CN110102487B - Forward sorting machine - Google Patents
Forward sorting machine Download PDFInfo
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- CN110102487B CN110102487B CN201910498606.5A CN201910498606A CN110102487B CN 110102487 B CN110102487 B CN 110102487B CN 201910498606 A CN201910498606 A CN 201910498606A CN 110102487 B CN110102487 B CN 110102487B
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- sorting
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- swivel
- reset
- tipping
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- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 abstract description 14
- 230000008093 supporting effect Effects 0.000 description 22
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 16
- 239000003638 chemical reducing agent Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 230000008859 change Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/18—Orientating articles other than in a stream, e.g. turning, deflecting or changing direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/04—Drum-type sorting machines or having circularly arranged sorting compartments
Landscapes
- Discharge Of Articles From Conveyors (AREA)
Abstract
The invention relates to the technical field of sorting machines, and discloses a forward sorting machine. The forward sorting machine comprises a frame, a swivel, a driving device, a sorting vehicle and a tipping reset assembly, wherein the swivel is arranged on the frame in a rotating mode, and the driving device drives the swivel to rotate. The sorting vehicle is hinged on the swivel and rotates along with the swivel. And a grid is arranged in and/or outside the ring of the swivel and used for receiving objects to be sorted. The sorting vehicle comprises a vehicle body, wherein the vehicle body is used for loading objects to be sorted, and an opening is formed in the vehicle body. According to the invention, the sorting vehicle is driven to tilt towards the grid through the tilting reset assembly along the running direction, so that objects to be sorted slide into corresponding grids from the opening. After the sorting vehicle unloads the objects to be sorted, the objects are reset under the action of the tipping reset assembly, an additional mechanism is not needed to finish the unloading action, the operation is simple, and the sorting efficiency is improved. The grid is arranged below the sorting vehicle, and compared with the outward extending grid arranged on the sorting machine, the grid greatly reduces the occupied area of the equipment and has strong adaptability.
Description
Technical Field
The invention relates to the technical field of sorting machines, in particular to a forward sorting machine.
Background
With the rapid development of modern logistics, the requirements on logistics automation equipment are also increasing. The sorting machine is equipment for delivering objects to be sorted to corresponding grids according to the address of a consignment place, the variety, the sequence of warehouse in and warehouse out and the like, and can greatly improve the sorting accuracy and the delivery efficiency. The following description will take sorted mail as an example.
In the prior art, mail is often delivered using a cross-belt sorter. The overhanging grid openings are arranged on the side surfaces of the cross belt sorting machine, so that the occupied area of the equipment is increased, and the cross belt sorting machine is not suitable for being used in mail processing sites with smaller sites. The sorting trolley in the cross belt sorting machine is complex in structure and needs to supply power for the moving sorting trolley, so that additional power supply equipment such as sliding wires and the like are needed, and the processing cost is high.
Accordingly, there is a need to provide a forward sorter that solves the above-mentioned problems.
Disclosure of Invention
Based on the above, the invention aims to provide a forward sorting machine so as to solve the problems of large occupied area and high processing cost of the existing sorting airport.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a forward sizer, comprising:
a frame;
the rotating ring is rotatably arranged on the frame, and a grid is arranged in and/or outside the rotating ring and is used for receiving objects to be sorted on the rotating ring;
a driving device configured to drive the swivel to rotate;
a sorting vehicle hinged to the swivel, the sorting vehicle comprising a vehicle body having an opening, the hatch being located below the sorting vehicle;
and a tipping reset assembly configured to drive the sorting vehicle to tip over toward the bin in a running direction and reset the tipped sorting vehicle.
Further, the sorting vehicle further comprises a connecting assembly, the connecting assembly comprises a connecting hinge shaft and a connecting block, the connecting block is rotationally connected to the connecting hinge shaft, the connecting hinge shaft is installed on the vehicle body, and the connecting block is installed on the swivel.
Further, the tipping reset assembly comprises a rail, the sorting vehicle further comprises a tipping wheel, the tipping wheel is mounted on the vehicle body, the rail comprises a first rail, a second rail and an inclined rail, the first rail is located above the second rail, two ends of the inclined rail can be respectively communicated with the first rail and the second rail, and the tipping wheel is arranged on the first rail, the second rail and the inclined rail in a rolling mode.
Further, the track further comprises an active turnout, a first opening is formed in the first track, the first opening is communicated with the inclined track, and the active turnout is rotatably arranged on the first opening.
Further, the track further comprises a driven turnout, a second opening is formed in the second track, the second opening is communicated with the inclined track, and the driven turnout is rotatably arranged on the second opening.
Further, the rail further comprises a reset rail, one end of the reset rail is communicated with one end of the second rail, and the other end of the reset rail can be communicated with the first rail.
Further, the tilt reset assembly includes a support assembly rotatably coupled to the swivel, the support assembly having a first position and a second position when rotated, the sorting cart being in a horizontal position when the support assembly is in the first position; the sorting carriage is in a tipped state when the bearing assembly is positioned at the second position.
Further, the support assembly includes a deflector rod and a support wheel mounted to the deflector rod, the deflector rod being rotatably disposed on the swivel, the support wheel being in contact with the lower surface of the vehicle body when the support assembly is in the first position.
Further, the tipping reset assembly further comprises an unloading mechanism, the unloading mechanism comprises an unloading body and an unloading telescopic end, the unloading body is installed on the frame, and the unloading telescopic end can drive the deflector rod to rotate.
Further, the rollover reset assembly also includes a reset member configured to reset the sorting cart after rollover.
The beneficial effects of the invention are as follows:
the forward sorting machine comprises a frame, a swivel, a driving device, a sorting vehicle and a tipping reset assembly, wherein the swivel is rotatably arranged on the frame, the driving device drives the swivel to rotate, the sorting vehicle is hinged on the swivel, and the sorting vehicle rotates along with the swivel. And a grid is arranged in and/or outside the ring of the swivel and used for receiving objects to be sorted. The sorting vehicle comprises a vehicle body, wherein the vehicle body is used for loading objects to be sorted, and an opening is formed in the vehicle body. The tipping reset assembly drives the sorting vehicle to tip towards the grid along the running direction, so that objects to be sorted slide into corresponding grids from the openings. After the sorting vehicle unloads the objects to be sorted, the objects are reset under the action of the tipping reset assembly, an additional mechanism is not needed to finish the unloading action, the operation is simple, and the sorting efficiency is improved. The grid openings are arranged below the sorting vehicle, and compared with the grid openings arranged in an overhanging mode on the left side and the right side of the cross belt sorting machine, the area of occupied space of the equipment is greatly reduced, and the adaptability is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a top view of a forward sorter according to a first embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a schematic structural diagram of a driving device according to a first embodiment of the present invention;
fig. 4 is a schematic structural view of a sorting vehicle according to a first embodiment of the present invention;
fig. 5 is a schematic diagram of a first process of moving a sorting vehicle on a track according to a first embodiment of the present invention;
fig. 6 is a schematic diagram II of a process of moving a sorting vehicle on a track according to the first embodiment of the present invention;
fig. 7 is a schematic diagram III of a process of moving a sorting vehicle on a track according to the first embodiment of the present invention;
fig. 8 is a schematic diagram fourth illustrating a process of moving the sorting cart on the track according to the first embodiment of the present invention;
fig. 9 is a schematic diagram fifth process of the movement of the sorting cart on the track according to the first embodiment of the present invention;
fig. 10 is a schematic view of a part of a structure of a forward sorting machine according to a second embodiment of the present invention;
fig. 11 is a schematic diagram of a process of tipping a sorting vehicle according to a second embodiment of the present invention;
fig. 12 is a schematic diagram of a second process of tipping a sorting vehicle according to a second embodiment of the present invention;
fig. 13 is a schematic diagram III of a process of tipping a sorting vehicle according to the second embodiment of the present invention;
fig. 14 is a schematic diagram of a process first for resetting a tipped sorting vehicle according to a second embodiment of the invention;
FIG. 15 is a top view of FIG. 14;
fig. 16 is a second schematic illustration of a process for resetting a tipped sorting vehicle according to a second embodiment of the present invention;
fig. 17 is a top view of fig. 16.
In the figure:
1-a frame; 2-swivel; 3-a driving device; 4-sorting vehicle; 5-track; 6-a support assembly; 7-an unloading mechanism; 8-a reset piece; 9-centering gear trains;
31-driving a bracket; 32-a motor reducer; 33-friction wheel train; 34-a hold-down mechanism; 41-vehicle body; 42-opening; a 43-connection assembly; 44-tipping wheels; 51-first track; 52-a second track; 53-inclined track; 54-active turnout; 55-driven turnout; 56-reset track; 57-reset switch; 61-a deflector rod; 62-supporting wheels; 63-mounting rack; 64-return member; 71-unloading the body; 72-unloading the telescopic end; 91-centering wheels;
411-floor; 412-side plates; 431-connecting the hinge shaft; 432-connecting blocks; 511-a first opening; 512-reset opening; 521-second opening.
Detailed Description
The present invention will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present invention are shown in the drawings.
Example 1
As shown in fig. 1 to 9, the present embodiment provides a forward sorting machine, which includes a frame 1, a swivel 2, a driving device 3, a sorting vehicle 4, and a tilting reset assembly, wherein the swivel 2 is rotatably disposed on the frame 1, and the driving device 3 drives the swivel 2 to rotate. The sorting trolley 4 is hinged inside and outside the swivel 2 and rotates along with the swivel 2. And a double-ring sorting vehicle 4 is arranged, and the efficiency is doubled at the same rotating speed. The rotating ring 2 is provided with a grid inside and outside the ring, and the grid is used for receiving objects to be sorted. The sorting vehicle 4 comprises a vehicle body 41, wherein the vehicle body 41 is used for loading objects to be sorted, and an opening 42 is formed in the vehicle body 41. The tipping reset assembly drives the sorting carriage 4 to tip towards the pockets in the running direction so that the objects to be sorted slide out of the openings 42 into the respective pockets. After the sorting vehicle 4 unloads the objects to be sorted, the objects are reset under the action of the tipping reset assembly, an additional mechanism is not needed to finish the unloading action, the operation is simple, and the sorting efficiency is improved. The grid openings are arranged below the sorting vehicle 4, and compared with the grid openings arranged in an overhanging mode on the left side and the right side of the cross belt sorting machine, the area of occupied space of the equipment is greatly reduced, and the adaptability is high.
It should be noted that in other embodiments, the ports may be provided in or out of the ring of the swivel 2, i.e. on a single side of the swivel 2. Correspondingly, the sorting carriage 4 can also be articulated within or outside the ring of the swivel 2, i.e. the sorting carriage 4 is arranged on one side of the swivel 2. The present embodiment is not particularly limited thereto, and may be adjusted according to specific actual needs.
It is noted that in some other embodiments, the swivel 2 is not limited to a circular configuration, but may be arranged in other non-circular configurations, such as oval-shaped turntables, kidney-shaped turntables, etc., and accordingly include a disk-shaped or ring-shaped configuration.
As shown in fig. 2, the forward sorter provided in this embodiment further includes a centering gear train 9, and the centering gear train 9 plays a role in centering the swivel 2. The centering wheel train 9 comprises a plurality of centering wheels 91 mounted on the frame 1, each centering wheel 91 can rotate around the axis of the centering wheel 91, the centering wheels 91 are arranged along the circumference of the swivel 2, and the centering wheels 91 are in rolling contact with the Zhou Limian of the swivel 2. In this embodiment, the centering wheel system 9 is disposed in the ring of the swivel 2, and the plurality of centering wheels 91 are in rolling contact with the inner Zhou Limian of the swivel 2, so that the sorting work is not affected due to eccentricity during the rotation of the swivel 2. Of course, the centering wheel 91 may be in rolling contact with the outer side Zhou Limian of the swivel 2, and this embodiment is not particularly limited as long as the centering action on the swivel 2 can be achieved without interfering with the movement of other mechanisms.
Further, the forward sorting machine provided by the embodiment further comprises a supporting wheel train, and the supporting wheel train plays a role in supporting the swivel 2. The support wheel train comprises a plurality of support wheels arranged on the frame 1, each support wheel can rotate around the axis of the support wheel, the support wheels are arranged along the circumference of the swivel 2, and the support wheels are in rolling contact with the lower surface of the swivel 2. The support wheel system is arranged, so that the swivel 2 can be stably arranged on the frame 1 and can rotate relative to the frame 1.
As shown in fig. 3, the driving device 3 includes a driving bracket 31, a motor reducer 32, and a friction train 33. The drive bracket 31 is hinged to the frame 1 by a hinge shaft and provides support for a motor reducer 32. The motor reducer 32 is mounted on the driving bracket 31, the output end of the motor reducer 32 is connected with the friction wheel train 33, and the friction wheel train 33 is in friction contact with the Zhou Limian of the swivel 2. Specifically, the output end of the motor reducer 32 is keyed to one of the drive wheels in the friction train 33. The motor reducer 32 drives the friction wheel train 33 to rotate, and the friction wheel train 33 drives the rotating ring 2 to rotate through friction with the peripheral vertical surface of the rotating ring 2. Since the driving device 3 drives the edge of the swivel 2 instead of the center of the swivel 2, the motor reducer 32 with a large speed ratio is not needed, and the purchase cost of the motor reducer 32 is reduced.
In this embodiment, the friction train 33 is in frictional contact with the inner Zhou Limian of the swivel 2. Of course, the friction train 33 may be in rolling contact with the outer side Zhou Limian of the swivel 2, and this embodiment is not particularly limited as long as the swivel 2 can be driven to rotate without interfering with the movement of other mechanisms.
Specifically, the friction wheel system 33 is made of polyurethane, and has low noise.
Specifically, the number of the driving devices 3 is plural, and the plural driving devices 3 are arranged along the circumference of the swivel 2. The driving device 3 adopts a centreless swivel driving mode, and can drive swivel 2 with any size. Compared with a driving mechanism positioned in the ring of the swivel 2, the sorting vehicle saves occupied space, realizes sorting of the sorting vehicle 4 to the inside and outside of the ring of the swivel 2, doubles efficiency at the same speed, doubles the number of the grid openings at the same speed, greatly reduces the floor space at the same grid opening number, and improves the sorting efficiency.
Further, the driving device 3 further comprises a pressing mechanism 34, the pressing mechanism 34 being configured to press the friction train 33 against the Zhou Limian of the swivel 2. Specifically, the pressing mechanism 34 is an elastic pressing device, and makes the driving bracket 31 and the motor reducer 32 and the friction gear train 33 mounted on the driving bracket 31 swing around the first hinge shaft through elastic force, so that the friction gear train 33 is pressed against the Zhou Limian of the swivel 2, a certain pressing force is maintained, and the adaptability is strong, and the friction gear train 33 is not influenced by abrasion of the friction gear train 33 and Zhou Limian change of the swivel 2.
As shown in fig. 4, the car body 41 is in a dustpan shape and comprises a bottom plate 411 and side plates 412, the bottom plate 411 is rectangular, one side plate 412 is respectively arranged on three sides of the bottom plate 411, and the side plates 412 are perpendicular to the bottom plate 411 to form an opening 42.
In the present embodiment, the specific shape of the vehicle body 41 is not limited, and may be a flat plate shape, an L-shape of the side plate 412, or the like, as long as the opening 42 is provided so that the objects to be sorted slide down the sorting carriage 4 through the opening 42.
The sorting car 4 further comprises a connection assembly 43, the connection assembly 43 being used for connecting the sorting car 4 with the swivel 2. The connecting assembly 43 comprises a connecting hinge shaft 431 and a connecting block 432, the connecting block 432 is rotationally connected to the connecting hinge shaft 431, the connecting hinge shaft 431 is installed on the vehicle body 41, the connecting block 432 is installed on the swivel 2, namely, the sorting vehicle 4 can rotate relative to the swivel 2, a certain angle can be formed relative to the swivel 2, and objects to be sorted can conveniently slide into the lattice openings from the openings 42. Specifically, the connection hinge 431 is rotatably connected to the side plate 412.
In this embodiment, the quantity of letter sorting car 4 is a plurality of, arranges along the circumference of swivel 2, and all sets up letter sorting car 4 in the intra-annular of swivel 2 and the outer ring to make a plurality of letter sorting cars 4 can simultaneous working, and then can realize that a plurality of thing that wait to sort simultaneously, improved letter sorting efficiency.
As shown in fig. 5, the tilt reset assembly includes a track 5, and the sorting vehicle 4 further includes a tilt wheel 44, the tilt wheel 44 being mounted to the vehicle body 41. Specifically, the tilt wheel 44 is mounted to the side plate 412. The rail 5 comprises a first rail 51, a second rail 52 and a tipping rail, the tipping rail comprises a tipping rail 53, the first rail 51 is located above the second rail 52, two ends of the tipping rail 53 can be respectively communicated with the first rail 51 and the second rail 52, and the tipping wheels 44 are arranged on the first rail 51, the second rail 52 and the tipping rail 53 in a rolling manner so as to realize tipping of the sorting vehicle 4, and the sorting vehicle is convenient to unload objects to be sorted into corresponding grids.
Specifically, the tipping track further comprises a driving turnout 54, the first track 51 is provided with a first opening 511, the first opening 511 is communicated with the tilting track 53, and the driving turnout 54 is rotatably arranged on the first opening 511. By turning the active switch 54, it is achieved whether the first opening 511 communicates with the inclined track 53 or not.
Specifically, the tipping track further includes a driven turnout 55, the second track 52 is provided with a second opening 521, the second opening 521 is communicated with the tilting track 53, and the driven turnout 55 is rotatably arranged on the second opening 521. By turning the driven switch 55, it is achieved whether the second opening 521 communicates with the inclined rail 53.
In this embodiment, the number of the tipping tracks is plural, each tipping track corresponds to one of the pockets, each tipping track corresponds to one of the first openings 511, and each tipping track corresponds to one of the second openings 521, so that different objects to be sorted can be delivered to the corresponding pockets.
The rail 5 further comprises a reset rail 56, one end of the reset rail 56 being in communication with one end of the second rail 52, the other end of the reset rail 56 being capable of communicating with the first rail 51. Specifically, the first track 51 is provided with a reset opening 512, and the reset opening 512 is rotatably provided with a reset switch 57. By turning the reset switch 57, it is achieved whether the reset opening 512 communicates with the inclined track 53 or not. In the present embodiment, an end of the second rail 52 communicating with the reset rail 56 is defined as a reset end.
As shown in fig. 5-7, the process of tipping the sorting carriage 4 is as follows:
after the sorting vehicle 4 is fed, the sorting vehicle 4 runs along the first rail 51, and at this time, the sorting vehicle 4 is in a horizontal state. When traveling to the gate to be delivered, the active switch 54 is rotated out of the first opening 511 and the tilt wheel 44 is movable along the first track 51 onto the tilt track 53 and along the tilt track 53. Since the hinge point of the sorting carriage 4 and the swivel 2 does not change and the inclined rail 53 has a certain inclination, the sorting carriage 4 rotates anticlockwise and the objects to be sorted start to slide on the carriage 41 until the tilting wheel 44 rolls to the second opening 521. The tilt wheel 44 forcibly rotates the driven switch 55 until the driven switch 55 is disengaged from the second opening 521, and the tilt wheel 44 is moved into the second rail 52 by the tilt rail 53. At this time, the rotation angle of the sorting vehicle 4 reaches the maximum, and the objects to be sorted slide from the opening 42 to the grid, so that the delivery of the objects to be sorted is completed.
As shown in fig. 8-9, the process of resetting the tipped sorting car 4 is as follows:
the unloaded sorting carriage 4 is in a tipped state, runs along the second rail 52 until it runs to the reset end of the second rail 52 and enters the reset rail 56 under the guidance of the reset rail 56. Since the return rail 56 also has a certain inclination angle and the hinge point of the sorting carriage 4 and the swivel 2 does not change, the sorting carriage 4 rotates clockwise and the sorting carriage 4 starts to return. When the sorting carriage 4 moves to the reset opening 512, the sorting carriage 4 forcibly lifts the reset switch 57 to return the tilting wheel 44 from the reset rail 56 to the first rail 51, at which time the sorting carriage 4 returns to the horizontal state and the reset operation is completed.
The ingenious design of the track 5 ensures that the sorting vehicle 4 can finish the tipping action and the resetting action under the action of the track 5, has simple structure and convenient operation, and improves the sorting efficiency. The objects to be sorted are unloaded in the forward direction, so that the occupied area of equipment is greatly reduced, and the adaptability is high.
The working process of the forward sorting machine provided by the embodiment is specifically as follows:
step S1: the driving device 3 is electrified, the motor reducer 32 drives the friction wheel train 33 to rotate, the friction wheel train 33 drives the swivel 2 to rotate by friction, and the sorting vehicle 4 follows the swivel 2 to rotate until the sorting vehicle runs to a normal stable speed;
step S2: the sorting vehicle 4 is positioned on the first track 51, the tipping wheels 44 roll along the first track 51, the sorting vehicle 4 is in a horizontal state, and the manual or automatic workpiece feeding equipment is used for placing objects to be sorted in the sorting vehicle 4 and conveying the objects to be sorted along with the rotation of the swivel 2;
step S3: when the sorting vehicle 4 moves to the position of the gate to be delivered, the driving turnout 54 rotates to be separated from the first opening 511, the tipping wheel 44 moves onto the inclined rail 53 along the first rail 51, the sorting vehicle 4 tips until the driven turnout 55 is forced to rotate when the sorting vehicle moves to the position of the second opening 521, and the tipping wheel 44 enters the second rail 52 from the inclined rail 53. At this time, the rotation angle of the sorting vehicle 4 reaches the maximum, and the objects to be sorted slide from the opening 42 to the grid openings to finish the delivery of the objects to be sorted;
step S4: the unloaded sorting carriage 4 is in a tipped state, runs along the second rail 52 until it runs to the reset end of the second rail 52 and then into the reset rail 56. At this time, the sorting carriage 4 rotates clockwise, and the sorting carriage 4 starts to reset. When the sorting vehicle 4 moves to the reset opening 512, the sorting vehicle 4 forcibly lifts the reset turnout 57 to enable the tipping wheels 44 to return to the first rail 51 from the reset rail 56, and at the moment, the sorting vehicle 4 returns to the horizontal state, and the reset action is completed;
step S5: the sorting carriage 4 performs the next round of sorting work.
Example two
As shown in fig. 10-17, this embodiment provides another forward sorter that is substantially identical to the apparatus of the first embodiment, except for the tilt reset assembly.
As shown in fig. 10, the tilt reset assembly comprises a support member 6, the support member 6 being rotatably connected to the swivel 2, the support member 6 having a first position and a second position when rotated, the sorting carriage 4 being in a horizontal position when the support member 6 is in the first position; the sorting carriage 4 is in a tipped state when the support assembly 6 is in the second position.
Further, the supporting assembly 6 comprises a deflector rod 61 and a supporting wheel 62, the supporting wheel 62 is mounted on the deflector rod 61, the deflector rod 61 is rotatably arranged on the swivel 2, when the supporting assembly 6 is positioned at the first position, the supporting wheel 62 is in contact with the lower surface of the vehicle body 41, the supporting effect is achieved on the sorting vehicle 4, the sorting vehicle 4 is in a horizontal state, and the objects to be sorted are convenient to convey.
The tipping reset assembly further comprises an unloading mechanism 7, the unloading mechanism 7 being used for driving the deflector rod 61 to rotate. Specifically, the unloading mechanism 7 includes an unloading body 71 and an unloading telescopic end 72, the unloading body 71 is mounted on the frame 1, the unloading telescopic end 72 can drive the shift lever 61 to rotate, and the axis of rotation of the shift lever 61 is along the vertical direction. The unloading mechanism 7 has two states of a tipping position and a normal position, when the unloading mechanism 7 is in the normal position, the unloading telescopic end 72 is retracted, and the unloading mechanism 7 does not influence the rotation of the swivel 2 and the sorting vehicle 4; when the unloading mechanism 7 is in the tipped position, the unloading telescoping end 72 is extended until the unloading telescoping end 72 is in contact with the lever 61. The swivel 2 continues to rotate with the sorting carriage 4, the unloading telescopic end 72 blocks the rotation of the shift lever 61, so that the shift lever 61 rotates around the vertical direction, and the shift lever 61 drives the supporting wheel 62 to rotate, so that the supporting wheel 62 gradually breaks away from the carriage body 41. When the support wheels 62 are completely clear of the body 41, the sorting carriage 4 starts to tip over to complete the unloading of the objects to be sorted.
In particular, the support assembly 6 further comprises a mounting 63, the mounting 63 being fixed to the swivel 2 for rotation with the swivel 2. The mounting frame 63 comprises a mounting column, and the deflector rod 61 is rotatably arranged on the mounting column, so that the swivel 2 can conveniently drive the deflector rod 61 to rotate.
The support assembly 6 further comprises a return member 64, the return member 64 being adapted to return the lever 61, which is driven in rotation by the unloading mechanism 7. In the present embodiment, the return member 64 is a spring, and the lever 61 returns by the elastic force of the spring.
As shown in fig. 11-13, the process of tipping the sorting carriage 4 is as follows:
the unloading mechanism 7 is in the tilt position, in which the unloading telescopic end 72 is in contact with the lever 61. The swivel 2 continues to rotate with the sorting carriage 4, the unloading telescopic end 72 blocks the rotation of the shift lever 61, so that the shift lever 61 rotates around the vertical direction, and the shift lever 61 drives the supporting wheel 62 to rotate, so that the supporting wheel 62 gradually breaks away from the carriage body 41. When the support wheel 62 is completely disengaged from the body 41, the sorting carriage 4 loses the support of the support wheel 62 and starts to rotate anticlockwise about the connecting hinge shaft 431, i.e. the sorting carriage 4 starts to tip over, so as to complete the unloading of the objects to be sorted.
The tipping reset assembly further includes a reset member 8, the reset member 8 being configured to reset the tipped sorting cart 4. Specifically, the restoring member 8 includes a restoring body mounted on the frame 1 and a restoring telescopic end capable of contacting the lower surface of the vehicle body 41. The reset piece 8 has two states of reset and passing position, when the reset piece 8 is in the passing position state, the reset telescopic end is retracted, and the reset piece 8 does not influence the rotation of the swivel 2 and the sorting vehicle 4; when the restoring member 8 is in the restoring state, the restoring expansion end is elongated, and the restoring expansion end is in contact with the lower surface of the vehicle body 41. The swivel 2 carries the sorting carriage 4 to continue to rotate together, the sorting carriage 4 is in a tilting state, and the reset telescopic end hinders the rotation of the sorting carriage 4, so that the sorting carriage 4 rotates clockwise around the connecting hinge shaft 431, that is, the sorting carriage 4 starts to recover to a horizontal state from the tilting state, and the next round of sorting work is facilitated.
As shown in fig. 14 to 17, the resetting process of the sorting carriage 4 is specifically as follows:
the return member 8 is in a return state, the sorting carriage 4 is in a tip-over state, and the return telescopic end starts to contact with the lower surface of the carriage body 41. At this time, the lever 61 is blocked by the side plate 412 of the sorting carriage 4 and cannot return. The swivel 2 continues to rotate with the sorting carriage 4, and the return telescopic end blocks the rotation of the sorting carriage 4, so that the sorting carriage 4 rotates clockwise about the connection hinge 431 until the sorting carriage 4 returns from the tipped state to the horizontal state. The side plate 412 of the sorting vehicle 4 does not block the deflector rod 61 any more, the deflector rod 61 returns under the action of the return piece 64, the supporting wheel 62 contacts with the lower surface of the vehicle body 41, the sorting vehicle 4 has a supporting function, the sorting vehicle 4 can be kept in a horizontal state, and then the next round of sorting work is performed.
In this embodiment, the support assembly 6, the unloading mechanism 7 and the reset member 8 are used to realize the tilting of the sorting carriage 4 and the reset after the tilting, so that the unloading operation can be completed without opening the barrier by an additional mechanism, the structure is simple, the operation is simple and convenient, and the sorting efficiency is improved. The tipping reset assembly drives the sorting carriage 4 to tip towards the pockets in the running direction so that the objects to be sorted slide out of the openings 42 into the respective pockets. The objects to be sorted are unloaded in the forward direction, so that the occupied area of equipment is greatly reduced, and the adaptability is high.
The working process of the forward sorting machine provided by the embodiment is specifically as follows:
step S1: the driving device 3 is electrified, the motor reducer 32 drives the friction wheel train 33 to rotate, the friction wheel train 33 drives the swivel 2 to rotate by friction, and the sorting vehicle 4 follows the swivel 2 to rotate until the sorting vehicle runs to a normal stable speed;
step S2: the sorting vehicle 4 is positioned on the first rail 51, the supporting wheels 62 are in contact with the lower surface of the vehicle body 41, and the sorting vehicle 4 has a supporting function, so that the sorting vehicle 4 is in a horizontal state, and the to-be-sorted objects are placed in the sorting vehicle 4 by manual or automatic object feeding equipment and conveyed along with the rotation of the swivel 2;
step S3: when moving to the site where delivery is required, the unloading mechanism 7 is in the tipping position, and the unloading telescopic end 72 is in contact with the deflector rod 61. The swivel 2 continues to rotate with the sorting carriage 4, the unloading telescopic end 72 blocks the rotation of the shift lever 61, so that the shift lever 61 rotates around the vertical direction, and the shift lever 61 drives the supporting wheel 62 to rotate, so that the supporting wheel 62 gradually breaks away from the carriage body 41. When the supporting wheel 62 is completely separated from the vehicle body 41, the sorting vehicle 4 starts to tilt, and objects to be sorted slide into the grid openings from the openings 42, so that delivery of the objects to be sorted is completed;
step S4: the unloaded sorting carriage 4 is in a tipped state and rotates together with the swivel 2. The return member 8 is in a return state, and the return expansion end starts to contact with the lower surface of the vehicle body 41. At this time, the lever 61 is blocked by the side plate 412 of the sorting carriage 4 and cannot return. The swivel 2 continues to rotate with the sorting carriage 4, and the return telescopic end blocks the rotation of the sorting carriage 4, so that the sorting carriage 4 rotates clockwise about the connection hinge 431 until the sorting carriage 4 returns from the tipped state to the horizontal state. The side plates 412 of the sorting vehicle 4 do not block the deflector rod 61 any more, the deflector rod 61 returns under the action of the return piece 64, the supporting wheels 62 are in contact with the lower surface of the vehicle body 41, the sorting vehicle 4 has a supporting function, the sorting vehicle 4 can keep a horizontal state, and the return action is completed;
step S5: the sorting carriage 4 performs the next round of sorting work.
Note that the above is only a preferred embodiment of the present invention and the technical principle applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, and that various obvious changes, modifications and substitutions may be made therein without departing from the scope of the invention. Therefore, while the invention has been described in connection with the above embodiments, the invention is not limited to the above embodiments, but may be embodied in many other equivalent forms without departing from the spirit of the invention, the scope of which is set forth in the appended claims.
Claims (6)
1. A forward sizer, comprising:
a frame (1);
the rotating ring (2) is rotatably arranged on the frame (1), and a grid is arranged in and/or outside the ring of the rotating ring (2) and is used for receiving objects to be sorted on the rotating ring (2);
-a driving device (3) configured to drive the swivel (2) in rotation;
a sorting car (4) hinged to the swivel (2), the sorting car (4) comprising a car body (41), the car body (41) having an opening (42), the hatch being located below the sorting car (4);
a tip-over reset assembly configured to drive the sorting carriage (4) to tip over toward the bin in a running direction and reset the sorting carriage (4) after tip-over;
the tipping reset assembly comprises a rail (5), the sorting vehicle (4) further comprises a tipping wheel (44), the tipping wheel (44) is mounted on the vehicle body (41), the rail (5) comprises a first rail (51), a second rail (52) and an inclined rail (53), the first rail (51) is located above the second rail (52), two ends of the inclined rail (53) can be communicated with the first rail (51) and the second rail (52) respectively, and the tipping wheel (44) is arranged on the first rail (51), the second rail (52) and the inclined rail (53) in a rolling mode;
the track (5) further comprises a driving turnout (54), a first opening (511) is formed in the first track (51), the first opening (511) is communicated with the inclined track (53), and the driving turnout (54) is rotatably arranged on the first opening (511);
the track (5) further comprises a driven turnout (55), a second opening (521) is formed in the second track (52), the second opening (521) is communicated with the inclined track (53), and the driven turnout (55) is rotatably arranged on the second opening (521);
the rail (5) further comprises a reset rail (56), one end of the reset rail (56) is communicated with one end of the second rail (52), and the other end of the reset rail (56) can be communicated with the first rail (51).
2. The forward sizer of claim 1, wherein the sizer truck (4) further includes a link assembly (43), the link assembly (43) including a link hinge (431) and a link block (432), the link block (432) being rotatably coupled to the link hinge (431), the link hinge (431) being mounted to the truck body (41), the link block (432) being mounted to the swivel (2).
3. The forward sorter of claim 1 wherein the tilt reset assembly comprises a support assembly (6), the support assembly (6) being rotatably connected to the swivel (2), the support assembly (6) having a first position and a second position when rotated, the sorting cart (4) being in a horizontal position when the support assembly (6) is in the first position; the sorting carriage (4) is in a tipped state when the bearing assembly (6) is in the second position.
4. A forward sorter according to claim 3, characterized in that the support assembly (6) comprises a deflector rod (61) and a support wheel (62), the support wheel (62) being mounted on the deflector rod (61), the deflector rod (61) being rotatably arranged on the swivel (2), the support wheel (62) being in contact with the lower surface of the car body (41) when the support assembly (6) is in the first position.
5. The forward sorter of claim 4, wherein the tipping reset assembly further comprises an unloading mechanism (7), the unloading mechanism (7) comprising an unloading body (71) and an unloading telescoping end (72), the unloading body (71) being mounted on the frame (1), the unloading telescoping end (72) being capable of driving the lever (61) to rotate.
6. A forward sizer according to claim 3, wherein the tipping reset assembly further comprises a reset member (8), the reset member (8) being configured to reset the sizer car (4) after tipping.
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CN111530759B (en) * | 2020-04-28 | 2021-11-23 | 昆山同日智能制造技术研究院有限公司 | Intelligent logistics system for conveying and distributing electronic commerce products |
CN112478721B (en) * | 2020-09-09 | 2022-07-29 | 北京旷视机器人技术有限公司 | Material delivery method, material delivery control device, sorting machine and sorting system |
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