CN110214630B - Sterilizing furnace capable of collecting internal temperature of needle mushroom bottle - Google Patents
Sterilizing furnace capable of collecting internal temperature of needle mushroom bottle Download PDFInfo
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- CN110214630B CN110214630B CN201910563443.4A CN201910563443A CN110214630B CN 110214630 B CN110214630 B CN 110214630B CN 201910563443 A CN201910563443 A CN 201910563443A CN 110214630 B CN110214630 B CN 110214630B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/30—Accessories for use before inoculation of spawn, e.g. sterilisers
Abstract
The invention provides a sterilizing furnace capable of collecting the internal temperature of a needle mushroom bottle, which comprises: the oven comprises an oven body, a placing rack, a steam device, a bottle body temperature sensor placing rack and a control unit, wherein the oven body is a cylindrical hollow oven body, the placing rack is arranged in the oven body and used for placing a plurality of needle mushroom bottles, and the steam device is laid on the outer side wall of the oven body; the steam device is communicated with the interior of the road body and used for inputting steam into the furnace body so as to sterilize the needle mushroom bottles. Through set up the rack in the furnace body to put the asparagus fungus bottle in proper order on the rack, carry each fungus bottle position respectively with steam, carry out solitary steam heat sterilization to each fungus bottle, through carrying out the mode that heats alone respectively to each asparagus fungus bottle promptly, improved the utilization efficiency of steam, when having avoided continuously carrying out steam heating, steam can't effectually be carried to the fungus bottle, causes the waste of steam, has practiced thrift the resource.
Description
Technical Field
The invention relates to the technical field of needle mushroom sterilizing furnaces, in particular to a sterilizing furnace capable of collecting the internal temperature of a needle mushroom bottle.
Background
Currently, a steam sterilization pot in the prior art is a device for sterilizing an object by using saturated steam. The water is heated in the closed container, and the temperature of the steam rises along with the increase of the ultraviolet intensity. It has excellent penetrability, and can make the articles in the container quickly wet and heat, and the wet and heat can quickly kill microbe so as to obtain the effect of sterilization.
However, the existing sterilization furnaces continuously perform steam sterilization on needle mushroom fungus bottles in the furnace body, and cannot effectively control the temperature of each needle mushroom fungus bottle of the furnace body, so that when the needle mushroom fungus bottles are placed in the furnace body at a high density, the heating temperature difference of each needle mushroom fungus bottle is large, and the sterilization effect is poor. Furthermore, when the existing sterilization furnace performs steam sterilization on the needle mushroom bottle, temperature data in the bottle body cannot be effectively acquired, so that whether the sterilization temperature in the bottle reaches or exceeds a standard sterilization temperature value cannot be acquired, and the problem of poor sterilization effect is caused.
Disclosure of Invention
In view of the above, the invention provides a sterilization furnace capable of collecting the internal temperature of a needle mushroom bottle, and aims to solve the problem that when a steam sterilization furnace is used for sterilizing the needle mushroom bottle, thallus temperature data in the needle mushroom bottle cannot be effectively acquired, and further needle mushroom thallus in the needle mushroom bottle cannot be effectively sterilized.
In one aspect, the present invention provides a sterilizer capable of collecting an internal temperature of a needle mushroom bottle, comprising: the oven comprises an oven body, a placing rack, a steam device, a bottle body temperature sensor placing rack and a control unit, wherein the oven body is a cylindrical hollow oven body, the placing rack is arranged in the oven body and used for placing a plurality of needle mushroom bottles, and the steam device is laid on the outer side wall of the oven body; the steam device is communicated with the interior of the road body and is used for inputting steam into the furnace body so as to sterilize the needle mushroom bottle; the bottle body temperature sensor placing frame is arranged in the furnace body and sleeved on the outer side of the placing frame along the arrangement direction of the placing frame, and a bottle body temperature collector is arranged on the bottle body temperature sensor placing frame and used for collecting temperature data of the needle mushroom bottles on the placing frame; the control unit is arranged at the outer side of the furnace body and is electrically connected with the steam device and the bottle body temperature collector, wherein,
furthermore, the placing rack comprises an in-bottle temperature acquisition unit, a vertical plate and an annular horizontal plate, the horizontal plate is arranged along the radial direction of the furnace body, and the horizontal plates are uniformly arranged along the axial direction of the furnace body; the vertical plates are arranged along the axial direction of the furnace body, the plurality of vertical plates are uniformly and annularly arranged along the circumferential direction of the furnace body, the plurality of horizontal plates and the plurality of vertical plates are mutually crossed and connected to form a frame, the frame comprises a plurality of window panes, and each window pane is internally provided with one flammulina velutipes bottle; the in-bottle temperature acquisition unit is arranged on the lower side of the vertical plate, one in-bottle temperature acquisition unit is arranged in each pane, the in-bottle temperature acquisition units are arranged on the lower side of the horizontal plate and are arranged along the direction facing the mouth of the needle mushroom fungus bottle, and the in-bottle temperature acquisition units are used for being inserted into the needle mushroom fungus bottles so as to acquire temperature data in the needle mushroom fungus bottles in real time;
furthermore, the steam device comprises a heating chamber and a heater, the heating chamber is an annular closed cavity and is laid on the outer side wall of the furnace body along the circumferential direction of the furnace body, and the heating chamber is used for storing water; the heater is laid on the outer side wall of the heating chamber along the circumferential direction of the heating chamber and is used for heating water in the heating chamber to generate steam; the annular pipeline is laid on the upper part of the heating chamber and communicated with the upper end part of the heating chamber, a plurality of conveying pipelines are uniformly arranged on the side wall of the annular pipeline, and the annular pipeline is used for conveying steam in the heating chamber to the conveying pipelines; one end of the conveying pipeline is communicated with the annular pipeline, and the other end of the conveying pipeline is inserted into the placing rack so as to heat a plurality of needle mushroom fungus bottles in the same vertical direction by steam;
furthermore, the bottle temperature sensor placing frame comprises annular rails and vertical rails, the annular rails arranged along the radial direction of the placing frame are sleeved on the outer sides of the upper end portion and the lower end portion of the placing frame respectively, the vertical rails are annularly arranged between the two annular rails along the circumferential direction of the placing frame, and the vertical rails are arranged along the axial direction of the placing frame; the vertical rail rotates along the annular rail outside the placing rack;
further, the bottle body temperature collector is arranged on the vertical rail and slides along the vertical rail so as to collect the temperature data of the needle mushroom fungus bottle body in real time;
furthermore, the control unit is respectively electrically connected with the heater, the bottle body temperature collector and the in-bottle temperature collector, and is used for acquiring the bottle body temperature data and the in-bottle temperature data of the needle mushroom bottles in real time and controlling and managing the heater in real time according to the acquired temperature data.
Furthermore, an inner side wall of the furnace body is provided with a furnace temperature collector, and the furnace temperature collector is used for collecting temperature data in the furnace body in real time; the control unit is electrically connected with the furnace temperature collector to acquire temperature data in the furnace body in real time.
Further, temperature acquisition unit includes base, electricity jar and temperature collector in the bottle, wherein, a side of base with the downside of horizontal plate is connected, the one end of electricity jar is fixed on the another side that base and horizontal plate are relative, be provided with on the other end of electricity jar temperature collector, the electricity jar is used for the drive temperature collector inserts and establishes in the asparagus fungus bottle, in order to gather temperature data in the asparagus fungus bottle.
Furthermore, the annular rail is an annular guide rail, the vertical rail is a vertical guide rail, the annular guide rail is connected with the inner side wall of the furnace body, a plurality of vertical guide rails arranged along the vertical direction are arranged between the two annular guide rails, the vertical guide rails are arranged around the outer side of the placing rack, servo motors are arranged at the upper end and the lower end of each vertical guide rail, and the servo motors drive the vertical guide rails to rotate along the circumferential direction of the annular guide rails;
furthermore, an installation seat is arranged on the vertical guide rail, a stepping motor is arranged on the installation seat to drive the installation seat to slide along the arrangement direction of the vertical guide rail, and the bottle body temperature collector is arranged on the installation seat; the vertical guide rail is uniformly sleeved with at least two annular external members so as to connect the second guide rails into a whole.
Furthermore, the conveying pipeline is an L-shaped pipeline, the horizontal section of the conveying pipeline is arranged on the upper side of the placing frame, the vertical section of the conveying pipeline is inserted into the placing frame, a plurality of first output ports are uniformly formed in the vertical section of the conveying pipeline, the number of the first output ports is equal to that of the needle mushroom bottles in the same vertical direction, and the first output ports are arranged opposite to the positions of the needle mushroom bottles; and a first electromagnetic valve is arranged on the first output port.
Further, the furnace body is a cylindrical hollow shell with an open upper end, a furnace cover is arranged at the upper end of the furnace body and connected with the side wall of the furnace body through a hinge, a plurality of buckles are uniformly arranged on the edge of the furnace cover, and the furnace cover is used for enabling a closed cavity to be formed inside the furnace body.
Furthermore, an inverted cone-shaped groove arranged along the horizontal direction is arranged at the lower part of the inner side of the furnace body, a through hole is formed in the middle of the inverted cone-shaped groove, and a condensate water collecting tank is arranged at the lower part of the cone-shaped groove; and a water outlet is formed in the side wall of the condensed water collecting tank.
Furthermore, a furnace door is arranged on the outer side wall of the furnace body, a glass window is arranged in the middle of the furnace door, and a control panel is arranged on the lower side of the furnace door.
Further, the control unit is arranged inside the oven door and is electrically connected with the control panel.
Compared with the prior art, the steam heating furnace has the advantages that the needle mushroom fungus bottles are sequentially placed on the placing rack by arranging the placing rack in the furnace body, the annular pipeline communicated with the heating chamber is arranged at the upper part of the placing rack, steam is respectively conveyed to the positions of the fungus bottles by the annular pipeline through the conveying pipeline, so that the fungus bottles are subjected to independent steam heating sterilization, namely, the needle mushroom fungus bottles are respectively heated independently, the utilization efficiency of the steam is improved, the problem that the steam cannot be effectively conveyed to the fungus bottles during continuous steam heating is avoided, the waste of the steam is caused, and resources are saved.
Furthermore, the in-bottle temperature acquisition unit is arranged to acquire temperature data in the needle mushroom bottle in real time and transmit the temperature data in the bottle to the control unit, and the control unit controls the output power of the heater and the output quantity of steam according to the real-time in-bottle temperature data, so that the temperature of the thalli in the mushroom bottle can be effectively controlled, and the sterilization effect of the thalli in the mushroom bottle and the sterilization effect of the thalli are improved.
Furthermore, the temperature of the needle mushroom bottle is collected in real time by the bottle body temperature collector, and the output quantity of the heater and the steam is controlled according to the collected temperature data, so that the collected needle mushroom bottle is always kept in a specified sterilization temperature range, the sterilization effect of the collected needle mushroom bottle is further improved, excessive steam resource loss can be avoided, and energy is saved. That is, the temperature of each needle mushroom bottle is collected in real time through the temperature collector, the heater is controlled through the control unit, and when the temperature in the furnace body or the temperature of the needle mushroom bottles reaches a preset temperature value, the heater is turned off, so that the working efficiency of the heater is greatly improved, and resource waste caused by excessive use of the heater is avoided.
Further, through set up the solenoid valve on the delivery outlet to through opening and closing of the real-time control solenoid valve of the control unit, and then the output duration of effectual control steam and the output quantity of steam, and then can effectively control the temperature of each fungus bottle, improved the sterilization efficiency of fungus bottle.
Furthermore, the temperature in the furnace is collected by the temperature collector in the furnace, and the output ports are controlled according to the temperature in the furnace so as to control the output of steam.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a perspective view of a three-dimensional structure of a sterilization furnace capable of collecting the internal temperature of a needle mushroom bottle according to an embodiment of the present invention;
fig. 2 is a perspective view of a rack according to an embodiment of the present invention;
FIG. 3 is a diagram of an external structure of a sterilization furnace according to an embodiment of the present invention;
FIG. 4 is a structural diagram of an in-bottle temperature acquisition unit provided in an embodiment of the present invention;
FIG. 5 is a structural diagram of a rack for placing bottle temperature sensors according to an embodiment of the present invention
FIG. 6 is a partial enlarged view of FIG. 5 at B;
fig. 7 is a cross-sectional view of a vertical guide rail provided by an embodiment of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1 to 3, the present embodiment provides a sterilizer capable of collecting an internal temperature of a needle mushroom bottle, including: the oven comprises an oven body 1, a placing rack 2, a steam device, a bottle body temperature sensor placing rack 6 and a control unit, wherein the oven body 1 is a cylindrical hollow oven body 1, the placing rack 2 is arranged in the oven body 1 and is used for placing a plurality of needle mushroom bottles, and the steam device is laid on the outer side wall of the oven body 1; the steam device is communicated with the interior of the road body and is used for inputting steam into the furnace body 1 so as to sterilize the needle mushroom bottles; the bottle body temperature sensor placing frame 6 is arranged in the furnace body 1 and is sleeved on the outer side of the placing frame 2 along the arranging direction of the placing frame 2, and a bottle body temperature collector is arranged on the bottle body temperature sensor placing frame 6 and is used for collecting temperature data of the needle mushroom bottles on the placing frame 2; the control unit is arranged on the outer side of the furnace body 1 and is electrically connected with the steam device and the bottle body temperature collector.
Specifically, the placing rack 2 comprises an in-bottle temperature acquisition unit 23, a vertical plate 21 and an annular horizontal plate 22, wherein the horizontal plate 22 is arranged along the radial direction of the furnace body 1, and the horizontal plates 22 are uniformly arranged along the axial direction of the furnace body 1; the vertical plates 21 are arranged along the axial direction of the furnace body 1, the vertical plates 21 are uniformly and annularly arranged along the circumferential direction of the furnace body 1, the horizontal plates 22 and the vertical plates 21 are mutually crossed and connected to form a frame, the frame comprises a plurality of panes, and each pane is internally provided with a needle mushroom bottle; the in-bottle temperature acquisition unit 23 is arranged on the lower side of the vertical plate 21, one in each pane is arranged in the in-bottle temperature acquisition unit 23, the in-bottle temperature acquisition unit 23 is arranged on the lower side of the horizontal plate 22 and faces the mouth of the needle mushroom fungus bottle in the direction, and the in-bottle temperature acquisition unit 23 is used for being inserted into the needle mushroom fungus bottle to acquire temperature data in the needle mushroom fungus bottle in real time.
Specifically, the steam device comprises a heating chamber 11 and a heater 12, the heating chamber 11 is an annular closed cavity and is laid on the outer side wall of the furnace body 1 along the circumferential direction of the furnace body 1, and the heating chamber 11 is used for storing water; the heater 12 is laid on the outer side wall of the heating chamber 11 along the circumferential direction of the heating chamber 11, and the heater 12 is used for heating the water in the heating chamber 11 to generate steam; an annular pipeline 201 arranged along the horizontal direction is arranged at the upper part of the heating chamber 11, the annular pipeline 201 is laid at the upper part of the heating chamber 11 and is communicated with the upper end part of the heating chamber 11, a plurality of conveying pipelines 202 are uniformly arranged on the side wall of the annular pipeline 201, and the annular pipeline 201 is used for conveying steam in the heating chamber 11 to the conveying pipelines 202; one end of the conveying pipeline 202 is communicated with the annular pipeline 201, and the other end of the conveying pipeline is inserted into the placing rack 2 so as to heat a plurality of needle mushroom fungus bottles in the same vertical direction by steam; a water filling port 14 is arranged at the lower part of the outer side wall of the heating chamber 11.
Specifically, the bottle temperature sensor placing frame 6 comprises an annular rail and vertical rails, the annular rail arranged along the radial direction of the placing frame 2 is sleeved on the outer sides of the upper end portion and the lower end portion of the placing frame 2 respectively, the vertical rails are arranged between the two annular rails in an annular mode along the circumferential direction of the placing frame 2, and the vertical rails are arranged along the axial direction of the placing frame 2; the vertical rail rotates along the annular rail outside the placing rack 2.
Specifically, the bottle temperature collector is arranged on the vertical rail and slides along the vertical rail so as to collect temperature data of the needle mushroom fungus bottle body in real time.
Specifically, the control unit is respectively electrically connected with the heater 12, the bottle body temperature collector and the in-bottle temperature collector, and is used for acquiring the bottle body temperature data and the in-bottle temperature data of the flammulina velutipes bottle in real time, and controlling and managing the heater 12 in real time according to the acquired temperature data.
It can be seen that, by arranging the placing rack 2 in the furnace body 1, needle mushroom fungus bottles are sequentially placed on the placing rack 2, the annular pipeline 201 communicated with the heating chamber 11 is arranged at the upper part of the placing rack 2, steam is respectively conveyed to the positions of the fungus bottles by the annular pipeline 201 through the conveying pipeline 202, so that the fungus bottles are subjected to independent steam heating sterilization, namely, the needle mushroom fungus bottles are respectively heated independently, the utilization efficiency of the steam is improved, the problem that the steam cannot be effectively conveyed to the fungus bottles during continuous steam heating is avoided, the waste of the steam is caused, and resources are saved.
Furthermore, the in-bottle temperature acquisition unit 23 is arranged to acquire temperature data in the needle mushroom bottle in real time and transmit the temperature data in the bottle to the control unit, and the control unit controls the output power of the heater 12 and the output quantity of steam according to the real-time in-bottle temperature data, so that the temperature of the thalli in the mushroom bottle can be effectively controlled, and the sterilization effect of the thalli in the mushroom bottle and the sterilization effect of the thalli are improved.
Specifically, an inner side wall of the furnace body 1 is provided with a furnace temperature collector 13, and the furnace temperature collector 13 is used for collecting temperature data in the furnace body 1 in real time; the control unit is electrically connected with the furnace temperature collector 13 to acquire temperature data in the furnace body 1 in real time.
It can be seen that the temperature in the furnace is collected by the furnace temperature collector 13, and the output ports 203 are controlled according to the temperature in the furnace to control the output of steam, and when the temperature in the furnace reaches the preset steam demand, the steam output of the output ports 203 is closed, so that the utilization efficiency of resources is improved, and the waste of resources is prevented.
As shown in fig. 4-7, specifically, the rack 2 is a multi-layer structure, that is, the rack 2 is provided with a plurality of layers along the arrangement direction of the furnace body 1, each layer is provided with a plurality of needle mushroom bottles for placing more needle mushroom bottles, wherein the rack 2 comprises a plurality of horizontal plates 22 and vertical plates 21, the horizontal plates 22 are uniformly arranged along the horizontal direction, the vertical plates 21 are arranged along the vertical direction and annularly arranged along the circumferential direction of the horizontal plates 22, each vertical plate 21 is connected with each horizontal plate 22, the horizontal plates 22 and the vertical plates 21 are connected in a cross manner to form a plurality of square panes, and the panes are used for placing the needle mushroom bottles. The horizontal plates 22 and the vertical plates 21 can be connected together by welding, plugging or nailing, and the two are connected to form a circular frame structure. Preferably, the horizontal plate 22 and the vertical plate 21 are metal plates, and may be plastic plates.
Particularly, temperature acquisition unit 23 includes base 231, electricity jar 232 and temperature collector 234 in the bottle, wherein, a side of base 231 with horizontal plate 22's downside is connected, the one end of electricity jar 232 is fixed on the base 231 and the relative another side of horizontal plate 22, be provided with on the other end of electricity jar 232 temperature collector 234, the electricity jar is used for the drive temperature collector 234 inserts and establishes in the asparagus fungus bottle, in order to gather temperature data in the asparagus fungus bottle.
Specifically, the in-bottle temperature detection unit 23 is provided on the lower side surface of the horizontal plate 22, and one end of the electric cylinder 232 is fixed to the horizontal plate 22 via the base 231. The other end of the electric cylinder is provided with a groove 233, a temperature collector 234 is arranged in the groove 233, and the electric cylinder 232 stretches and retracts, so that the temperature collector 234 is driven to be inserted into the needle mushroom bottle body to collect temperature data in the bottle body. Meanwhile, a wire 235 is laid on or penetrated inside the outer side wall of the electric cylinder, and the same wire 235 is laid on the side walls of the base 231 and the horizontal plate 22 or penetrated inside the base 231 and the horizontal plate 22, so that the temperature collector 234 is connected with the control unit through the wire 235.
Specifically, the annular rail is an annular guide rail, the vertical rail is a vertical guide rail 61, the annular guide rail is connected with the inner side wall of the furnace body 1, a plurality of vertical guide rails 61 arranged along the vertical direction are arranged between the two annular guide rails, the vertical guide rail 61 is enclosed outside the placing rack 2, servo motors are arranged at the upper end and the lower end of the vertical guide rail 61, and the servo motors drive the vertical guide rail 61 to rotate along the circumferential direction of the annular guide rail; the vertical guide rail 61 is provided with a mounting seat, a stepping motor is arranged on the mounting seat to drive the mounting seat to slide along the arrangement direction of the vertical guide rail 61, and the bottle body temperature collector is arranged on the mounting seat; at least two annular external members 62 are uniformly sleeved on the vertical guide rails 61 to connect the vertical guide rails 61 into a whole.
Specifically, the upper and lower ends of the placing frame 2 are respectively provided with an annular guide rail 60 arranged along the horizontal direction, the annular guide rails 60 are connected with the inner side wall of the furnace body 1, a plurality of vertical guide rails 61 arranged along the vertical direction are arranged between the two annular guide rails 60, the vertical guide rail 61 is arranged around the outer side of the placing rack 2, the upper end and the lower end of the vertical guide rail 61 are provided with servo motors, the servo motor drives the vertical guide rail 61 to rotate along the circumferential direction of the annular guide rail 60, specifically, sawteeth are arranged on the circumferential direction of the inner side wall of the annular guide rail 60, the two annular sleeve members 62 fix the two vertical guide rails 61 together, the servo motor is arranged at the upper end of the vertical guide rail 61 and is connected with the sawteeth on the inner side wall of the annular guide rail 60 through a gear reduction device, and then the servo motor drives the vertical guide rail 61 to rotate in the inner side wall of the annular guide rail 60.
Specifically, a second mounting seat is arranged on the vertical guide rail 61, a stepping motor is arranged on the mounting seat to drive the mounting seat to slide along the arrangement direction of the vertical guide rail 61, and the bottle temperature collector 63 is arranged on the mounting seat; at least two annular external members 62 are uniformly sleeved on the vertical guide rails 61 to connect the vertical guide rails 61 into a whole.
Specifically, the vertical guide rail 61 includes a bottom plate 100, a connecting column 102, a slide rail 103 and a clamping groove 104, wherein the bottom plate 100 is a flat plate, and the bottom plate 100 is disposed between the two annular guide rails 60, that is, the bottom plate 100 is disposed along the arrangement direction of the placing frame 2, and it can be understood that the bottom plate 100 is disposed along the central axis direction of the furnace body 1. In specific implementation, the upper and lower ends of the bottom plate 100 are respectively connected with the annular guide rails 60 at the upper and lower sides of the furnace body 1, so that the bottom plate 100 is fixed between the two annular guide rails 60; the connecting column 102 is a square column-shaped structure, is arranged along the arrangement direction of the bottom plate 100, and is connected with one side surface of the bottom plate 100, that is, the connecting column 102 is laid on one side wall of the bottom plate 100, for convenience of description, the lower side surface of the connecting column 102 is connected with the bottom plate 100, and the width of the bottom plate 100 is greater than that of the connecting column 102; the slide rail 103 is a columnar structure, the width of the slide rail 103 is greater than that of the connecting column 102, and the slide rail 103 is used for clamping a mounting seat (shown in the figure), the slide rail 103 can be a square column or a circular column structure, the circular column structure is taken as an example for illustration here, the side wall of the slide rail 103 is connected with the upper side surface of the connecting column 102, the bottom plate 100, the connecting column 102 and the slide rail 103 have the same symmetry axis, that is, the connecting column 102 is arranged in the middle of the bottom plate 100, and the connecting column 102 is connected with the middle of the slide; the clamping groove 104 is a U-shaped clamping groove structure and is used for being clamped on the slide rail 103, and the clamping groove 104 is arranged opposite to the slide rail 103, namely, the shape of the clamping groove on the clamping groove 104 is arranged opposite to the cross section of the slide rail 103, so that the clamping groove 104 can be clamped on the slide rail 103.
Specifically, the mounting seat is disposed on the side of the card slot 104 opposite to the connecting column 102 to slide on the slide rail 103 along with the card slot 104, and the inside temperature collector 73 is disposed on the first mounting seat to be translated.
Specifically, the side wall of the bottom plate 100 is further provided with saw teeth 106, and the saw teeth 106 are provided along the installation direction of the bottom plate 100, and preferably are in the form of a strip-shaped saw tooth strip. A driving motor 105 is fixed on the side wall of the clamping groove 104, the driving motor 105 is arranged on the side wall of the clamping groove 104 perpendicular to the arrangement direction of the bottom plate 100, a gear arranged opposite to the saw teeth 106 is sleeved on a driving shaft of the driving motor 105, the gear is in contact with the saw teeth 106, and the clamping groove 104 is driven to move horizontally along the arrangement direction of the sliding rail 103 through the driving motor 105.
Specifically, when ring rail 60 and vertical guide 61 are connected, be provided with annular gear strip 118 on ring rail 60's inside wall, the tip of the bottom plate 100 of vertical guide 61 is direct to be connected with guide rail driving motor 116, that is, guide rail driving motor 116 is the direct fixation at the tip of bottom plate 100, the cover is equipped with connecting gear 117 in guide rail driving motor 116's the drive shaft, connecting gear 117 passes through gear reduction 119 and is connected with annular gear strip 118, it is rotatory along the direction that sets up of annular gear strip 118 on ring rail 60 to drive vertical guide 61 through the rotation of guide rail driving motor 116, it can be understood that, two vertical guide 61 connect as an organic whole back through two annular external member 62, second guide rail driving motor 116 can drive two vertical guide 61 and follow the annular direction annular rotation of furnace body 1 inside wall through two annular external member 62.
Specifically, the drive motor 105 and the rail drive motor 116 are preferably servo motors and/or stepping motors.
Preferably, the bottle temperature collector 63 is an infrared temperature sensor.
Specifically, the needle mushroom fungus bottles are arranged in a plurality of numbers, that is, n needle mushroom fungus bottles are arranged and arranged uniformly in the window panes, after the needle mushroom fungus bottles are placed, the placing positions of the needle mushroom fungus bottles are labeled and positioned, or, each window pane is labeled and positioned, when the method is implemented specifically, because the vertical guide rail 61 needs to rotate, the rotating angle in each direction of the vertical guide rail 61 is firstly measured, that is, the angle required to rotate by the temperature collector is measured through the encoder, the rotating angle data is stored, the rotation of the motor is controlled according to the obtained angle data, a gear reduction device is arranged at the output part of the motor, the motor is preferably a servo motor, a pulse motor is output through a plc, 1/32 rings are added with the gear reduction device, for example, 10:1, and a pulse output of 1/320 turns is achieved, the precision of the temperature collector during rotation is effectively improved. Correspondingly, the vertical sliding distance of the bottle temperature collector can be controlled in the same way.
Specifically, the output heat of the heater 12 is controlled according to the temperature in the furnace body 1 by collecting the temperature in the furnace body 1, that is, when the temperature in the furnace body 1 reaches a preset temperature (which is enough for steam sterilization of needle mushroom bottles in the furnace body 1), the heater 12 is turned off, so that the turn-on time of the heater 12 can be saved, and the electric energy resource is saved. Meanwhile, whether the temperature of each needle mushroom bottle reaches the preset sterilization temperature of the needle mushroom bottle or not can be known in real time by collecting the temperature of each needle mushroom bottle, when the preset sterilization temperature of the needle mushroom bottle is reached, steam output is controlled, namely, the electromagnetic valve of the corresponding needle mushroom bottle is controlled, and the communicating pipeline is closed, so that the output quantity of the steam is reduced, when the needle mushroom bottles are prevented from being overheated, the sterilization efficiency is improved, the steam output can be effectively saved, the steam resource is saved, namely, the heating output quantity of the heater 12 is reduced, and the resource is greatly saved.
Specifically, the conveying pipeline 202 is an L-shaped pipeline, the horizontal section of the conveying pipeline 202 is arranged on the upper side of the placing rack 2, the vertical section of the conveying pipeline 202 is inserted into the placing rack 2, a plurality of output ports 203 are uniformly formed in the vertical section of the conveying pipeline 202, the number of the output ports 203 is equal to that of the flammulina velutipes fungus bottles in the same vertical direction, and the output ports are arranged opposite to the positions of the flammulina velutipes fungus bottles; a first electromagnetic valve is arranged on the output port 203.
Particularly, furnace body 1 is the hollow casing of an upper end open-ended cylinder type, the upper end of furnace body 1 is provided with bell 8, bell 8 pass through the hinge with furnace body 1's lateral wall is connected, the edge of bell is even is provided with a plurality of buckles 83, the edge of bell is provided with the sealing washer, the bell is a circular structure board, bell 8 is used for making 1 inside inclosed cavity that forms of furnace body.
Specifically, an inverted cone-shaped groove 4 arranged along the horizontal direction is arranged at the lower part of the inner side of the furnace body 1, a through hole 42 is formed in the middle of the inverted cone-shaped groove 4, and a condensate collecting groove 43 is arranged at the lower part of the cone-shaped groove 4; and a water outlet 15 is arranged on the side wall of the condensed water collecting tank. The reverse taper groove 4 is formed by bending an arc plate 41.
Specifically, the included angle alpha between the arc-shaped plate 41 and the inner side wall of the furnace body 1 when being bent is determined according to the formula (3),
wherein rho is the flow velocity of water on the inner side wall of the furnace body, and rho1Is the flow rate of water supplied to the arc plate, /)1Is the length of the inner side wall of the furnace body l2Is the width of the arc plate r1Is the radius of the furnace body 1, r2The radius of the inverted cone-shaped groove enclosed by the arc-shaped plate.
The reverse taper groove 4 is arranged to facilitate the collection of condensed water after the steam in the furnace body 1 is condensed, so as to prevent the condensed book from influencing the temperature of the steam in the furnace body 1.
Specifically, a circular plate 16 is disposed on the upper side of the conical groove 4, a plurality of light holes are disposed on the circular plate 16, and the inner rack 23 and the outer rack 2 are disposed on the circular plate 16.
Specifically, the outer side wall of the furnace body 1 is provided with a furnace door 9, the furnace door 9 is made of an arc-shaped plate 91, one side of the furnace door 9 is provided with a hinge 94, the other side of the furnace door 9 is provided with a buckle 95, the middle of the furnace door 9 is provided with a glass window 92, and the lower side of the furnace door is provided with a control panel 93. The control unit is disposed inside the oven door 9 and electrically connected to the control panel 93.
Specifically, the control unit includes a circuit board and a processor provided on the circuit board, and a plc module, preferably an MCU, is integrated on the circuit board.
As can be seen, the needle mushroom fungus bottles are sequentially placed by the placing frame 2, each steam output port 203 is arranged corresponding to one needle mushroom fungus bottle, and the steam utilization efficiency and the needle mushroom fungus bottle heating efficiency are effectively improved by the mode of independently heating the needle mushroom fungus bottles by steam. Meanwhile, the temperature of each needle mushroom bottle is collected in real time through the temperature collector, the heater 12 is controlled through the control unit, and when the temperature in the furnace body 1 or the temperature of the needle mushroom bottles reaches a preset temperature value, the heater 12 is turned off, so that the working efficiency of the heater 12 is greatly improved, and resource waste caused by excessive use of the heater 12 is avoided.
It can be understood that the sterilizing furnace for producing the flammulina velutipes in the embodiment can be used for sterilizing not only the flammulina velutipes, but also other mushrooms, such as oyster mushrooms, pleurotus eryngii, agrocybe cylindracea, lentinus edodes and the like, and the size of the furnace body 1 and the size of the mushroom bottles can be changed according to the corresponding mushrooms.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (9)
1. A sterilizing furnace capable of collecting the internal temperature of a needle mushroom bottle is characterized by comprising: the oven comprises an oven body, a placing rack, a steam device, a bottle body temperature sensor placing rack and a control unit, wherein the oven body is a cylindrical hollow oven body, the placing rack is arranged in the oven body and used for placing a plurality of needle mushroom bottles, and the steam device is laid on the outer side wall of the oven body; the steam device is communicated with the interior of the furnace body and is used for inputting steam into the furnace body so as to sterilize the needle mushroom bottle; the bottle body temperature sensor placing frame is arranged in the furnace body and sleeved on the outer side of the placing frame along the arrangement direction of the placing frame, and a bottle body temperature collector is arranged on the bottle body temperature sensor placing frame and used for collecting temperature data of the needle mushroom bottles on the placing frame; the control unit is arranged at the outer side of the furnace body and is electrically connected with the steam device and the bottle body temperature collector, wherein,
the placing rack comprises an in-bottle temperature acquisition unit, a vertical plate and an annular horizontal plate, the horizontal plate is arranged along the radial direction of the furnace body, and the horizontal plates are uniformly arranged along the axial direction of the furnace body; the vertical plates are arranged along the axial direction of the furnace body, the plurality of vertical plates are uniformly and annularly arranged along the circumferential direction of the furnace body, the plurality of horizontal plates and the plurality of vertical plates are mutually crossed and connected to form a frame, the frame comprises a plurality of window panes, and each window pane is internally provided with one flammulina velutipes bottle; the in-bottle temperature acquisition unit is arranged on the lower side of the vertical plate, one in-bottle temperature acquisition unit is arranged in each pane, the in-bottle temperature acquisition units are arranged on the lower side of the horizontal plate and are arranged along the direction facing the mouth of the needle mushroom fungus bottle, and the in-bottle temperature acquisition units are used for being inserted into the needle mushroom fungus bottles so as to acquire temperature data in the needle mushroom fungus bottles in real time;
the steam device comprises a heating chamber and a heater, the heating chamber is an annular closed cavity and is laid on the outer side wall of the furnace body along the circumferential direction of the furnace body, and the heating chamber is used for storing water; the heater is laid on the outer side wall of the heating chamber along the circumferential direction of the heating chamber and is used for heating water in the heating chamber to generate steam; the annular pipeline is laid on the upper part of the heating chamber and communicated with the upper end part of the heating chamber, a plurality of conveying pipelines are uniformly arranged on the side wall of the annular pipeline, and the annular pipeline is used for conveying steam in the heating chamber to the conveying pipelines; one end of the conveying pipeline is communicated with the annular pipeline, and the other end of the conveying pipeline is inserted into the placing rack so as to heat a plurality of needle mushroom fungus bottles in the same vertical direction by steam;
the bottle body temperature sensor placing frame comprises annular rails and vertical rails, the annular rails arranged along the radial direction of the placing frame are sleeved on the outer sides of the upper end portion and the lower end portion of the placing frame respectively, the vertical rails are annularly arranged between the two annular rails along the circumferential direction of the placing frame, and the vertical rails are arranged along the axial direction of the placing frame; the vertical rail rotates along the annular rail outside the placing rack;
the bottle body temperature collector is arranged on the vertical rail and slides along the vertical rail so as to collect temperature data of the needle mushroom fungus bottle body in real time;
the control unit is respectively electrically connected with the heater, the bottle body temperature collector and the in-bottle temperature collector, and is used for acquiring the bottle body temperature data and the in-bottle temperature data of the needle mushroom bottles in real time and controlling and managing the heater in real time according to the acquired temperature data.
2. The sterilizing furnace capable of collecting the internal temperature of the needle mushroom bottle according to claim 1, wherein an in-furnace temperature collector is arranged on the inner side wall of the furnace body and is used for collecting temperature data in the furnace body in real time;
the control unit is electrically connected with the furnace temperature collector to acquire temperature data in the furnace body in real time.
3. The sterilizing furnace capable of collecting the internal temperature of the needle mushroom bottle according to claim 1, wherein the in-bottle temperature collecting unit comprises a base, an electric cylinder and a temperature collector, wherein,
a side of base with the downside of horizontal plate is connected, the one end of electricity jar is fixed on the base another side relative with the horizontal plate, be provided with on the other end of electricity jar temperature collector, the electricity jar is used for the drive temperature collector inserts and establishes in the asparagus fungus bottle, with the collection temperature data in the asparagus fungus bottle.
4. The sterilizer capable of collecting the internal temperature of needle mushroom bottles according to claim 1, wherein the endless track is an endless guide rail, and the vertical track is a vertical guide rail, wherein,
the annular guide rails are connected with the inner side wall of the furnace body, a plurality of vertical guide rails arranged in the vertical direction are arranged between the two annular guide rails, the vertical guide rails are arranged around the outer side of the placing rack, servo motors are arranged at the upper end and the lower end of each vertical guide rail, and the servo motors drive the vertical guide rails to rotate in the circumferential direction of the annular guide rails;
the bottle body temperature collector is arranged on the mounting seat; the vertical guide rails are uniformly sleeved with at least two annular external members so as to connect the vertical guide rails into a whole.
5. The sterilizing furnace capable of collecting the internal temperature of the flammulina velutipes bottles according to claim 1, wherein the conveying pipeline is an L-shaped pipeline, the horizontal section of the conveying pipeline is arranged on the upper side of the placing frame, the vertical section of the conveying pipeline is inserted into the placing frame, a plurality of first output ports are uniformly formed in the vertical section of the conveying pipeline, the number of the first output ports is equal to that of the flammulina velutipes bottles in the same vertical direction, and the first output ports are arranged opposite to the positions of the flammulina velutipes bottles; and a first electromagnetic valve is arranged on the first output port.
6. The sterilizing furnace capable of collecting the internal temperature of the flammulina velutipes bottle as claimed in claim 1, wherein the furnace body is a cylindrical hollow shell with an open upper end, the upper end of the furnace body is provided with a furnace cover, the furnace cover is connected with the side wall of the furnace body through a hinge, the edge of the furnace cover is uniformly provided with a plurality of buckles, and the furnace cover is used for forming a closed cavity inside the furnace body.
7. The sterilizing furnace capable of collecting the internal temperature of the needle mushroom bottle according to claim 1, wherein an inverted cone-shaped groove is formed in the lower portion of the inner side of the furnace body in the horizontal direction, a through hole is formed in the middle of the inverted cone-shaped groove, and a condensed water collecting groove is formed in the lower portion of the cone-shaped groove; and a water outlet is formed in the side wall of the condensed water collecting tank.
8. The sterilizer capable of collecting the internal temperature of flammulina velutipes bottle according to any one of claims 1 to 7, wherein an oven door is arranged on the outer side wall of the oven body, a glass window is arranged in the middle of the oven door, and a control panel is arranged on the lower side of the oven door.
9. The sterilizer capable of collecting the internal temperature of needle mushroom bottles according to claim 8, wherein the control unit is disposed inside the door and electrically connected to the control panel.
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| CN201910563443.4A CN110214630B (en) | 2019-06-26 | 2019-06-26 | Sterilizing furnace capable of collecting internal temperature of needle mushroom bottle |
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Address after: 273514 Residence of Pingyang Temple Town, Zoucheng City, Jining City, Shandong Province Applicant after: Shandong Youhe Biotechnology Co.,Ltd. Address before: 273514 Residence of Pingyang Temple Town, Zoucheng City, Jining City, Shandong Province Applicant before: SHANDONG YOUHE MUSHROOM Co.,Ltd. |
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