CN110125041B - Air suspension type silkworm cocoon quality sorting device - Google Patents
Air suspension type silkworm cocoon quality sorting device Download PDFInfo
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- CN110125041B CN110125041B CN201910298940.6A CN201910298940A CN110125041B CN 110125041 B CN110125041 B CN 110125041B CN 201910298940 A CN201910298940 A CN 201910298940A CN 110125041 B CN110125041 B CN 110125041B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Sorting Of Articles (AREA)
- Combined Means For Separation Of Solids (AREA)
- Farming Of Fish And Shellfish (AREA)
Abstract
The invention discloses an air-suspension type silkworm cocoon quality sorting device, which comprises: the feeding mechanism is used for placing the cocoons to be sorted, and a discharge port of the feeding mechanism is connected with a feed port of the transparent air duct; the transparent air duct is vertically arranged and used for suspending the silkworm cocoons to be sorted, and an air supply mechanism is arranged below the transparent air duct; the air supply mechanism can be movably arranged below the transparent air duct up and down, generates a stable pressure air flow and blows the stable pressure air flow to the transparent air duct from bottom to top, and a phase-changing air flow which blows the stable pressure air flow to the transparent air duct from bottom to top in an inclined mode, and the cocoons to be sorted are suspended in the transparent air duct under the effect of the stable pressure air flow and rotate under the effect of the phase-changing air flow; the high-speed camera is used for photographing the silkworm cocoons to be sorted suspended in the transparent air duct for multiple times and fitting the silkworm cocoons to be sorted into an overall diagram; and the bearing mechanism at least comprises two recovery containers and is borne below or laterally below the transparent air duct. The invention can realize multi-channel parallel, has high speed and low cost, and realizes the automation of the quality sorting before the silk reeling of the silkworm cocoons.
Description
Technical Field
The invention relates to the technical field of silkworm cocoon sorting, in particular to an air-suspension type silkworm cocoon quality sorting device.
Background
China is the first major country of the world, and the annual output of fresh cocoons is 64.83 million tons. Before reeling, the silkworm cocoons must be rejected to remove inferior cocoons (mildew spot cocoons, deformed cocoons and residual cocoons), double-cocoon cocoons (which can not be reeled and can only be used as silk quilts) and the like, but at present, the process is finished manually by naked eyes of workers, the precision is low, the labor intensity is high, the production cost is high, and the raw silk quality is always in the middle-low end wandering.
At present, the silkworm cocoon sorting mainly comprises manual sorting, the surface of the silkworm cocoon is observed by naked eyes, the quality of the silkworm cocoon is distinguished by subjective experience, and the silkworm cocoon is turned over by using a stepped falling type turning-over device.
The problems that the sorting standards of the silkworm cocoons are not uniform, visual errors exist in visual observation, the stepped falling type device can only turn over the silkworm cocoons with small probability and cannot detect the quality of the silkworm cocoons through 360-degree all-dimensional observation and the like exist. Sorting efficiency is low, precision is low, and the quality of silk is influenced.
Disclosure of Invention
In view of the above, the present invention provides an air-suspension type silkworm cocoon quality sorting apparatus for realizing silkworm cocoon suspension sorting by using an air-suspension type silkworm cocoon sorting apparatus, which improves sorting efficiency and precision.
The technical scheme provided by the invention is that an air suspension type silkworm cocoon quality sorting device with the following structure is provided, and comprises:
the feeding mechanism is used for placing the cocoons to be sorted, and a discharge port of the feeding mechanism is connected with a feed port of the transparent air duct;
the transparent air duct is vertically arranged and used for suspending the silkworm cocoons to be sorted, and an air supply mechanism is arranged below the transparent air duct;
the air supply mechanism can be movably arranged below the transparent air duct up and down, generates a stable pressure air flow and blows the stable pressure air flow to the transparent air duct from bottom to top, and a phase-changing air flow which blows the stable pressure air flow to the transparent air duct from bottom to top in an inclined mode, and the cocoons to be sorted are suspended in the transparent air duct under the effect of the stable pressure air flow and rotate under the effect of the phase-changing air flow;
the high-speed camera is used for photographing the silkworm cocoons to be sorted in the suspension and transparent air duct for multiple times, and pictures shot for multiple times are used for fitting an overall diagram of the silkworm cocoons to be sorted;
and the bearing mechanism at least comprises two recovery containers and is borne below or laterally below the transparent air duct.
Optionally, the air-suspending type cocoon quality sorting device further comprises a controller, the controller is connected with the high-speed camera, a standard comparison database is arranged in the controller, a plurality of shot pictures are transmitted to the controller, a controller fits the pictures to obtain a whole diagram of the to-be-sorted cocoons, the whole diagram of the to-be-sorted cocoons is compared with the standard comparison database to identify and judge the types of the to-be-sorted cocoons, the controller is connected with a driving mechanism for driving the supporting mechanism to move, and the controller controls the corresponding action of the driving mechanism according to the identification and judgment result of the controller so as to move the recovery containers of the corresponding types to the discharge opening of the transparent air duct.
Optionally, the feeding mechanism is a feeding groove, the feeding groove is obliquely arranged and connected with a vibration disc, and the vibration disc vibrates to enable the cocoons to be sorted on the feeding groove to fall into the transparent air duct one by one.
Optionally, the upper portion contact or the non-contact in transparent wind channel is equipped with detection switch, the lower part contact or the non-contact in transparent wind channel is equipped with down detection switch, go up detection switch and lower detection switch all with the controller is connected, and when waiting to select separately the silkworm cocoon and fall into transparent wind channel, through last detection switch, then the controller control high-speed camera is taken a picture, when waiting to select separately the silkworm cocoon under the detection switch, then the controller control high-speed camera stops to take a picture.
Optionally, the air supply mechanism includes a main air pipe, an air supply station, a pressure-stabilizing air pipe, a phase-change air flow station and an air outlet structure, an air inlet end of the air supply station is communicated with the main air pipe, an air outlet end of the air supply station is respectively connected with the pressure-stabilizing air pipe and the phase-change air flow station, the pressure-stabilizing air pipe is communicated with a vertically arranged pressure-stabilizing air hole in the air outlet structure, and the phase-change air flow station is communicated with an obliquely arranged phase-change air hole in the air outlet structure.
Optionally, a pipeline is arranged in the phase-change airflow station, an electromagnetic valve is arranged in the pipeline, and the electromagnetic valve is electrically connected with the controller.
Optionally, the upper surface of the air outlet structure is a perforated inclined plane, the feed opening of the transparent air duct is provided with a sorting chute, the air supply mechanism moves downwards to the feed opening of the transparent air duct, and the perforated inclined plane is connected with the sorting chute.
Compared with the prior art, the structure of the invention has the following advantages: after entering the air passage, silkworm cocoons to be selected are overturned for 360 degrees under the action of phase-changing air flow, the appearance characteristics of the silkworm cocoons are read by a high-speed camera, photos are fitted into a complete silkworm cocoon, and the silkworm cocoon is compared with samples in a database, so that the type of the silkworm cocoon is determined and the silkworm cocoon falls into a corresponding recovery container. The invention can realize multi-channel parallel, has high speed and low cost, can completely replace manpower, and realizes the automation of the quality sorting before the silk reeling of the silkworm cocoons.
Drawings
FIG. 1 is a schematic structural view (a first state) of an air-suspension type cocoon quality sorting apparatus according to the present invention;
FIG. 2 is a schematic structural view (the second state) of the air-suspension type cocoon quality sorting apparatus according to the present invention;
FIG. 3 is a schematic structural view of the air supply mechanism;
FIG. 4 is an exploded view of FIG. 3;
FIG. 5 is a schematic diagram of a phase change gas flow station;
FIG. 6 is a schematic view of the gas supply station;
fig. 7 is a schematic structural view of an upper detection switch and a lower detection switch.
The device comprises a feeding mechanism 1, a feeding mechanism 2, silkworm cocoons to be sorted, a transparent air duct 3, a high-speed camera 4, a sorting chute 5, a pressure-stabilizing air pipe 6, a gas supply station 7-1, a main air pipe 7-2, a pressure-stabilizing air flow hole 7-3, a phase-variable air flow hole 8, a receiving mechanism 9, a gas outlet structure 9-1, a pressure-stabilizing air hole 9-2, a phase-variable air hole 10, a phase-variable air flow station 10-1, a phase-variable air hole 10-2, a phase-variable gas supply pipe 10-3 and an electromagnetic valve.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention is not limited to only these embodiments. The invention is intended to cover alternatives, modifications, equivalents and alternatives which may be included within the spirit and scope of the invention.
In the following description of the preferred embodiments of the present invention, specific details are set forth in order to provide a thorough understanding of the present invention, and it will be apparent to those skilled in the art that the present invention may be practiced without these specific details.
The invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are in simplified form and are not to precise scale, which is only used for convenience and clarity to assist in describing the embodiments of the present invention.
As shown in fig. 1 and 2, the basic structure of the air-suspension type cocoon quality sorting apparatus of the present invention is illustrated. Fig. 1 is a schematic view of a first state, namely cocoons to be sorted are located in a transparent air duct, and fig. 2 is a schematic view of a second state, namely cocoons to be sorted are blanked after recognition is completed.
The air suspension type silkworm cocoon quality sorting device of the invention comprises:
the feeding mechanism 1 is used for placing the cocoons 2 to be sorted, and a discharge hole of the feeding mechanism is connected with a feed hole of the transparent air duct 3;
the transparent air duct 3 is vertically arranged and used for suspending the silkworm cocoons 2 to be sorted, and an air supply mechanism is arranged below the transparent air duct;
the air supply mechanism can be movably arranged below the transparent air duct 3 up and down to generate a stable pressure air flow to blow towards the transparent air duct from bottom to top and a phase-changing air flow to blow towards the transparent air duct from bottom to top in an inclined manner, and the cocoons 2 to be sorted are suspended in the transparent air duct 3 under the effect of the stable pressure air flow and rotate under the effect of the phase-changing air flow;
the high-speed camera 4 is used for taking pictures of the cocoons 2 to be sorted suspended in the transparent air duct 3 for multiple times, and the pictures taken for multiple times are used for fitting an overall picture of the cocoons to be sorted;
and the receiving mechanism 8 at least comprises two recovery containers and is received below or laterally below the transparent air duct 3.
The air supply mechanism and the receiving mechanism 8 both need to operate, and therefore both need corresponding driving mechanisms to drive the air supply mechanism to move up and down and drive the receiving mechanism to move so as to be received at the discharge port 3-1 of the transparent air duct 3.
The air suspension type silkworm cocoon quality sorting device further comprises a controller, wherein the controller is connected with the high-speed camera 4, a standard comparison database is arranged in the controller, a plurality of shot pictures are transmitted to the controller, a controller fits the pictures to obtain a whole diagram of the silkworm cocoons to be sorted, the whole diagram of the silkworm cocoons to be sorted is compared with the standard comparison database to identify and judge the types of the silkworm cocoons to be sorted, the controller is connected with a driving mechanism which drives the bearing mechanism 8 to move, and the controller controls the corresponding actions of the driving mechanism according to the identification and judgment results of the controller so as to move the recovery containers of the corresponding types to the discharge port of the transparent air duct 3. Taking the example of dividing into high-quality cocoons and waste cocoons, a high-quality cocoon recovery box and a waste cocoon recovery box are arranged.
The feeding mechanism 1 is a feeding groove which is obliquely arranged and connected with a vibration disc, and the vibration disc vibrates to enable the cocoons to be sorted on the feeding groove to fall into the transparent air duct 3 one by one. The vibrating disk is not illustrated in the figures, but the implementation thereof is known to a person skilled in the art.
As shown in fig. 3 and 4, a specific configuration of the air blowing mechanism is illustrated. The air supply mechanism comprises a main air pipe 7-1, an air supply station 7, a pressure stabilizing air pipe 6, a phase-change air flow station 10 and an air outlet structure 9, wherein an air inlet end of the air supply station 7 is communicated with the main air pipe 7-1, an air outlet end of the air supply station 7 is respectively connected with the pressure stabilizing air pipe 6 and the phase-change air flow station 10, the pressure stabilizing air pipe 6 is communicated with a pressure stabilizing air hole 9-1 which is vertically arranged in the air outlet structure 9, and the phase-change air flow station 10 is communicated with a phase-change air hole 9-2 which is obliquely arranged in the air outlet structure 9. The upper surface of the air outlet structure 9 is a perforated inclined plane, a discharge port 3-1 of the transparent air duct 3 is arranged to the sorting chute 5, the air supply mechanism descends to the discharge port 3-1 of the transparent air duct 3, and the perforated inclined plane is connected with the sorting chute 5.
As shown in fig. 5, a specific structure of the phase change gas flow station is illustrated. A pipeline, namely a phase-variable air supply pipe 10-2, is arranged in the phase-variable airflow station; an electromagnetic valve 10-3 is arranged in the pipeline, the electromagnetic valve 10-3 is electrically connected with the controller, and a phase change air hole 10-1 of the phase change airflow station is connected with the air supply station 7.
As shown in fig. 6, a specific structure of the gas supply station 7 is illustrated. A total air inlet pipe 7-1 is used as an air inlet end of the air supply station 7; the gas supply station 7 is provided with two gas outlet ends and comprises a pressure stabilizing gas flow hole 7-2 and a phase-changing gas flow hole 7-3, wherein the pressure stabilizing gas flow hole 7-2 is connected with the pressure stabilizing gas pipe 6, and the phase-changing gas flow hole 7-3 is connected with the phase-changing gas flow station 10.
The specific working process of the invention is as follows: the cocoons 2 to be sorted leave the feeding mechanism 1 (a feeding groove is connected with a vibration disc, the vibration disc is not shown) one by one according to set time and enter the transparent air duct 3, and the lower part of the transparent air duct 3 is provided with an air supply station 7. A pressure stabilizing air pipe 6, a sorting chute 5 and a phase-changing air flow station 10, wherein the pressure stabilizing air pipe 6 provides stable air flow vertically upwards. Under the action of stable air flow, the cocoons suspend in the transparent air duct 3, under the action of phase-changing air flow, the cocoons realize 360-degree rolling, at the moment, the high-speed camera 4 continuously shoots, the pictures are fitted into a complete cocoons by the processing function of the controller or the high-speed camera 4, the complete cocoons are compared with the samples in the database, so that the cocoons are judged to be high-quality cocoons or inferior cocoons (double-cocoon, mildew-spot cocoons, deformed cocoons, weak and small cocoons, damaged cocoons and the like), air supply is stopped after the judgment is finished, the air supply station 7 moves downwards, and the cocoons enter the bearing mechanism 8 along the sorting chute 5. The receiving mechanism 8 is movable and comprises at least 2 parts, and according to the quality of the silkworm cocoons, the receiving mechanism 8 moves to enable the silkworm cocoons with different qualities to fall into different recovery containers of the receiving mechanism 8.
A silkworm cocoon discharge port 3-1 is arranged at the lower part of the air duct 3; the outer diameter of the air supply mechanism is matched with the inner diameter of the transparent air duct 3; when the air supply mechanism moves to the lower limit position, the inclined surface of the air supply mechanism is in butt joint with the sorting chute 5, so that the silkworm cocoons slide into the bearing mechanism 8.
As shown in fig. 7, the positions of the upper detection switch and the lower detection switch are illustrated. The upper portion of the transparent air duct 3 is provided with an upper detection switch 11-1 in a contact or non-contact manner, the lower portion of the transparent air duct 3 is provided with a lower detection switch 11-2 in a contact or non-contact manner, the upper detection switch 11-1 and the lower detection switch 11-2 are both connected with the controller, when cocoons to be sorted fall into the transparent air duct 3 and pass through the upper detection switch 11-1, the controller controls the high-speed camera 4 to take pictures, and when the cocoons to be sorted pass through the lower detection switch 11-2, the controller controls the high-speed camera 4 to stop taking pictures.
Although the embodiments have been described and illustrated separately, it will be apparent to those skilled in the art that some common techniques may be substituted and integrated between the embodiments, and reference may be made to one of the embodiments not explicitly described, or to another embodiment described.
The foregoing is illustrative of the preferred embodiments of the present invention only and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to vary. In general, all changes which come within the scope of the invention as defined by the independent claims are intended to be embraced therein.
Claims (5)
1. An air-suspension type silkworm cocoon quality sorting device, comprising:
the feeding mechanism is used for placing the cocoons to be sorted, and a discharge port of the feeding mechanism is connected with a feed port of the transparent air duct;
the transparent air duct is vertically arranged and used for suspending the silkworm cocoons to be sorted, and an air supply mechanism is arranged below the transparent air duct;
the air supply mechanism can be movably arranged below the transparent air duct up and down, generates a stable pressure air flow and blows the stable pressure air flow to the transparent air duct from bottom to top, and a phase-changing air flow which blows the stable pressure air flow to the transparent air duct from bottom to top in an inclined mode, and the cocoons to be sorted are suspended in the transparent air duct under the effect of the stable pressure air flow and rotate under the effect of the phase-changing air flow;
the high-speed camera is used for photographing the cocoons to be sorted suspended in the transparent air duct for multiple times, and pictures shot for multiple times are used for fitting an overall picture of the cocoons to be sorted;
the receiving mechanism at least comprises two recovery containers and is received below or laterally below the transparent air duct;
the air suspension type silkworm cocoon quality sorting device further comprises a controller, the controller is connected with the high-speed camera, a standard comparison database is arranged in the controller, pictures shot for multiple times are transmitted to the controller, a controller fits the pictures to obtain a whole diagram of the silkworm cocoons to be sorted, the whole diagram of the silkworm cocoons to be sorted is compared with the standard comparison database to identify and judge the types of the silkworm cocoons to be sorted, the controller is connected with a driving mechanism driving the bearing mechanism to move, and the controller controls the driving mechanism to correspondingly move according to the identification and judgment results of the controller so as to move the recovery containers of the corresponding types to the discharge port of the transparent air duct;
the feeding mechanism is a feeding groove, the feeding groove is obliquely arranged and is connected with a vibration disc, and the vibration disc vibrates to enable the cocoons to be sorted on the feeding groove to fall into the transparent air duct one by one.
2. The air-suspension type cocoon quality sorting apparatus according to claim 1, characterized in that: the upper portion contact or the non-contact of transparent wind channel is equipped with detection switch, the lower part contact or the non-contact of transparent wind channel is equipped with down detection switch, go up detection switch and detection switch down all with the controller is connected, when waiting to select separately the silkworm cocoon and falling into transparent wind channel, through last detection switch, then the controller control high-speed camera is shot, when waiting to select separately the silkworm cocoon under detection switch, then the controller control high-speed camera stops to shoot.
3. The air-suspension type cocoon quality sorting apparatus according to claim 2, characterized in that: the air supply mechanism comprises a main air pipe, an air supply station, a pressure stabilizing air pipe, a phase-change air flow station and an air outlet structure, wherein the air inlet end of the air supply station is communicated with the main air pipe, the air outlet end of the air supply station is respectively connected with the pressure stabilizing air pipe and the phase-change air flow station, the pressure stabilizing air pipe is communicated with a vertically arranged pressure stabilizing air hole in the air outlet structure, and the phase-change air flow station is communicated with a phase-change air hole which is obliquely arranged in the air outlet structure.
4. The air-suspension type cocoon quality sorting apparatus of claim 3, characterized in that: and a pipeline is arranged in the phase-change airflow station, an electromagnetic valve is arranged in the pipeline, and the electromagnetic valve is electrically connected with the controller.
5. The air-suspension type cocoon quality sorting apparatus of claim 4, characterized in that: the upper surface of the air outlet structure is a perforated inclined plane, a discharge hole of the transparent air duct is provided with a sorting chute, the air supply mechanism moves downwards to the discharge hole of the transparent air duct, and the perforated inclined plane is connected with the sorting chute.
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CN112742741B (en) * | 2020-12-28 | 2023-11-10 | 江苏苏豪蚕种有限公司 | Automatic silkworm chrysalis male and female identification and sorting equipment and identification and sorting method |
CN113058870A (en) * | 2021-03-19 | 2021-07-02 | 西安科技大学 | Food grader based on computer vision |
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