CN110104951B - Crack enamel glaze slip, preparation method and preparation method of crack enamel glaze panel - Google Patents
Crack enamel glaze slip, preparation method and preparation method of crack enamel glaze panel Download PDFInfo
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- CN110104951B CN110104951B CN201910493386.7A CN201910493386A CN110104951B CN 110104951 B CN110104951 B CN 110104951B CN 201910493386 A CN201910493386 A CN 201910493386A CN 110104951 B CN110104951 B CN 110104951B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
- C23D5/02—Coating with enamels or vitreous layers by wet methods
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D7/00—Treating the coatings, e.g. drying before burning
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2207/00—Compositions specially applicable for the manufacture of vitreous enamels
- C03C2207/04—Compositions specially applicable for the manufacture of vitreous enamels for steel
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Abstract
The invention discloses a crack enamel glaze slip, a preparation method and a preparation method of a crack enamel glaze panel, wherein the crack enamel glaze slip is prepared from transparent glaze, a suspending agent and water in a mass ratio of 100: 6-8: 40-50, and is obtained by mixing, grinding, sieving and standing; the crack enamel glaze slurry is applied to a plate blank which is subjected to priming treatment in a way of enameling or wet spraying, and is dried and fired to obtain a crack enamel glaze panel.
Description
Technical Field
The invention relates to crack enamel glaze slurry, a preparation method and a preparation method of a crack enamel glaze panel, and belongs to the field of enamel panel preparation processes.
Background
With the continuous development of the enamel industry, nowadays, the architectural decoration enamel plate can be seen on the outer wall decoration of a plurality of public places such as subways, tunnels, bus stops, public facilities and the like.
However, with the increasing demands of people on the appearance, design and the like of the decorative material, more and more peculiar shapes and designs are pursued by people.
Crack ceramic glaze is a mature technical field in the traditional ceramic industry, but crack enamel glaze is always in a blank state in the enamel industry due to various limitations. Therefore, in order to break through the industrial limitation, the invention provides a crack enamel glaze, so that the enamel decorating material is more beautiful in appearance, more colorful in shape and more extensive in application, which is a problem to be solved in the field.
Disclosure of Invention
In view of the above, the present invention aims to provide a crack enamel glaze effect to an enamel glaze, which breaks through the limitations of the conventional industry, so that the enamel decorating material has a more beautiful appearance, a more colorful shape and a wider application, and provides a crack enamel glaze slip, a preparation method thereof and a method for preparing a crack enamel glaze panel by using the same.
In order to achieve the purpose, the invention adopts the following technical scheme:
the crack enamel glaze slip is prepared from transparent glaze, a suspending agent and water in a mass ratio of 100: 6-8: 40-50, preferably, the mass ratio of the transparent glaze to the suspending agent to the water is 100: 6-7: 40-50, or the mass ratio of the transparent glaze to the suspending agent to the water is 100: 7-8: 40-50.
The crack enamel glaze slip has the beneficial effects that the glaze slip prepared by mixing the glaze material with the formula and the suspending agent can endow the enamel glaze with a crack glaze effect, so that the enamel decorative material is more attractive in appearance, more colorful in shape and wider in application.
Further, the suspending agent is clay.
The ceramic glaze powder layer has the further beneficial effects that the clay is used as a suspending agent, so that the suspension of the glaze slurry can be effectively promoted, and the strength of the ceramic glaze powder layer on the surface of the blank can be increased.
Further, the transparent glaze is prepared from the following raw materials in percentage by weight: 65-75% of silicon dioxide, 2-5% of boron oxide, 15-20% of aluminum oxide, 1-10% of zirconium oxide, 1-6% of titanium oxide, 1-4% of lithium oxide and 1-5% of sodium oxide.
The invention also provides a preparation method of the crack enamel glaze slurry, which comprises the following steps:
(1) weighing transparent glaze, a suspending agent and water according to the mass ratio, and uniformly mixing to obtain a mixture;
(2) and grinding the mixture, sieving, and standing for 10-20 min to obtain the crack enamel glaze slurry.
Further, the grinding is carried out by a ball mill, the grinding speed is 1200-1600r/min, preferably 1400r/min, the grinding time is 10-30 min, the grinding is carried out until the fineness is 0.15 +/-0.05 g and the volume weight is 1.62-1.76 g/ml. Sieving with 80-140 mesh sieve, preferably 140 mesh standard sieve;
and the thickness is the mass of the screen residue after the glaze slurry with the thickness of 100ml passes through a standard screen with the mesh of 150 meshes and is dried.
The invention also provides a method for preparing a crack enamel glaze panel by using the crack enamel glaze slurry, which comprises the following steps:
(1) applying the crack enamel glaze slurry on a steel plate blank subjected to priming treatment in a manner of enameling or wet spraying to obtain an enamel plate;
(2) drying the enamel plate at 300-500 ℃ for 1-2 min, and firing at 780-800 ℃ for 3.5-4.5 min to obtain the crack enamel glaze panel.
The crack enamel glazed panel is simple to prepare and operate, low in cost, time-saving and high in operability, has the special appearance effect of the enamel product glaze, effectively maintains the quality appearance and the advantages of the original basic enamel panel, and endows the surface of the enamel product with an attractive visual effect of natural cracks.
Further, the thickness of the spray in the step (1) is 200-500 μm, the distance between the spray gun and the blank is 15-20 cm, the moving speed of the spray gun is 3-6 cm/s, and the included angle between the gun nozzle and the blank is 80-100 degrees
The further beneficial effect is that the spraying thickness is moderate and all positions are basically uniform; the final plate has good spraying quality and no orange peel lines.
Drawings
FIG. 1 is a view showing a crack enamel glaze panel in example 1 of the present invention;
FIG. 2 is a crack enamel glaze panel in example 1 of the present invention;
FIG. 3 is a crack enamel glaze panel in example 2 of the present invention;
FIG. 4 is a crack enamel glaze panel in example 2 of the present invention;
FIG. 5 shows a crack enamel glaze panel in comparative example 1 of the present invention;
FIG. 6 shows a crack enamel panel according to comparative example 2 of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following examples, the transparent glaze is pearlescent glaze 403 (purchased from five sodium chemical industries, ltd. of star singing, mountain) or transparent glaze 6108 (purchased from hitachi, china), and the raw materials of the pearlescent glaze 403 and the transparent glaze 6108 are prepared from the following raw material components: 65-75% of silicon dioxide, 2-5% of boron oxide, 15-20% of aluminum oxide, 1-10% of zirconium oxide, 1-6% of titanium oxide, 1-4% of lithium oxide and 1-5% of sodium oxide.
Other raw materials which are not specifically described are conventional in the art.
Example 1
The preparation method of the crack enamel glaze slip comprises the following steps:
(1) accurately weighing 200g of transparent glaze (pearl glaze 403), 13g of clay and 80g of water by using an electronic balance with the precision of 0.01g, and then putting the weighed materials into a standard ball milling tank of a Deslix brand KM-2 type rapid ball mill with the capacity of 1L;
(2) and (3) putting the ball milling tank on a ball mill fixing clamp for complete fixation, then carrying out ball milling for 15 minutes at the rotating speed of 1400r/min until the fineness is 0.15 +/-0.05 g, sieving by a 140-mesh standard sieve with the volume weight of 1.62-1.76 g/ml, and standing for 10-20 minutes.
The method for preparing the crack enamel glaze panel by using the crack enamel glaze slip comprises the following steps:
(1) applying crack enamel glaze slip on a steel plate blank subjected to priming treatment in a wet spraying manner, wherein the spraying thickness is 200-500 mu m; the distance between the gun nozzle and the sprayed object is 15-20 cm; the moving speed of the spray gun is 3-6 cm/s; the angle between the gun nozzle and the sprayed object is 90 degrees +/-10 degrees, and an enamel plate is obtained;
(2) and (3) drying the obtained enamel plate in a high-temperature drying oven at the temperature of 300-500 ℃ for 1-2 minutes, and sintering in a sintering furnace at the temperature of 780-800 ℃ for 3.5-4.5 minutes to obtain the crack enamel glaze panel.
The prepared enamel plate not only has the texture of porcelain jade of enamel, but also has a special crack glaze effect on the enamel glaze, as shown in figures 1 and 2.
Example 2
The preparation method of the crack enamel glaze slip comprises the following steps:
(1) accurately weighing 200g of transparent glaze (6108), 14g of clay and 100g of water by using an electronic balance with the precision of 0.01g, and then putting the weighed materials into a standard ball milling tank of a Deslix brand KM-2 type rapid ball mill with the capacity of 1L;
(2) and (3) putting the ball milling tank on a ball mill fixing clamp for complete fixation, then carrying out ball milling for 15 minutes at the rotating speed of 1400r/min until the fineness is 0.15 +/-0.05 g, sieving by a 140-mesh standard sieve with the volume weight of 1.62-1.76 g/ml, and standing for 10-20 minutes.
The method for preparing the crack enamel glaze panel by using the crack enamel glaze slip comprises the following steps:
(1) applying crack enamel glaze slip on a steel plate blank subjected to priming treatment in a wet spraying manner, wherein the spraying thickness is 200-500 mu m; the distance between the gun nozzle and the sprayed object is 15-20 cm; the moving speed of the spray gun is 3-6 cm/s; the angle between the gun nozzle and the sprayed object is 90 degrees +/-10 degrees, and an enamel plate is obtained;
(2) and (3) drying the obtained enamel plate in a high-temperature drying oven at the temperature of 300-500 ℃ for 1-2 minutes, and sintering in a sintering furnace at the temperature of 780-800 ℃ for 3.5-4.5 minutes to obtain the crack enamel glaze panel.
The prepared enamel plate not only has the texture of porcelain jade of enamel, but also has a special crack glaze effect on the enamel glaze, as shown in figures 3 and 4.
Comparative example 1
The preparation method of the crack enamel glaze slip comprises the following steps:
(1) accurately weighing 200g of base glaze (which is titanium white base glaze), 13g of clay and 80g of water by using an electronic balance with the precision of 0.01g, and then loading the base glaze into a standard ball milling tank of a Deslix brand KM-2 type rapid ball mill with the capacity of 1L;
(2) and (3) putting the ball milling tank on a ball mill fixing clamp for complete fixation, then carrying out ball milling for 15 minutes at the rotating speed of 1400r/min until the fineness is 0.15 +/-0.05 g, sieving by a 140-mesh standard sieve with the volume weight of 1.62-1.76 g/ml, and standing for 10-20 minutes.
The method for preparing the crack enamel glaze panel by using the crack enamel glaze slip comprises the following steps:
(1) applying crack enamel glaze slip on a steel plate blank subjected to priming treatment in a wet spraying manner, wherein the spraying thickness is 200-500 mu m; the distance between the gun nozzle and the sprayed object is 15-20 cm; the moving speed of the spray gun is 3-6 cm/s; the angle between the gun nozzle and the sprayed object is 90 degrees +/-10 degrees, and an enamel plate is obtained;
(2) and (3) drying the obtained enamel plate in a high-temperature drying oven at the temperature of 300-500 ℃ for 1-2 minutes, and sintering in a sintering furnace at the temperature of 780-800 ℃ for 3.5-4.5 minutes to obtain the crack enamel glaze panel.
The prepared enamel plate cannot form cracks because the base glaze uses titanium white base glaze, as shown in fig. 5.
Comparative example 2
The preparation method of the crack enamel glaze slip comprises the following steps:
(1) accurately weighing 200g of transparent glaze (pearl glaze 403), 13g of clay and 80g of water by using an electronic balance with the precision of 0.01g, and then putting the weighed materials into a standard ball milling tank of a Deslix brand KM-2 type rapid ball mill with the capacity of 1L;
(2) and (3) putting the ball milling tank on a ball mill fixing clamp for complete fixation, then carrying out ball milling for 15 minutes at the rotating speed of 1400r/min until the fineness is 0.15 +/-0.05 g, sieving by a 140-mesh standard sieve with the volume weight of 1.62-1.76 g/ml, and standing for 10-20 minutes.
The method for preparing the crack enamel glaze panel by using the crack enamel glaze slip comprises the following steps:
(1) applying crack enamel glaze slip on a steel plate blank subjected to priming treatment in a wet spraying manner, wherein the spraying thickness is 200-500 mu m; the distance between the gun nozzle and the sprayed object is 15-20 cm; the moving speed of the spray gun is 3-6 cm/s; the angle between the gun nozzle and the sprayed object is 90 degrees +/-10 degrees, and an enamel plate is obtained;
(2) and (3) drying the obtained enamel plate in a high-temperature drying oven at the temperature of 100-200 ℃ for 4-5 minutes, and sintering in a sintering furnace at the temperature of 780-800 ℃ for 3.5-4.5 minutes to obtain the crack enamel glaze panel.
The prepared enamel plate cannot form regular cracks due to unreasonable drying process, as shown in fig. 6.
Claims (8)
1. The preparation method of the crack enamel glaze panel is characterized by comprising the following steps:
(1) applying crack enamel glaze slurry on a steel plate blank subjected to priming treatment in a wet spraying manner to obtain an enamel plate;
(2) baking the enamel plate and then firing to obtain the crack enamel glaze panel;
the crack enamel glaze slip in the step (1) is prepared from transparent glaze, a suspending agent and water in a mass ratio of 100: 6-8: 40-50; the transparent glaze is prepared from the following raw materials in percentage by weight: 65-75% of silicon dioxide, 2-5% of boron oxide, 15-20% of aluminum oxide, 1-10% of zirconium oxide, 1-6% of titanium oxide, 1-4% of lithium oxide and 1-5% of sodium oxide;
the thickness of the spraying in the step (1) is 200-500 mu m;
in the step (2), the drying temperature is 300-500 ℃, and the drying time is 1-2 min.
2. The method for preparing a crack enamel glaze panel according to claim 1, wherein the distance between the spray gun and the blank in the step (1) is 15-20 cm; the moving speed of the spray gun is 3-6 cm/s; the included angle between the gun nozzle and the blank is 80-100 degrees.
3. The method for manufacturing a crack enamel glaze panel according to claim 1, wherein the firing temperature in the step (2) is 780 to 800 ℃ and the firing time is 3.5 to 4.5 min.
4. The method for manufacturing a crack enamel glaze panel according to claim 1, wherein the mass ratio of the transparent glaze to the suspending agent to the water is 100:6 to 7:40 to 50.
5. The method for manufacturing a crack enamel glaze panel according to claim 1, wherein the mass ratio of the transparent glaze to the suspending agent to the water is 100:7 to 8:40 to 50.
6. The method for producing a crack enamel glaze panel according to any one of claims 1 to 5, wherein the suspending agent is clay.
7. The method for preparing a crack enamel glaze panel according to any one of claims 1 to 5, wherein the method for preparing the crack enamel glaze slip comprises the steps of:
(1) weighing transparent glaze, a suspending agent and water, and uniformly mixing to obtain a mixture;
(2) and grinding the mixture, sieving, and standing for 10-20 min to obtain the crack enamel glaze slurry.
8. The method for preparing the crack enamel glaze panel according to claim 7, wherein the rotation speed of the grinding in the step (2) is 1200-1600r/min, and the grinding time is 10-30 min;
the sieving is a standard sieve for sieving with 80-140 meshes.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105313570A (en) * | 2014-07-21 | 2016-02-10 | 毛琼 | Matrix cracking method |
| CN106430960A (en) * | 2016-08-31 | 2017-02-22 | 浙江开尔新材料股份有限公司 | Preparation method of pearl enamel |
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2019
- 2019-06-06 CN CN201910493386.7A patent/CN110104951B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105313570A (en) * | 2014-07-21 | 2016-02-10 | 毛琼 | Matrix cracking method |
| CN106430960A (en) * | 2016-08-31 | 2017-02-22 | 浙江开尔新材料股份有限公司 | Preparation method of pearl enamel |
Non-Patent Citations (7)
| Title |
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| 一种高翘曲性裂纹釉的试制;周玉所等;《山东陶瓷》;20040630(第03期);第35-37页 * |
| 中温炻瓷冰裂纹釉的研制;武同青等;《佛山陶瓷》;20051030(第10期);第13-16页 * |
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| 裂纹釉的试制;周玉所等;《河北陶瓷》;20000625(第02期);第40-41页 * |
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