the right end of the polycarbonate curtain wall plate by the clamping device;
s2, conveying: the conveying device drives the clamping device to move rightwards, so that the polycarbonate curtain wall plate in the clamping device is driven to be conveyed rightwards to the inner side of the smearing device;
s3, coating treatment: after the step S2 is finished, simultaneously smearing the front and rear end faces of the polycarbonate curtain wall plate by using a smearing device, so that the ultraviolet-resistant reagent is uniformly attached to the front and rear end faces of the polycarbonate curtain wall plate;
s4: blanking and airing: after the step S3 is finished, the conveying device drives the polycarbonate curtain wall plate in the clamping device to continuously convey rightwards, the clamping device is stopped to reset, and meanwhile, the polycarbonate curtain wall plate which is finished with the coating process is manually taken down and dried under natural conditions;
the upper end surface of the bottom plate is provided with a conveying device, the position, close to the left end, of the upper end surface of the conveying device is fixedly connected with a clamping device, and the position, close to the right end, of the upper end surface of the conveying device is provided with a smearing device;
the conveying device comprises supporting columns, a conveying plate and a first electric sliding block, wherein the supporting columns are symmetrically arranged at the upper end of the bottom plate, the conveying plate is fixedly connected to the upper end of each supporting column, a rectangular slide way is formed in the upper end surface of each conveying plate, and the first electric sliding block is slidably arranged in the rectangular slide way;
the clamping device comprises a mounting plate, a bidirectional motor, a driving gear, rectangular racks, clamping plates, buffer springs, a bearing plate, a clamping block, a reciprocating electric slider and a brush holder, wherein the mounting plate is fixedly mounted on the upper end face of the first electric slider, circular grooves are uniformly formed in the upper end face of the mounting plate, the bidirectional motor is mounted at the bottoms of the circular grooves through a motor base, the driving gear is mounted on an output shaft of the bidirectional motor through a key, the rectangular racks are centrosymmetrically and externally meshed with the front side and the rear side of the driving gear, one end of each rectangular rack, far away from the driving gear, is fixedly connected with the clamping plates, rectangular grooves are symmetrically formed in the left side and the right side of each circular groove, the bottoms of the clamping plates are slidably mounted at the bottoms of the rectangular grooves, the buffer springs are arranged between the lower ends of the opposite side walls of the two groups of clamping plates and the, clamping blocks are uniformly arranged on the side wall of the clamping plate above the bearing plate, strip-shaped slideways are symmetrically arranged on the clamping plates on the front side and the rear side of each clamping block, a reciprocating electric sliding block is slidably arranged in each strip-shaped slideway, a brush seat is fixedly connected to the inner side wall of each reciprocating electric sliding block, and soft brushes are uniformly arranged on the brush seats;
scribble the device include curb plate, actuating mechanism, Contraband template, spout material mechanism, scribble mechanism and tension mechanism, wherein the delivery board on be close to the position of right-hand member around fixed symmetry install the curb plate, fixedly connected with actuating mechanism on the inside wall of curb plate, actuating mechanism's inner fixedly connected with Contraband template, the opening of Contraband template is inboard towards, the inside of Contraband template is provided with paints the mechanism, paints the below bilateral symmetry of mechanism and installs tension mechanism, the upper end of Contraband template is provided with spouts material mechanism.
As a preferable technical scheme of the invention, a sliding ball is arranged between the lower end of the clamping plate and the rectangular groove.
As a preferable technical scheme of the invention, the bearing plate is provided with a sponge layer.
As a preferable technical proposal of the invention, the driving mechanism comprises an Contraband-shaped frame, a driving motor, a disc, a rocker, a pulley, a T-shaped rod and an extrusion spring, wherein the inside wall of curb plate on fixed mounting have Contraband type frame, the opening of Contraband type frame is towards the curb plate, install driving motor through the motor frame on the inside right side wall of Contraband type frame, install the disc through the key on driving motor's the output shaft, there is the rocker near the position on the left side wall of disc along through the round pin hub connection, the pulley is installed to the inner of rocker, the outside of pulley is provided with T type pole, the inside pulley groove of having seted up of one end of being close to the disc on the T type pole, the pulley slides and laminates in the pulley groove, the draw runner has been seted up at the inside wall middle part of Contraband type frame, draw runner and fixedly connected with Contraband template are passed to the inner of T type pole, the cover is equipped with extrusion spring on the T type pole between draw.
As a preferred technical scheme of the invention, the material spraying mechanism comprises a material box, a rubber hose, a material spraying water pump and a nozzle, wherein the material box is fixedly arranged on the upper end surface of an Contraband template, a material discharging hole is formed in the position, close to the lower end, of the inner side wall of the material box, the material spraying water pump is arranged on the upper end surface of a Contraband template on the inner side of the material discharging hole through a water pump base, the material discharging hole of the material box is communicated with a material inlet of the material spraying water pump through the rubber hose, a material discharging hole of the material spraying water pump is connected with the nozzle through the rubber hose, and the nozzle is fixedly.
As a preferred technical scheme of the invention, the smearing mechanism comprises a vertical shaft, a lifting block, a connecting rod, a smearing roller, a return spring and a transverse plate, wherein the transverse plate is fixedly connected to the position, close to the lower end, of the inner side wall of the Contraband template, the vertical shaft is fixedly connected to the upper end face of the transverse plate, the upper end of the vertical shaft is fixedly connected to the top of the Contraband template, the connecting rod is fixedly installed on the inner side wall, on which the lifting block is slidably installed, of the vertical shaft, the smearing roller is installed at the inner end of the connecting rod, and the return spring is sleeved on the vertical shaft between the lifting block and.
As a preferred technical scheme of the invention, the stretching mechanism comprises an installation block, a rotating motor, an incomplete cam, a T-shaped shaft, a spiral spring, a limiting plate, a driving wheel, a fixed wheel, a guide wheel and a steel wire rope, wherein the installation block is symmetrically arranged at the front and back of the bottom of the Contraband template, the rotating motor is installed on the upper end surface of the installation block through a motor base, the incomplete cam is installed on an output shaft of the rotating motor through a key, the T-shaped shaft is in sliding fit with the upper part of the incomplete cam, the limiting plate is fixedly connected with the side wall of the Contraband template above the incomplete cam, a limiting hole is arranged on the limiting plate close to the inner end, the T-shaped shaft is in sliding fit with the limiting hole, the spiral spring is sleeved on the T-shaped shaft below the limiting hole, the driving wheel is installed at the upper end of the, the guide wheel is installed on the lateral wall of the transverse plate outside the fixed wheel, one end of the steel wire rope is fixedly connected to the fixed wheel, the other end of the steel wire rope is wound around the guide wheel and is bolted to the outer lateral wall of the lifting block, and the driving wheel is tightly attached to the steel wire rope between the fixed wheel and the guide wheel.
(III) advantageous effects
1. According to the manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate, the spraying mode is performed by replacing a manual spraying mode through mechanical coating, so that time and labor are saved, the manual work is not damaged, a plurality of polycarbonate curtain wall plates can be coated by one-time feeding, and the coating efficiency is greatly improved;
2. according to the manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate, the clamping device can simultaneously clamp and fix a plurality of polycarbonate curtain wall plates, the conveying device can simultaneously complete the feeding process of the plurality of polycarbonate curtain wall plates, the feeding and conveying time consumption is greatly saved, and the smearing efficiency is improved;
3. according to the manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate, the coating device can automatically and directly spray the ultraviolet absorption reagent onto the coating roller through the material spraying mechanism, so that the coating process is completed, the waste of the ultraviolet absorption reagent is avoided, the coating mechanism and the stretching mechanism can be matched with each other, the up-and-down reciprocating rolling process of the coating roller is realized, the front end face and the rear end face of the polycarbonate curtain wall plate are simultaneously coated, and the coating efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a schematic view of the construction of the clamping device of the present invention;
FIG. 5 is a sectional view taken along line A-A of FIG. 4 in accordance with the present invention;
FIG. 6 is a top view of the clamping device of the present invention;
FIG. 7 is a schematic perspective view of a clamping device according to the present invention;
FIG. 8 is a right side view of the drive mechanism of the present invention;
fig. 9 is a right side view of the material spraying mechanism, the applying mechanism and the stretching mechanism of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 9, a manufacturing process of an ultraviolet-resistant polycarbonate curtain wall plate uses an ultraviolet-resistant polycarbonate curtain wall plate manufacturing device, the ultraviolet-resistant polycarbonate curtain wall plate manufacturing device includes a bottom plate 1, a conveying device 2, a clamping device 3 and a smearing device 4, and a specific method when the ultraviolet-resistant polycarbonate curtain wall plate manufacturing device is used for processing a polycarbonate curtain wall plate is as follows:
s1, feeding and fixing: vertically placing a polycarbonate curtain wall plate to be coated with an ultraviolet-resistant reagent into a clamping device 3 by manpower, and clamping the left end and the right end of the polycarbonate curtain wall plate by the clamping device 3;
s2, conveying: the conveying device 2 drives the clamping device 3 to move rightwards, so that the polycarbonate curtain wall plate in the clamping device 3 is driven to be conveyed rightwards to the inner side of the smearing device 4;
s3, coating treatment: after the step S2 is finished, the front end surface and the rear end surface of the polycarbonate curtain wall plate are simultaneously coated by the coating device 4, so that the ultraviolet-resistant reagent is uniformly attached to the front end surface and the rear end surface of the polycarbonate curtain wall plate;
s4: blanking and airing: after the step S3 is completed, the conveying device 2 drives the polycarbonate curtain wall plate in the clamping device 3 to continue to convey rightward, the clamping device 3 is stopped to reset the plate, and the coated polycarbonate curtain wall plate is manually taken down and dried under natural conditions;
the upper end surface of the bottom plate 1 is provided with a conveying device 2, the position, close to the left end, of the upper end surface of the conveying device 2 is fixedly connected with a clamping device 3, and the position, close to the right end, of the upper end surface of the conveying device 2 is provided with a smearing device 4;
The clamping device 3 comprises a mounting plate 31, a two-way motor 32, a driving gear 33, a rectangular rack 34, a clamping plate 35, a buffer spring 36, a bearing plate 37, a clamping block 38, a reciprocating electric slider 39 and a brush holder 310, wherein the mounting plate 31 is fixedly mounted on the upper end face of the first electric slider 23, a circular groove is uniformly formed in the upper end face of the mounting plate 31, the two-way motor 32 is mounted at the bottom of the circular groove through a motor base, the driving gear 33 is mounted on an output shaft of the two-way motor 32 through a key, the front side and the rear side of the driving gear 33 are in central symmetry and are externally meshed with the rectangular rack 34, one end of the rectangular rack 34 far away from the driving gear 33 is fixedly connected with the clamping plate 35, a sliding ball is arranged between the lower end of the clamping plate 35 and the rectangular groove and can reduce friction between the clamping plate 35 and the rectangular groove, thereby being, rectangular grooves are symmetrically formed in the left side and the right side of the circular groove, the bottoms of the clamping plates 35 are slidably mounted at the bottoms of the rectangular grooves, buffer springs 36 are arranged between the lower ends of the side walls opposite to the two groups of clamping plates 35 and the side walls close to the driving gear 33 in the rectangular grooves, bearing plates 37 are symmetrically mounted on the side walls opposite to the two groups of clamping plates 35 and close to the lower ends, sponge layers are arranged on the bearing plates 37, the sponge layers can protect the lower end faces of the polycarbonate curtain wall plates to a certain extent and can absorb redundant ultraviolet-resistant reagents on the front end faces and the rear end faces of the polycarbonate curtain wall plates, clamping blocks 38 are uniformly arranged on the side walls of the clamping plates 35 above the bearing plates 37, strip-shaped slideways are symmetrically formed on the clamping plates 35 on the front side and the rear side of each clamping block 38, reciprocating electric sliders 39 are slidably mounted in the strip-shaped slide, the brush holders 310 are uniformly provided with soft brushes. During the concrete work, the polycarbonate curtain wall panel which needs to be smeared with the ultraviolet resistance agent is vertically placed on the bearing plate 37 by the manual work, the bearing plate 37 supports the polycarbonate curtain wall panel, the driving gear 33 is driven by the bidirectional motor 32 to rotate, the rectangular rack 34 is driven to move inwards by the mutual meshing of the driving gear 33 and the rectangular rack 34, so as to drive the clamping plate 35 to move inwards, the clamping block 38 is driven by the clamping plate 35 to move inwards, so as to clamp and fix the left and right side walls of the polycarbonate curtain wall panel, meanwhile, the reciprocating electric slider 39 and the brush holder 310 are driven by the clamping plate 35 to move inwards, so that the inner surface of the brush holder 310 is attached to the side walls of the polycarbonate curtain wall panel at the front and back sides of the clamping block 38, and in the process of smearing the polycarbonate curtain wall panel, the brush holder 310 is driven by the reciprocating electric slider 39 to move up, therefore, the anti-ultraviolet reagents overflowing from the edges of the left side wall and the right side wall of the polycarbonate curtain wall board are brushed uniformly.
The smearing device 4 comprises a side plate 41, a driving mechanism 42, Contraband type plates 43, a material spraying mechanism 44, a smearing mechanism 45 and a stretching mechanism 46, wherein the side plate 41 is fixedly and symmetrically arranged at the front and back of the position, close to the right end, of the conveying plate 22, the driving mechanism 42 is fixedly connected to the inner side wall of the side plate 41, the inner end of the driving mechanism 42 is fixedly connected with the Contraband type plates 43, the opening of the Contraband type plates 43 faces the inner side, the smearing mechanism 45 is arranged inside the Contraband type plates 43, the stretching mechanism 46 is symmetrically arranged below the smearing mechanism 45 in a left-right mode, and the material spraying mechanism 44 is arranged at the upper end of the Contraband. During specific work, drive Contraband template 43 through actuating mechanism 42 and move to the inboard to drive smearing mechanism 45 and move to the inboard, make smearing mechanism 45's internal surface laminating on the lateral wall around the polycarbonate curtain wall panel, spout material mechanism 44 with ultraviolet resistance reagent on smearing mechanism 45, drive smearing mechanism 45 through tension mechanism 46 and carry out up-and-down reciprocating motion, thereby smear the processing to the terminal surface around the polycarbonate curtain wall panel, thereby improve the efficiency of paining.
The driving mechanism 42 comprises an Contraband-shaped frame 421, a driving motor 422, a disc 423, a rocker 424, a pulley 425, a T-shaped rod 426 and a pressing spring 427, a Contraband-shaped frame 421 is fixedly mounted on the inner side wall of the side plate 41, an opening of the Contraband-shaped frame 421 faces the side plate 41, a driving motor 422 is mounted on the right side wall of the interior of the Contraband-shaped frame 421 through a motor base, a disc 423 is mounted on an output shaft of the driving motor 422 through a key, a rocker 424 is connected to a position, close to the outer edge, on the left side wall of the disc 423 through a pin shaft, a pulley 425 is mounted at the inner end of the rocker 424, a T-shaped rod 426 is arranged on the outer side of the pulley 425, a pulley groove is formed in one end, close to the disc 423, of the T-shaped rod 426, the pulley 425 is in sliding fit in the pulley groove, a sliding hole is formed in the middle of the inner side wall of the Contraband-shaped frame 421, the inner end of the T-shaped rod 426 penetrates through the sliding. During operation, drive disc 423 through driving motor 422 and rotate to drive rocker 424 and rotate, drive pulley 425 through rocker 424 and rotate at the pulley groove, thereby drive T type pole 426 and move to the inboard, thereby drive Contraband template 43 and move to the inboard, thereby drive and paint mechanism 45 and move to the inboard, thereby reach the purpose of carrying out the ultraviolet resistance reagent to terminal surface around the polycarbonate curtain wall panel and scribbling.
The material spraying mechanism 44 comprises a material box 441, a rubber hose 442, a material spraying water pump 443 and a nozzle 444, wherein the material box 441 is fixedly mounted on the upper end face of the Contraband type plate 43, a discharge hole is formed in the position, close to the lower end, of the inner side wall of the material box 441, the material spraying water pump 443 is mounted on the upper end face of the Contraband type plate 43 on the inner side of the discharge hole through a water pump base, the discharge hole of the material box 441 is communicated with a feed inlet of the material spraying water pump 443 through the rubber hose 442, a discharge hole of the material spraying water pump 443 is connected with the nozzle 444 through the rubber hose 442, and the nozzle 444 is fixedly mounted at. In operation, the anti-uv agent in the material tank 441 is delivered to the nozzle 444 by the material-spraying water pump 443, and the anti-uv agent is sprayed to the coating mechanism 45 through the nozzle 444, so that the coating process is performed.
Smearing mechanism 45 include vertical axis 451, elevator 452, connecting rod 453, smear roller 454, reset spring 455 and horizontal plate 456, wherein Contraband the position fixedly connected with horizontal plate 456 near the lower extreme on the inside lateral wall of template 43, the up end fixedly connected with vertical axis 451 of horizontal plate 456, the upper end fixed connection of vertical axis 451 is at the top of Contraband template 43, fixed mounting has connecting rod 453 on the inside wall of elevator 452 of slidable mounting on vertical axis 451, smear roller 454 is installed to the inner end of connecting rod 453, the cover is equipped with reset spring 455 on the vertical axis 451 between elevator 452 and horizontal plate 456. During specific work, drive elevator block 452 downstream on vertical axis 451 through extension mechanism 46, reset spring 455 is compressed this moment, thereby drive connecting rod 453 downstream, thereby it rolls on the terminal surface around the polycarbonate curtain wall panel to drive daub roller 454, extension mechanism 46 resets, the reaction force through reset spring 455 drives elevator block 452 upward movement on vertical axis 451, thereby drive connecting rod 453 upward movement, thereby it rolls backward on terminal surface around the polycarbonate curtain wall panel to drive daub roller 454, thereby realize daub roller 454 up-and-down motion's purpose, and then accomplish and paint the processing.
The stretching mechanism 46 comprises a mounting block 461, a rotating motor 462, an incomplete cam 463, a T-shaped shaft 464, a spiral spring 465, a limiting plate 466, a driving wheel 467, a fixed wheel 468, a guide wheel 469 and a steel wire rope 4610, wherein the mounting block 461 is symmetrically arranged at the front and back of the bottom of the Contraband template 43, the upper end surface of the mounting block 461 is provided with the rotating motor 462 through a motor base, the incomplete cam 463 is arranged on an output shaft of the rotating motor 462 through a key, the T-shaped shaft 464 is in sliding fit above the incomplete cam 463, the limiting plate 466 is fixedly connected on the side wall of the Contraband template 43 above the incomplete cam 463, a limiting hole is arranged on the limiting plate 466 close to the inner end, the T-shaped shaft 464 is in sliding fit in the limiting hole, the spiral spring 465 is sleeved on the T-shaped shaft 464 below the limiting hole, the driving wheel 467 is arranged at the upper end of the T-shaped shaft 464, the lateral wall of the transverse plate 456 outside the fixed wheel 468 is provided with a guide wheel 469, one end of a steel wire 4610 is fixedly connected on the fixed wheel 468, the other end of the steel wire 4610 bypasses the guide wheel 469 and is bolted on the outer lateral wall of the lifting block 452, and the driving wheel 467 is tightly attached on the steel wire 4610 between the fixed wheel 468 and the guide wheel 469. Specific during operation, drive incomplete cam 463 through rotating motor 462 and rotate, the extrusion through incomplete cam 463 to T shape axle 464 drives T shape axle 464 upward movement, coil spring 465 is compressed this moment, thereby drive wheel 467 upward movement, the extrusion through drive wheel 467 to wire rope 4610 drives wire rope 4610 upwards shrink, thereby drive elevator 452 downstream, drive incomplete cam 463 through rotating motor 462 and continue to rotate, the reaction force through coil spring 465 drives T shape axle 464 and resets, thereby drive wheel 467 resets, the reaction force through reset spring 455 drives elevator 452 upward movement, thereby reach the upper and lower reciprocating motion process of elevator 452, thereby realize the reciprocal roll process from top to bottom of paining roller 454, thereby improve the efficiency of paining.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides an anti ultraviolet polycarbonate curtain wall panel manufacturing process, it has used an anti ultraviolet polycarbonate curtain wall panel manufacturing equipment, and this anti ultraviolet polycarbonate curtain wall panel manufacturing equipment includes bottom plate (1), conveyor (2), clamping device (3) and paints device (4), its characterized in that: the specific method for processing the polycarbonate curtain wall plate by adopting the ultraviolet-resistant polycarbonate curtain wall plate manufacturing equipment is as follows:
s1, feeding and fixing: vertically placing a polycarbonate curtain wall plate to be coated with an ultraviolet-resistant reagent into a clamping device (3) manually, and clamping the left end and the right end of the polycarbonate curtain wall plate through the clamping device (3);
s2, conveying: the conveying device (2) drives the clamping device (3) to move rightwards, so that the polycarbonate curtain wall plate in the clamping device (3) is driven to be conveyed rightwards to the inner side of the smearing device (4);
s3, coating treatment: after the step S2 is finished, the front end surface and the rear end surface of the polycarbonate curtain wall plate are simultaneously coated by the coating device (4), so that the ultraviolet-resistant reagent is uniformly attached to the front end surface and the rear end surface of the polycarbonate curtain wall plate;
s4: blanking and airing: after the step S3 is finished, the conveying device (2) drives the polycarbonate curtain wall plate in the clamping device (3) to continuously convey rightwards, the clamping device (3) is stopped to reset, and meanwhile, the polycarbonate curtain wall plate which is finished with the coating process is manually taken down and dried under natural conditions;
the upper end face of the bottom plate (1) is provided with a conveying device (2), the position, close to the left end, of the upper end face of the conveying device (2) is fixedly connected with a clamping device (3), and the position, close to the right end, of the upper end face of the conveying device (2) is provided with a smearing device (4);
the conveying device (2) comprises supporting columns (21), a conveying plate (22) and a first electric sliding block (23), wherein the supporting columns (21) are symmetrically installed at the upper end of the bottom plate (1), the conveying plate (22) is fixedly connected to the upper end of the supporting columns (21), a rectangular slide way is formed in the upper end face of the conveying plate (22), and the first electric sliding block (23) is installed in the rectangular slide way in a sliding mode;
the clamping device (3) comprises a mounting plate (31), a two-way motor (32), a driving gear (33), a rectangular rack (34), a clamping plate (35), a buffer spring (36), a bearing plate (37), a clamping block (38), a reciprocating electric slider (39) and a brush holder (310), wherein the mounting plate (31) is fixedly mounted on the upper end face of the first electric slider (23), circular grooves are uniformly formed in the upper end face of the mounting plate (31), the two-way motor (32) is mounted at the bottom of each circular groove through a motor base, the driving gear (33) is mounted on an output shaft of the two-way motor (32) through a key, the rectangular rack (34) is meshed outside the front side and the rear side of the driving gear (33) in a central symmetry manner, the clamping plate (35) is fixedly connected to one end of the rectangular rack (34) far away from the driving gear (33), and rectangular, the bottom of each clamping plate (35) is slidably mounted at the bottom of the rectangular groove, a buffer spring (36) is arranged between the lower end of the opposite side wall of each clamping plate (35) and the side wall, close to the driving gear (33), in the rectangular groove, the position, close to the lower end, of the opposite side wall of each clamping plate (35) is symmetrically provided with a bearing plate (37), clamping blocks (38) are uniformly arranged on the side wall of each clamping plate (35) above the bearing plate (37), strip-shaped slide ways are symmetrically formed in the clamping plates (35) on the front side and the rear side of each clamping block (38), reciprocating electric slide blocks (39) are slidably mounted in the strip-shaped slide ways, brush seats (310) are fixedly connected to the inner side wall of each reciprocating electric slide block (39), and soft brushes are;
smearing device (4) include curb plate (41), actuating mechanism (42), Contraband template (43), spout material mechanism (44), smear mechanism (45) and tension mechanism (46), wherein conveyer plate (22) on be close to the position front and back fixed symmetry of right-hand member and install curb plate (41), fixedly connected with actuating mechanism (42) on the inside wall of curb plate (41), the inner fixed connection of actuating mechanism (42) has Contraband template (43), the opening of Contraband template (43) is towards the inboard, the inside of Contraband template (43) is provided with smears mechanism (45), tension mechanism (46) are installed to the below bilateral symmetry of smearing mechanism (45), the upper end of Contraband template (43) is provided with spouts material mechanism (44).
2. The manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: and sliding balls are arranged between the lower end of the clamping plate (35) and the rectangular groove.
3. The manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: a sponge layer is arranged on the bearing plate (37).
4. The manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the driving mechanism (42) comprises an Contraband-shaped frame (421), a driving motor (422), a disc (423), a rocker (424), a pulley (425), a T-shaped rod (426) and an extrusion spring (427), wherein the inner side wall of the side plate (41) is fixedly provided with the Contraband-shaped frame (421), the opening of the Contraband-shaped frame (421) faces the side plate (41), the driving motor (422) is arranged on the right side wall inside the Contraband-shaped frame (421) through a motor base, the disc (423) is arranged on the output shaft of the driving motor (422) through a key, the position, close to the outer edge, on the left side wall of the disc (423) is connected with the rocker (424) through a pin shaft, the inner end of the rocker (424) is provided with the pulley (425), the outer side of the pulley (425) is provided with the T-shaped rod (426), one end, close to the disc (423), on the T-shaped rod (426), is internally provided, a sliding hole is formed in the middle of the inner side wall of the Contraband-shaped frame (421), the inner end of the T-shaped rod (426) penetrates through the sliding hole and is fixedly connected with a Contraband-shaped plate (43), and an extrusion spring (427) is sleeved on the T-shaped rod (426) between the sliding hole and the pulley groove.
5. The manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: the spraying mechanism (44) comprises a material box (441), a rubber hose (442), a spraying water pump (443) and a nozzle (444), wherein the material box (441) is fixedly mounted on the upper end face of the Contraband type plate (43), a discharging hole is formed in the position, close to the lower end, of the inner side wall of the material box (441), the spraying water pump (443) is mounted on the upper end face of the Contraband type plate (43) on the inner side of the discharging hole through a water pump base, the discharging hole of the material box (441) is communicated with a feeding hole of the spraying water pump (443) through the rubber hose (442), a discharging hole of the spraying water pump (443) is connected with the nozzle (444) through the rubber hose (442), and the nozzle (444) is fixedly mounted at the upper end of the inner side wall of.
6. The manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate as claimed in claim 1, wherein the manufacturing process comprises the following steps: daub mechanism (45) including vertical axis (451), elevator block (452), connecting rod (453), scribble roller (454), reset spring (455) and diaphragm (456), wherein Contraband template (43) inside lateral wall on be close to position fixedly connected with diaphragm (456) of lower extreme, the up end fixedly connected with vertical axis (451) of diaphragm (456), the upper end fixed connection of vertical axis (451) is at the top of Contraband template (43), fixed mounting has connecting rod (453) on the inside wall of elevator block (452) on vertical axis (451), roller (454) are paintd to the inner of connecting rod (453) installation, the cover is equipped with reset spring (455) on vertical axis (451) between elevator block (452) and diaphragm (456).
7. The manufacturing process of the ultraviolet-resistant polycarbonate curtain wall plate as claimed in claim 6, wherein the manufacturing process comprises the following steps: the stretching mechanism (46) comprises a mounting block (461), a rotating motor (462), an incomplete cam (463), a T-shaped shaft (464), a spiral spring (465), a limiting plate (466), a driving wheel (467), a fixed wheel (468), a guide wheel (469) and a steel wire rope (4610), wherein the mounting block (461) is symmetrically arranged at the front and back of the bottom of the Contraband template (43), the rotating motor (462) is mounted on the upper end surface of the mounting block (461) through a motor base, the incomplete cam (463) is mounted on the output shaft of the rotating motor (462) through a key, the T-shaped shaft (464) is slidably attached above the incomplete cam (463), a limiting plate (466) is fixedly connected to the side wall of the Contraband template (43) above the incomplete cam (463), a limiting hole is formed in the position, which is close to the inner end, and a T-shaped shaft (464) is slidably mounted in, the cover is equipped with coil spring (465) on T shape axle (464) of spacing hole below, drive wheel (467) are installed to the upper end of T shape axle (464), be close to inner position symmetry on the left and right sides lateral wall of diaphragm (456) and install tight pulley (468), install leading wheel (469) on diaphragm (456) lateral wall in the tight pulley (468) outside, the one end fixed connection of wire rope (4610) is on tight pulley (468), leading wheel (469) and bolt are walked around to the other end of wire rope (4610) on the lateral wall of elevator (452), drive wheel (467) hug closely on wire rope (4610) between tight pulley (468) and leading wheel (469).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110112344.1A CN112958401A (en) | 2021-01-27 | 2021-01-27 | Manufacturing process of ultraviolet-resistant polycarbonate curtain wall plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110112344.1A CN112958401A (en) | 2021-01-27 | 2021-01-27 | Manufacturing process of ultraviolet-resistant polycarbonate curtain wall plate |
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| Publication Number | Publication Date |
|---|---|
| CN112958401A true CN112958401A (en) | 2021-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110112344.1A Withdrawn CN112958401A (en) | 2021-01-27 | 2021-01-27 | Manufacturing process of ultraviolet-resistant polycarbonate curtain wall plate |
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| Country | Link |
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| CN (1) | CN112958401A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113769972A (en) * | 2021-09-15 | 2021-12-10 | 山东森茂机械有限公司 | Full-automatic plank puttying production line |
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| US4530306A (en) * | 1984-01-06 | 1985-07-23 | Graphic Enterprises Of Ohio, Inc. | Coating device for plates |
| CN102974498A (en) * | 2012-11-19 | 2013-03-20 | 无锡华能表面处理有限公司 | Roller coating machine |
| CN105013659A (en) * | 2015-08-23 | 2015-11-04 | 王寿南 | Continuous coating and drying machine for bar materials |
| CN205762145U (en) * | 2016-06-16 | 2016-12-07 | 马鞍山市亿格仪表有限公司 | A kind of bonding drying unit of dial plate shell |
| CN111974658A (en) * | 2020-09-03 | 2020-11-24 | 冒鹏飞 | Fluorocarbon spraying treatment method for manufacturing curved curtain wall aluminum veneer |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4530306A (en) * | 1984-01-06 | 1985-07-23 | Graphic Enterprises Of Ohio, Inc. | Coating device for plates |
| CN102974498A (en) * | 2012-11-19 | 2013-03-20 | 无锡华能表面处理有限公司 | Roller coating machine |
| CN105013659A (en) * | 2015-08-23 | 2015-11-04 | 王寿南 | Continuous coating and drying machine for bar materials |
| CN205762145U (en) * | 2016-06-16 | 2016-12-07 | 马鞍山市亿格仪表有限公司 | A kind of bonding drying unit of dial plate shell |
| CN111974658A (en) * | 2020-09-03 | 2020-11-24 | 冒鹏飞 | Fluorocarbon spraying treatment method for manufacturing curved curtain wall aluminum veneer |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113769972A (en) * | 2021-09-15 | 2021-12-10 | 山东森茂机械有限公司 | Full-automatic plank puttying production line |
| CN113769972B (en) * | 2021-09-15 | 2022-07-29 | 友茂智能科技(临沂)有限公司 | Full-automatic plank puttying production line |
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