CN218169998U

CN218169998U - Energy-saving efficient die surface strengthening numerical control shot blasting machine

Info

Publication number: CN218169998U
Application number: CN202222256763.5U
Authority: CN
Inventors: 于坤; 王士伟
Original assignee: Suzhou Kunhang Intelligent Machinery Technology Co ltd
Current assignee: Suzhou Kunhang Intelligent Machinery Technology Co ltd
Priority date: 2022-08-26
Filing date: 2022-08-26
Publication date: 2022-12-30
Anticipated expiration: 2032-08-26

Abstract

The utility model discloses an energy-conserving high-efficient section mould surface strengthening numerical control peening machine, including cyclone platform, double-deck peening jar and the peening room body, the peening room body is located the outside position of cyclone platform, install cyclone on the cyclone platform, the cyclone guardrail is installed in the top outside of cyclone platform, the discharge valve is installed to cyclone's bottom, cyclone platform mid-mounting has shale shaker and storage hopper. A numerical control shot-blasting machine is reinforceed on energy-conserving high-efficient section mould surface, the shot-blasting machine configuration double storehouse peening jar system is one set, numerical control shot-blasting gun is one, by servo mechanical arm control spray gun to work piece surface peening operation, join in marriage manual clearance in addition and spout that high pressure sand blasting system is one set, contain spray gun one, the shot-blasting gun can be according to the processing needs, adjust its spray angle at will, its degree of automation is higher.

Description

Energy-saving efficient die surface strengthening numerical control shot blasting machine

Technical Field

The utility model relates to a numerical control shot-blasting machine field, in particular to numerical control shot-blasting machine is reinforceed on energy-conserving high-efficient type mould surface.

Background

Numerical control peening machine is a support equipment that carries out part surface machining, and numerical control peening machine comprises peening host computer, numerical control revolving stage system, numerical control servo spray gun system, one-level cyclone, second grade dry-type dust removal case, two storehouses peening abrasive tank, exhaust duct, air compression system, electrical system etc. and along with the continuous development of science and technology, people also are more and more high to numerical control peening machine's manufacturing process requirement.

The existing numerical control shot blasting machine has certain defects in use, firstly, separation, dust removal and abrasive material operation cannot be conveniently and quickly carried out on a material body when the numerical control shot blasting machine is used, the use of people is not facilitated, in addition, the automation degree is lower when the numerical control shot blasting machine is operated, the work efficiency is reduced, certain adverse effects are brought to the use process of people, and therefore the numerical control shot blasting machine with the energy-saving and high-efficiency mould surface strengthening function is provided.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides an energy-conserving high-efficient type mould surface strengthening numerical control shot-blasting machine, shot-blasting machine configuration double storehouse peening jar system is one set, and numerical control shot-blasting gun is one, and by servo mechanical arm control spray gun to work piece surface peening strengthening operation, it spouts one set of high-pressure sand blasting system to join in marriage manual clearance in addition, contains spray gun one, and its spray angle can be adjusted at will according to the processing needs to the shot-blasting gun, and its degree of automation is higher, can effectively solve the problem in the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an energy-conserving high-efficient section mould surface strengthening numerical control shot-blasting machine, includes cyclone platform, the double-deck peening jar and the peening room body, the peening room body is located the outside position of cyclone platform, install cyclone on the cyclone platform, the cyclone guardrail is installed in the top outside of cyclone platform, the discharge valve is installed to cyclone's bottom, cyclone platform mid-mounting has shale shaker and storage hopper, the position of storage hopper is connected to the shale shaker, be connected with the baiting valve between storage hopper and the double-deck peening jar.

Preferably, a shaft assembly is installed on the shot blasting chamber body, a mechanical arm is arranged on the inner side of the shaft assembly, an automatic spray gun is installed at the bottom of the mechanical arm, and a rocker arm rotary table and a manual spray gun are installed inside the shot blasting chamber body.

Preferably, a filter element dust remover is installed at the rear end of the shot blasting chamber body, a dust removal fan is installed at the top of the filter element dust remover, a dust remover support is installed at the bottom of the filter element dust remover, an air supply port and an electrical cabinet are arranged on the outer side of the shot blasting chamber body, and an equipment inlet pipeline is connected to the outer side of the cyclone separator.

Preferably, the cyclone separator platform and the cyclone separator are positioned and installed, the top of the cyclone separator platform and a guardrail of the cyclone separator are fixed in a bolt positioning mode, the cyclone separator and the discharge valve are positioned and installed, the cyclone separator platform, the vibrating screen and the storage hopper are positioned and installed, and the discharge valve controls the feeding speed of the double-layer shot blasting tank.

Preferably, the shaft assembly and the mechanical arm are positioned, a positioning frame is arranged between the mechanical arm and the automatic spray gun, and the bottom of the mechanical arm is positioned between the positioning frame and the automatic spray gun.

Preferably, the shot blasting chamber body is connected with the filter element dust remover in a positioning manner, the top of the filter element dust remover is installed with the dust removal fan in a positioning manner, and the filter element dust remover is installed with the dust remover support in a positioning manner.

(III) advantageous effects

Compared with the prior art, the utility model provides an energy-conserving high-efficient type mould surface strengthening numerical control peening machine possesses following beneficial effect: the energy-saving efficient die surface strengthening numerical control shot blasting machine is provided with a double-bin shot blasting tank system set, one numerical control shot blasting gun is provided, a servo mechanical arm controls a spray gun to perform shot blasting strengthening operation on the outer surface of a workpiece, and the shot blasting machine is also provided with a manual cleaning and high-pressure spraying system set which comprises the spray gun, the shot blasting gun can randomly adjust the spraying angle according to the processing requirement, the automation degree is higher, the workpiece is manually clamped on a rotary table, a trolley automatically enters a working cabin, a cabin door is closed, the spray gun starts shot blasting from a workpiece reference point, after the shot blasting processing is finished, an automatic air blowing and blowing program of the spray gun is started, the rotary table stops rotating after the completion, the trolley automatically travels to the outside of a door, the workpiece is manually taken out, and meanwhile, the next processing program is circulated to form a continuous working state, a groove-shaped funnel is arranged at the bottom of the shot blasting chamber and used for recovering steel shots scattered during shot blasting; funnel upper portion is equipped with the aperture board of punching a hole, prevent that little article from dropping in honeycomb floor funnel and the jam hourglass sand mouth, cyclone is used for retrieving the pellet dirt separation of pellet material, and send the dust into dust pelletizing system, cyclone inner tube pastes 3mm wear-resisting rubber, this rubber can prolong cyclone life, can reduce the recovery noise, cyclone is equipped with movable inner core, accessible top handle wrench movement adjusts movable inner core and fixed inner core distance and adjusts suitable amount of wind, in order to reach best pellet dirt separation effect, the pellet gets into cyclone outer tube by sand return mouth tangential, the pellet material descends with higher speed between inner tube and urceolus round with higher speed when passing through the inner tube, the pellet material subsides this moment, the dust gets into the dust removal pipeline along with the wind, finally get into the dust remover, the wind power recovery system amount of wind-force is adjustable, the maximum recovery can reach 3 tons/hour, the wind power recovery pipeline has pellet material jam warning, recovery pipeline elbow department is accompanied with rubber, service life is provided, adopt the swing joint mode between the pipeline, the convenience is convenient, the vibration sieve material adopts stainless steel material, the qualified sieve divides the pellet material to select the waste material through the one deck, the simple partial operation of numerical control, the waste material sorting mode of getting into, the whole material storage silo, the simple loading and easy operation simultaneously, the dismouting is relatively better, the waste material.

Drawings

Fig. 1 is a schematic view of the overall structure of the energy-saving and high-efficiency die surface-peening machine of the present invention.

FIG. 2 is a schematic structural diagram of a side view of the energy-saving and high-efficiency die surface-peening machine of the present invention.

FIG. 3 is a schematic structural diagram of a top view of the energy-saving and high-efficiency die surface-peening machine of the present invention.

In the figure: 1. a cyclone separator platform; 2. a cyclone separator barrier; 3. a cyclone separator; 4. a discharge valve; 5. vibrating the screen; 6. a storage hopper; 7. a discharge valve; 8. a double-layer shot blasting tank; 9. a shaft assembly; 10. a mechanical arm; 11. a shot blasting chamber body; 12. an automatic spray gun; 13. a rocker arm turret; 14. a manual spray gun; 15. a dust removal fan; 16. a filter element dust remover; 17. a dust collector support; 18. an equipment inlet conduit; 19. air supply ports; 20. provided is an electrical cabinet.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings and detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

The first embodiment is as follows:

as shown in fig. 1-3, an energy-saving and efficient die surface strengthening numerical control shot blasting machine comprises a cyclone platform 1, a double-layer shot blasting tank 8 and a shot blasting chamber body 11, wherein the shot blasting chamber body 11 is positioned at the outer side of the cyclone platform 1, the cyclone platform 1 is provided with a cyclone 3, the outer side of the top of the cyclone platform 1 is provided with a cyclone guardrail 2, the bottom of the cyclone 3 is provided with a discharge valve 4, the middle part of the cyclone platform 1 is provided with a vibrating screen 5 and a storage hopper 6, the vibrating screen 5 is connected with the storage hopper 6, a discharge valve 7 is connected between the storage hopper 6 and the double-layer shot blasting tank 8, the shot blasting machine is provided with a double-bin shot blasting tank system, one numerical control shot blasting gun is used for controlling shot blasting strengthening operation of the outer surface of a workpiece by a servo mechanical arm, and is provided with a manual cleaning and high-pressure shot blasting system, the shot blasting machine comprises one spray gun, the shot blasting gun can randomly adjust the spray angle according to the processing requirement, and the shot blasting gun has a high automation degree.

Furthermore, a shaft assembly 9 is mounted on a shot-blasting chamber body 11, a mechanical arm 10 is arranged inside the shaft assembly 9, an automatic spray gun 12 is mounted at the bottom of the mechanical arm 10, and a swing arm rotary table 13 and a manual spray gun 14 are mounted inside the shot-blasting chamber body 11.

Further, location installation between cyclone platform 1 and cyclone 3, fix through the mode of bolt location between cyclone platform 1's the top and the cyclone guardrail 2, location installation between cyclone 3 and the discharge valve 4, location installation between cyclone platform 1 and shale shaker 5, the storage hopper 6, the discharge valve 7 controls the input speed of double-deck peening jar 8.

Further, the shaft assembly 9 and the mechanical arm 10 are positioned, a positioning frame is arranged between the mechanical arm 10 and the automatic spray gun 12, and the bottom of the mechanical arm 10 is positioned between the positioning frame and the automatic spray gun 12.

Example two:

on the basis of the first embodiment, as shown in fig. 1 to 3, an energy-saving and efficient die surface strengthening numerical control shot blasting machine comprises a cyclone platform 1, a double-layer shot blasting tank 8 and a shot blasting chamber body 11, wherein the shot blasting chamber body 11 is positioned at the outer side of the cyclone platform 1, a cyclone 3 is installed on the cyclone platform 1, a cyclone guardrail 2 is installed at the outer side of the top of the cyclone platform 1, a discharge valve 4 is installed at the bottom of the cyclone 3, a vibrating screen 5 and a storage hopper 6 are installed in the middle of the cyclone platform 1, the vibrating screen 5 is connected with the storage hopper 6, and a discharge valve 7 is connected between the storage hopper 6 and the double-layer shot blasting tank 8.

Further, a filter element dust remover 16 is installed at the rear end of the shot blasting chamber body 11, a dust removing fan 15 is installed at the top of the filter element dust remover 16, a dust remover support 17 is installed at the bottom of the filter element dust remover 16, an air supplementing opening 19 and an electrical cabinet 20 are arranged on the outer side of the shot blasting chamber body 11, and an equipment inlet pipeline 18 is connected to the outer side of the cyclone separator 3.

Furthermore, the shot blasting chamber body 11 is connected with the filter element dust remover 16 in a positioning manner, the top of the filter element dust remover 16 is installed with the dust removing fan 15 in a positioning manner, and the filter element dust remover 16 is installed with the dust remover support 17 in a positioning manner.

The working principle is as follows: the utility model discloses a cyclone platform 1, cyclone guardrail 2, cyclone 3, discharge valve 4, shale shaker 5, storage hopper 6, baiting valve 7, double-deck peening jar 8, axle subassembly 9, arm 10, peening room body 11, automatic spray gun 12, rocking arm revolving stage 13, manual spray gun 14, dust exhausting fan 15, filter core dust remover 16, dust remover support 17, equipment entry pipeline 18, mend wind gap 19, regulator cubicle 20, when using, the manual work piece clamping is on the revolving stage, the platform truck is automatic to get into the work cabin, close the work cabin door, the spray gun begins the peening from the work piece datum point, peening finishing, start the automatic blowing program of spray gun, the revolving stage stops rotating that finishes, the platform truck is automatic to walk outdoors, the manual work piece of taking out, the next processing procedure circulation is to form continuous operation state simultaneously, peening room bottom sets up the cell type funnel, a steel shot that spills when being used for retrieving the peening; the upper part of the funnel is provided with an aperture punching plate for preventing small articles from falling into the honeycomb floor funnel and blocking a sand leakage port, the cyclone separator 3 is used for recovering pill and dust separation of pill materials and sending dust into a dust removal system, 3mm wear-resistant rubber is pasted on an inner cylinder of the cyclone separator 3, the rubber can prolong the service life of the cyclone separator 3 and reduce recovery noise, the cyclone separator 3 is provided with a movable inner core, the distance between the movable inner core and a fixed inner core can be adjusted by twisting a handle at the top to adjust proper air volume so as to achieve the best pill and dust separation effect, the pill materials enter an outer cylinder of the cyclone separator 3 from a sand return port in a tangential direction, the pill materials are convoluted between the inner cylinder and the outer cylinder to accelerate landing, the speed of air is sharply reduced when the air passes through the inner cylinder, the pill materials are settled at the moment, and dust enters a dust removal pipeline along with the air, and finally, the shot material enters a dust remover, the air quantity of a wind power recovery system is adjustable, the maximum recovery quantity can reach 3 tons/hour, a wind power recovery pipeline has shot material blocking alarm, rubber is attached to the elbow of the recovery pipeline to provide service life, a movable connection mode is adopted between the pipelines, the vibration sieve 5 is convenient to assemble and disassemble, stainless steel materials are adopted for the vibration sieve 5, qualified shot materials are sorted out through a layer of screen cloth by the vibration sieve 5, the qualified shot materials are connected into a storage bin, waste materials are sorted out at the same time, the waste materials enter a waste material box, a double-bin shot blasting tank system set is configured on the shot blasting machine, a numerical control shot blasting gun is used for controlling shot blasting strengthening operation of the outer surface of a workpiece by a servo mechanical arm 10, a manual cleaning and high-pressure shot blasting system set is configured, the shot blasting machine comprises a spray gun, the shot blasting gun can randomly adjust the spray angle according to the processing requirement, and the automation degree is higher.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a … …" does not exclude the presence of another identical element in a process, method, article, or apparatus that comprises the element.

The foregoing shows and describes the basic principles and principal features of the invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides an energy-conserving high-efficient type mould surface strengthening numerical control peening machine, includes cyclone platform (1), double-deck peening jar (8) and peening room body (11), its characterized in that: the shot blasting machine is characterized in that the shot blasting chamber body (11) is located at the outer side position of the cyclone separator platform (1), the cyclone separator (3) is installed on the cyclone separator platform (1), the cyclone separator guardrail (2) is installed on the outer side of the top of the cyclone separator platform (1), the discharge valve (4) is installed at the bottom of the cyclone separator (3), the middle of the cyclone separator platform (1) is provided with the vibrating screen (5) and the storage hopper (6), the vibrating screen (5) is connected with the storage hopper (6), and the discharge valve (7) is connected between the storage hopper (6) and the double-layer shot blasting tank (8).

2. The energy-saving and efficient die surface-peening numerical control shot blasting machine as claimed in claim 1, wherein: the shot blasting chamber is characterized in that a shaft assembly (9) is mounted on the shot blasting chamber body (11), a mechanical arm (10) is arranged on the inner side of the shaft assembly (9), an automatic spray gun (12) is mounted at the bottom of the mechanical arm (10), and a rocker rotary table (13) and a manual spray gun (14) are mounted inside the shot blasting chamber body (11).

3. The energy-saving and high-efficiency die surface strengthening numerical control shot-blasting machine as claimed in claim 1, characterized in that: the device is characterized in that a filter element dust remover (16) is installed at the rear end of the shot blasting chamber body (11), a dust removing fan (15) is installed at the top of the filter element dust remover (16), a dust remover support (17) is installed at the bottom of the filter element dust remover (16), an air supplementing opening (19) and an electric cabinet (20) are arranged on the outer side of the shot blasting chamber body (11), and an equipment inlet pipeline (18) is connected to the outer side of the cyclone separator (3).

4. The energy-saving and efficient die surface-peening numerical control shot blasting machine as claimed in claim 1, wherein: the cyclone separation device is characterized in that the cyclone separation device platform (1) and the cyclone separation device (3) are positioned and installed, the top of the cyclone separation device platform (1) and the cyclone separation device guardrail (2) are fixed through a bolt positioning mode, the cyclone separation device (3) and the discharge valve (4) are positioned and installed, the cyclone separation device platform (1), the vibrating screen (5) and the storage hopper (6) are positioned and installed, and the discharge valve (7) controls the feeding speed of the double-layer shot blasting tank (8).

5. The energy-saving and efficient die surface-peening numerical control shot blasting machine as claimed in claim 2, wherein: the automatic spray gun positioning device is characterized in that the shaft assembly (9) and the mechanical arm (10) are positioned, a positioning frame is arranged between the mechanical arm (10) and the automatic spray gun (12), and the bottom of the mechanical arm (10) is positioned between the positioning frame and the automatic spray gun (12).

6. The energy-saving and high-efficiency die surface strengthening numerical control shot blasting machine as claimed in claim 3, characterized in that: the shot blasting chamber body (11) is connected with the filter element dust remover (16) in a positioning mode, the top of the filter element dust remover (16) is installed with the dust removing fan (15) in a positioning mode, and the filter element dust remover (16) is installed with the dust remover support (17) in a positioning mode.