CN110101048A - A kind of hawthorn deep process and its production line - Google Patents
A kind of hawthorn deep process and its production line Download PDFInfo
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- CN110101048A CN110101048A CN201910510854.7A CN201910510854A CN110101048A CN 110101048 A CN110101048 A CN 110101048A CN 201910510854 A CN201910510854 A CN 201910510854A CN 110101048 A CN110101048 A CN 110101048A
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- 235000009917 Crataegus X brevipes Nutrition 0.000 title claims abstract description 194
- 235000013204 Crataegus X haemacarpa Nutrition 0.000 title claims abstract description 194
- 235000009685 Crataegus X maligna Nutrition 0.000 title claims abstract description 194
- 235000009444 Crataegus X rubrocarnea Nutrition 0.000 title claims abstract description 194
- 235000009486 Crataegus bullatus Nutrition 0.000 title claims abstract description 194
- 235000017181 Crataegus chrysocarpa Nutrition 0.000 title claims abstract description 194
- 235000009682 Crataegus limnophila Nutrition 0.000 title claims abstract description 194
- 235000004423 Crataegus monogyna Nutrition 0.000 title claims abstract description 194
- 235000002313 Crataegus paludosa Nutrition 0.000 title claims abstract description 194
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- 240000000171 Crataegus monogyna Species 0.000 title 1
- 241001092040 Crataegus Species 0.000 claims abstract description 195
- 238000012545 processing Methods 0.000 claims abstract description 40
- CITFYDYEWQIEPX-UHFFFAOYSA-N Flavanol Natural products O1C2=CC(OCC=C(C)C)=CC(O)=C2C(=O)C(O)C1C1=CC=C(O)C=C1 CITFYDYEWQIEPX-UHFFFAOYSA-N 0.000 claims abstract description 35
- 235000011987 flavanols Nutrition 0.000 claims abstract description 35
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 34
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 27
- 238000012856 packing Methods 0.000 claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 235000015220 hamburgers Nutrition 0.000 claims abstract description 23
- 239000004575 stone Substances 0.000 claims abstract description 18
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 17
- 235000021022 fresh fruits Nutrition 0.000 claims abstract description 16
- 230000001954 sterilising effect Effects 0.000 claims abstract description 16
- OEIJRRGCTVHYTH-UHFFFAOYSA-N Favan-3-ol Chemical compound OC1CC2=CC=CC=C2OC1C1=CC=CC=C1 OEIJRRGCTVHYTH-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000002689 soil Substances 0.000 claims abstract description 6
- 238000012360 testing method Methods 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 238000000605 extraction Methods 0.000 claims description 31
- 238000001035 drying Methods 0.000 claims description 26
- 230000009977 dual effect Effects 0.000 claims description 24
- 150000002206 flavan-3-ols Chemical class 0.000 claims description 23
- 230000005484 gravity Effects 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 20
- 238000007790 scraping Methods 0.000 claims description 18
- 239000011347 resin Substances 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000005360 mashing Methods 0.000 claims description 10
- 235000013305 food Nutrition 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 8
- 239000012634 fragment Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000000265 homogenisation Methods 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 5
- 229930006000 Sucrose Natural products 0.000 claims description 5
- 230000004087 circulation Effects 0.000 claims description 5
- 239000005720 sucrose Substances 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- QOLIPNRNLBQTAU-UHFFFAOYSA-N flavan Chemical compound C1CC2=CC=CC=C2OC1C1=CC=CC=C1 QOLIPNRNLBQTAU-UHFFFAOYSA-N 0.000 description 3
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 210000000952 spleen Anatomy 0.000 description 2
- 206010001928 Amenorrhoea Diseases 0.000 description 1
- 206010019909 Hernia Diseases 0.000 description 1
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- 230000036528 appetite Effects 0.000 description 1
- 235000019789 appetite Nutrition 0.000 description 1
- 206010003119 arrhythmia Diseases 0.000 description 1
- 230000006793 arrhythmia Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000021028 berry Nutrition 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 201000006549 dyspepsia Diseases 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 208000026435 phlegm Diseases 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/015—Preserving by irradiation or electric treatment without heating effect
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/02—Dehydrating; Subsequent reconstitution
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/02—Dehydrating; Subsequent reconstitution
- A23B7/0205—Dehydrating; Subsequent reconstitution by contact of the material with fluids, e.g. drying gas or extracting liquids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/12—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for coring fruit
- A23N4/14—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for coring fruit for apples, pears or the like
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Botany (AREA)
- Mycology (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a kind of hawthorn deep process and its production lines, including former fruit primary election, pretreatment, roll deseeding, impregnate separation, pulp deep processing, pulp deep processing and inspection storage, structure of the invention is scientific and reasonable, it is safe and convenient to use, pass through fresh fruit cleaning machine, remove the soil on hawthorn surface, and precooker and ultraviolet disinfection cabinet is made to carry out sterilization treatment to hawthorn, the better effect of sterilization treatment, it is easier to store, hawthorn juice is obtained after the hawthorn fruit stone pressing of taking-up, remaining haw pulp can be reused, reduce waste when hawthorn processing, the haw pulp isolated then is subjected to processing synthesis, it is made as hawthorn hamburger product, the hawthorn pulp isolated is subjected to processing synthesis, it is packed using packing machine, finally test to hawthorn hamburger for obtaining of production and haw flavanol product, record is not Detailed Inspection parameter in qualified products.
Description
Technical field
The present invention relates to food processing technology field, specially a kind of hawthorn deep process and its production line.
Background technique
Hawthorn stone fruit, caryoplasm is hard, and pulp is thin, and taste is slightly sour puckery, and fruit is raw-eaten or makees preserved fruit fruitcake, can after drying
It is used as medicine, is the distinctive dual-purpose of drug and fruit tree species of China, has the effects that reducing blood lipid, blood pressure, heart tonifying, arrhythmia, be also simultaneously
Spleen benefiting and stimulating the appetite, relieving dyspepsia, phlegm reduction of blood circulation promoting good medicine, the diseases such as, hernia, blood stasis full to chest diaphragm spleen, amenorrhoea have good curative effect,
The Hebei province in China, nearly 400,000 mu of the cultivated area of hawthorn, 250,000 tons of annual output, the 30% of Zhan Quanguo, especially Xinglong County mountain
Short, bristly hair or beard cultivates the output value up to 3.6 hundred million yuan, accounts for the 36% of the whole county general production value of agriculture, and hawthorn cultivation industry has become the leading of peasant programme
Industry；
Hawthorn industry has that comprehensive processing and utilization technical level is lower at present, constrains the development of hawthorn industry,
How haw products comprehensive utilization improved by the research of profound separation and extraction technology, become economic problems in the urgent need to address and
Social concern.
Summary of the invention
The present invention provides technical solution, can effectively solve the problems mentioned above in the background art.
To achieve the above object, it the invention provides the following technical scheme: a kind of hawthorn deep process, including walks as follows
It is rapid:
S1, former fruit primary election: suitable hawthorn original fruit is chosen according to the weight of single hawthorn, coloration, is removed miscellaneous in hawthorn
Hawthorn is carried out quick-frozen, progress refrigerated storage in addition freezer by matter；
S2, pretreatment: cleaning hawthorn using fresh fruit cleaning machine, and the hawthorn after cleaning is carried out ultraviolet light photograph
It penetrates, sterilization treatment is carried out to hawthorn surface；
S3, it rolls deseeding: hawthorn is rolled, take out fruit stone in hawthorn using core device is disclosed, and by the hawthorn of taking-up
Fruit stone is pressed, and hawthorn juice is obtained；
S4, it impregnates separation: the hawthorn juice that the haw pulp after rolling and pressing obtain being added in extraction tank and is soaked
Bubble, isolates haw pulp and hawthorn pulp；
S5, pulp deep processing: the haw pulp isolated is subjected to deep processing after the cooling period, synthesizes hawthorn hamburger；
S6, pulp deep processing: the hawthorn pulp of extraction is subjected to deep processing after the cooling period, concentration synthesizes haw flavanol
Product；
S7, it examines storage: hawthorn hamburger for obtaining of production and haw flavanol product being carried out according to state food standard
It examines, examines qualified product to be sent into warehouse and store.
According to above-mentioned technical characteristic, in the step S1, suitable hawthorn original is chosen according to the weight of single hawthorn, coloration
The weight of fruit, single hawthorn is maintained between 1.8g-2.5g, is chosen the hawthorn that coloration is EE2C2C or B22222, is used air blast
Machine removes the impurity in hawthorn, and hawthorn is then carried out to quick-frozen, progress refrigerated storage in addition freezer, the quick-frozen temperature choosing of hawthorn
It selects at -25 DEG C -15 DEG C, the time that hawthorn completes suddenly to freeze is maintained at 10-30 minutes.
According to above-mentioned technical characteristic, in the step S2, hawthorn is cleaned using fresh fruit cleaning machine, and hawthorn is added
Enter and carry out high temperature sterilization in precooker, precooker is 60 DEG C -80 DEG C to the temperature that hawthorn is cleaned, and can remove the attachment of hawthorn surface
Soil and germ, and the hawthorn after cleaning is subjected to ultraviolet light irradiation, the time of ultraviolet light irradiation is -30 seconds 20 seconds, ultraviolet light
Intensity isSterilization treatment is carried out to hawthorn surface.
According to above-mentioned technical characteristic, in the step S3, hawthorn is rolled using crusher, is obtained after rolling
Hawthorn fragment takes out, and using the fruit stone disclosed in core device taking-up hawthorn fragment, carries out after then gathering the hawthorn fruit stone of taking-up
Artificial pressing, obtains hawthorn juice.
According to above-mentioned technical characteristic, in the step S4, hawthorn juice that the haw pulp after rolling and pressing are obtained
It is added in extraction tank and is impregnated, fluid temperature is maintained at 10 DEG C -20 DEG C in extraction tank, isolates haw pulp and haw berry
Slurry.
According to above-mentioned technical characteristic, the step S5 is specifically divided into following steps:
A, cooling mashing: carrying out natural cooling for the haw pulp after extraction, then using beater to haw pulp into
Row mashing；
B, stir homogeneous: the haw pulp after taking out mashing is added sucrose and carries out constant temperature stirring, then uses homogenizer pair
Haw pulp carries out homogenization；
C, scraping blade toasts: haw pulp is uniformly smeared on a glass using automatic scraping machine, it then will be on glass plate
Hawthorn be placed in baking machine, carry out closed air circulation drying；
D, synthesising packing: carrying out processing synthesis for the haw pulp after baking, is made as hawthorn hamburger product, uses packaging
Machine packs hawthorn hamburger product.
According to above-mentioned technical characteristic, the step S6 is specifically divided into following steps:
A, cooling absorption: the hawthorn pulp in extraction tank is extracted to cooling down in gravity tank, and passes through resin column pair
The flavanols in hawthorn pulp in gravity tank is adsorbed；
B, it is concentrated: being concentrated using flavanols of the dual-effect energy-saving concentrator to absorption, and extract remaining leaching after concentration
Bubble liquid is recycled；
C, dried recovered: the flavanols being concentrated in dual-effect energy-saving concentrator is taken out, Huang of the drying machine to concentration that dust is used
Alkanol is dried, and recycles remaining solution is concentrated in dual-effect energy-saving concentrator；
D, synthesising packing: the flavanols product after concentration is subjected to processing synthesis, using packing machine to the flavane after drying
Alcohol is packed.
According to above-mentioned technical characteristic, in the step S7, producing the hawthorn hamburger obtained and haw flavanol product need to be by
It tests according to state food standard, examines qualified product to be sent into warehouse and stored, and by the product of disqualified upon inspection
It isolates, records the Detailed Inspection parameter in substandard product.
Pacified by transmission belt the side of a kind of hawthorn deep processing and production line, including fresh fruit cleaning machine, the fresh fruit cleaning machine
Equipped with precooker, the side of the precooker is provided with ultraviolet disinfection cabinet, and the side of the ultraviolet disinfection cabinet passes through transmission
Band is equipped with crusher, and the side of the crusher is provided with extraction tank, and the side of the extraction tank is provided with beater, described
The side of beater is provided with blender, and the side of the blender is provided with homogenizer, and the end face side of the homogenizer is set
It is equipped with automatic scraping machine, the side of the automatic scraping machine is provided with baking machine, and the side of the baking machine is provided with packing machine,
The other side of the beater is provided with gravity tank, one of them gravity tank is internally connected with resin column, the high position
The side of tank is provided with dual-effect energy-saving concentrator, and the side of the dual-effect energy-saving concentrator is provided with the drying machine that dusts；
The beater, blender, homogenizer, automatic scraping machine, baking machine and package mechanism are produced at pulp deep processing
Line, the gravity tank, resin column, dual-effect energy-saving concentrator, dust drying machine and package mechanism are at pulp deep processing and production line.
Preferably, the side of the drying machine that dusts is provided with packing machine, and the beater is side pulp, the extraction
Electronic sizing device out is provided in slot.
Compared with prior art, beneficial effects of the present invention: structure of the invention is scientific and reasonable, safe and convenient to use:
Suitable hawthorn original fruit is chosen first, the impurity in hawthorn is removed, hawthorn is subjected to quick-frozen storage, will then be needed
The hawthorn used is taken out from freezer, using fresh fruit cleaning machine, removes the soil on hawthorn surface, and hawthorn is added in precooker
Carry out high temperature sterilization, then by ultraviolet disinfection cabinet to hawthorn surface carry out sterilization treatment, the better effect of sterilization treatment, more
Easy to store, crusher can be used to be rolled for the hawthorn after sterilization treatment, then using the fruit disclosed in core device taking-up hawthorn fragment
Core is manually pressed after gathering the hawthorn fruit stone of taking-up, obtains hawthorn juice, can be to the residual mountain adhered on hawthorn fruit stone
Short, bristly hair or beard pulp is reused, and reduces waste when hawthorn processing, the haw pulp after rolling and obtained hawthorn juice are added
Enter in extraction tank and impregnated, isolates haw pulp and hawthorn pulp；
The haw pulp isolated carries out natural cooling first, is then made into haw pulp using beater
Slurry then takes out the haw pulp after mashing, and haw pulp and sucrose are added in blender and carry out constant temperature stirring, is made followed by
Homogenization is carried out to haw pulp with homogenizer, the haw pulp after homogenization is uniformly applied to glass using automatic scraping machine
In glass plate, and the haw pulp on glass plate is placed in baking machine, carries out closed air circulation drying, obtain more dry
Obtained haw pulp is carried out processing synthesis by dry haw pulp, hawthorn hamburger product is made as, using packing machine to hawthorn
Hamburger product is packed；
The hawthorn pulp isolated can be extracted to being cooled down in gravity tank, and by resin column to the flavane in gravity tank
Alcohol is adsorbed, and then the flavanols of absorption is concentrated repeatedly using dual-effect energy-saving concentrator, is extracted remaining in gravity tank
Hawthorn soak and dual-effect energy-saving concentrator concentration after remaining solution recycled, finally using the drying machine that dusts to concentration
Flavanols be dried, the flavanols product after concentration processing synthesis after, using packing machine to the flavanols after drying into
Row packaging, producing the hawthorn hamburger obtained and haw flavanol product need to test according to state food standard, and it is qualified to examine
Product be sent into warehouse and stored, and the product of disqualified upon inspection is isolated, records the detailed inspection in substandard product
Test parameter.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is the structural schematic diagram of processing technology of the present invention；
Fig. 2 is the structural schematic diagram of production line of the present invention；
Figure label: 1, fresh fruit cleaning machine；2, precooker；3, ultraviolet disinfection cabinet；4, crusher；5, extraction tank；6, it beats
Pulp grinder；7, blender；8, homogenizer；9, automatic scraping machine；10, baking machine；11, packing machine；12, gravity tank；13, resin column；
14, dual-effect energy-saving concentrator；15, dust drying machine.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
Embodiment 1: as shown in Figure 1, the present invention provides technical solution, a kind of hawthorn deep process includes the following steps:
S1, former fruit primary election: suitable hawthorn original fruit is chosen according to the weight of single hawthorn, coloration, is removed miscellaneous in hawthorn
Hawthorn is carried out quick-frozen, progress refrigerated storage in addition freezer by matter；
S2, pretreatment: cleaning hawthorn using fresh fruit cleaning machine, and the hawthorn after cleaning is carried out ultraviolet light photograph
It penetrates, sterilization treatment is carried out to hawthorn surface；
S3, it rolls deseeding: hawthorn is rolled, take out fruit stone in hawthorn using core device is disclosed, and by the hawthorn of taking-up
Fruit stone is pressed, and hawthorn juice is obtained；
S4, it impregnates separation: the hawthorn juice that the haw pulp after rolling and pressing obtain being added in extraction tank and is soaked
Bubble, isolates haw pulp and hawthorn pulp；
S5, pulp deep processing: the haw pulp isolated is subjected to deep processing after the cooling period, synthesizes hawthorn hamburger；
S6, pulp deep processing: the hawthorn pulp of extraction is subjected to deep processing after the cooling period, concentration synthesizes haw flavanol
Product；
S7, it examines storage: hawthorn hamburger for obtaining of production and haw flavanol product being carried out according to state food standard
It examines, examines qualified product to be sent into warehouse and store.
According to above-mentioned technical characteristic, in step S1, suitable hawthorn original fruit is chosen according to the weight of single hawthorn, coloration,
The weight of single hawthorn is maintained between 1.8g-2.5g, is chosen the hawthorn that coloration is EE2C2C or B22222, is gone using air blower
Except the impurity in hawthorn, hawthorn is then carried out to quick-frozen, progress refrigerated storage in addition freezer, the quick-frozen temperature selection of hawthorn
At -25 DEG C -15 DEG C, the time that hawthorn completes suddenly to freeze is maintained at 10-30 minutes.
According to above-mentioned technical characteristic, in step S2, hawthorn is cleaned using fresh fruit cleaning machine, and hawthorn is added pre-
It boils and carries out high temperature sterilization in machine, precooker is 60 DEG C -80 DEG C to the temperature that hawthorn is cleaned, and can remove the soil of hawthorn surface attachment
And germ, and the hawthorn after cleaning is subjected to ultraviolet light irradiation, the time of ultraviolet light irradiation is -30 seconds 20 seconds, uitraviolet intensity
ForSterilization treatment is carried out to hawthorn surface.
According to above-mentioned technical characteristic, in step S3, hawthorn is rolled using crusher, the hawthorn obtained after rolling
Fragment takes out, and using the fruit stone disclosed in core device taking-up hawthorn fragment, carries out after then gathering the hawthorn fruit stone of taking-up artificial
Pressing, obtains hawthorn juice.
According to above-mentioned technical characteristic, in step S4, the hawthorn juice that the haw pulp after rolling and pressing are obtained is added
It is impregnated in extraction tank, fluid temperature is maintained at 10 DEG C -20 DEG C in extraction tank, isolates haw pulp and hawthorn pulp.
According to above-mentioned technical characteristic, step S5 is specifically divided into following steps:
A, cooling mashing: carrying out natural cooling for the haw pulp after extraction, then using beater to haw pulp into
Row mashing；
B, stir homogeneous: the haw pulp after taking out mashing is added sucrose and carries out constant temperature stirring, then uses homogenizer pair
Haw pulp carries out homogenization；
C, scraping blade toasts: haw pulp is uniformly smeared on a glass using automatic scraping machine, it then will be on glass plate
Hawthorn be placed in baking machine, carry out closed air circulation drying；
D, synthesising packing: carrying out processing synthesis for the haw pulp after baking, is made as hawthorn hamburger product, uses packaging
Machine packs hawthorn hamburger product.
According to above-mentioned technical characteristic, step S6 is specifically divided into following steps:
A, cooling absorption: the hawthorn pulp in extraction tank is extracted to cooling down in gravity tank, and passes through resin column pair
The flavanols in hawthorn pulp in gravity tank is adsorbed；
B, it is concentrated: being concentrated using flavanols of the dual-effect energy-saving concentrator to absorption, and extract remaining leaching after concentration
Bubble liquid is recycled；
C, dried recovered: the flavanols being concentrated in dual-effect energy-saving concentrator is taken out, Huang of the drying machine to concentration that dust is used
Alkanol is dried, and recycles remaining solution is concentrated in dual-effect energy-saving concentrator；
D, synthesising packing: the flavanols product after concentration is subjected to processing synthesis, using packing machine to the flavane after drying
Alcohol is packed.
According to above-mentioned technical characteristic, in step S7, produces the hawthorn hamburger obtained and haw flavanol product need to be according to state
Family's food standard is tested, and is examined qualified product to be sent into warehouse and is stored, and the product of disqualified upon inspection is separated
Out, the Detailed Inspection parameter in substandard product is recorded.
Embodiment 2: as shown in Fig. 2, present invention offer technical solution, a kind of hawthorn deep processing and production line, including fresh fruit are clear
The side of washing machine 1, fresh fruit cleaning machine 1 is equipped with precooker 2 by transmission belt, and the side of precooker 2 is provided with disinfection by ultraviolet light
The side of cabinet 3, ultraviolet disinfection cabinet 3 is equipped with crusher 4 by transmission belt, and the side of crusher 4 is provided with extraction tank 5, mentions
The side of slot 5 is taken to be provided with beater 6, the side of beater 6 is provided with blender 7, and the side of blender 7 is provided with homogenizer
8, the end face side of homogenizer 8 is provided with automatic scraping machine 9, and the side of automatic scraping machine 9 is provided with baking machine 10, baking machine 10
Side be provided with packing machine 11, the other side of beater 6 is provided with gravity tank 12, the inside connection of one of gravity tank 12
There is resin column 13, the side of gravity tank 12 is provided with dual-effect energy-saving concentrator 14, and the side of dual-effect energy-saving concentrator 14 is provided with
Dust drying machine 15；
Beater 6, blender 7, homogenizer 8, automatic scraping machine 9, baking machine 10 and packing machine 11 constitute pulp deep processing
Production line, gravity tank 12, resin column 13, dual-effect energy-saving concentrator 14, dust drying machine 15 and packing machine 11 constitute pulp deeply plus
Work production line, the side for the drying machine 15 that dusts are provided with packing machine 11, and beater 6 is side pulp, and lower slurry is fast, lower slurry efficiency
Height can be saved the time of lower slurry, and electronic sizing device, electrical dual control out are provided in extraction tank 5 realizes freely cutting for the energy
It changes, separates required pulp and pulp.
The working principle of the invention and process for using: choosing single weight coloration between 1.8g-2.5g first is
Hawthorn is then carried out quick-frozen storage using the impurity in air blower removal hawthorn by the hawthorn original fruit of EE2C2C or B22222,
In 10-30 minutes, hawthorn quick freezing and cold preserving is stored, then hawthorn to be used will be needed to take out from freezer, and be cleaned using fresh fruit
Machine 1 removes the soil on hawthorn surface, and hawthorn is added in precooker 2 and carries out high temperature sterilization, then adds the hawthorn after cleaning
Enter to carry out in ultraviolet disinfection cabinet 3 ultraviolet light irradiation in 20-30 second, can hawthorn surface progress sterilization treatment, after sterilization treatment
Crusher 4 can be used to be rolled for hawthorn, then using the fruit stone disclosed in core device taking-up hawthorn fragment, by the hawthorn fruit stone of taking-up
It is manually pressed after gathering, obtains hawthorn juice, extraction tank 5 is added in the haw pulp after rolling and obtained hawthorn juice
It is inside impregnated, keeps the temperature in extraction tank 5 between 10 DEG C -20 DEG C, isolate haw pulp and hawthorn pulp；
The haw pulp isolated carries out natural cooling first, is then made into haw pulp using beater 6
Slurry then takes out the haw pulp after mashing, and haw pulp and sucrose are added in blender 7 and carry out constant temperature stirring, followed by
Homogenization is carried out to haw pulp using homogenizer 8, the haw pulp after homogenization is uniformly smeared using automatic scraping machine 9
On a glass, and by the haw pulp on glass plate it is placed in baking machine 10, carries out closed air circulation drying, obtain
More dry haw pulp, carries out processing synthesis for obtained haw pulp, is made as hawthorn hamburger product, uses packing machine
11 pairs of hawthorn hamburger products are packed；
The hawthorn pulp isolated can be extracted to being cooled down in gravity tank 12, and by resin column 13 in gravity tank 12
Flavanols adsorbed, then using 14 pairs of dual-effect energy-saving concentrator absorption flavanols be concentrated repeatedly, extract a high position
Remaining solution is recycled after remaining hawthorn soak and dual-effect energy-saving concentrator 14 are concentrated in tank 12, finally using dusting
The flavanols of 15 pairs of drying machine concentrations is dried, and the flavanols product after concentration is right using packing machine 11 after processing synthesis
Flavanols after drying is packed, produce the hawthorn hamburger obtained and haw flavanol product need to according to state food standard into
Performing check is examined qualified product to be sent into warehouse and is stored, and the product of disqualified upon inspection is isolated, and records unqualified
Detailed Inspection parameter in product.
Finally, it should be noted that being not intended to restrict the invention the foregoing is merely preferred embodiment of the invention, to the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in guarantor of the invention
Within the scope of shield.
Claims (10)
1. a kind of hawthorn deep process, which comprises the steps of:
S1, former fruit primary election: choosing suitable hawthorn original fruit according to the weight of single hawthorn, coloration, remove the impurity in hawthorn, will
Hawthorn carries out quick-frozen, progress refrigerated storage in addition freezer；
S2, pretreatment: cleaning hawthorn using fresh fruit cleaning machine, and the hawthorn after cleaning is carried out ultraviolet light irradiation, right
Hawthorn surface carries out sterilization treatment；
S3, it rolls deseeding: hawthorn is rolled, take out fruit stone in hawthorn using core device is disclosed, and by the hawthorn fruit stone of taking-up
It is pressed, obtains hawthorn juice；
S4, it impregnates separation: the hawthorn juice that the haw pulp after rolling and pressing obtain being added in extraction tank and is impregnated, point
Separate out haw pulp and hawthorn pulp；
S5, pulp deep processing: the haw pulp isolated is subjected to deep processing after the cooling period, synthesizes hawthorn hamburger；
S6, pulp deep processing: the hawthorn pulp of extraction is subjected to deep processing after the cooling period, concentration synthesizes haw flavanol production
Product；
S7, it examines storage: testing according to state food standard to hawthorn hamburger for obtaining of production and haw flavanol product,
It examines qualified product to be sent into warehouse to store.
2. a kind of hawthorn deep process according to claim 1, which is characterized in that in the step S1, according to single
Weight, the coloration of hawthorn choose suitable hawthorn original fruit, and the weight of single hawthorn is maintained between 1.8g-2.5g, chooses coloration
Hawthorn is then carried out to quick-frozen, addition freezer using the impurity in air blower removal hawthorn for the hawthorn of EE2C2C or B22222
Interior carry out refrigerated storage, for the quick-frozen temperature selection of hawthorn at -25 DEG C -15 DEG C, the time that hawthorn completes suddenly to freeze is maintained at 10-30 points
Clock.
3. a kind of hawthorn deep process according to claim 1, which is characterized in that in the step S2, use fresh fruit
Cleaning machine cleans hawthorn, and hawthorn is added in precooker and carries out high temperature sterilization, the temperature that precooker cleans hawthorn
It is 60 DEG C -80 DEG C, can remove soil and the germ of the attachment of hawthorn surface, and the hawthorn after cleaning is subjected to ultraviolet light irradiation, it is purple
The time of outside line irradiation is -30 seconds 20 seconds, and uitraviolet intensity isHawthorn surface is carried out at sterilizing
Reason.
4. a kind of hawthorn deep process according to claim 1, which is characterized in that in the step S3, using broken
Machine rolls hawthorn, and the hawthorn fragment obtained after rolling takes out, and uses the fruit stone disclosed in core device taking-up hawthorn fragment,
It is manually pressed after then the hawthorn fruit stone of taking-up is gathered, obtains hawthorn juice.
5. a kind of hawthorn deep process according to claim 1, which is characterized in that in the step S4, after rolling
Haw pulp and the obtained hawthorn juice of pressing be added in extraction tank and impregnated, fluid temperature is maintained at 10 in extraction tank
DEG C -20 DEG C, isolate haw pulp and hawthorn pulp.
6. a kind of hawthorn deep process according to claim 1, which is characterized in that the step S5 is specifically divided into following
Several steps:
A, cooling mashing: the haw pulp after extraction is subjected to natural cooling, then haw pulp is beaten using beater
Slurry；
B, stir homogeneous: the haw pulp after taking out mashing is added sucrose and carries out constant temperature stirring, then using homogenizer to hawthorn
Pulp carries out homogenization；
C, scraping blade toasts: uniformly being smeared haw pulp on a glass using automatic scraping machine, then by the mountain on glass plate
Short, bristly hair or beard is placed in baking machine, carries out closed air circulation drying；
D, synthesising packing: carrying out processing synthesis for the haw pulp after baking, is made as hawthorn hamburger product, uses packing machine pair
Hawthorn hamburger product is packed.
7. a kind of hawthorn deep process according to claim 1, which is characterized in that the step S6 is specifically divided into following
Several steps:
A, cooling absorption: the hawthorn pulp in extraction tank is extracted to cooling down in gravity tank, and by resin column to a high position
The flavanols in hawthorn pulp in tank is adsorbed；
B, it is concentrated: being concentrated using flavanols of the dual-effect energy-saving concentrator to absorption, and extract remaining soak after concentration
It is recycled；
C, dried recovered: the flavanols being concentrated in dual-effect energy-saving concentrator is taken out, flavanols of the drying machine to concentration that dust is used
It is dried, and recycled remaining solution is concentrated in dual-effect energy-saving concentrator；
D, synthesising packing: carrying out processing synthesis for the flavanols product after concentration, using packing machine to the flavanols after drying into
Row packaging.
8. a kind of hawthorn deep process according to claim 1, which is characterized in that in the step S7, production is obtained
Hawthorn hamburger and haw flavanol product need to test according to state food standard, examine qualified product to be sent into warehouse
It is stored, and the product of disqualified upon inspection is isolated, record the Detailed Inspection parameter in substandard product.
9. a kind of hawthorn deep processing and production line according to claim 1-8, including fresh fruit cleaning machine (1), special
Sign is: the side of the fresh fruit cleaning machine (1) is equipped with precooker (2) by transmission belt, and the side of the precooker (2) is set
It is equipped with ultraviolet disinfection cabinet (3), the side of the ultraviolet disinfection cabinet (3) is equipped with crusher (4) by transmission belt, described broken
The side of broken machine (4) is provided with extraction tank (5), and the side of the extraction tank (5) is provided with beater (6), the beater (6)
Side be provided with blender (7), the side of the blender (7) is provided with homogenizer (8), the end face of the homogenizer (8)
Side is provided with automatic scraping machine (9), and the side of the automatic scraping machine (9) is provided with baking machine (10), the baking machine
(10) side is provided with packing machine (11), and the other side of the beater (6) is provided with gravity tank (12), described in one of them
Gravity tank (12) is internally connected with resin column (13), and the side of the gravity tank (12) is provided with dual-effect energy-saving concentrator
(14), the side of the dual-effect energy-saving concentrator (14) is provided with the drying machine that dusts (15)；
The beater (6), blender (7), homogenizer (8), automatic scraping machine (9), baking machine (10) and packing machine (11) structure
At pulp deep processing and production line, the gravity tank (12), resin column (13), dual-effect energy-saving concentrator (14), dust drying machine
(15) and packing machine (11) constitutes pulp deep processing and production line.
10. a kind of hawthorn deep processing and production line according to claim 7, which is characterized in that the drying machine that dusts (15)
Side be provided with packing machine (11), the beater (6) is side pulp, is provided with electronic pulp in the extraction tank (5)
Device.
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