CN210253149U - Feather piece attitude detection mechanism and join in marriage hair testing arrangement - Google Patents
Feather piece attitude detection mechanism and join in marriage hair testing arrangement Download PDFInfo
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- CN210253149U CN210253149U CN201921018314.9U CN201921018314U CN210253149U CN 210253149 U CN210253149 U CN 210253149U CN 201921018314 U CN201921018314 U CN 201921018314U CN 210253149 U CN210253149 U CN 210253149U
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Abstract
The utility model discloses a feather piece attitude detection mechanism, transmission assembly among this detection mechanism can form the transmission channel of feather piece or the collection passageway of feather piece attitude, the feather piece passes through the vertical clamping part that reachs the centre gripping subassembly of transmission channel, the pole portion of feather piece is by the centre gripping, the image acquisition subassembly corresponds the setting with the collection passageway, can gather the various forms of feather piece, obtain feather piece camber, the square circle, grade and defect information, realize intelligent test, it is more comprehensive to detect data, thereby improve the efficiency of joining in marriage the hair in the badminton production technology. The utility model discloses still provide the feather piece joining in marriage hair testing arrangement including this feather piece attitude detection mechanism, the device can realize the conveying of feather piece, the test of each form of feather piece and put in the function in grades to the feather piece according to the test result, carries out the direct plug ball to the feather piece of putting in, has improved the joining in marriage hair efficiency of feather piece.
Description
Technical Field
The utility model relates to a badminton processing equipment technical field, more specifically the saying so relates to a feather piece attitude detection mechanism and join in marriage mao testing arrangement.
Background
In the production process of the badminton, feather matching needs to be carried out according to factors such as the size, the shape, the grade and the appearance of the feather pieces, and the high-quality foundation of the badminton can be ensured only by carrying out feather matching work with the same bending degree, the same camber, the same circumference and the same grade on 16 feather pieces inserted on a badminton head. At present, the feather piece testing and feather matching in the badminton industry have many problems, a large amount of manual operation is needed, the efficiency is low, and the feather piece testing and feather matching machine belongs to labor-intensive industry. Mainly characterized in that: the quality of the rough sheet is very light, the shape is irregular, so that the rough sheet is difficult to obtain, convey and measure, the existing system has low reliability and low production rate, and a new testing system is needed; secondly, the method comprises the following steps: due to the complexity of automatic testing grades, the badminton industry is mainly in manual sorting grade, and the manual labor intensity is high; thirdly, the method comprises the following steps: the wool matching with the same curvature, camber, square circle and grade is basically manual management operation.
The patent of the existing feather piece testing system basically introduces a bending arch testing machine, a grade testing machine and other single-function testing machines, and application number CN201720551158.7 discloses a multi-parameter integrated automatic grading machine for a plurality of feather pieces, which cannot realize a feather matching test. Application No. CN201610041704.2 discloses a method for classifying feather pieces based on contour and texture in a computer, and the processing as a grade-related color feature is relatively simple and has no concept of feather matching test. Therefore, based on the above, there is no system and apparatus for multi-channel fitting testing capable of simultaneously measuring width, camber, square and grade and defect information and generating feather piece classification.
Therefore, it is an urgent need to solve the problem of the art to provide a mechanism capable of detecting the form of the feather piece, i.e., the camber, width, squareness, grade, and defect information.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a feather piece attitude detection mechanism can realize full-automatic, quick, accurately accomplish simultaneously the test to camber, width, square circle, the grade of the feather piece that awaits measuring to improve the productivity ratio that the feather piece joined in marriage the hair.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a feather piece shape detection mechanism comprises: the device comprises a bottom plate, and a transmission assembly, a clamping assembly and an image acquisition assembly which are arranged on the bottom plate; the conveying component comprises a supporting part and a conveying part which is arranged on the supporting part and can form or be provided with a feather piece conveying channel, the upper end of the conveying part is provided with a feather piece inlet, the lower end of the conveying part is provided with a feather piece outlet, and a conveying path for vertically conveying the feather pieces downwards is arranged above the feather piece outlet; the conveying piece is movably positioned on the conveying path;
the clamping part of the clamping assembly is opposite to the outlet of the feather piece and can clamp the rod part of the feather piece; the image acquisition assembly is arranged in front of and behind the clamping assembly, and an image acquisition channel can be formed along the front direction and the rear direction of the clamping assembly so as to acquire the shape of the feather piece in the conveying piece when the feather piece rod part is clamped by the clamping assembly.
According to the technical scheme, compare with prior art, the utility model provides a feather piece attitude detection mechanism, transmission assembly among this detection mechanism can form the transmission path or the collection passageway of feather piece attitude of feather piece, the feather piece passes through the vertical clamping part that reachs the centre gripping subassembly of transmission path, the pole portion of feather piece is by the centre gripping, the image acquisition subassembly corresponds the setting with the collection passageway, can gather the various forms of feather piece, obtain feather piece camber, the square circle, grade and defect information, realize intelligent test, it is more comprehensive to detect data, thereby improve the efficiency of joining in marriage the hair in the badminton production technology.
Preferably, the supporting member is a frame-shaped support, the conveying member is a movable baffle plate, and the movable baffle plate comprises a front baffle plate and a rear baffle plate which are respectively connected to two opposite sides of the frame-shaped support in a rotating manner and can close openings on two sides of the frame-shaped support so as to form a feather piece conveying channel for the feather pieces to pass through or open openings on two sides of the frame-shaped support so as to form an image acquisition channel.
The feather piece conveying channel has the advantages that when the front baffle and the rear baffle move towards the direction of the support and the openings on the two sides of the support are closed, the feather piece conveying channel can be formed; when the front baffle and the rear baffle are far away from the direction of the support and the openings at the two sides of the support are opened, an image acquisition channel can be formed.
Preferably, the supporting member is a frame-shaped support, the conveying member is a sliding baffle, and the sliding baffle is connected to the front side and the rear side of the frame-shaped support in a sliding manner, so that openings on the front side and the rear side of the frame-shaped support can be closed to form a feather piece conveying channel for the feather pieces to pass through or the openings on the front side and the rear side of the frame-shaped support are opened to form an image acquisition channel.
The beneficial effects of adopting the above preferred scheme are that the sliding baffle is a frame-shaped baffle with one open end, the sliding baffle is connected with the front side and the rear side of the frame-shaped support in a sliding manner, when the frame-shaped baffle is blocked at the front side and the rear side of the frame-shaped support, a feather piece conveying channel is formed, and when the frame-shaped baffle is horizontally moved away from the front side and the rear side of the frame-shaped support, an image acquisition channel is formed.
Preferably, the image acquisition assembly comprises at least one camera, which is located on the image acquisition channel and is used for acquiring the shape of the feather pieces in the conveying member.
Adopt above-mentioned preferred scheme's beneficial effect to be, when the feather piece is through the transmission assembly by the perpendicular centre gripping of centre gripping subassembly on the bottom plate, the camera has all been placed to the front and the back of feather piece that awaits measuring, the mirror has been placed just in the upper of support inner chamber also namely directly over feather piece hair point, the setting of light can be lighted the front, the back and the lower part of feather piece, gather following several kinds of images at least, namely positive light front image combines overlook the image, the back image of backlighting, the front image of backlighting combines overlook image and positive light back image to obtain the relevant information of the camber, width, square circle, grade and the defect of test feather piece.
Preferably, the conveying member can be horizontally arranged in parallel along a direction perpendicular to the image acquisition channel, and a group of clamping assemblies is correspondingly arranged at the feather piece outlet at the lower end of each conveying member.
Adopt above-mentioned preferred scheme's beneficial effect to be, carry a plurality of feather pieces of piece setting up and can convey a plurality of feather pieces simultaneously, once detect a plurality of feather pieces.
The utility model also provides a feather slice feather matching test device, which comprises a feather feeding mechanism, the feather slice shape detection mechanism, a delivery mechanism, a data processing system and a control system;
the feather conveying mechanism is used for conveying feather pieces to be detected to the conveying piece;
the delivery mechanism is used for receiving the tested feather pieces conveyed by the conveying piece and delivering the feather pieces to corresponding delivery positions according to the feather piece testing result;
a feather piece inlet of the feather piece shape detection mechanism receives feather pieces transmitted by the feather feeding mechanism, the delivery mechanism feeds the feather pieces at a feather piece outlet of the feather piece shape detection mechanism, and a clamping part of the clamping assembly clamps a rod part at the lower end of each feather piece; the image acquisition component acquires the shape of the feather piece;
the image acquisition assembly is in communication connection with the data processing system and is used for receiving characteristic parameters of the feather piece form;
the control system, the wool feeding mechanism, the delivery mechanism and the image acquisition assembly are in communication connection with the control system.
According to the technical scheme, compare with prior art, the utility model provides a feather piece joins in marriage hair testing arrangement, under control system's control, send hair mechanism to carry the feather piece to feather piece attitude detection mechanism's feather piece entrance, make the clamping part that the feather piece reachd the centre gripping subassembly through transmission channel, the pole portion of centre gripping feather piece, behind the form that the feather piece was gathered to the image acquisition subassembly, with data transmission to data processing system, control system puts in the feather piece through delivering the mechanism according to data processing system's data result, directly insert the ball to the feather piece after putting in. The utility model provides a feather piece joins in marriage hair testing arrangement can realize the conveying of feather piece, the test of each form of feather piece and put in the function in grades to the feather piece according to the test result, carries out the direct plug ball to the feather piece of putting in, has improved the joining in marriage hair efficiency of feather piece.
Preferably, the feather feeding mechanism comprises a vibration disc, a feather piece cup and a friction feather pulling assembly, a feeding port of the vibration disc corresponds to an opening at the upper end of the feather piece cup, an inclined air blowing hole is formed in the upper portion of the feather piece cup, a conical outlet is formed in the bottom of the feather piece cup, the friction feather pulling assembly is arranged at an outlet of the feather piece cup and used for pulling down a feather piece arranged at the outlet of the feather piece cup, and a feather piece inlet at the upper end of the conveying piece is arranged corresponding to the outlet of the feather piece cup;
the delivery mechanism comprises a rotating disk, a plurality of feather boxes are circumferentially arranged on the rotating disk, a delivery control board, a plurality of electromagnetic valves and a plurality of delivery boxes are arranged in a one-to-one mode with the plurality of feather boxes, the delivery control board is in communication connection with the electromagnetic valves, each electromagnetic valve is provided with a blowing copper pipe, the bottom of each feather box is provided with a blowing hole, each blowing copper pipe corresponds to the blowing hole, each feather box receives feather pieces conveyed by a feather piece outlet, the delivery control board controls the blowing copper pipes to blow air to the blowing holes, and the feather pieces placed in the feather boxes are delivered to the corresponding delivery boxes.
The feather conveying mechanism has the advantages that only one feather piece is conveyed at a time, and the conveying direction is that the rod part of the feather piece is conveyed downwards vertically to the clamping part; the delivery mechanism realizes the delivery of feather pieces into delivery boxes with corresponding grades.
Preferably, the friction napping assembly comprises a rotating friction wheel, a movable friction wheel and a driver, the movable friction wheel is arranged at the outlet of the feather piece cup, the movable friction wheel is arranged opposite to the rotating friction wheel, and the movable friction wheel is connected with the driver and can move towards the rotating friction wheel.
The feather piece cup has the beneficial effects that the movable friction wheel and the rotary friction wheel interact to pull down the feather pieces at the outlet of the feather piece cup, when a feather rod exists between the movable friction wheel and the rotary friction wheel, the distance between the movable friction wheel and the rotary friction wheel is increased, the outlet of the feather rod extending out of the feather piece cup can be indirectly judged, at the moment, the driver drives the movable friction wheel to move towards the direction of the rotary friction wheel, the feather pieces are pulled down by using friction transmission force, and the feather pieces are reliably output according to the beat required by the system.
The utility model also provides a feather piece joins in marriage hair test method, adopt the user to set up camber, square circle, grade classification scope according to actual technological requirement, the system generates joins in marriage the hair test item, again by the user sample test each grade's feather piece, automatically generate the hierarchical parameter of these 5 grades of one-level, second grade, third grade, fourth grade, spot, then test according to joining in marriage the hair test item through extracting some feather pieces, and arrange the delivery box according to test result quantity from many to few and generate user's production scheme; finally, test delivery is carried out according to the production scheme of the user, wool matching test is completed, and the corresponding wool chips are taken out from the delivery box and can be directly inserted with balls. The method comprises the following specific steps:
s1, setting test items to be tested for the feather pieces to be tested according to the process requirements by a user, and determining all possible classifications of the results of each test item;
s2, the system determines all permutation and combination of all possible results of each test item according to the setting of S1, the permutation and combination is used as a complete set of hair matching test items, and the test result of one feather piece only corresponds to one result in the complete set of hair matching test items;
s3, for the feather sheets for one-time production, sampling part of the feather sheets, testing each test item of each sampled feather sheet, determining the result as a feather matching test item in a full set of feather matching test items, and recording the number of each feather matching test item in the sampling test;
s4, the user appoints each delivery box to correspond to the result in one or more complete sets of wool-matching test items according to the result and experience of S3, one result only belongs to one delivery box, and the results of all delivery boxes are combined to be equal to the complete sets of wool-matching test items so as to generate a user production scheme;
s5, testing the feather pieces of the batch S3 according to the user production scheme determined by S4, determining the result as one feather matching test item in the complete feather matching test item set according to the test result of each test item of each feather, and delivering the feather matching test item to a corresponding delivery box specified by the production scheme.
According to the technical scheme, can know, compare with prior art, the utility model discloses a feather piece joins in marriage hair test method, can once only accomplish the camber to the feather piece that awaits measuring, camber, square circle, the collection of grade information according to this method, the feather piece with corresponding classification grade is delivered to corresponding delivery case in, can directly insert the ball to the feather piece in the delivery case according to the user's requirement, whole process can insert the ball through the joining in marriage hair test of feather piece once, the artifical rank letter sorting has been saved, feather piece square circular form is selected separately, the operation process of testing and artifical joining in marriage the hair such as feather piece camber size is selected separately, full automation has been realized, accurate joining in marriage the hair function, the efficiency of joining in marriage the hair test has been improved, thereby whole badminton production system's efficiency has been improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a feather shape detection mechanism provided by the present invention;
fig. 2 is a schematic structural diagram of a first implementation of a transmission assembly according to an embodiment of the present invention;
fig. 3a is a schematic structural diagram illustrating a closed state of a second embodiment of a transmission assembly according to an embodiment of the present invention;
fig. 3b is a schematic structural diagram illustrating an opened state of a second embodiment of a transmission assembly according to an embodiment of the present invention;
fig. 4a is a schematic structural diagram illustrating a closed state of a third embodiment of a transmission assembly according to an embodiment of the present invention;
fig. 4b is a schematic structural diagram illustrating an opened state of a third embodiment of a transmission assembly according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a feather blending testing device provided by the present invention;
FIG. 6 is a schematic structural diagram of a hair feeding mechanism according to an embodiment of the present invention;
figure 7 is a schematic structural view of a delivery mechanism provided by an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model discloses a feather shape detection mechanism, as shown in figure 1, comprising a bottom plate 10, and a transmission component 20, an image acquisition component 30 and a clamping component 40 which are arranged on the bottom plate 10; the conveying assembly 20 comprises a supporting part 21 and a conveying part 22 which is arranged on the supporting part 21 and can form or be provided with a feather piece 11 conveying channel, the upper end of the conveying part 22 is provided with a feather piece inlet 201, the lower end of the conveying part 22 is provided with a feather piece outlet 202, and a conveying path for vertically conveying feather pieces downwards is arranged above the feather piece outlet 202; the conveying member 22 is movably positioned on the conveying path;
the clamping part of the clamping assembly is opposite to the feather piece outlet 202 and can clamp the rod part of the feather piece 11; the image collecting assembly 30 is arranged in front of and behind the clamping assembly, and an image collecting channel can be formed along the front and rear directions of the clamping assembly so as to collect the shape of the feather sheet in the conveying member 22 when the clamping assembly clamps the rod part of the feather sheet 11.
After the feather piece 11 collects the image, the clamping assembly loosens the rod part of the feather piece 11 to continuously transmit the feather piece 11 downwards, and a pair of double rollers 35 is arranged at the position, right opposite to the feather piece outlet 202, of the lower part of the bottom plate 10 in order to facilitate the transmission of the feather piece 11.
As an example of the present invention, as shown in fig. 2, in the first implementation manner of the transmission assembly, the support member 21 of the transmission assembly is a frame-shaped support, the conveying member 22 is a movable baffle, including a front baffle 203 and a rear baffle 204, the front baffle 203 and the rear baffle 204 are respectively connected to two opposite sides of the frame-shaped support in a rotating manner so as to close the openings at two sides of the frame-shaped support to form a feather piece conveying channel for the feather piece 11 to pass through or open the openings at two sides of the frame-shaped support to form an image collecting channel. In order to realize the rotation of the front baffle 203 and the rear baffle 204, a front baffle driver 205 and a rear baffle driver 206 are also arranged, the front baffle driver 205 is rotatably connected to one side of the supporting member 21, the front baffle 203 is arranged on the front baffle driver 205, the rear baffle driver 206 is rotatably connected to the other side of the supporting member 21, and the rear baffle 204 is arranged on the rear baffle driver 206. When the front baffle driver 205 and the rear baffle driver 206 respectively drive the front baffle 203 and the rear baffle 204 to move towards the support member 21, the openings at the two sides of the support member 21 are closed to form a feather piece transmission channel; when the front baffle driver 205 and the back baffle driver 206 respectively drive the front baffle 203 and the back baffle 204 to be far away from the direction of the support member 21, the openings at the two sides of the support member 13 are opened, and an image acquisition channel can be formed.
More specifically, in order to enable the feather pieces to be more smoothly and accurately conveyed in the conveying process, the conveying assembly further comprises a feather outlet plate 23, a feather outlet plate driver 24, a feather inlet plate 25 and a feather inlet plate driver 26; the upper end of the front baffle 22 is rotatably connected with a wool board driver 24, a wool board 23 is arranged on the wool board driver 24, and the wool board 23 can move up and down along with the wool board driver 24 and can move away from or close to the supporting piece 21 along with the front baffle 22;
the lower end of the front baffle 22 is rotatably connected with a wool board feeding driver 26, a wool board feeding 25 is mounted on the wool board feeding driver 26, the wool board feeding 25 can swing back and forth along with the wool board feeding driver 26, and can be far away from or close to the support 21 along with the front baffle 22.
The specific working mode is that when a feather piece transmission channel is formed or a feather piece image acquisition channel is formed, the feather outlet plate 23 and the feather inlet plate 25 can approach or leave the support piece 21 along with the front baffle 22, so that the sealing property of the transmission channel or the opening property of the image acquisition channel is ensured, and the transmission of the feather pieces 11 or the acquisition of images is facilitated; when the feather pieces are conveyed to the clamping part, in order to ensure that the feather pieces can accurately reach the clamping part, the feather feeding plate driver 26 drives the feather feeding plate 25 to swing towards the supporting part 21, so that the gap between the feather feeding plate 25 and the clamping part is reduced, and the gap is slightly larger than the width of the rod part of the feather pieces 11; when the feather piece 11 is ready to feather after the image is collected, the feather outlet plate 23 is driven by the feather outlet plate driver 24 to move downwards, and the feather outlet plate 23 applies a downward force to the feather piece 11, so that the feather piece 11 is facilitated to feather.
As a specific embodiment of the present invention, the hair-raising plate 23 comprises a first plate 2301 and a second plate 2302, one end of the first plate 2301 is close to the supporting member 21, the other end of the first plate 2301 is perpendicularly connected with one end of the second plate 2302, and the other end of the second plate 2302 is connected to the hair-raising plate driver 24. The vertically connected first plate 2301 and second plate 2302 form a receiving cavity at the connection, and when the feather blade 11 is clamped by the clamping assembly, the feather blade is placed in the receiving cavity, which facilitates the hair-exiting plate to apply a downward force to the feather blade 11.
Fig. 3a and 3b are schematic structural diagrams of a second embodiment of the conveying assembly, different from the first embodiment, in the second embodiment, a blowing hole 27 is provided at the conveying channel formed by the front baffle 203 and the rear baffle 204, the blowing hole 27 is provided on the support 21, the blowing direction of the blowing hole 27 is opposite to the conveying channel of the feather fin 11, due to the arrangement of the blowing hole 27, the arrangement of the feather outlet plate 23 is omitted, the blowing hole 27 replaces the function of the feather outlet plate 23 for assisting the feeding of the feathers, and the feather inlet plate 25 and the front baffle 203 are provided as an integral structure, so that the arrangement of the feather outlet plate driver 24 and the feather inlet plate driver 26 is correspondingly omitted.
Fig. 4a and 4b are schematic structural diagrams of a third embodiment of the conveying assembly, which is different from the second embodiment in that the conveying member 22 is a sliding baffle, which is a frame-shaped baffle with an open end and is slidably connected to the front and rear sides of the supporting member 21, when the frame-shaped baffle is blocked on the front and rear sides of the supporting member 21, a conveying passage for the feather pieces is formed, and when the frame-shaped baffle is translated to the front and rear sides of the supporting member 21, a passage for image acquisition is formed. In this embodiment, the slide shutter replaces the front shutter 203 and the rear shutter 204 in the second embodiment, and accordingly, the front shutter driver 205 and the rear shutter driver 206 are omitted.
In the embodiment of the present invention, as shown in fig. 1: the image collecting assembly 30 comprises a first camera 31, a second camera 32, a mirror 33 and a plurality of illuminating lamps 34, wherein the first camera 31 and the second camera 32 are respectively positioned on the image collecting channels at two sides of the supporting member 21, the mirror 33 is arranged right above the feather piece 11 positioned in the conveying member 22, and the plurality of illuminating lamps 34 are respectively arranged corresponding to the front surface and/or the back surface and/or the rod part of the feather piece 11 positioned in the conveying member 22. When the feather piece 11 is vertically clamped on the bottom plate 10 through the clamping component 22, cameras are arranged on the front surface and the back surface of the feather piece 11, a mirror 33 is arranged right above the feather tip of the feather piece, and the front surface, the back surface and the lower portion of the feather piece can be illuminated through the arrangement of the illuminating lamp 34, so that at least the following images are collected, namely, the front image with the front surface being in the front light is combined with the overlooking image, the back image with the back surface being in the backlight mode, and the front image with the front surface being in the backlight mode is combined with the overlooking image and the back image with the front surface being in the backlight mode, and relevant information of the camber, the width.
The utility model provides a feather piece attitude detection mechanism, take the first implementation mode of transmission assembly as an example, combine shown in fig. 2, specific working process is, when feather piece 11 will be transmitted, preceding baffle driver 205 drives preceding baffle 203, backplate driver 206 drives backplate 204 and is close to support piece 21 simultaneously, and cover on support piece 21, it is mobile that play feather board 23 and advance feather board 25 all follow preceding baffle 203 when preceding baffle 203 moves, support piece 21, backplate 204, preceding baffle 203, play feather board 23 and advance feather board 25 and form feather piece transmission channel at this moment, feather piece passes through transmission channel from feather piece entry 201 and arrives the clamping part of clamping assembly, simultaneously, it drives into feather board 25 and moves to clamping assembly direction to advance feather board driver 26, reduce the space between advancing feather board 25 and the clamping assembly, make the space be a bit larger than the pole portion width of feather piece 11, the feather pieces 11 are prevented from rebounding at the clamping part. Clamping part is with the pole portion centre gripping of feather piece 11, because the feather piece is from the top down transmits the clamping part, so feather piece 11 perpendicular to bottom plate 10 centre gripping, feather piece 11 is arranged in by the chamber that holds that goes out feather board 23 and form, when the image information of feather piece is gathered to the image acquisition subassembly, baffle 203 keeps away from passageway support piece 21 before preceding baffle driver 205 drive, it all keeps away from support piece 21 with advancing feather board 25 and follow preceding baffle 203 simultaneously to go out feather board 23, support piece 21 is kept away from to backplate driver 206 drive backplate 204, make the front and the back of feather piece 11 all not sheltered from, do benefit to the collection of image acquisition subassembly. In the image capturing assembly 30, a first camera 31 and a second camera 32 are respectively located on the image capturing channels at two sides of the supporting member 21, a mirror 33 is arranged right above the conveying member 22, and a plurality of illuminating lamps 34 are respectively arranged corresponding to the front surface and/or the back surface and/or the rod portion of the feather piece 11. Therefore, at least the following images are collected through the image collecting assembly, the front surface of the feather sheet 11 is combined with the front light, the backlight and the plurality of sidelight images corresponding to the overlooking direction of the mirror, and the front light, the backlight and the plurality of sidelight images corresponding to the back surface of the feather sheet 11 are combined to obtain the relevant information of the bending degree, the camber, the width, the square and round degree, the grade and the defects of the feather sheet 11 to be tested. After the image is collected, the front baffle driver 205 drives the front baffle 203, the rear baffle driver 206 drives the rear baffle 204 to approach the support member 21, and a transmission channel is formed again, at this time, the feather outlet driver 24 drives the feather outlet plate 23 to press the hair tip of the feather piece 11 downwards, so that the rod part of the feather piece 11 moves downwards, the rod part of the feather piece 11 is in contact with the double rollers 35 which are arranged at the lower part of the bottom plate 10 and correspond to the feather piece outlet 202, and the feather piece 11 is continuously transmitted downwards through the double rollers 35.
As a further embodiment of the present invention, the conveying member 22 in the above embodiments may be horizontally arranged side by side along the vertical direction of the image capturing channel, and the feather piece outlet 202 of the lower end of each conveying member 22 is correspondingly provided with a set of clamping components (40) to form a multichannel feather piece state detection mechanism.
The utility model also provides a feather slice feather distributing device, as shown in the attached figure 5, which comprises a feather feeding mechanism 100, the feather slice state detection mechanism 200, a delivery mechanism 300, a data processing system and a control system;
wherein, the feather feeding mechanism 100 is used for feeding feather pieces 11;
the delivery mechanism 300 is used for throwing the feather pieces 11 in a direction that the rod parts are downward and parallel to the feather piece conveying channel;
a feather piece inlet 201 of the feather piece shape detection mechanism 200 receives the feather pieces 11 transmitted by the feather feeding mechanism 100, the delivery mechanism 300 puts the feather pieces 11 at a feather piece outlet 202 of the feather piece shape detection mechanism 200, and a clamping part of the clamping assembly 40 clamps a rod part at the lower end of the feather pieces 11; the image acquisition component 30 acquires the morphology of feather pieces;
the image acquisition component 30 is in communication connection with the data processing system and is used for receiving characteristic parameters of the feather piece form;
the control system, the hair feeding mechanism 100, the delivery mechanism 300 and the image acquisition assembly 30 are all in communication connection with the control system.
As shown in fig. 5, the feather feeding mechanism 100 includes a vibration disc 101, a feather cup 102 and a friction feather pulling assembly, a discharge port of the vibration disc 101 corresponds to an upper opening of the feather cup 102, an inclined air blowing hole 103 is formed in the upper portion of the feather cup 102, a tapered outlet 104 is formed in the bottom of the feather cup 102, and the friction feather pulling assembly is disposed at the outlet 104 of the feather cup 102. The lower part of the feather piece cup 102 is provided with a groove 105, so that the flock of the unified feather can not be accumulated in the feather piece cup 102, the upper part of the feather piece cup 102 is provided with an inclined hole blowing hole 103 to form an inclined downward airflow along the inner wall of the cup, so that the feather piece in the feather piece cup 102 moves, in order to increase the feather movement in the feather piece cup 102, a vibrator 106 is fixedly arranged on a flat plate 109 for fixing the feather piece cup 102, the vibrator 106 works to drive the flat plate 108 to move up and down, so that the feather piece cup 102 moves up and down, the airflow of the feather piece cup 102 is stirred, and the feather rod of the feather piece rapidly moves to the vicinity of the outlet 104 of the feather piece cup due to the conical shape around the outlet 104 of the feather piece cup; the middle of the outlet 104 pipeline is externally connected with a blowing hole, a structure that airflow generates negative pressure is adopted, airflow sent by the blowing hole flows out from the feather outlet, and meanwhile, the upper part of the blowing hole, which corresponds to the outlet, is led to the feather outlet at the bottom of the cup to generate negative pressure, so that feather pieces at the bottom of the cup are attracted to the outlet; so as to realize the quick feeding of a feather sheet from the feather sheet cup 102. The upper part of the feather piece cup 102 is provided with a hole 108, the hole 108 is provided with a sensor for monitoring the number of feather pieces in the feather piece cup 102, the vibration disc 101 is controlled to output feather pieces in time, and the proper number of feather pieces in the feather piece cup 102 is kept.
The friction napping assembly comprises a rotary friction wheel 107, a movable friction wheel 111 and a driver 110, wherein the movable friction wheel 111 is arranged at the outlet 104 of the feather piece cup, the rotary friction wheel 107 is arranged opposite to the movable friction wheel 111, and the movable friction wheel 111 is connected with the driver 110. When the feather pieces are conveyed, the rotating friction wheel 107 and the movable friction wheel 111 interact to pull down the feather pieces at the outlet 104 of the feather piece cup, when a feather rod exists between the rotating friction wheel 107 and the movable friction wheel 111, the distance between the movable friction wheel 111 and the rotating friction wheel 107 is increased, namely the feather rod extending out of the outlet 104 of the feather piece cup can be indirectly judged, the driver 110 drives the movable friction wheel 111 to move towards the rotating friction wheel 107, the feather pieces 11 are pulled down by using friction transmission force, and the feather pieces are reliably output according to the rhythm required by the system.
As shown in FIG. 6, the delivery mechanism 300 comprises a rotating disk 301, a plurality of hair-pin boxes 302 circumferentially arranged on the rotating disk 301, a rotating clearance between a hair-pin box stopper 303 at the hair feeding position and the hair-pin boxes 302 arranged on the rotating support is smaller than the thickness of a feather rod, a plurality of delivery boxes 304 and a plurality of solenoid valves which are arranged corresponding to the hair-pin boxes 302 one by one, and a delivery control panel 305, wherein the delivery control panel 305 is in communication connection with the solenoid valves, each solenoid valve is provided with an air-blowing copper pipe, the hair-pin boxes 302 receive feather pieces 11 transmitted by double rollers 35, the bottom of the hair-pin boxes 302 is provided with air-blowing holes, the air-blowing copper pipes correspond to the air-blowing holes, and the delivery control panel 305 controls the air-blowing copper pipes to blow air to the air-blowing holes, so that the feather pieces.
The clamping assembly in the embodiment of the present invention has been disclosed by application number CN201710185801.3, and is not described herein again.
The utility model discloses well transmission assembly can form a plurality of transmission channel side by side, and corresponding increase send hair, test and deliver the hardware that the channel number corresponds, and the multichannel feather piece that every camera gathered constitutes multichannel joining in marriage the hair test machine in same picture to the productivity ratio of hair test is joined in marriage in the improvement.
The utility model also provides a feather piece joins in marriage hair test method, for example the feather piece need test camber, circumference, grade, just means that the test item is camber, circumference, grade.
For example, we classify the camber of the feather piece into 8 grades of bend 1, bend 2, bend 3, …, bend 8 according to the production requirement, wherein:
the bend 1 represents the bending of the feather piece less than 1mm,
the bend 2 represents a bend of 1mm or more and less than 2mm,
by the way of analogy, the method can be used,
the bend 8 represents 7mm or more.
The camber of the feather pieces is similarly classified into 8 grades, namely arch 1, arch 2, arch 3, … and arch 8. The square circle of the feather piece is generally divided into 4 grades, namely a full circle, a large square, a middle square and a small square. Will be provided with
The grades are divided into 5 grades, first grade, second grade, third grade, fourth grade and stain.
Thus there are a total of 8x 8x 4x 5 of 1280 different permutations. Considering the abnormal conditions such as errors and the like which may occur in the test, whether the test process is normal or not is also used as 1 test item, because the test can only generate meaningful camber, square circle and grade when the test is normal, and any result is meaningless when the test is wrong, so that 1281 possible results are obtained after the merging, namely the results of the fitting wool test items are all as follows:
bend 1/arch 1/full circle/first order
Bend 1/arch 1/full circle/second
Bend 1/arch 1/full circle/third stage
Bend 1/arch 1/full circle/four stage
Camber 1/arch 1/full circle/stain
Bend 1/arch 1/generous/first-order
…
Camber 8/arch 8/cube/stain
Error(s) in
For example, a feather test result may be 3/4/full circle/second-order bend, 4/large square/first-order bend, or an abnormal result of the test process may be an error, etc. Such a number of results means that a corresponding number of delivery positions are required for complete sorting of the feathers, but it is not practical to actually design hundreds or more delivery positions, and therefore a method is required which is capable of sorting as accurately as possible and which occupies less delivery positions. Considering that the feather slices produced by users at one time have some commonalities, for example, the bending degree of the feather slices at one time is mostly from 1 to 4, and the camber is from 2 to 5; another time may be mostly bends 3 to 6, with camber being arch 3 to arch 6; so that the feather pieces can be accurately subdivided by using a small number of delivery boxes by utilizing the statistical characteristics. After determining the result complete set of the feather matching test items, sampling part of feather pieces, such as thousands of feather pieces, for the feather pieces used for one-time production, testing the results of the bending degree, the camber, the square circle and the grade of each feather piece, and simultaneously recording the number of feather pieces of each result in the feather matching test item complete set.
And arranging delivery boxes according to the number of the test results, if n delivery boxes are provided, designating one delivery box to store wrong results, wherein n-2 delivery boxes correspond to n-2 results with the largest number in the wool matching test item complete set, and the remaining delivery box stores all other classified wool chips. This generates a customer production scenario. According to the production scheme, a whole batch of feather pieces are measured and classified, and the feather pieces are delivered into a delivery box determined by the production scheme according to the result. This subdivides this mass of feathers as accurately as possible. Therefore, the feather pieces with the same result can be used for manufacturing the same badminton, and the produced badminton has a regular shape and good consistency.
Similarly, if ratings are not of concern, the test items may be selected to be camber, and squareness. If the feather is further defective, the defects can be increased to be test items, and the feather is divided into defects such as folding marks, waste hairs, worm damage, silk deficiency, bifurcation, hair trimming, squareness, circularity and the like from the defect angle, so that the combined test is realized to meet various application requirements. The scheme can further show superiority with further increase or change of the test items in the future.
The utility model provides a feather piece joins in marriage hair test method can once only accomplish the camber to the feather piece that awaits measuring, the camber, the squareness, the collection measurement of grade information, the feather piece with corresponding classification grade is delivered to corresponding delivery case in, can directly insert the ball to the feather piece in the delivery case according to the user's requirement, whole process can insert the ball through the feather piece join in marriage hair test of feather piece once, manual sorting has been saved, operation processes such as feather piece is selected separately, full-automatic has been realized, the accurate feather function of joining in marriage, the efficiency of joining in marriage the hair test has been improved, thereby the efficiency of whole production system has been improved.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The feather piece state detection mechanism is characterized by comprising a bottom plate (10), and a transmission assembly (20), an image acquisition assembly (30) and a clamping assembly (40) which are arranged on the bottom plate (10);
the conveying assembly (20) comprises a supporting member (21) and a conveying member (22) which is arranged on the supporting member (21) and can form or be provided with a feather piece conveying channel, the upper end of the conveying member (22) is provided with a feather piece inlet (201), the lower end of the conveying member (22) is provided with a feather piece outlet (202), and a conveying path for vertically conveying feather pieces (11) downwards is arranged above the feather piece outlet (202); the conveying piece (22) is movably positioned on the conveying path;
the clamping part of the clamping assembly (40) is opposite to the position of the feather piece outlet (202) and can clamp the rod part of the feather piece (11); the image acquisition assembly (30) is arranged in front of and behind the clamping assembly (40), and an image acquisition channel can be formed in the front and rear directions of the clamping assembly (40) so as to acquire the shape of the feather sheet (11) in the conveying piece (22) when the feather sheet (11) rod part is clamped by the clamping assembly (40).
2. The feather piece shape detection mechanism of claim 1, wherein the supporting member (21) is a frame-shaped support, the conveying member (22) is a movable baffle, and comprises a front baffle (203) and a rear baffle (204), the front baffle and the rear baffle are respectively rotatably connected to two opposite sides of the frame-shaped support, so that openings on two sides of the frame-shaped support can be closed to form a feather piece conveying channel for the feather piece (11) to pass through inside or opened to form an image acquisition channel.
3. The feather piece morphology detection mechanism of claim 2, wherein the support member (21) is a frame-shaped support, and the conveying member (22) is a sliding baffle, the sliding baffle is slidably connected to the front and back sides of the frame-shaped support, and the front and back openings of the frame-shaped support can be closed to form a feather piece conveying channel for the feather piece to pass through or opened to form an image acquisition channel.
4. The feather piece morphology detection mechanism of claim 1 wherein the image acquisition assembly (30) comprises at least one camera located on the image acquisition channel for acquiring the morphology of the feather pieces (11) in the transport member (22).
5. The feather piece morphology detection mechanism of claim 1, wherein: the conveying parts (22) can be horizontally arranged in parallel along the direction vertical to the image acquisition channel, and a group of clamping assemblies (40) is correspondingly arranged at the feather piece outlet at the lower end of each conveying part (22).
6. A feather slice feather matching test device is characterized by comprising a feather feeding mechanism (100), a feather slice state detection mechanism (200) of any one of claims 1 to 5, a delivery mechanism (300), a data processing system and a control system;
the feather feeding mechanism (100) is used for conveying feather pieces (11) to the conveying piece (22);
the delivery mechanism (300) is used for receiving the tested feather pieces conveyed by the conveying piece (22) and delivering the feather pieces to corresponding delivery positions according to feather piece testing results;
a feather piece inlet (201) of the feather piece shape detection mechanism (200) receives feather pieces transmitted by the feather feeding mechanism (100), the delivery mechanism (300) feeds the feather pieces (11) of a feather piece outlet (202) of the feather piece shape detection mechanism, and a clamping part of the clamping component (40) clamps a rod part at the lower end of each feather piece (11); the image acquisition component (30) acquires the shape of the feather pieces (11);
the image acquisition assembly (30) is in communication connection with the data processing system and is used for receiving characteristic parameters of feather piece morphology;
the hair feeding mechanism (100), the delivery mechanism (300) and the image acquisition assembly (30) are all in communication connection with the control system.
7. The feather matching test device of claim 6, wherein the feather feeding mechanism (100) comprises a vibration disc (101), a feather cup (102) and a friction pulling assembly, a feeding port of the vibration disc (101) corresponds to an upper end opening of the feather cup (102), an inclined blowing hole (103) is formed in the upper portion of the feather cup (102), a conical outlet (104) is formed in the bottom of the feather cup (102), the friction pulling assembly is arranged at the outlet (104) of the feather cup and used for pulling down a feather sheet (11) arranged at the outlet (104) of the feather cup (102), and a feather sheet inlet (201) in the upper end of the conveying piece (22) corresponds to the outlet (104) of the feather cup.
8. The feather piece fitting test device of claim 7, wherein the friction-galling assembly comprises a rotating friction wheel (107), a movable friction wheel (111) and a driver (110), the movable friction wheel (111) is arranged at the outlet (104) of the feather piece cup, the rotating friction wheel (107) is arranged opposite to the movable friction wheel (111), and the movable friction wheel (111) is connected with the driver (110) and can move towards the rotating friction wheel (107).
9. The feather piece feather distribution test device of claim 6, wherein the delivery mechanism (300) comprises a rotating disc (301), a plurality of feather boxes (302) circumferentially arranged on the rotating disc (301), a delivery control board (305), a plurality of solenoid valves arranged in one-to-one correspondence with the plurality of feather boxes (302), and a plurality of delivery boxes (304), the delivery control board (305) is in communication connection with the electromagnetic valve, the electromagnetic valve is provided with a blowing copper pipe, the bottom of the hair box (302) is provided with a gas blowing hole, the gas blowing copper pipe corresponds to the gas blowing hole, the feather box (302) receives the feather pieces conveyed by the feather piece outlet (202), the delivery control board (305) controls the air blowing copper pipe to blow air to the air blowing hole, so that feather pieces placed in the feather box (302) are delivered to the corresponding delivery box (304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921018314.9U CN210253149U (en) | 2019-07-02 | 2019-07-02 | Feather piece attitude detection mechanism and join in marriage hair testing arrangement |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921018314.9U CN210253149U (en) | 2019-07-02 | 2019-07-02 | Feather piece attitude detection mechanism and join in marriage hair testing arrangement |
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| CN210253149U true CN210253149U (en) | 2020-04-07 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180793A (en) * | 2019-07-02 | 2019-08-30 | 汪锐 | Full scale method for testing with hair test device and is matched by a kind of feather piece Morphology observation mechanism |
| CN112076452A (en) * | 2020-08-11 | 2020-12-15 | 安徽省羽乐体育用品有限公司 | Connecting device for badminton production |
-
2019
- 2019-07-02 CN CN201921018314.9U patent/CN210253149U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180793A (en) * | 2019-07-02 | 2019-08-30 | 汪锐 | Full scale method for testing with hair test device and is matched by a kind of feather piece Morphology observation mechanism |
| CN112076452A (en) * | 2020-08-11 | 2020-12-15 | 安徽省羽乐体育用品有限公司 | Connecting device for badminton production |
| CN112076452B (en) * | 2020-08-11 | 2021-12-07 | 安徽省羽乐体育用品有限公司 | Connecting device for badminton production |
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