Disclosure of Invention
The invention aims to provide a metal panel sand blasting and clamping mechanism, which solves the problems that the existing sand blasting operation proposed in the background technology is generally manually finished by personnel, the sand blasting efficiency and the precision are poor, the sand blasting raw materials capable of being recycled are not fully utilized, and a portable integrated ash removing mechanism is not arranged after the sand blasting is finished, so that slag is attached to a sand pit of a metal panel, the binding property of the panel and paint is influenced when the metal panel is processed and used at the later stage, an adjustable clamping mechanism is not arranged, a clamp needs to be manufactured for the second time when the panels with different specifications are faced, and the use cost is increased.
In order to achieve the purpose, the invention provides the following technical scheme: a metal panel sand blasting and clamping mechanism comprises a sand blasting box, a sand blasting chamber, an equipment room, a high-pressure air pump and a sand blasting machine, wherein the sand blasting chamber is arranged on one side in the sand blasting box, the equipment room is welded on the other side in the sand blasting box through a welding plate, a slope-type partition plate is welded on the inner bottom of the sand blasting chamber through a bearing frame, a filter screen is installed in the slope-type partition plate through a bolt, a rotating rod is installed at the top of the slope-type partition plate through a bearing, an umbrella-shaped dust cover is welded at the bottom end of the rotating rod, a bottom plate is welded at the bottom of the umbrella-shaped dust cover, a top plate is sleeved at the bottom end of the rotating rod, a sliding rod is welded at the top of one end of the bottom plate, a threaded rod is sleeved at the other end of the top plate, a sliding rail is welded at one end, the top end of the first electric sliding table is provided with a second electric sliding table, the bottom of the second electric sliding table is connected with a first electric sliding table bolt through a sliding block, one side of the first electric sliding table is welded with a mounting plate through the sliding block, and one side of the mounting plate is provided with a sand blasting head through a bolt.
Further, bolt installation high compression pump is passed through to the indoor bottom of equipment, the indoor top of equipment is through welding frame installation sand blasting machine, the discharge end of sand blasting machine passes through the material pipe and is connected with the sand blasting head, the air cock is sent through the bolt installation to indoor one side of sand blasting, high compression pump's the end of giving vent to anger is connected with the air cock of sending through the trachea.
Further, electronic slip table one side welding guard plate of second, bolt installation flexible cover is passed through to sandblast head top and bottom, flexible cover both sides are inlayed through the spout installation and are located first electronic slip table both ends, through the dustproof cloth of bolt installation between the flexible cover both sides, weld between bottom plate and the ramp type baffle and establish the toper ramp, the sand leakage mouth is seted up at toper ramp center.
Further, slope type baffle bottom is equipped with the waste sand room, row's sand mouth is seted up to slope type baffle top both sides, the slope type sand discharge way that sandblast case both sides welding and row's sand mouth correspond, sandblast case one end is passed through the bolt installation and is deposited the sand box, slope type sand discharge way one end with deposit the sand box and be connected, waste sand room, deposit the sand box, sand blasting room and equipment room all pass through hinge installation guard gate.
Further, the camera is installed through the bolt in sandblast roof portion, sandblast roof portion is through welding set installation servo motor, servo motor's drive end and the rotation axis connection of dwang, the sandblast case other end passes through support frame installation PLC controller, the PLC controller is connected with camera, servo motor, first electronic slip table, the electronic slip table of second, high compression pump and sandblast machine electricity in proper order.
Further, first electronic slip table one side welding slider, slider and slide rail sliding connection, hexagonal groove in threaded rod one end is seted up, anti-skidding rubber pad is inlayed in bottom plate top and the veneer of roof bottom.
Compared with the prior art, the invention has the beneficial effects that:
1. effectively improve the efficiency of sandblast work, reduce personnel use cost.
2. Can fully use sand materials and reduce the cost of raw materials.
3. Can be fast accurate blow the sediment to processing panel and handle for the metal decking surface after the sandblast remaining lime-ash can with the pit on panel surface abundant separation, the better processing to the metal decking in personnel's later stage of being convenient for is used.
4. The influence of the dust generated by sand blasting on the respiratory tract of the worker is avoided, and the operation safety of the worker is improved.
5. The clamping mechanism is flexible and adjustable, an additional clamp is not required to be customized, and the cost is greatly saved, and the time wasted by material loading and unloading replacement is greatly saved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in figures 1-7, a metal panel sand blasting and clamping mechanism comprises a sand blasting box 1, a sand blasting chamber 2, an equipment room 3, a high pressure air pump 18 and a sand blasting machine 19, wherein the sand blasting chamber 2 is arranged on one side in the sand blasting box 1, the equipment room 3 is welded on the other side in the sand blasting box 1 through a welding plate, a slope type partition plate 4 is welded on the bottom in the sand blasting chamber 2 through a bearing frame, a filter screen 12 is installed in the slope type partition plate 4 through a bolt, a rotating rod 5 is installed on the top of the slope type partition plate 4 through a bearing, an umbrella-shaped dust cover 10 is welded on the bottom end of the rotating rod 5, a bottom welding sleeve bottom plate 6 is arranged at the bottom of the umbrella-shaped dust cover 10, a top plate 7 is sleeved on the bottom end of the rotating rod 5, a sliding rod 8 is welded on the top of one end of the bottom plate 6, a threaded rod 14 is installed on the top of the other end of, slide rail 23 is established in the one end welding in the sandblast room 2, slide rail 23 one side sets up first electronic slip table 22, first electronic slip table 22 top sets up the electronic slip table 21 of second, the electronic slip table 21 bottom of second is through sliding block and the electronic slip table 22 bolted connection of first, sliding block welding mounting panel 24 is passed through to first electronic slip table 22 one side, bolt installation sandblast head 20 is passed through to mounting panel 24 one side.
Wherein, the bottom passes through bolt installation high compression pump 18 in the equipment room 3, the top passes through welding frame installation sand blasting machine 19 in the equipment room 3, sand blasting machine 19's discharge end passes through the material pipe and is connected with sand blasting head 20, one side passes through bolt installation air feed mouth 9 in the sand blasting room 2, the end of giving vent to anger of high compression pump 18 passes through the trachea and is connected with air feed mouth 9.
In this embodiment, as shown in fig. 1, the high-pressure air pump 18 is used for providing a high-pressure air source for the air supply nozzle 9.
Wherein, the electronic slip table of second 21 one side welding guard plates, bolt installation expansion cover 25 is passed through to sandblast head 20 top and bottom, expansion cover 25 both sides are inlayed through the spout installation and are located first electronic slip table 22 both ends, through bolt installation dustproof cloth 26 between the expansion cover 25 both sides, weld between bottom plate 6 and the ramp type baffle 4 and establish toper ramp 11, the hourglass sand mouth is seted up at toper ramp 11 center.
In this embodiment, as shown in fig. 4 and 5, the retractable cover 25 and the dustproof cloth 26 are used to perform dustproof work on the sliding end of the first electric sliding table 22.
The bottom of the slope type partition plate 4 is provided with a waste sand chamber 13, the two sides of the top of the slope type partition plate 4 are provided with sand discharge ports 32, slope type sand discharge channels 28 corresponding to the sand discharge ports 32 are welded on the two sides of the sand blasting box 1, one end of the sand blasting box 1 is installed and stored with a sand box 29 through bolts, one end of each slope type sand discharge channel 28 is connected with the sand storage box 29, and the waste sand chamber 13, the sand storage box 29, the sand blasting chamber 2 and the equipment room 3 are all provided with a protective door 30 through hinges.
In this embodiment, as shown in fig. 1, the sand storage box 29 is used to store reusable sand.
Wherein, 2 tops in sandblast room are through bolt installation camera 27, servo motor 17 is installed through the welding cover in the sandblast 1 top, servo motor 17's drive end and the rotation axis connection of dwang 5, the support frame installation PLC controller 31 is passed through to the sandblast 1 other end, PLC controller 31 is connected with camera 27, servo motor 17, first electronic slip table 22, the electronic slip table 21 of second, high compression pump 18 and sandblast 19 electricity in proper order.
In this embodiment, as shown in fig. 4, a person can observe the operation inside the blasting chamber 2 through the camera 27.
A sliding block 33 is welded on one side of the first electric sliding table 22, the sliding block 33 is connected with a sliding rail 23 in a sliding mode, an inner hexagonal groove 15 is formed in one end of the threaded rod 14, and the top of the bottom plate 6 and the bottom of the top plate 7 are glued and embedded with an anti-skid rubber pad 16.
In this embodiment, as shown in fig. 1, the anti-slip rubber pad 16 can protect the bottom plate 6 and the top plate 7, and improve the stability of clamping the metal panel to prevent the metal panel from slipping.
Example 2
As shown in figures 1-7, a metal panel sand blasting and clamping mechanism comprises a sand blasting box 1, a sand blasting chamber 2, an equipment room 3, a high pressure air pump 18 and a sand blasting machine 19, wherein the sand blasting chamber 2 is arranged on one side in the sand blasting box 1, the equipment room 3 is welded on the other side in the sand blasting box 1 through a welding plate, a slope type partition plate 4 is welded on the bottom in the sand blasting chamber 2 through a bearing frame, a filter screen 12 is installed in the slope type partition plate 4 through a bolt, a rotating rod 5 is installed on the top of the slope type partition plate 4 through a bearing, an umbrella-shaped dust cover 10 is welded on the bottom end of the rotating rod 5, a bottom welding sleeve bottom plate 6 is arranged at the bottom of the umbrella-shaped dust cover 10, a top plate 7 is sleeved on the bottom end of the rotating rod 5, a sliding rod 8 is welded on the top of one end of the bottom plate 6, a threaded rod 14 is installed on the top of the other end of, slide rail 23 is established in the one end welding in the sandblast room 2, slide rail 23 one side sets up first electronic slip table 22, first electronic slip table 22 top sets up the electronic slip table 21 of second, the electronic slip table 21 bottom of second is through sliding block and the electronic slip table 22 bolted connection of first, sliding block welding mounting panel 24 is passed through to first electronic slip table 22 one side, bolt installation sandblast head 20 is passed through to mounting panel 24 one side.
Wherein, a temperature sensor is arranged on one side of the sand-blasting box 1, and the detection end of the temperature sensor is positioned in the equipment room 3.
In this embodiment, as shown in fig. 1, a person can know whether the temperature in the equipment room 3 is stable or not by the temperature sensor.
Wherein, 2 one side installations installation atmospheric pressure of sandblast room detects the table, the sense terminal of atmospheric pressure detects the table for in the sandblast room 2.
In this embodiment, as shown in fig. 1, the air pressure detecting meter facilitates to know the air pressure value in the blasting chamber 2, and avoids the influence of the burst over-high air pressure on the normal blasting operation.
Wherein, the inner wall of the sand blasting chamber 2 is coated with rubber protective pads.
In this embodiment, as shown in fig. 1, the rubber protection pad can protect the inner wall of the blasting chamber 2.
Wherein, the top of sandblast room 2 is through bolt installation camera 27, servo motor 17 is installed through the welding cover in sandblast box 1 top, servo motor 17's drive end and the swivelling joint of dwang 5, PLC controller 31 electricity is connected GPRS data control module.
In this embodiment, as shown in fig. 1, the GPRS data control module facilitates a person to remotely know and control an actuator of the blasting apparatus.
Displacement sensors are arranged on the first electric sliding table 22 and the second electric sliding table 21 and are in data connection with the PLC 31.
In the embodiment, as shown in fig. 1, the displacement sensor can help a person to more accurately determine the blasting position of the blasting head 20.
The working principle and the using process of the invention are as follows: the sand blasting work is protected through the sand blasting box 1, a worker erects a metal panel needing sand blasting between the bottom plate 6 and the top plate 7 for clamping, the worker rotates the inner hexagonal groove 15 of the threaded rod 14 through the hexagonal plate, then the top plate 7 is adjusted to slide up and down on the threaded rod 14 and the sliding rod 8, so that the metal panel is suitable for clamping of metal panels of different specifications, after the sand blasting machine 19 is opened, the sand blasting head 20 conducts the sand blasting work on the metal panel between the bottom plate 6 and the top plate 7 on one side, the servo motor 17 drives the rotating rod 5 to rotate according to a required angle, the sand blasting head 20 conducts the sand blasting work on the front and the back of the metal panel conveniently, the working position of the sand blasting head 20 can be adjusted through the first electric sliding table 22 and the second electric sliding table 21, the sand blasting work on different parts of the metal panel is realized, and the accuracy of the sand blasting work is improved, through the arrangement of the high-pressure air pump 18, after the high-pressure air pump 18 is opened, the high-pressure soot blowing work can be carried out on the surface of the metal panel through the air feeding nozzle 9, so that the ash residue on the surface of the metal panel after sand blasting can be fully separated from the sand pit on the surface of the panel, thereby facilitating the personnel to better process and use the metal panel in the later period, through the arrangement of the slope type clapboard 4, the conical slope plate 11, the filter screen 12 and the sand discharge opening 32, when in sand blasting, the sand materials impacting the surface of the metal panel fall on the conical slope plate 11 in advance, and gradually slide down to the filter screen 12 through the sand leakage port of the conical slope plate 11, and the crushed sand with smaller crushing specification falls to the waste sand chamber 13 through the filter screen 12, and the sand grains with qualified secondary use specifications are discharged into the sand storage box 29 through the slope type sand discharge channel 28 and recycled by personnel, so that the sand materials are fully utilized, and the sand blasting cost can be reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.