CN210376186U - Full-automatic microscope visual imaging surface detection machine - Google Patents
Full-automatic microscope visual imaging surface detection machine Download PDFInfo
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- CN210376186U CN210376186U CN201920662752.2U CN201920662752U CN210376186U CN 210376186 U CN210376186 U CN 210376186U CN 201920662752 U CN201920662752 U CN 201920662752U CN 210376186 U CN210376186 U CN 210376186U
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Abstract
The utility model discloses a full-automatic microscope vision imaging surface detection machine, including the target object, and optical imaging module, optical imaging module adopts the microscope, still be provided with the image capture module that is used for gathering microscope display image, image capture module has connected gradually image acquisition and digital processing module and intelligent workstation, image acquisition and digital processing module gather the image from image capture module and send to intelligent workstation after carrying out digital processing, intelligent workstation drive is connected with intelligent execution module, intelligent workstation is used for contrasting the image of catching with the standard image that prestores, and judge the image of catching, when the judged result is unqualified, intelligent workstation drive intelligent execution module, tak the target object away. The surface defect, the size and the shape of the target object are automatically detected, the detection result error which is different from person to person is avoided, the detection grading error is reduced, and the grading precision and the production rate are improved.
Description
Technical Field
The utility model relates to a vision imaging automated inspection technical field, specific theory is a full-automatic microscope vision imaging surface detection machine.
Background
In the prior art, in a visual inspection apparatus for glass lenses and optical filters, a camera is generally used to detect the glass lenses, and a detection result for the glass lenses is obtained by shooting and analyzing the shot images. Due to the pixel limitation of the camera and the fact that detection results of different operators for defects are different from person to person, detection errors are large, and detection accuracy is not high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic microscope vision imaging surface detection machine for detect the great and not high problem of detection precision of error in the outward appearance of the lens of glass and other materials detects among the solution prior art.
The utility model discloses a following technical scheme realizes:
a full-automatic microscope visual imaging surface detection machine comprises a target object and an optical imaging module used for collecting images of the target object, wherein the optical imaging module adopts a microscope and is also provided with an image capturing module used for collecting images displayed by the microscope, the image capturing module is connected with an image collecting and digital processing module, the image collecting and digital processing module is connected with an intelligent workstation, the image collecting and digital processing module is used for collecting images from the image capturing module, carrying out digital processing on the images and then sending the images to the intelligent workstation, the intelligent workstation is connected with an intelligent execution module in a driving way, the intelligent workstation is used for comparing the captured images with prestored standard images and judging the captured images, and when the judgment result is unqualified, the intelligent workstation drives the intelligent execution module, and taking away the target.
The detector combines the camera with the optical microscope, the appearance and the size of the target object are detected in a full-automatic mode, the microscope can amplify and image the target object in high times, the appearance of the target object can be imaged more clearly, the image capturing module transmits the captured image to the image collecting and digital processing module through an interface of the image capturing module and the digital processing module, image analysis and digital processing are carried out, image comparison and analysis are carried out through the intelligent workstation, and the defects of abnormity, edge breakage, scratch, dark and dirty and the like on the target object can be detected with high precision. When the analysis result shows that the target object has defects, the intelligent workstation drives the intelligent execution module to take away and sort the defective target object, and simultaneously, the information of the defective target object and the defect information are recorded, so that a worker can conveniently perform data tracking and subsequent analysis work.
Further, the optical imaging module is an optical/electron microscope provided with an interface for connecting a display or a computer through a camera.
Further, the optical/electronic microscope adopts an array combination and is used for collecting the surface image of the target object, the collected result is transmitted to the intelligent workstation through the image capturing module, and the intelligent workstation realizes the surface detection of the target object by adopting an image contrast algorithm.
Furthermore, a TCP/IP interface and an I/O serial port for connecting with other equipment are reserved on the optical/electronic microscope.
Further, the LED illumination device also comprises a light source for providing illumination for the target object, and the light source adopts an LED annular lamp.
Further, the LED annular lamp is an LED annular lamp with adjustable brightness.
Further, the image capturing module is a camera, and a capturing focus of the camera is over against an image display area of the optical imaging module.
Furthermore, the image acquisition and digital processing module adopts a PC, and the PC is connected with the image capturing module through an I/O serial port and is used for receiving and digitizing the image captured by the image capturing module.
Furthermore, the intelligent grabbing module is an automatic loading and unloading device.
Further, the automatic loading and unloading device is a mechanical arm.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
(1) the utility model discloses, at the leading microscope of camera, will regard as the input of camera to the formation of image after the target object is enlargied, can realize that outward appearance such as stain, concave and convex point, mar on the target object such as glass lens, light filter detect, realized the detection of outward appearance and yardstick size, improved detection accuracy; when detecting unqualified target object, take away by automatic unloader in the automation away, realized automated inspection and unloading and classification to keep relevant information, be convenient for carry out the analysis.
(2) The utility model discloses an automatic surface defect and size, the shape of detection target object have avoided the testing result error that varies from person to person, have reduced and have detected hierarchical error, have improved hierarchical precision and productivity ratio.
(3) The microscope adopts array combination, the microscope adopts a microscope objective lens of 2 times-NX, and an algorithm system of an intelligent workstation is added to detect the glass surface, so that the detection speed and the detection yield are improved.
Drawings
FIG. 1 is a block diagram of a first embodiment of the present invention;
fig. 2 is a block diagram of a second embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
Example 1:
referring to the attached drawing 1, a full-automatic microscope visual imaging surface detector comprises a target object and an optical imaging module for collecting images of the target object, wherein the optical imaging module adopts a microscope, the full-automatic microscope visual imaging surface detector is also provided with an image capturing module for collecting images displayed by the microscope, the image capturing module is connected with an image collecting and digital processing module, the image collecting and digital processing module is connected with an intelligent workstation, the image collecting and digital processing module is used for collecting images from the image capturing module, carrying out digital processing on the images and then sending the images to the intelligent workstation, the intelligent workstation is connected with an intelligent execution module in a driving way, the intelligent workstation is used for comparing the captured images with pre-stored standard images and judging the captured images, and when the judgment result is unqualified, and the intelligent workstation drives the intelligent execution module to take the target object away.
The detector combines the camera with the optical microscope, the appearance and the size of the target object are detected in a full-automatic mode, the microscope can amplify and image the target object in high times, the appearance of the target object can be imaged more clearly, the image capturing module transmits the captured image to the image collecting and digital processing module through an interface of the image capturing module and the digital processing module, image analysis and digital processing are carried out, image comparison and analysis are carried out through the intelligent workstation, and the defects of abnormity, edge breakage, scratch, dark and dirty and the like on the target object can be detected with high precision. When the analysis result shows that the target object has defects, the intelligent workstation drives the intelligent execution module to take away and sort the defective target object, and simultaneously, the information of the defective target object and the defect information are recorded, so that a worker can conveniently perform data tracking and subsequent analysis work. Example 2:
on the basis of the embodiment 1, as shown in fig. 2, the optical imaging module is an optical/electron microscope, and the optical/electron microscope is provided with an interface for connecting a display or a computer through a camera. Further, the optical/electronic microscope adopts an array combination and is used for collecting the surface image of the target object, the collected result is transmitted to the intelligent workstation through the image capturing module, and the intelligent workstation realizes the surface detection of the target object by adopting an image contrast algorithm.
The optical/electronic microscope adopts an array combination, the microscope adopts a microscope objective lens of 2 times to NX, and an algorithm system of an intelligent workstation is added to detect the glass surface, so that the detection speed, the detection precision and the detection yield are improved.
Furthermore, the optical/electronic microscope is also reserved with a TCP/IP interface and an I/O serial port for connecting with other equipment, has efficient image file management and printing functions, and can have an accurate measurement function by being matched with a computer.
Further, the LED illumination device also comprises a light source for providing illumination for the target object, and the light source adopts an LED annular lamp.
Furthermore, the LED annular lamp is an LED annular lamp with adjustable brightness, and three-dimensional imaging is clear.
Further, the image capturing module is a camera, and a capturing focus of the camera is over against an image display area of the optical imaging module.
Furthermore, the image acquisition and digital processing module adopts a PC, and the PC is connected with the image capturing module through an I/O serial port and is used for receiving and digitizing the image captured by the image capturing module.
Furthermore, the intelligent grabbing module is an automatic loading and unloading device.
Further, the automatic loading and unloading device is a mechanical arm.
The above is only the preferred embodiment of the present invention, not to the limitation of the present invention in any form, all the technical matters of the present invention all fall into the protection scope of the present invention to any simple modification and equivalent change of the above embodiments.
Claims (10)
1. A full-automatic microscope visual imaging surface detection machine is characterized by comprising a target object and an optical imaging module for collecting images of the target object, wherein the optical imaging module adopts a microscope and is also provided with an image capturing module for collecting images displayed by the microscope, the image capturing module is connected with an image collecting and digital processing module, the image collecting and digital processing module is connected with an intelligent workstation, the image collecting and digital processing module is used for collecting images from the image capturing module and sending the images to the intelligent workstation after digital processing, the intelligent workstation is connected with an intelligent execution module in a driving way, the intelligent workstation is used for comparing the captured images with prestored standard images and judging the captured images, and when the judgment result is unqualified, and the intelligent workstation drives the intelligent execution module to take the target object away.
2. The machine according to claim 1, wherein the optical imaging module is an optical/electronic microscope, and the optical/electronic microscope is provided with an interface for connecting a display or a computer through a camera.
3. The machine according to claim 2, wherein the optical/electronic microscope is an array type combination for collecting the surface image of the target object and transmitting the collected result to the intelligent workstation through the image capturing module, and the intelligent workstation uses an image contrast algorithm to realize the surface detection of the target object.
4. The surface detector according to claim 2 or 3, wherein the optical/electronic microscope further reserves a TCP/IP interface and an I/O serial port for connecting with other devices.
5. The fully automatic microscope visual imaging surface inspection machine according to claim 1, further comprising a light source for providing illumination to the target, wherein the light source is an LED ring light.
6. The machine according to claim 5, wherein the LED ring light is an LED ring light with adjustable brightness.
7. The fully automated microscope vision imaging surface inspection machine of claim 1, wherein the machine is characterized in that
The image capturing module is a camera, and a capturing focus of the camera is over against an image display area of the optical imaging module.
8. The fully automatic microscope vision imaging surface detector as claimed in claim 1, wherein the image acquisition and digital processing module is a PC, and the PC is connected to the image capture module via an I/O serial port for receiving and digitizing the image captured by the image capture module.
9. The machine of claim 1, wherein the intelligent gripping module is an automatic loading and unloading device.
10. The machine of claim 9, wherein the automated loading and unloading mechanism is a robotic arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920662752.2U CN210376186U (en) | 2019-05-10 | 2019-05-10 | Full-automatic microscope visual imaging surface detection machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920662752.2U CN210376186U (en) | 2019-05-10 | 2019-05-10 | Full-automatic microscope visual imaging surface detection machine |
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| CN210376186U true CN210376186U (en) | 2020-04-21 |
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| CN201920662752.2U Expired - Fee Related CN210376186U (en) | 2019-05-10 | 2019-05-10 | Full-automatic microscope visual imaging surface detection machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110133000A (en) * | 2019-05-10 | 2019-08-16 | 邱凯旋 | A kind of full microscope visual imaging surface detecting machine |
| CN117232792A (en) * | 2023-11-14 | 2023-12-15 | 南京木木西里科技有限公司 | Microscope defect detection system based on image information |
-
2019
- 2019-05-10 CN CN201920662752.2U patent/CN210376186U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110133000A (en) * | 2019-05-10 | 2019-08-16 | 邱凯旋 | A kind of full microscope visual imaging surface detecting machine |
| CN117232792A (en) * | 2023-11-14 | 2023-12-15 | 南京木木西里科技有限公司 | Microscope defect detection system based on image information |
| CN117232792B (en) * | 2023-11-14 | 2024-01-30 | 南京木木西里科技有限公司 | Microscope defect detection system based on image information |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200421 Termination date: 20210510 |
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| CF01 | Termination of patent right due to non-payment of annual fee |