CN110133000A - A kind of full microscope visual imaging surface detecting machine - Google Patents

A kind of full microscope visual imaging surface detecting machine Download PDF

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Publication number
CN110133000A
CN110133000A CN201910386998.6A CN201910386998A CN110133000A CN 110133000 A CN110133000 A CN 110133000A CN 201910386998 A CN201910386998 A CN 201910386998A CN 110133000 A CN110133000 A CN 110133000A
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image
module
imaging surface
visual imaging
intelligent
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邱凯旋
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Image Processing (AREA)

Abstract

The invention discloses a kind of full microscope visual imaging surface detecting machines, including object, and optical imagery module, optical imagery module uses microscope, it is additionally provided with the image capture module for acquiring microscopy image, image capture module is connected with Image Acquisition and digital processing module and intelligent workstation in turn, Image Acquisition and digital processing module are sent to intelligent workstation after going forward side by side digitized processing from acquisition image in image capture module, intelligent workstation drive connection has intelligent execution module, intelligent workstation is for comparing the image of capture with the standard picture prestored, and the image of capture is judged, when judging result is unqualified, intelligent workstation drives intelligent execution module, object is taken away.The surface defect and size, shape for realizing automatic detection object, avoid the testing result error to vary with each individual, reduce detection classification error, improve effectiveness of classification and productivity.

Description

A kind of full microscope visual imaging surface detecting machine
Technical field
The present invention relates to visual imaging automatic measurement technique fields, specifically, be a kind of full microscope vision at Image surface detection machine.
Background technique
Glass lens in the prior art, optical filter visual detection equipment in, generally use camera to glass lens Etc. being detected, by camera shooting, and the image of shooting is analyzed, obtain the testing result to glass lens.Due to taking the photograph As head pixel limitation and, different operators varies with each individual for the testing result of defect, therefore leads to detection error It is larger, and detection accuracy is not high.
Summary of the invention
The purpose of the present invention is to provide a kind of full microscope visual imaging surface detecting machines, for solving existing skill The problem that detection error is larger and detection accuracy is not high in the appearance detection of the eyeglass of glass and other materials in art.
The present invention is achieved through the following technical solutions:
A kind of full microscope visual imaging surface detecting machine, including object, and for carrying out figure to the object As the optical imagery module of acquisition, the optical imagery module uses microscope, is additionally provided with aobvious for acquiring the microscope The image capture module of diagram picture, described image capture module are connected with Image Acquisition and digital processing module, and described image is adopted Collection is connected with intelligent workstation with digital processing module, and described image acquisition is used to capture from described image with digital processing module Acquisition image goes forward side by side and is sent to the intelligent workstation after digitized is handled in module, and the intelligent workstation drive connection has Intelligent execution module, the intelligent workstation are used to compare the image of capture with the standard picture prestored, and to capture Image judged, when judging result is unqualified, the intelligent workstation driving intelligent execution module, by the target Object is taken away.
Camera in conjunction with optical microscopy, is automatically detected the appearance and size of object by detection machine, due to Microscope can amplify imaging to object with high magnification numbe, thus can be carried out with the clearer appearance to object at Picture, image capture module pass through the interface with data acquisition and digital processing module by capturing microscopical display image The image of capture is transferred to Image Acquisition and digital processing module, carries out image analysis and digitized processing, and by intelligent work Make station and carry out image comparison and analysis, realizing can exception on high-precision detection object, chipping, scuffing, dark dirty etc. Defect.When analyzing the existing defects that result is object, intelligent workstation drives intelligent execution module by defective target Object is taken away, is sorted, meanwhile, the information of defective object and defect information are recorded, so that staff counts According to tracking and subsequent analysis work.
Further, the optical imagery module is optics/electron microscope, and the optics/electron microscope is provided with For connecting the interface of display or computer by camera.
Further, the optics/electron microscope is combined using array, and the surface image for the object is adopted Collection, and collection result is transferred to by the intelligent workstation by described image capture module, intelligent workstation uses image pair Than the Surface testing that algorithm realizes the object.
Further, the optics/electron microscope be also reserved with TCP/IP interface for being connect with other equipment and I/O serial ports.
It further, further include for providing the light source of illumination to the object, the light source uses LED circular lamp.
Further, the LED circular lamp is that LED circular lamp is adjusted in brightness.
Further, described image capture module is camera, optics described in the capture focus face of the camera at As the image display area of module.
Further, described image acquisition uses PC machine with digital processing module, and the PC machine and described image capture mould Block is connected by I/O serial ports, for receiving the image of image capture module intake, and is digitized.
Further, the intelligent grabbing module is automatic loading and unloading device.
Further, the automatic loading and unloading device is manipulator.
Compared with prior art, the present invention have the following advantages that and the utility model has the advantages that
(1) of the invention, the preposition microscope of camera can by the input to the amplified imaging of object as camera It realizes the detection of the appearances such as stain, sags and crests, the scratch on the objects such as glass lens, optical filter, realizes appearance and scale The detection of size, improves detection accuracy;When detecting unqualified object, taken away automatically by automatic loading and unloading device, it is real Automatic detection and loading and unloading and classification are showed, and relevant information have been saved, has been convenient for analyzing.
(2) present invention realizes the surface defect and size, shape of automatic detection object, avoids the inspection to vary with each individual Resultant error is surveyed, detection classification error is reduced, improves effectiveness of classification and productivity.
(3) microscope is combined using array, and micro- device uses the micro objective from 2 times of-NX, and adds intelligent work The algorithmic system stood carries out the detection to glass surface, improves detection speed and detection yield.
Detailed description of the invention
Fig. 1 is the structural block diagram of the first embodiment of the invention;
Fig. 2 is the structural block diagram of embodiment in the present invention second.
Specific embodiment
The present invention is described in further detail below with reference to embodiment, embodiments of the present invention are not limited thereto.
Embodiment 1:
In conjunction with shown in attached drawing 1, a kind of full microscope visual imaging surface detecting machine, including object, and for institute The optical imagery module that object carries out Image Acquisition is stated, the optical imagery module uses microscope, is additionally provided with for adopting Collect the image capture module of the microscopy image, described image capture module is connected with Image Acquisition and digital processing mould Block, described image acquisition are connected with intelligent workstation with digital processing module, and described image acquisition is used for digital processing module The intelligent workstation, the intelligence work are sent to after going forward side by side digitized processing from acquisition image in described image capture module Making station drive connection has intelligent execution module, and the intelligent workstation is used to carry out the image of capture with the standard picture prestored Comparison, and the image of capture is judged, when judging result is unqualified, the intelligent workstation driving intelligence executes mould Block takes the object away.
Camera in conjunction with optical microscopy, is automatically detected the appearance and size of object by detection machine, due to Microscope can amplify imaging to object with high magnification numbe, thus can be carried out with the clearer appearance to object at Picture, image capture module pass through the interface with data acquisition and digital processing module by capturing microscopical display image The image of capture is transferred to Image Acquisition and digital processing module, carries out image analysis and digitized processing, and by intelligent work Make station and carry out image comparison and analysis, realizing can exception on high-precision detection object, chipping, scuffing, dark dirty etc. Defect.When analyzing the existing defects that result is object, intelligent workstation drives intelligent execution module by defective target Object is taken away, is sorted, meanwhile, the information of defective object and defect information are recorded, so that staff counts According to tracking and subsequent analysis work.Embodiment 2:
On the basis of embodiment 1, in conjunction with shown in attached drawing 2, the optical imagery module is optics/electron microscope, the light / electron microscope is provided with the interface for connecting display or computer by camera.Further, the optics/electricity Sub- microscope is combined using array, and the surface image for the object acquires, and will by described image capture module Collection result is transferred to the intelligent workstation, and intelligent workstation realizes the surface inspection of the object using image comparison algorithm It surveys.
Optics/electron microscope is combined using array, and micro- device uses the micro objective from 2 times of-NX, and adds intelligence The algorithmic system of energy work station carries out the detection to glass surface, improves detection speed, detection accuracy and detection yield.
Further, the optics/electron microscope be also reserved with TCP/IP interface for being connect with other equipment and I/O serial ports has efficient image file management and printing function, cooperates with computer, can have accurate measuring function.
It further, further include for providing the light source of illumination to the object, the light source uses LED circular lamp.
Further, the LED circular lamp is that LED circular lamp is adjusted in brightness, and three-dimensional imaging is clear.
Further, described image capture module is camera, optics described in the capture focus face of the camera at As the image display area of module.
Further, described image acquisition uses PC machine with digital processing module, and the PC machine and described image capture mould Block is connected by I/O serial ports, for receiving the image of image capture module intake, and is digitized.
Further, the intelligent grabbing module is automatic loading and unloading device.
Further, the automatic loading and unloading device is manipulator.
The above is only presently preferred embodiments of the present invention, not does limitation in any form to the present invention, it is all according to According to technical spirit any simple modification to the above embodiments of the invention, equivalent variations, protection of the invention is each fallen within Within the scope of.

Claims (10)

1. a kind of full microscope visual imaging surface detecting machine, which is characterized in that including object, and for described Object carries out the optical imagery module of Image Acquisition, and the optical imagery module uses microscope, is additionally provided with for acquiring The image capture module of the microscopy image, described image capture module are connected with Image Acquisition and digital processing mould Block, described image acquisition are connected with intelligent workstation with digital processing module, and described image acquisition is used for digital processing module The intelligent workstation, the intelligence work are sent to after going forward side by side digitized processing from acquisition image in described image capture module Making station drive connection has intelligent execution module, and the intelligent workstation is used to carry out the image of capture with the standard picture prestored Comparison, and the image of capture is judged, when judging result is unqualified, the intelligent workstation driving intelligence executes mould Block takes the object away.
2. a kind of full microscope visual imaging surface detecting machine according to claim 1, which is characterized in that the light Image-forming module be optics/electron microscope, the optics/electron microscope be provided with for by camera connection display or The interface of computer.
3. a kind of full microscope visual imaging surface detecting machine according to claim 2, which is characterized in that the light / electron microscope is combined using array, and the surface image for the object acquires, and captures mould by described image Collection result is transferred to the intelligent workstation by block, and intelligent workstation realizes the table of the object using image comparison algorithm Face detection.
4. a kind of full microscope visual imaging surface detecting machine according to claim 2 or 3, which is characterized in that institute It states optics/electron microscope and is also reserved with TCP/IP interface and I/O serial ports for connecting with other equipment.
5. a kind of full microscope visual imaging surface detecting machine according to claim 1, which is characterized in that further include For providing the light source of illumination to the object, the light source uses LED circular lamp.
6. a kind of full microscope visual imaging surface detecting machine according to claim 5, which is characterized in that described LED circular lamp is that LED circular lamp is adjusted in brightness.
7. a kind of full microscope visual imaging surface detecting machine according to claim 1, feature exist
In described image capture module is camera, the figure of optical imagery module described in the capture focus face of the camera As display area.
8. a kind of full microscope visual imaging surface detecting machine according to claim 1, which is characterized in that the figure PC machine is used with digital processing module as acquiring, the PC machine is connect with described image capture module by I/O serial ports, for connecing The image of image capture module intake is received, and is digitized.
9. a kind of full microscope visual imaging surface detecting machine according to claim 1, which is characterized in that the intelligence Energy handling module is automatic loading and unloading device.
10. a kind of full microscope visual imaging surface detecting machine according to claim 9, which is characterized in that described Automatic loading and unloading device is manipulator.
CN201910386998.6A 2019-05-10 2019-05-10 A kind of full microscope visual imaging surface detecting machine Pending CN110133000A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112763495A (en) * 2020-12-24 2021-05-07 苏州赛众自动化科技有限公司 Mobile phone battery size and appearance defect detection system and detection method

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JP2007024565A (en) * 2005-07-13 2007-02-01 Hitachi Kokusai Electric Inc Appearance inspection method and device
CN101206180A (en) * 2006-12-20 2008-06-25 鸿富锦精密工业(深圳)有限公司 Lens module detecting device and detecting method
CN201302555Y (en) * 2008-10-31 2009-09-02 东莞康视达自动化科技有限公司 Micro surface blemish full-automatic ultraviolet optic detecting system
CN201697882U (en) * 2010-06-03 2011-01-05 成都精密光学工程研究中心 Device for detecting subsurface defects of optical elements
CN103728309A (en) * 2013-11-27 2014-04-16 周俊雄 Visual detection equipment of circuit board
CN104655641A (en) * 2015-01-31 2015-05-27 华南理工大学 High-precision full-automatic FPC (Flexible Printed Circuit) defect detecting device and detecting process
CN104890936A (en) * 2015-05-22 2015-09-09 广州达意隆包装机械股份有限公司 Feeding system and method for block-shaped food
CN106338524A (en) * 2016-08-23 2017-01-18 中国科学院自动化研究所 Microscopic scanning imaging acquisition device for vertical optical element surface damage and method thereof
CN109406527A (en) * 2018-09-06 2019-03-01 华南理工大学 A kind of miniature video camera module group lens subtle appearance defect detecting system and method
CN109407299A (en) * 2018-12-21 2019-03-01 北方工业大学 A kind of intelligent optical micro image collection equipment
CN210376186U (en) * 2019-05-10 2020-04-21 邱凯旋 Full-automatic microscope visual imaging surface detection machine

Patent Citations (11)

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Publication number Priority date Publication date Assignee Title
JP2007024565A (en) * 2005-07-13 2007-02-01 Hitachi Kokusai Electric Inc Appearance inspection method and device
CN101206180A (en) * 2006-12-20 2008-06-25 鸿富锦精密工业(深圳)有限公司 Lens module detecting device and detecting method
CN201302555Y (en) * 2008-10-31 2009-09-02 东莞康视达自动化科技有限公司 Micro surface blemish full-automatic ultraviolet optic detecting system
CN201697882U (en) * 2010-06-03 2011-01-05 成都精密光学工程研究中心 Device for detecting subsurface defects of optical elements
CN103728309A (en) * 2013-11-27 2014-04-16 周俊雄 Visual detection equipment of circuit board
CN104655641A (en) * 2015-01-31 2015-05-27 华南理工大学 High-precision full-automatic FPC (Flexible Printed Circuit) defect detecting device and detecting process
CN104890936A (en) * 2015-05-22 2015-09-09 广州达意隆包装机械股份有限公司 Feeding system and method for block-shaped food
CN106338524A (en) * 2016-08-23 2017-01-18 中国科学院自动化研究所 Microscopic scanning imaging acquisition device for vertical optical element surface damage and method thereof
CN109406527A (en) * 2018-09-06 2019-03-01 华南理工大学 A kind of miniature video camera module group lens subtle appearance defect detecting system and method
CN109407299A (en) * 2018-12-21 2019-03-01 北方工业大学 A kind of intelligent optical micro image collection equipment
CN210376186U (en) * 2019-05-10 2020-04-21 邱凯旋 Full-automatic microscope visual imaging surface detection machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112763495A (en) * 2020-12-24 2021-05-07 苏州赛众自动化科技有限公司 Mobile phone battery size and appearance defect detection system and detection method

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