A kind of metal decking sandblasting and clamping device
Technical field
The invention belongs to metal working technical areas, and in particular to a kind of metal decking sandblasting and clamping device.
Background technique
Existing sandblasting operation is commonly personnel and has been manually done, all poor in the efficiency and accuracy of sandblasting, and does not have
Make full use of can secondary use sandblasting raw material, face sandblasting after, without portable integrated ash removing mechanism, so that slag
In the sandpit of material attachment and metal decking, so that the later period carries out the combination for influencing panel and paint vehicle when processing uses on metal decking
Property, without adjustable clamping device, in face of needing secondary production fixture when the panel of different size, improve use cost.
Summary of the invention
The purpose of the present invention is to provide a kind of metal decking sandblasting and clamping devices, to solve to mention in above-mentioned background technique
Existing sandblasting operation out is commonly personnel and has been manually done, all poor in the efficiency and accuracy of sandblasting, and without abundant
Using can secondary use sandblasting raw material, face sandblasting after, without portable integrated ash removing mechanism, so that slag charge is attached
With in the sandpit of metal decking so that the later period on metal decking carry out processing use when influence panel and paint vehicle associativity,
Asking for use cost is improved in face of needing secondary production fixture when the panel of different size without adjustable clamping device
Topic.
To achieve the above object, the invention provides the following technical scheme: a kind of metal decking sandblasting and clamping device, including
Blasting cabinet, blast room, canyon, high-pressure pump and sand-blasting machine, side is arranged blast room in the blasting cabinet, in the blasting cabinet
The other side sets canyon by welded plate weldering, and bottom sets ramp type partition, the slope by bearing frame weldering in the blast room
Strainer is installed by bolt in formula partition, passes through bearing installation rotating bar, the rotating bar bottom end at the top of the ramp type partition
Weldering set umbrella hides dust hood, and the umbrella hides dust hood bottom weldering set bottom plate, and the rotating bar bottom end is logical to be arranged top plate, the bottom plate one
Slide bar is welded at end top, and the bottom plate other end top is installed threaded rod by bearing, set at the top of the slide bar by sliding sleeve string
In top plate one end, the threaded rod bottom thread is sheathed on the top plate other end, and one end weldering sets sliding rail, the cunning in the blast room
The first electronic slide unit is arranged in rail side, and the second electronic slide unit, the second electronic slide unit is arranged in the first electronic slide unit top
Bottom is connected by sliding shoe and the first electronic slide unit bolt installation, and the first electronic slide unit side passes through sliding block welding peace
Abrator head is installed by bolt in loading board, the mounting plate side.
Further, high-pressure pump by bolt is installed in bottom in the canyon, and the equipment indoor top passes through weldering
Frame installation sand-blasting machine is connect, the discharge end of the sand-blasting machine is connect by expects pipe with abrator head, and side passes through spiral shell in the blast room
Bolt installs mouth of supplying gas, and the outlet side of the high-pressure pump is connect by tracheae with mouth of supplying gas.
Further, protective plate is welded in the described second electronic slide unit side, passes through bolt at the top and bottom of the abrator head
Telescopic cover is installed, the telescopic cover two sides are installed by sliding slot and are embedded at the first electronic slide unit both ends, the telescopic cover two sides it
Between by bolt install dustcloth, between the bottom plate and ramp type partition weldering set taper ramp, taper ramp center is opened
If sand draining port.
Further, ramp type partition bottom is equipped with antiquated sand room, and two sides open up sediment outflow at the top of the ramp type partition
Mouthful, slope formula sediment outflow corresponding with sand removing hole road is welded in the blasting cabinet two sides, and sand is deposited by bolt installation in described blasting cabinet one end
Case, sediment outflow road one end are connect with sandbox is deposited, and sandbox, blast room and canyon are deposited by hinge installation in the antiquated sand room
Protective door.
Further, camera is installed by bolt at the top of the blast room, passes through welding set peace at the top of the blasting cabinet
Servo motor, the rotation axis connection at the driving end and rotating bar of the servo motor are filled, the blasting cabinet other end passes through support
Frame install PLC controller, the PLC controller successively with camera, servo motor, the first electronic slide unit, the second electronic slide unit,
High-pressure pump and sandblasting mechatronics.
Further, sliding block is welded in the described first electronic slide unit side, and the sliding block is slidably connected with sliding rail, the screw thread
Bar one end opens up interior hex slot, and the bottom plate top and top plate bottom gluing are embedded anti-skid rubber cushion.
Compared with prior art, the beneficial effects of the present invention are:
1, the efficiency of sandblasting work is effectively improved, personnel's use cost is reduced.
2, sand material can be sufficiently used, cost of material is reduced.
3, quickly accurately panel machining can be carried out blowing Slag treatment, so that the metal decking remained on surface after sandblasting
Lime-ash can be sufficiently separated with the sandpit of panel surface, convenient for personnel's later period preferably to metal decking process use.
4, the influence that the dust for avoiding sandblasting from generating generates personnel's respiratory tract, improves the operational security of staff.
5, there is flexible adjustable clamping device, be not necessarily to additional customized fixture, greatly saved cost and loading and unloading more
Change the time for generating waste.
Detailed description of the invention
Fig. 1 is the schematic diagram of internal structure of a kind of metal decking sandblasting of the present invention and clamping device.
Fig. 2 is the schematic view of the front view of a kind of metal decking sandblasting of the present invention and clamping device.
Fig. 3 is the sand removing hole structural schematic diagram of a kind of metal decking sandblasting of the present invention and clamping device.
Fig. 4 is the first electronic slide unit structural schematic diagram of a kind of metal decking sandblasting of the present invention and clamping device.
Fig. 5 is the abrator head schematic view of the front view of a kind of metal decking sandblasting of the present invention and clamping device.
Fig. 6 is the top plate side structure schematic view of a kind of metal decking sandblasting of the present invention and clamping device.
Fig. 7 is the interior hex slot plan structure signal of the threaded rod of a kind of metal decking sandblasting of the present invention and clamping device
Figure.
In figure: 1, blasting cabinet;2, blast room;3, canyon;4, ramp type partition;5, rotating bar;6, bottom plate;7, top plate;
8, slide bar;9, it supplies gas mouth;10, umbrella hides dust hood;11, taper ramp;12, strainer;13, antiquated sand room;14, threaded rod;15, interior six
Chamfered groove;16, anti-skid rubber cushion;17, servo motor;18, high-pressure pump;19, sand-blasting machine;20, abrator head;21, the second electric sliding
Platform;22, the first electronic slide unit;23, sliding rail;24, mounting plate;25, telescopic cover;26, dustcloth;27, camera;28, slope formula is arranged
Sand road;29, sandbox is deposited;30, protective door;31, PLC controller;32, sand removing hole;33 sliding blocks.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
As shown in figs. 1-7, a kind of metal decking sandblasting and clamping device, including blasting cabinet 1, blast room 2, canyon 3, height
Compression pump 18 and sand-blasting machine 19, blast room 2 is arranged in side in the blasting cabinet 1, and the other side passes through welded plate in the blasting cabinet 1
Weldering sets canyon 3, and bottom sets ramp type partition 4 by bearing frame weldering in the blast room 2, passes through in the ramp type partition 4
Bolt installs strainer 12, passes through bearing installation rotating bar 5,5 bottom end of the rotating bar weldering set umbrella at the top of the ramp type partition 4
Dust hood 10 is hidden, the umbrella hides 10 bottom of dust hood weldering set bottom plate 6, and 5 bottom end of rotating bar is logical to be arranged top plate 7, the bottom plate 6 one
Slide bar 8 is welded at end top, and 6 other end of the bottom plate top installs threaded rod 14 by bearing, passes through sliding sleeve at the top of the slide bar 8
String is set to 7 one end of top plate, and 14 bottom thread of threaded rod is sheathed on 7 other end of top plate, and one end weldering sets cunning in the blast room 2
The first electronic slide unit 22 is arranged in rail 23,23 side of sliding rail, and the second electronic slide unit is arranged in first electronic 22 top of slide unit
21, second electronic 21 bottom of slide unit is connected by sliding shoe and the first electronic 22 bolt of slide unit installation, and described first is electronic
22 side of slide unit abrator head 20 is installed by bolt by sliding block welding mounting plate 24,24 side of mounting plate.
Wherein, high-pressure pump 18 by bolt is installed in bottom in the canyon 3, and 3 inner top of canyon passes through weldering
Frame installation sand-blasting machine 19 is connect, the discharge end of the sand-blasting machine 19 is connect by expects pipe with abrator head 20, side in the blast room 2
Mouth 9 of supplying gas is installed by bolt, the outlet side of the high-pressure pump 18 is connect by tracheae with mouth 9 of supplying gas.
As shown in Figure 1, high-pressure pump 18 is used to provide high-pressure air source for mouth 9 of supplying gas in the present embodiment.
Wherein, protective plate is welded in the described second electronic 21 side of slide unit, passes through bolt at the top and bottom of the abrator head 20
Telescopic cover 25 is installed, 25 two sides of telescopic cover are embedded at the first electronic 22 both ends of slide unit, the telescopic cover by sliding slot installation
Dustcloth 26 is installed by bolt between 25 two sides, weldering sets taper ramp 11 between the bottom plate 6 and ramp type partition 4, described
11 center of taper ramp opens up sand draining port.
In the present embodiment as shown in Figure 4,5, telescopic cover 25 and dustcloth 26 are for sliding end to the first electronic slide unit 22
Carry out dust-proof working.
Wherein, 4 bottom of ramp type partition is equipped with antiquated sand room 13, and the 4 top two sides of ramp type partition open up sediment outflow
Slope formula sediment outflow corresponding with sand removing hole 32 road 28 is welded in mouth 32,1 two sides of blasting cabinet, and described 1 one end of blasting cabinet passes through bolt
Sandbox 29 is deposited in installation, and described 28 one end of sediment outflow road is connect with sandbox 29 is deposited, and the antiquated sand room 13 is deposited sandbox 29, blast room 2 and set
Protective door 30 is installed by hinge in standby room 3.
In the present embodiment as shown in Figure 1, deposit sandbox 29 for store can secondary use sand material.
Wherein, camera 27 is installed by bolt at the top of the blast room 2, passes through welding set peace at the top of the blasting cabinet 1
Servo motor 17, the rotation axis connection at the driving end and rotating bar 5 of the servo motor 17 are filled, 1 other end of blasting cabinet leads to
Cross support frame installation PLC controller 31, the PLC controller 31 successively with camera 27, servo motor 17, the first electronic slide unit
22, the second electronic slide unit 21, high-pressure pump 18 and sand-blasting machine 19 are electrically connected.
As shown in figure 4, personnel can observe the working condition in blast room 2 by camera 27 in the present embodiment.
Wherein, sliding block 33 is welded in the described first electronic 22 side of slide unit, and the sliding block 33 is slidably connected with sliding rail 23, described
14 one end of threaded rod opens up interior hex slot 15, and 6 top of bottom plate and 7 bottom gluing of top plate are embedded anti-skid rubber cushion 16.
As shown in Figure 1, anti-skid rubber cushion 16 can protect bottom plate 6 and top plate 7 in the present embodiment, and improve metal covering
The stability of plate clamping, prevents its sliding.
Embodiment 2
As shown in figs. 1-7, a kind of metal decking sandblasting and clamping device, including blasting cabinet 1, blast room 2, canyon 3, height
Compression pump 18 and sand-blasting machine 19, blast room 2 is arranged in side in the blasting cabinet 1, and the other side passes through welded plate in the blasting cabinet 1
Weldering sets canyon 3, and bottom sets ramp type partition 4 by bearing frame weldering in the blast room 2, passes through in the ramp type partition 4
Bolt installs strainer 12, passes through bearing installation rotating bar 5,5 bottom end of the rotating bar weldering set umbrella at the top of the ramp type partition 4
Dust hood 10 is hidden, the umbrella hides 10 bottom of dust hood weldering set bottom plate 6, and 5 bottom end of rotating bar is logical to be arranged top plate 7, the bottom plate 6 one
Slide bar 8 is welded at end top, and 6 other end of the bottom plate top installs threaded rod 14 by bearing, passes through sliding sleeve at the top of the slide bar 8
String is set to 7 one end of top plate, and 14 bottom thread of threaded rod is sheathed on 7 other end of top plate, and one end weldering sets cunning in the blast room 2
The first electronic slide unit 22 is arranged in rail 23,23 side of sliding rail, and the second electronic slide unit is arranged in first electronic 22 top of slide unit
21, second electronic 21 bottom of slide unit is connected by sliding shoe and the first electronic 22 bolt of slide unit installation, and described first is electronic
22 side of slide unit abrator head 20 is installed by bolt by sliding block welding mounting plate 24,24 side of mounting plate.
Wherein, temperature sensor is arranged in 1 side of blasting cabinet, and the test side of the temperature sensor is located at canyon 3
It is interior.
As shown in Figure 1, whether personnel can stable by the temperature in temperature sensor understanding canyon 3 in the present embodiment.
Wherein, 2 side of the blast room installation installation air pressure detects table, and the test side of the air pressure detection table is blast room
In 2.
As shown in Figure 1, air pressure detection table avoids air pressure from happening suddenly convenient for understanding the atmospheric pressure value in blast room 2 in the present embodiment
It is excessively high to work the normal sandblasting of influence.
Wherein, the 2 inner wall glue of blast room, which covers, lays preventing rubber pad.
As shown in Figure 1, preventing rubber pad can protect 2 inner wall of blast room in the present embodiment.
Wherein, camera 27 is installed by bolt at the top of the blast room 2, passes through welding set peace at the top of the blasting cabinet 1
Servo motor 17, the rotation axis connection at the driving end and rotating bar 5 of the servo motor 17 are filled, the PLC controller 31 is electrically connected
Connect GPRS data control module.
As shown in Figure 1, GPRS data control module remotely understands holding for control abrasive blast equipment convenient for personnel in the present embodiment
Row mechanism.
Wherein, it is respectively mounted displacement sensor on the described first electronic slide unit 22 and the second electronic slide unit 21, the displacement passes
Sensor and 31 data connection of PLC controller.
As shown in Figure 1, displacement sensor may help to the sandblasting position that personnel more accurately determine abrator head 20 in the present embodiment
It sets.
The working principle of the invention and process for using: sandblasting work is protected by blasting cabinet 1, personnel will need to spray
The metal decking of sand, which is erected between bottom plate 6 and top plate 7, carries out clamping, and personnel pass through hexagonal plate to the interior hexagonal of threaded rod 14
Slot 15 is rotated, and then top plate 7 is made to slide up and down adjusting on threaded rod 14 and slide bar 8, in order to be applicable in different rule
The metal decking of lattice carries out clamping work, carries out abrator head 20 between side bottom plate 6 and top plate 7 after opening sand-blasting machine 19
Metal decking carries out sandblasting work, and drives rotating bar 5 to be rotated according to required angle by servo motor 17, is convenient for sandblasting
The front and back sides of first 20 pairs of metal deckings carry out sandblasting work, and can be adjusted by the first electronic slide unit 22 and the second electronic slide unit 21
The operating position of abrator head 20 realizes that the position different to metal decking carries out sandblasting work, improves the accuracy of sandblasting work,
By the setting of high-pressure pump 18, high-pressure pump 18 can carry out high pressure soot blowing to metal decking surface by supplying gas mouth 9 after opening
Work, enables the lime-ash remained on surface of the metal decking after sandblasting and the sandpit of panel surface to be sufficiently separated, is convenient for
Personnel's later period preferably processes metal decking and uses, and passes through ramp type partition 4, taper ramp 11, strainer 12 and sand removing hole 32
Setting, when sandblasting, the sand material for hitting metal decking surface will be fallen on taper ramp 11 in advance, and pass through taper ramp 11
Sand draining port gradually slides to strainer 12, and the lesser broken sand of broken specification will drop down onto antiquated sand room 13 by strainer 12, and can
The secondary sand grains using specification qualification then passes through 28 dispatch of sediment outflow road to depositing in sandbox 29, recycles secondary use by personnel, makes sand
Material is sufficiently utilized, and can reduce the cost of sandblasting work.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.