CN110100656B - Sterilization furnace for needle mushroom production - Google Patents

Sterilization furnace for needle mushroom production Download PDF

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Publication number
CN110100656B
CN110100656B CN201910563451.9A CN201910563451A CN110100656B CN 110100656 B CN110100656 B CN 110100656B CN 201910563451 A CN201910563451 A CN 201910563451A CN 110100656 B CN110100656 B CN 110100656B
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placing frame
annular
needle mushroom
furnace
temperature
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CN110100656A (en
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陈福永
樊玲玲
黄恩清
林启建
张瑜
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Shandong Youhe Biotechnology Co ltd
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Shandong Youhe Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/30Accessories for use before inoculation of spawn, e.g. sterilisers

Abstract

The invention provides a sterilizing furnace for needle mushroom production, which comprises: the steam boiler comprises a boiler body, a steam device, a placing frame, a temperature collector and a control unit, wherein the boiler body is a cylindrical hollow shell, the placing frame and the temperature collector are arranged in a cylindrical cavity of the boiler body, the placing frame comprises an annular inner placing frame and an annular outer placing frame, and the outer placing frame is sleeved on the outer side of the inner placing frame. Carry out the fungus bottle in proper order through setting up the rack and put, and make each steam delivery outlet and the corresponding setting of a fungus bottle, through carrying out the mode of steam heating alone to the fungus bottle, improved the heating efficiency of the utilization efficiency of steam and fungus bottle effectively. Simultaneously, gather the temperature of each fungus bottle in real time through the temperature collector, through the control unit control heater, when the temperature in the furnace body or the temperature of fungus bottle reached preset temperature value to close the heater, greatly improved the work efficiency of heater, thereby avoided the heater overuse to lead to the wasting of resources.

Description

Sterilization furnace for needle mushroom production
Technical Field
The invention relates to the technical field of needle mushroom sterilizing furnaces, in particular to a sterilizing furnace for needle mushroom production.
Background
A steam sterilization pot in the prior art is a device for sterilizing an object by using saturated steam. The water is heated in the closed container, and the temperature of the steam rises along with the increase of the ultraviolet intensity. It has excellent penetrability, and can make the articles in the container quickly wet and heat, and the wet and heat can quickly kill microbe so as to obtain the effect of sterilization.
However, the existing sterilization furnaces continuously perform steam sterilization on needle mushroom fungus bottles in the furnace body, and cannot effectively control the temperature of each needle mushroom fungus bottle of the furnace body, so that when the needle mushroom fungus bottles are placed in the furnace body at a high density, the heating temperature difference of each needle mushroom fungus bottle is large, and the sterilization effect is poor.
Disclosure of Invention
In view of the above, the invention provides a sterilizing furnace for needle mushroom production, and aims to solve the problems that needle mushroom bottles cannot be subjected to independent steam sterilization independently when the existing sterilizing furnace is used for steam sterilization, the steam utilization efficiency is improved, and resources are saved.
In one aspect, the invention provides a sterilizing furnace for needle mushroom production, comprising: the oven comprises an oven body, a steam device, a placing rack, a temperature collector and a control unit, wherein the oven body is a cylindrical hollow shell, the steam device is laid on the outer side wall of the oven body, the placing rack is arranged in the oven body and used for placing needle mushroom bottles, the temperature collector is arranged in the oven body and used for collecting temperature data of the needle mushroom bottles, the control unit is arranged outside the oven body and electrically connected with the temperature collector and the steam device, wherein,
the placing rack and the temperature collector are arranged inside the furnace body, the placing rack comprises an annular inner placing rack and an annular outer placing rack, the outer placing rack is sleeved outside the inner placing rack, the inner placing rack and the outer placing rack are overlapped with the central axis of the furnace body, and the inner placing rack and the outer placing rack are provided with a plurality of layers so as to place a plurality of needle mushroom bottles;
the temperature collector comprises an inner side temperature collector and an outer side temperature collector, the inner side temperature collector is inserted in the inner placement frame, slides along the arrangement direction of the inner placement frame and rotates along the circumferential direction of the inner placement frame, and temperature data of the flammulina velutipes fungus bottles on the inner placement frame are collected in real time; the outer side temperature collector is arranged on the lateral part of the outer side wall of the outer placing frame, is arranged along the arrangement direction of the outer placing frame and rotates along the circumferential direction of the outer placing frame so as to collect temperature data of all needle mushroom bottles on the outer placing frame in real time;
the temperature collector also comprises an in-furnace temperature collector which is arranged on the inner side wall of the furnace body and is used for collecting temperature data in the furnace body in real time;
the steam device comprises a heating chamber and a heater, the heating chamber is an annular closed cavity and is laid on the outer side wall of the furnace body along the circumferential direction of the furnace body, and the heating chamber is used for storing water; the heater is laid on the outer side wall of the heating chamber along the circumferential direction of the heating chamber and is used for heating water in the heating chamber to generate steam; the annular pipeline is laid on the upper part of the heating chamber and is communicated with the upper end part of the heating chamber, a plurality of first conveying pipelines and second conveying pipelines are uniformly arranged on the side wall of the annular pipeline, and the annular pipeline is used for conveying steam in the heating chamber to the first conveying pipelines and the second conveying pipelines;
one end of the first conveying pipeline is communicated with the annular pipeline, the other end of the first conveying pipeline is inserted into the outer placing frame, a plurality of first uniformly-arranged output ports are formed in the part, inserted into the outer placing frame, of the first conveying pipeline along the arrangement direction of the first conveying pipeline, and the first output ports are formed in the direction facing to the needle mushroom bottle bodies on the outer placing frame so as to heat the needle mushroom bottle bodies on the outer placing frame through steam; one end of the second conveying pipeline is communicated with the annular pipeline, the other end of the second conveying pipeline is inserted into the inner placement frame, a plurality of second uniformly-arranged output ports are formed in the part, inserted into the inner placement frame, of the second conveying pipeline, and the second output ports are formed in the direction facing the needle mushroom bottle bodies on the inner placement frame so as to heat the needle mushroom bottle bodies on the inner placement frame through steam;
the control unit is arranged on the outer side of the furnace body and is respectively electrically connected with the heater, the inner side temperature collector, the outer side temperature collector and the furnace temperature collector, the control unit acquires temperature data acquired by the inner side temperature collector, the outer side temperature collector and the furnace temperature collector in real time and controls and manages the heater in real time according to the acquired temperature data.
Further, the control unit manages and controls the heater by equation (1):
Figure BDA0002108902320000041
wherein Q is total output heat of the heater, C1The quality of the 1 st needle mushroom bottle, CnThe mass m of the nth needle mushroom bottle1Is the specific heat capacity of the flammulina velutipes bottle, n is the number of the flammulina velutipes bottles, tk1Is the target temperature value, t, of the needle mushroom bottleThe initial temperature value of the needle mushroom bottle is C, the specific heat capacity of the air in the furnace body is m2Is the air quality in the furnace body, tk2Is a target temperature value of air in the furnace body, t1Is the initial temperature value of air in the furnace body, K is the heat conductivity of the conveying pipeline, T is the temperature difference between the initial temperature of the conveying pipeline and the steam when the steam passes through the pipeline, A is the inner side wall area of the conveying pipeline, T is the continuous passing time of the steam in the conveying pipeline, L is the length of the conveying pipeline, and Q is the length of the steamaIs a heat loss compensation value.
Furthermore, the inner placement frame comprises a plurality of first annular plates and first support plates, the first annular plates are uniformly arranged in the horizontal direction, the first support plates are arranged in the vertical direction and are annularly arranged in the circumferential direction of the first annular plates, each first support plate is connected with each first annular plate, the first annular plates and the first support plates are in cross connection to form a plurality of square panes, and the panes are used for placing the needle mushroom bottles;
the outer rack includes a plurality of second annular plates and second backup pad, the second annular plate is along the even range of horizontal direction, the second backup pad sets up along vertical direction, and follows the circumferencial direction annular of second annular plate is arranged and is set up, each the second backup pad respectively with each the second annular plate is connected, second annular plate and second backup pad cross connection form a plurality of square panes, the pane is used for placing the asparagus fungus bottle.
Further, wear to be equipped with first guide rail in the middle part of the interior place holder, the upper and lower both ends of interior place holder set up a crossbeam respectively, the both ends of crossbeam respectively with the inside wall of furnace body is connected, first guide rail sets up two between the crossbeam, the both ends cover of first guide rail be equipped with the gear and with crossbeam rotatable coupling, be provided with servo motor on the crossbeam, and with the gear reduction unit that servo motor connects, gear reduction unit with gear connection, in order to drive first guide rail is rotatory, be provided with first mount pad on the first guide rail, be provided with step motor on the first mount pad, in order to drive first mount pad is followed the setting direction of first guide rail slides, inboard temperature collector sets up on the first mount pad.
Furthermore, the upper end and the lower end of the outer placing rack are respectively provided with an annular guide rail arranged along the horizontal direction, the annular guide rails are connected with the inner side wall of the furnace body, a plurality of second guide rails arranged along the vertical direction are arranged between the two annular guide rails, the second guide rails are arranged around the outer side of the outer placing rack, the upper end and the lower end of each second guide rail are provided with a servo motor, and the servo motors drive the second guide rails to rotate along the circumferential direction of the annular guide rails; a second installation seat is arranged on the second guide rail, a stepping motor is arranged on the second installation seat to drive the second installation seat to slide along the arrangement direction of the second guide rail, and the outside temperature collector is arranged on the second installation seat; the second guide rail is uniformly sleeved with at least two annular external members so as to connect the second guide rails into a whole.
Furthermore, the first conveying pipeline and the second conveying pipeline are L-shaped pipelines, the horizontal section of the first conveying pipeline is arranged on the upper side of the placing frame, the vertical section of the first conveying pipeline is inserted into the outer placing frame and is equal to the outer placing frame in height, a plurality of first output ports are uniformly formed in the vertical section of the first conveying pipeline, the number of the first output ports is equal to that of the flammulina velutipes fungus bottles in the same vertical direction, and the first output ports are arranged opposite to the positions of the flammulina velutipes fungus bottles; a first electromagnetic valve is arranged on the first output port;
the horizontal section of the second conveying pipeline is arranged on the upper side of the placing frame, the vertical section of the second conveying pipeline is inserted into the inner placing frame and is equal to the inner placing frame in height, a plurality of second output ports are uniformly formed in the vertical section of the second conveying pipeline, the number of the second output ports is equal to the number of the needle mushroom bottles in the same vertical direction, and the second output ports are opposite to the positions of the needle mushroom bottles; and a second electromagnetic valve is arranged on the second output port.
Further, the furnace body is a cylindrical hollow shell with an open upper end, a furnace cover is arranged at the upper end of the furnace body and connected with the side wall of the furnace body through a hinge, a plurality of buckles are uniformly arranged on the edge of the furnace cover, and the furnace cover is used for enabling a closed cavity to be formed inside the furnace body.
Furthermore, an inverted cone-shaped groove arranged along the horizontal direction is arranged at the lower part of the inner side of the furnace body, a through hole is formed in the middle of the inverted cone-shaped groove, and a condensate water collecting tank is arranged at the lower part of the cone-shaped groove; and a water outlet is formed in the side wall of the condensed water collecting tank.
Furthermore, a water filling port is arranged at the lower part of the side wall of the heating chamber.
Furthermore, a furnace door is arranged on the outer side wall of the furnace body, a glass window is arranged in the middle of the furnace door, and a control panel is arranged on the lower side of the furnace door.
Further, the control unit is arranged inside the oven door and is electrically connected with the control panel.
Compared with the prior art, the steam sterilization furnace has the advantages that needle mushroom fungus bottles are sequentially placed on the placing rack through the placing rack, the annular pipeline communicated with the heating chamber is arranged on the placing rack, steam in the heating chamber is conveyed into the furnace body through the arrangement of the first conveying pipeline and the second conveying pipeline, the needle mushroom fungus bottles on the inner placing rack and the outer placing rack are subjected to steam sterilization respectively, the utilization efficiency of the steam is improved through the mode of independently heating the needle mushroom fungus bottles respectively, the problem that the steam cannot be effectively conveyed to the fungus bottles during continuous steam heating is avoided, waste of the steam is caused, and resources are saved.
Furthermore, the steam output ports which are arranged opposite to the fungus bottles are arranged on the first conveying pipeline and the second conveying pipeline, so that each steam output port is arranged corresponding to one needle mushroom fungus bottle, the steam utilization efficiency and the heating efficiency of the needle mushroom fungus bottles are effectively improved in a mode of carrying out independent steam heating on the needle mushroom fungus bottles, the heating time of each needle mushroom fungus bottle can be effectively controlled, the temperature of the needle mushroom fungus bottles is controlled, and the sterilization efficiency of the needle mushroom fungus bottles is improved.
Furthermore, the temperature of each needle mushroom bottle is collected in real time through the temperature collector, the heater is controlled through the control unit, and when the temperature in the furnace body or the temperature of the needle mushroom bottles reaches a preset temperature value, the heater is turned off, so that the working efficiency of the heater is greatly improved, and resource waste caused by overuse of the heater is avoided.
Further, through set up the solenoid valve on the delivery outlet to through opening and closing of the real-time control solenoid valve of the control unit, and then the output duration of effectual control steam and the output quantity of steam, and then can effectively control the temperature of each fungus bottle, improved the sterilization efficiency of fungus bottle.
Further, through setting up rotatable and vertical removal's outside temperature collection ware and inboard temperature collection ware, through outside temperature collection ware and inboard temperature collection ware respectively in real time collection put the frame and put the temperature of each fungus bottle on the support outward, the temperature data output to the control unit who will gather, and then through opening and closing of each delivery port of control unit control, when having improved the temperature collection efficiency of fungus bottle, the control unit still has been improved to the fungus bottle control efficiency, and then the sterilization effect of each fungus bottle has been improved, the availability factor of steam has still been improved simultaneously, resources are saved.
Furthermore, the temperature in the furnace is collected by the temperature collector in the furnace, and the output ports are controlled according to the temperature in the furnace so as to control the output of steam.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a perspective view of a sterilization oven according to an embodiment of the present invention;
fig. 2 is a perspective structural view of an outer placement frame provided in an embodiment of the present invention;
fig. 3 is a perspective structural view of an inner rack according to an embodiment of the present invention;
FIG. 4 is a diagram of an external structure of a sterilization furnace according to an embodiment of the present invention;
FIG. 5 is a circuit diagram of a sterilization oven according to an embodiment of the present invention;
fig. 6 is a front structural view of a first guide rail according to an embodiment of the present invention;
FIG. 7 is an enlarged view of a portion A of FIG. 6;
FIG. 8 is a transverse cross-sectional view of a first rail provided in accordance with an embodiment of the present invention;
fig. 9 is a front structural view of a second guide rail according to an embodiment of the present invention;
fig. 10 is a partial enlarged view of fig. 9 at B.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1 to 5, the present embodiment provides a sterilizing furnace for needle mushroom production, including: the furnace comprises a furnace body 1, a steam device, a placing rack, a temperature collector and a control unit, wherein the furnace body 1 is a cylindrical hollow shell, the placing rack and the temperature collector are arranged in a cylindrical cavity 5 of the furnace body 1, the placing rack comprises an annular inner placing rack 3 and an annular outer placing rack 2, the outer placing rack 2 is sleeved on the outer side of the inner placing rack 3, the inner placing rack 3 and the outer placing rack 2 are overlapped with the central axis of the furnace body 1, and the inner placing rack 3 and the outer placing rack 2 are provided with a plurality of layers for placing a plurality of needle mushroom bottles; the temperature collector comprises an inner side temperature collector 73 and an outer side temperature collector 63, the inner side temperature collector 73 is inserted into the inner placement frame 3, slides along the arrangement direction of the inner placement frame 3 and rotates along the circumferential direction of the inner placement frame 3, so as to collect the temperature data of all needle mushroom bottles on the inner placement frame 3 in real time; the outside temperature collector 63 is arranged on the lateral portion of the outer side wall of the outer placing frame 2, and is arranged along the arrangement direction of the outer placing frame 2, and is rotated along the circumferential direction of the outer placing frame 2, so that the temperature data of all needle mushroom bottles on the outer placing frame 2 can be collected in real time.
The needle mushroom fungus bottles are sequentially placed on the placing rack through the placing rack, the annular pipeline communicated with the heating chamber is arranged on the placing rack, steam in the heating chamber is conveyed into the furnace body 1 through the first conveying pipeline and the second conveying pipeline, the needle mushroom fungus bottles on the inner placing rack and the outer placing rack are subjected to steam sterilization respectively, the utilization efficiency of the steam is improved through the mode of independently heating the needle mushroom fungus bottles respectively, the problem that the steam cannot be effectively conveyed to the fungus bottles when the steam is continuously heated is avoided, the waste of the steam is caused, and resources are saved.
Particularly, interior place holder 3 is multilayer structure, promptly, interior place holder 3 sets up a plurality of layers along furnace body 1's the direction of setting, and a plurality of asparagus fungus bottles are all placed to every layer to place more asparagus fungus bottles, wherein, interior place holder 3 includes a plurality of first crown plates 31 and first backup pad 32, first crown plate 31 is along the even range of horizontal direction, first backup pad 32 sets up along vertical direction, and follows the setting is arranged to the circumferencial direction ring of first crown plate 31, each first backup pad 32 respectively with each first crown plate 31 is connected, first crown plate 31 and first backup pad 32 cross connection form a plurality of square panes, the pane is used for placing the asparagus fungus bottle. The first ring plates 31 and the first support plates 32 may be connected together by welding, inserting or nailing, and they are connected to form a circular frame structure. Preferably, the first ring plate 31 and the first support plate 32 are metal plates, and may be plastic plates.
Particularly, outer rack 2 is multilayer structure to place more asparagus fungus bottles, wherein, outer rack 2 includes a plurality of second annular plates 21 and second backup pad 22, the even range of horizontal direction is followed to second annular plate 21, second backup pad 22 sets up along vertical direction, and follows the setting is arranged to the circumferencial direction annular of second annular plate 21, each second backup pad 22 respectively with each the second annular plate 21 is connected, second annular plate 21 and second backup pad 22 cross connection form a plurality of square panes, the pane is used for placing asparagus fungus bottle. The second annular plates 21 and the second support plates 22 may be connected together by welding, plugging or nailing, and they are connected to form a circular frame structure. Preferably, the second annular plate 21 and the second support plate 22 are metal plates, and may be plastic plates.
Specifically, the inside temperature collector 73 is provided on the inner holder 7. A first guide rail 72 penetrates through the middle of the inner placement frame 3, a cross beam 71 is arranged at each of the upper end and the lower end of the inner placement frame 3, two ends of the cross beam 71 are connected with the inner side wall of the furnace body 1 respectively, and the first guide rail 72 is arranged between the two cross beams 71.
Specifically, the both ends cover of first guide rail 72 is equipped with the gear, and with crossbeam 71 rotatable coupling, be provided with servo motor on the crossbeam 71, and with the gear reduction unit that servo motor connects, gear reduction unit with gear connection, in order to drive first guide rail 72 is rotatory, and is concrete, and the both ends of first guide rail 72 still overlap and are equipped with the bearing, and the bearing passes through the mounting and links together with crossbeam 71, and servo motor fixes on crossbeam 71, and servo motor passes through the gear connection of gear reduction unit with first guide rail 72 tip, and servo motor passes through the gear reduction unit and drives the gear of first guide rail 72 tip and rotate, and the gear drives first guide rail 72 and rotates. Those skilled in the art will appreciate that the servo motor drives the gear at the end of the first guide rail 72 to rotate through a gear reduction device.
Specifically, a first mounting seat is arranged on the first guide rail 72, a stepping motor is arranged on the first mounting seat to drive the first mounting seat to slide along the arrangement direction of the first guide rail 72, and the inner side temperature collector 73 is arranged on the first mounting seat. The first installation seat is clamped on the first guide rail 72 and slides along the arrangement direction of the first guide rail 72, a sawtooth strip is arranged along the arrangement direction of the first guide rail 72, the sawtooth strip is as long as the first guide rail 72, the stepping motor is fixed on the first installation seat, a gear is arranged on a rotating shaft of the stepping motor, the gear and the gear strip are arranged oppositely, and the first installation seat is driven by the stepping motor to slide on the first guide rail 72 along the gear strip. Those skilled in the art will appreciate embodiments in which the stepper motor slides the first mount along the first rail 72.
As shown in fig. 6 to 8, the first guide rail 72 includes a bottom plate 100, a connecting column 102, a slide rail 103 and a clamping groove 104, wherein the bottom plate 100 is a flat plate, the bottom plate 100 is disposed between two beams 71, that is, the bottom plate 100 is disposed along the disposing direction of the placing rack, it can be further understood that the bottom plate 100 is disposed along the central axis direction of the furnace body 1, and in specific implementation, the upper and lower end portions of the bottom plate 100 are respectively connected with the beams 71 on the upper and lower sides of the furnace body 1, so that the bottom plate 100 is fixed between the two beams 71; the connecting column 102 is a square column-shaped structure, is arranged along the arrangement direction of the bottom plate 100, and is connected with one side surface of the bottom plate 100, that is, the connecting column 102 is laid on one side wall of the bottom plate 100, for convenience of description, the lower side surface of the connecting column 102 is connected with the bottom plate 100, and the width of the bottom plate 100 is greater than that of the connecting column 102; the slide rail 103 is a columnar structure, the width of the slide rail 103 is greater than that of the connecting column 102, and the slide rail 103 is used for clamping a first mounting seat (shown in the figure), the slide rail 103 can be a square column or a circular column structure, the circular column structure is taken as an example for illustration here, the side wall of the slide rail 103 is connected with the upper side surface of the connecting column 102, the bottom plate 100, the connecting column 102 and the slide rail 103 have the same symmetry axis, that is, the connecting column 102 is arranged in the middle of the bottom plate 100, and the connecting column 102 is connected with the middle of the slide rail; the clamping groove 104 is a U-shaped clamping groove structure and is used for being clamped on the slide rail 103, and the clamping groove 104 is arranged opposite to the slide rail 103, namely, the shape of the clamping groove on the clamping groove 104 is arranged opposite to the cross section of the slide rail 103, so that the clamping groove 104 can be clamped on the slide rail 103.
Specifically, the first mounting seat is disposed on a side surface of the card slot 104 opposite to the connecting column 102 to slide on the slide rail 103 along with the card slot 104, and the inside temperature collector 73 is disposed on the first mounting seat to be translated.
Specifically, the side wall of the bottom plate 100 is further provided with saw teeth 106, and the saw teeth 106 are provided along the installation direction of the bottom plate 100, and preferably are in the form of a strip-shaped saw tooth strip. A first driving motor 105 is fixed on the side wall of the clamping groove 104, the driving motor 105 is arranged on the side wall of the clamping groove 104 perpendicular to the arrangement direction of the bottom plate 100, a gear arranged opposite to the saw teeth 106 is sleeved on a driving shaft of the driving motor 105, the gear is in contact with the saw teeth 106, and the clamping groove 104 is driven to move horizontally along the arrangement direction of the sliding rail 103 through the driving motor 105.
Specifically, when the first guide rail 72 is connected with the cross beam 71, a connecting shaft 108 is disposed at an end of the bottom plate 100, one end of the connecting shaft 108 is connected with the bottom plate 100, a bearing 110 is sleeved at the other end of the connecting shaft, an outer side of the bearing 110 is fixed at the middle of the cross beam 71 through a bearing buckle 109, a connecting gear 107 is sleeved at the middle of the connecting shaft 108, a second driving motor 111 is disposed at one side of the bearing buckle 109, the second driving motor 111 is fixed on the cross beam 71, a second driving motor gear 112 is sleeved at a driving shaft end of the second driving motor 111, the second driving motor gear 112 is connected with the connecting gear 107 through a gear reduction device 113 disposed between the second driving motor gear 112 and the connecting gear 107, so that the connecting shaft 108 is driven to rotate by the second driving motor 111, and the connecting shaft 108 drives the first.
Specifically, the upper and lower ends of the first guide rail 72 are connected to the upper and lower cross members 71 in the same manner, which is not described herein.
Specifically, the outside temperature collector 63 is provided on the outer holder 6. The upper end and the lower end of the outer placing frame 2 are respectively provided with an annular guide rail 60 arranged along the horizontal direction, the annular guide rails 60 are connected with the inner side wall of the furnace body 1, a plurality of second guide rails 61 arranged along the vertical direction are arranged between the two annular guide rails 60, the second guide rail 61 is arranged around the outer side of the outer placing frame 2, the upper end and the lower end of the second guide rail 61 are provided with servo motors, the servo motor drives the second guide rail 61 to rotate along the circumferential direction of the annular guide rail 60, specifically, the circumferential direction of the inner side wall of the annular guide rail 60 is provided with saw teeth, the two annular sleeves 62 fix the two second guide rails 61 together, the upper end of the second guide rail 61 is provided with the servo motor, the servo motor is connected with the saw teeth of the inner side wall of the annular guide rail 60 through a gear reduction device, and the servo motor drives the second guide rail 61 to rotate in the inner side wall of the annular guide rail 60.
Specifically, a second mounting seat is arranged on the second guide rail 61, a stepping motor is arranged on the second mounting seat to drive the second mounting seat to slide along the arrangement direction of the second guide rail 61, and the outside temperature collector 63 is arranged on the second mounting seat; at least two annular external members 62 are uniformly sleeved on the second guide rail 61 to connect the second guide rails 61 into a whole.
Specifically, as shown in fig. 9, the second guide rail 61 has the same structure and arrangement as the first guide rail 72. Here, it should be noted that the second rail 61 and the ring rail 60 are connected in a different manner from the first rail 72 and the cross member 71.
As shown in fig. 10, when the second guide rail 61 is coupled to the endless guide rail 60, the endless gear rack 118 is disposed on the inner side wall of the endless guide rail 60, the end of the second base plate 114 of the second guide rail 61 is directly coupled to the second guide rail driving motor 116, that is, the second rail driving motor 116 is directly fixed to the end of the second base plate 114, the driving shaft of the second rail driving motor 116 is sleeved with a second connecting gear 117, the second connecting gear 117 is connected to the ring gear rack 118 through a second gear reduction unit 119, the second rail 61 is rotated in the direction in which the endless gear rack 118 on the endless rail 60 is disposed by the rotation of the second rail drive motor 116, it can be understood that, after the two second guide rails 61 are connected into a whole through the two annular external members 62, the second guide rail driving motor 116 can drive the two second guide rails 61 to rotate annularly along the annular direction of the inner side wall of the furnace body 1 through the two annular external members 62.
Specifically, the drive motor 105, the second drive motor 111, and the second rail drive motor 116 are preferably servo motors and/or stepping motors.
Preferably, the inner temperature collector 73 and the outer temperature collector 63 are infrared temperature sensors.
Specifically, the needle mushroom fungus bottles are arranged in a plurality of numbers, that is, n needle mushroom fungus bottles are arranged and arranged uniformly in a pane, after the needle mushroom fungus bottles are placed, the placing positions of the needle mushroom fungus bottles are labeled and positioned, or, each pane is labeled and positioned, in specific implementation, because the first guide rail 72 and the second guide rail 61 need to rotate, the rotating angles in each direction of the first guide rail 72 and the second guide rail 61 are firstly measured, that is, the rotating angles needed by the temperature collector are measured through an encoder, the rotating angle data are stored, the rotation of the motor is controlled according to the obtained angle data, a gear reduction device is arranged at the output end of the motor, the motor is preferably a servo motor, and a pulse motor is output through a plc to 1/32 circles, a reduction device is added, for example, 10:1, the pulse output 1/320 turns are achieved, and the precision of the temperature collector during rotation is effectively improved. Correspondingly, the vertical sliding distance of the temperature collector can be controlled in the same way.
Specifically, the temperature collector further comprises an in-furnace temperature collector 13, and the in-furnace temperature collector 13 is arranged on the inner side wall of the furnace body 1 and used for collecting temperature data in the furnace body 1 in real time. The furnace temperature collector 13 is provided with a plurality of temperature collectors which are uniformly laid on the inner side wall of the furnace body 1. The furnace temperature collector 13 is preferably a temperature sensor.
Specifically, the steam device comprises a heating chamber 11 and a heater 12, the heating chamber 11 is an annular closed cavity and is laid on the outer side wall of the furnace body 1 along the circumferential direction of the furnace body 1, and the heating chamber 11 is used for storing water; the heater 12 is laid on the outer side wall of the heating chamber 11 along the circumferential direction of the heating chamber 11, and the heater 12 is used for heating the water in the heating chamber 11; the upper part of the heating chamber 11 is provided with an annular pipeline 201, and the annular pipeline 201 is laid on the upper part of the heating chamber 11, connected with the upper end part of the heating chamber 11 and communicated with the upper end part of the heating chamber 11. A water filling port 14 is arranged at the lower part of the side wall of the heating chamber 11.
Specifically, a plurality of first conveying pipelines 202 and second conveying pipelines 204 are uniformly arranged on the side wall of the annular pipeline 201, one end of each first conveying pipeline 202 is communicated with the annular pipeline 201, the annular pipeline 201 is a communicated closed pipeline, a plurality of connecting ports are formed in the side wall of the annular pipeline, the plurality of connecting ports are respectively communicated with the first conveying pipelines 202 and the second conveying pipelines 204, the other end of each connecting port is inserted into the outer rack 2, a plurality of first uniformly-arranged output ports 203 are formed in the part, inserted into the outer rack 2, of each first conveying pipeline 202, and the first output ports 203 are formed in the direction towards needle mushroom fungus bottle bodies on the outer rack 2; one end of the second conveying pipeline 204 is communicated with the annular pipeline 201, the other end of the second conveying pipeline is inserted into the inner placement frame 3, a plurality of second output ports 205 which are uniformly arranged are formed in the part, inside the inner placement frame 3, of the second conveying pipeline 204, and the second output ports 205 face the direction of needle mushroom bottle bodies on the inner placement frame 3.
The steam output ports which are arranged opposite to the fungus bottles are arranged on the first conveying pipeline and the second conveying pipeline, so that each steam output port is arranged corresponding to one needle mushroom fungus bottle, and the steam utilization efficiency and the heating efficiency of the needle mushroom fungus bottles are effectively improved by independently heating the needle mushroom fungus bottles by steam, so that the heating time of each needle mushroom fungus bottle can be effectively controlled, the temperature of the needle mushroom fungus bottles is controlled, and the sterilization efficiency of the needle mushroom fungus bottles is improved.
Specifically, the control unit is arranged on the outer side wall of the furnace body 1 and is electrically connected with the heater 12, the inner side temperature collector 73, the outer side temperature collector 63 and the furnace temperature collector 13, the control unit acquires temperature data collected by the inner side temperature collector 73, the outer side temperature collector 63 and the furnace temperature collector 13 in real time, and controls and manages the heater 12 in real time according to the acquired temperature data.
It can be seen that, through setting up rotatable and vertical removal's outside temperature collection ware and inboard temperature collection ware, respectively gather the temperature of placing the frame in real time and putting each fungus bottle on the support outward through outside temperature collection ware and inboard temperature collection ware, the temperature data who will gather exports to the control unit, and then through opening and closing of each delivery port of control unit control, when having improved the temperature collection efficiency of fungus bottle, the control unit still has been improved to the fungus bottle control efficiency, and then the sterilization effect of each fungus bottle has been improved, the availability factor of steam has still been improved simultaneously, resources are saved.
Furthermore, the temperature in the furnace is collected by the temperature collector in the furnace, and the output ports are controlled according to the temperature in the furnace so as to control the output of steam.
Specifically, the control unit manages and controls the heater 12 by equation (1):
Figure BDA0002108902320000171
wherein Q is total output heat of the heater, C1The quality of the 1 st needle mushroom bottle, CnThe mass m of the nth needle mushroom bottle1Is the specific heat capacity of the flammulina velutipes bottle, n is the number of the flammulina velutipes bottles, tk1The target temperature value of the needle mushroom bottle, the initial temperature value of the t delta needle mushroom bottle, the specific heat capacity of the air in the furnace body, and the m2Is the air quality in the furnace body, tk2Is a target temperature value of air in the furnace body, t1Is the initial temperature value of air in the furnace body, K is the heat conductivity of the conveying pipeline, T is the temperature difference between the initial temperature of the conveying pipeline and the steam when the steam passes through the pipeline, A is the inner side wall area of the conveying pipeline, T is the continuous passing time of the steam in the conveying pipeline, L is the length of the conveying pipeline, and Q is the length of the steamaThe heat loss compensation value is determined according to actual conditions.
Specifically, the output heat of the heater is controlled according to the temperature in the furnace body 1 by collecting the temperature in the furnace body 1, namely, when the temperature in the furnace body 1 reaches a preset temperature (which is enough for steam sterilization of needle mushroom bottles in the furnace body), the heater is turned off, so that the turn-on time of the heater can be saved, and the electric energy resource is saved. Meanwhile, whether the temperature of each needle mushroom bottle reaches the preset sterilization temperature of the needle mushroom bottle or not can be known in real time by collecting the temperature of each needle mushroom bottle, when the preset sterilization temperature of the needle mushroom bottle is reached, steam output is controlled, namely, the electromagnetic valve of the corresponding needle mushroom bottle is controlled, and the communicating pipeline is closed, so that the output quantity of the steam is reduced, when the needle mushroom bottles are prevented from being overheated, the sterilization efficiency is improved, the steam output can be effectively saved, the steam resource is saved, namely, the heating output quantity of a heater is reduced, and the resource is greatly saved.
Specifically, the first conveying pipeline 202 and the second conveying pipeline 204 are L-shaped pipelines, the horizontal section of the first conveying pipeline 202 is arranged on the upper side of the rack, the vertical section of the first conveying pipeline 202 is inserted into the outer rack 2 and has the same height as the outer rack 2, a plurality of first output ports 203 are uniformly formed in the vertical section of the first conveying pipeline 202, the number of the first output ports 203 is equal to the number of needle mushroom bottles in the same vertical direction, and the first output ports are arranged opposite to the positions of the needle mushroom bottles; a first electromagnetic valve is arranged on the first output port 203.
It can be seen that, the electromagnetic valve is arranged on the output port, and the electromagnetic valve is controlled to be opened and closed in real time through the control unit, so that the output time of steam and the output quantity of the steam are effectively controlled, the temperature of each bacteria bottle can be effectively controlled, and the sterilization efficiency of the bacteria bottles is improved.
Specifically, the horizontal section of the second conveying pipeline 204 is arranged on the upper side of the placing rack, the vertical section of the second conveying pipeline 204 is inserted into the inner placing rack 3 and has the same height as the inner placing rack 3, a plurality of second output ports 205 are uniformly formed in the vertical section of the second conveying pipeline 204, the number of the second output ports 205 is equal to the number of the needle mushroom bottles in the same vertical direction, and the second output ports are arranged opposite to the positions of the needle mushroom bottles; a second electromagnetic valve is arranged on the second output port 205.
Specifically, the vertical movement distance A of the outside temperature collector 63 is calculated according to the equation (2),
Figure BDA0002108902320000181
wherein c is the distance between the needle mushroom fungus bottles on the outer placing rack and the lower end part of the second guide rail, x is the vertical distance between the needle mushroom fungus bottles on the outer placing rack and the second guide rail, and b is the distance between the needle mushroom fungus bottles on the outer placing rack and the outer side temperature collector.
Specifically, the vertical movement distance B of the inside temperature collector 73 is calculated according to the equation (3),
Figure BDA0002108902320000191
wherein d is the distance between the needle mushroom fungus bottles on the inner placement frame and the lower end part of the first guide rail, y is the vertical distance between the needle mushroom fungus bottles on the inner placement frame and the first guide rail, and z is the distance between the needle mushroom fungus bottles on the inner placement frame and the inner side temperature collector.
Specifically, the second guide rail 61 is used for moving the outside temperature collector 63 in the vertical direction according to the moving distance a, so that the outside temperature collector 63 respectively collects the temperature of the flammulina velutipes bottle on each outside placing frame. The stepping motor on the first guide rail 72 vertically moves the inner temperature collector 73 according to the moving distance a, so that the inner temperature collector 73 respectively collects the temperature of the flammulina velutipes bottle on each inner rack.
The rotation angles of the second guide rails 61 of the first guide rails 72 sequentially rotate according to a preset angle, that is, after the outer side temperature collector 63 and the inner side temperature collector 73 collect the temperatures of the flammulina velutipes bottle in the same vertical direction, the rotation angles are rotated by a preset angle to collect the temperatures of the flammulina velutipes bottle in the other vertical direction.
The temperature collector collects the temperature of each needle mushroom bottle in real time, the control unit controls the heater, and when the temperature in the furnace body or the temperature of the needle mushroom bottles reaches a preset temperature value, the heater is turned off, so that the working efficiency of the heater is greatly improved, and resource waste caused by overuse of the heater is avoided.
Particularly, furnace body 1 is the hollow casing of an upper end open-ended cylinder type, the upper end of furnace body 1 is provided with bell 8, bell 8 pass through hinge 84 with the lateral wall of furnace body 1 is connected, the edge of bell is even is provided with a plurality of buckles 83, the edge of bell is provided with sealing washer 82, the bell is a circular structure board 81, bell 8 is used for making the inside inclosed cavity that forms of furnace body 1.
Specifically, an inverted cone-shaped groove 4 arranged along the horizontal direction is arranged at the lower part of the inner side of the furnace body 1, a through hole 42 is formed in the middle of the inverted cone-shaped groove 4, and a condensate collecting groove 43 is arranged at the lower part of the cone-shaped groove 4; and a water outlet 15 is arranged on the side wall of the condensed water collecting tank. The reverse taper groove 4 is formed by bending an arc plate 41.
Specifically, the included angle alpha between the arc-shaped plate 41 and the inner side wall of the furnace body when being bent is determined according to the formula (4),
Figure BDA0002108902320000201
wherein rho is the flow velocity of water on the inner side wall of the furnace body, and rho1Is the flow rate of water supplied to the arc plate, /)1Is the length of the inner side wall of the furnace body l2Is the width of the arc plate r1Radius of furnace body, r2The radius of the inverted cone-shaped groove enclosed by the arc-shaped plate.
The reverse taper groove 4 is arranged, so that condensed water after steam in the furnace body is condensed can be conveniently collected, and the phenomenon that the temperature of the steam in the furnace body is influenced by a condensation book is prevented.
Specifically, a circular plate 16 is disposed on the upper side of the conical groove 4, a plurality of light holes are disposed on the circular plate 16, and the inner rack 3 and the outer rack 2 are disposed on the circular plate 16.
Specifically, the outer side wall of the furnace body 1 is provided with a furnace door 9, the furnace door 9 is made of an arc-shaped plate 91, one side of the furnace door 9 is provided with a hinge 94, the other side of the furnace door 9 is provided with a buckle 95, the middle of the furnace door 9 is provided with a glass window 92, and the lower side of the furnace door is provided with a control panel 93. The control unit is disposed inside the oven door 9 and electrically connected to the control panel 93.
Specifically, the control unit includes a circuit board and a processor provided on the circuit board, and a plc module, preferably an MCU, is integrated on the circuit board.
The needle mushroom fungus bottles are sequentially arranged by the arrangement of the placing rack, each steam output port is arranged corresponding to one needle mushroom fungus bottle, and the steam utilization efficiency and the needle mushroom fungus bottle heating efficiency are effectively improved by the mode of independently heating the needle mushroom fungus bottles by steam. Meanwhile, the temperature of each needle mushroom bottle is collected in real time through the temperature collector, the heater is controlled through the control unit, and when the temperature in the furnace body or the temperature of the needle mushroom bottles reaches a preset temperature value, the heater is turned off, so that the working efficiency of the heater is greatly improved, and resource waste caused by excessive use of the heater is avoided.
It can be understood that the sterilization furnace for producing the flammulina velutipes in the embodiment can be used for sterilizing not only the flammulina velutipes, but also other mushrooms, such as oyster mushrooms, pleurotus eryngii, agrocybe cylindracea, lentinus edodes and the like, and the size of the furnace body and the size of the mushroom bottle can be changed according to the corresponding mushrooms.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. A sterilizing furnace for needle mushroom production is characterized by comprising: the oven comprises an oven body, a steam device, a placing rack, a temperature collector and a control unit, wherein the oven body is a cylindrical hollow shell, the steam device is laid on the outer side wall of the oven body, the placing rack is arranged in the oven body and used for placing needle mushroom bottles, the temperature collector is arranged in the oven body and used for collecting temperature data of the needle mushroom bottles, the control unit is arranged outside the oven body and electrically connected with the temperature collector and the steam device, wherein,
the placing frame comprises an annular inner placing frame and an annular outer placing frame, the outer placing frame is sleeved on the outer side of the inner placing frame, the inner placing frame and the outer placing frame are overlapped with the central axis of the furnace body, and the inner placing frame and the outer placing frame are provided with a plurality of layers for placing a plurality of needle mushroom bottles;
the temperature collector comprises an inner side temperature collector and an outer side temperature collector, the inner side temperature collector is inserted in the inner placement frame, slides along the arrangement direction of the inner placement frame and rotates along the circumferential direction of the inner placement frame, and temperature data of the flammulina velutipes fungus bottles on the inner placement frame are collected in real time; the outer side temperature collector is arranged on the lateral part of the outer side wall of the outer placing frame, is arranged along the arrangement direction of the outer placing frame and rotates along the circumferential direction of the outer placing frame so as to collect temperature data of all needle mushroom bottles on the outer placing frame in real time;
the temperature collector also comprises an in-furnace temperature collector which is arranged on the inner side wall of the furnace body and is used for collecting temperature data in the furnace body in real time;
the steam device comprises a heating chamber and a heater, the heating chamber is an annular closed cavity and is laid on the outer side wall of the furnace body along the circumferential direction of the furnace body, and the heating chamber is used for storing water; the heater is laid on the outer side wall of the heating chamber along the circumferential direction of the heating chamber and is used for heating water in the heating chamber to generate steam; the annular pipeline is laid on the upper part of the heating chamber and is communicated with the upper end part of the heating chamber, a plurality of first conveying pipelines and second conveying pipelines are uniformly arranged on the side wall of the annular pipeline, and the annular pipeline is used for conveying steam in the heating chamber to the first conveying pipelines and the second conveying pipelines;
one end of the first conveying pipeline is communicated with the annular pipeline, the other end of the first conveying pipeline is inserted into the outer placing frame, a plurality of first uniformly-arranged output ports are formed in the part, inserted into the outer placing frame, of the first conveying pipeline along the arrangement direction of the first conveying pipeline, and the first output ports are formed in the direction facing to the needle mushroom bottle bodies on the outer placing frame so as to heat the needle mushroom bottle bodies on the outer placing frame through steam; one end of the second conveying pipeline is communicated with the annular pipeline, the other end of the second conveying pipeline is inserted into the inner placement frame, a plurality of second uniformly-arranged output ports are formed in the part, inserted into the inner placement frame, of the second conveying pipeline, and the second output ports are formed in the direction facing the needle mushroom bottle bodies on the inner placement frame so as to heat the needle mushroom bottle bodies on the inner placement frame through steam;
the control unit is arranged on the outer side of the furnace body and is respectively electrically connected with the heater, the inner side temperature collector, the outer side temperature collector and the furnace temperature collector, the control unit acquires temperature data acquired by the inner side temperature collector, the outer side temperature collector and the furnace temperature collector in real time and controls and manages the heater in real time according to the acquired temperature data.
2. The sterilizer for needle mushroom production according to claim 1,
the inner placing frame comprises a plurality of first annular plates and first supporting plates, the first annular plates are uniformly arranged in the horizontal direction, the first supporting plates are arranged in the vertical direction and are annularly arranged in the circumferential direction of the first annular plates, each first supporting plate is connected with each first annular plate, the first annular plates and the first supporting plates are in cross connection to form a plurality of square panes, and the panes are used for placing the flammulina velutipes fungus bottles;
the outer rack includes a plurality of second annular plates and second backup pad, the second annular plate is along the even range of horizontal direction, the second backup pad sets up along vertical direction, and follows the circumferencial direction annular of second annular plate is arranged and is set up, each the second backup pad respectively with each the second annular plate is connected, second annular plate and second backup pad cross connection form a plurality of square panes, the pane is used for placing the asparagus fungus bottle.
3. The sterilizing furnace for needle mushroom production according to claim 1, wherein a first guide rail is penetrated in the middle of the inner rack, the upper end and the lower end of the inner placing frame are respectively provided with a beam, the two ends of the beam are respectively connected with the inner side wall of the furnace body, the first guide rail is arranged between the two cross beams, gears are sleeved at the two end parts of the first guide rail and are rotatably connected with the cross beams, a servo motor is arranged on each cross beam, and a gear reduction unit connected to the servo motor, the gear reduction unit being connected to the gear, the inner side temperature collector is arranged on the first mounting seat;
the upper end and the lower end of the outer placing frame are respectively provided with an annular guide rail arranged along the horizontal direction, the annular guide rails are connected with the inner side wall of the furnace body, a plurality of second guide rails arranged along the vertical direction are arranged between the two annular guide rails, the second guide rails are arranged around the outer side of the outer placing frame, the upper end and the lower end of each second guide rail are provided with a servo motor, and the servo motors drive the second guide rails to rotate along the circumferential direction of the annular guide rails;
a second installation seat is arranged on the second guide rail, a stepping motor is arranged on the second installation seat to drive the second installation seat to slide along the arrangement direction of the second guide rail, and the outside temperature collector is arranged on the second installation seat; the second guide rail is uniformly sleeved with at least two annular external members so as to connect the second guide rails into a whole.
4. The sterilizer for needle mushroom production according to claim 1,
the first conveying pipeline and the second conveying pipeline are L-shaped pipelines, the horizontal section of the first conveying pipeline is arranged on the upper side of the placing frame, the vertical section of the first conveying pipeline is inserted in the outer placing frame and is equal to the outer placing frame in height, a plurality of first output ports are uniformly formed in the vertical section of the first conveying pipeline, the number of the first output ports is equal to that of the flammulina velutipes fungus bottles in the same vertical direction, and the first output ports are opposite to the positions where the flammulina velutipes fungus bottles are located; a first electromagnetic valve is arranged on the first output port;
the horizontal section of the second conveying pipeline is arranged on the upper side of the placing frame, the vertical section of the second conveying pipeline is inserted into the inner placing frame and is equal to the inner placing frame in height, a plurality of second output ports are uniformly formed in the vertical section of the second conveying pipeline, the number of the second output ports is equal to the number of the needle mushroom bottles in the same vertical direction, and the second output ports are opposite to the positions of the needle mushroom bottles; and a second electromagnetic valve is arranged on the second output port.
5. The sterilizing furnace for needle mushroom production according to claim 1, wherein the furnace body is a cylindrical hollow shell with an open upper end, the upper end of the furnace body is provided with a furnace cover, the furnace cover is connected with the side wall of the furnace body through a hinge, the edge of the furnace cover is uniformly provided with a plurality of buckles, and the furnace cover is used for forming a closed cavity inside the furnace body.
6. The sterilizing furnace for needle mushroom production according to claim 1, wherein an inverted cone-shaped groove is provided at a lower portion of an inner side of the furnace body in a horizontal direction, a through hole is provided at a middle portion of the inverted cone-shaped groove, and a condensed water collecting groove is provided at a lower portion of the cone-shaped groove;
and a water outlet is formed in the side wall of the condensed water collecting tank.
7. The sterilizer for needle mushroom production according to claim 1, wherein a water injection port is provided at a lower portion of a sidewall of the heating chamber.
8. The sterilizing furnace for flammulina velutipes production according to any one of claims 1 to 7, wherein an oven door is arranged on the outer side wall of the oven body, a glass window is arranged in the middle of the oven door, and a control panel is arranged on the lower side of the oven door.
9. The sterilizing oven for the production of flammulina velutipes according to claim 8, wherein the control unit is disposed inside the oven door and is electrically connected to the control panel.
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