CN110096038A - A kind of functional module automatic control system and its control method - Google Patents
A kind of functional module automatic control system and its control method Download PDFInfo
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- CN110096038A CN110096038A CN201910265962.2A CN201910265962A CN110096038A CN 110096038 A CN110096038 A CN 110096038A CN 201910265962 A CN201910265962 A CN 201910265962A CN 110096038 A CN110096038 A CN 110096038A
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- functional module
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4188—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by CIM planning or realisation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention relates to a kind of functional module automatic control system and its control methods, the control system includes production system, functional module control system, functional module and production equipment, the functional module control system is connected with production system and functional module, the production equipment has key sensor and production indicator light, and functional module is connected with the key sensor of production equipment and production indicator light.A kind of functional module automatic control system of the present invention and its control method, it can realize real-time control and real time monitoring of the production system to a line production equipment when production equipment and production system cannot achieve communication data interconnection.
Description
Technical field
The present invention relates to a kind of functional module automatic control system and its control methods, belong to automatic producing technology neck
Domain.
Background technique
With the continuous development of society, various advanced production systems constantly investment upgrading and use in manufacturing works,
Manager can be in management end by technologies such as server and two-dimensional code scannings, and the work computer in production line realizes fool proof card
Control and data control.But always there is the old production equipment of high-volume in manufacturing works, exist open communication protocol at
This excessively high or equipment does not consider the various problems such as axternal communication port at the beginning of designing, so as to cause that can not carry out information-based sum number
Wordization transformation.So production system is for carrying out in control mode these equipment, there is still a need for by manually carrying out information biography
It passs and operates, and the information of manager can not be directly delivered to equipment operation level by system, be easier to because of operator
Hidden danger of quality caused by the randomness and uncertainty of member and quality accident occur.Therefore how to realize that production system is raw to a line
The direct management for producing equipment accomplishes really effectively control and real-time effective monitoring in real time, prevents intermediate manual operation and letter
Breath transmitting realizes the effective fool proof mistake proofing control of production system, annoyings the manager of manufacturing always.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of functional module automation control for the above-mentioned prior art
System and its control method, it can realize life when production equipment and production system cannot achieve communication data interconnection
Real-time control and real time monitoring of the production system to a line production equipment.
The present invention solves the above problems used technical solution are as follows: a kind of functional module automatic control system, it is wrapped
Include production system, functional module control system, functional module and production equipment, the functional module control system and production system
It is connected with functional module, the production equipment has key sensor and production indicator light, functional module and production equipment
Key sensor is connected with production indicator light.
Further, the production system includes the first operating system, input module, first network communication module and the
One control program.
Further, the functional module control system includes the second operating system, Subscriber Interface Module SIM, the second network
Communication module and the second control program.
A kind of automation control method of production system control production equipment, production system judge according to external input information
Control condition or release conditions are whether triggered, control instruction is transmitted by functional module control system and functional module or release refers to
Enable to production equipment key sensor, by key sensor open or close realize to production equipment shut down or answer a pager's call
Operation control.Its specific steps includes:
Step S10, production system input module receive external condition information；
Step S11, the first control program judge compare whether trigger control condition, are to execute S12；
Step S12, production system send control signal to functional module control system；
Step S13, functional module control system send control and instruct to functional module；
Step S14, functional module instruct the production of control key sensor pass hull closure or material feeding function according to control；
Step S10, production system input module receive external condition information；
Step S15, the first control program judge compare whether meet release conditions, are to execute S16；
Step S16, production system send release signal to functional module control system；
Step S17, the transmission of functional module control system are released order to functional module；
Step S18, functional module control key sensor unlatching equipment production or material feeding function according to releasing order.
Further, control condition is material model, material term of validity, key equipment spare part number, key equipment
Spare part term of validity, personnel's authority information, designated program information, corrective maintenance periodic reminder, measurement result determine information or refer to
Determine determining defects information.
Further, key sensor is charging sensor, security gate sensor or the sensitive gas of production equipment itself
Road monitoring sensor.
A kind of automation control method of functional module control system control production equipment, production system believe external input
Breath is sent to functional module control system, and functional module control system judges whether to trigger control condition or release according to input information
Condition is put, the key transmitting control instruction by functional module control system and functional module or releasing order to production equipment passes
Sensor, by key sensor open or close realize to production equipment shut down or operation control of answering a pager's call.Its specific steps
Include:
Step S20, production system input module receive external condition information；
Step S21, production system send external condition information to functional module control system；
Step S22, the second control program judge compare whether trigger control condition, are to execute S23；
Step S23, functional module control system send control and instruct to functional module；
Step S24, functional module instruct the production of control key sensor pass hull closure or material feeding function according to control；
Step S20, production system input module receive external condition information；
Step S25, production system send external condition information to functional module control system；
Step S26, the second control program judge compare whether meet release conditions, are to execute S27；
Step S27, the transmission of functional module control system are released order to functional module；
Step S28, functional module control key sensor unlatching equipment production or material feeding function according to releasing order.
Further, control condition is material model, material term of validity, key equipment spare part number, key equipment
Spare part term of validity, personnel's authority information, designated program information, corrective maintenance periodic reminder, measurement result determine information or refer to
Determine determining defects information.
Further, key sensor is charging sensor, security gate sensor or the sensitive gas of production equipment itself
Road monitoring sensor.
A kind of monitoring method of functional module automatic control system monitoring production equipment operating status, functional module and life
The indicator light connection of equipment is produced, equipment indicating lamp signal is sent to functional module control system, can operated by functional module
Interface real-time monitoring equipment state；Its specific steps includes:
Step S30, functional module accepting device indicate modulating signal；
Equipment indicating lamp signal is sent to functional module control system by step S31, functional module；
Step S32, functional module control system show equipment state in operation interface.
Compared with the prior art, the advantages of the present invention are as follows:
1, the present invention avoids and saves the transmitting of the artificial information between production system and production equipment and operation, realizes production
The effective fool proof and control of critical process information command in the process；
2, the present invention does not need production equipment and has data communication port, avoids the height of distinct device communication protocol open
Volume expense, without consideration device operating system compatibling problem etc.；
3, the present invention is transformed interconnection by the key sensor of functional module and board itself, passes through multiple function moulds
Block and a functional module control system realize production system to all production equipments, and reconstruction flow is simple, can be to old board
Realize low cost autonation upgrading.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of functional module automatic control system of the present invention.
Fig. 2 is a kind of schematic illustration of functional module automation control method embodiment 1 of the present invention.
Fig. 3 is a kind of schematic illustration of functional module automation control method embodiment 2 of the present invention.
Fig. 4 is a kind of schematic illustration of functional module automation control method embodiment 3 of the present invention.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
As shown in Figure 1, one of the present embodiment functional module automatic control system, can be applied to intelligent and automatic
In chemical plant, it includes production system 10, functional module control system 20, functional module 30 and production equipment 40, the function
Module control system 20 is connected with production system 10 and functional module 30, and the production equipment 40 has 41 He of key sensor
Indicator light 42 is produced, functional module 30 is connected with the key sensor 41 of production equipment 40 and production indicator light 42；
The production system 10 includes the first operating system 11, input module 12, first network communication module 13 and first
Control program 14；
The functional module control system 20 includes the second operating system 21, Subscriber Interface Module SIM 22, the second network communication
Module 23 and the second control program 24.
It will be understood to those skilled in the art that control system shown in figure 1 may also include it is more or more than illustrating
Few component perhaps combines certain components or the setting of different components.
Embodiment 1:
As shown in Fig. 2, the automation control method of one of the present embodiment production system control production equipment, is applied to
In intelligent plant and automatic factory, the control method includes:
Step S10, production system input module receive external condition information；
Step S11, the first control program judge compare whether trigger control condition, are to execute S12；
Step S12, production system first network communication module send control signal to functional module control system；
Step S13, the second network communication module of functional module control system send control and instruct to functional module；
Step S14, functional module instruct the production of control key sensor pass hull closure or material feeding function according to control；
Step S10, production system input module receive external condition information；
Step S15, the first control program judge compare whether meet release conditions, are to execute S16；
Step S16, production system first network communication module send release signal to functional module control system；
Step S17, the transmission of the second network communication module of functional module control system are released order to functional module；
Step S18, functional module control key sensor unlatching equipment production or material feeding function according to releasing order.
In the present embodiment, production system judges whether to trigger control condition or release conditions according to external input information,
Control instruction is transmitted by functional module control system and functional module or is released order to the key sensor of production equipment, is led to
The opening and closing of key sensor are crossed to realize to production equipment shutdown or operation control of answering a pager's call.
Its control condition can have for material model, material term of validity, key equipment spare part number, key equipment spare part
Effect time limit, personnel's authority information, designated program information, corrective maintenance periodic reminder, measurement result determine that information, given defect are sentenced
Determine information etc. and needs to trigger the information for shutting down control according to production process.
Wherein key sensor can be the charging sensor of production equipment itself, security gate sensor, sensitive gas circuit prison
The module that equipment autostop is answered a pager's call may be implemented in control sensor etc..
Embodiment 2:
As shown in figure 3, the automation control side of one of the present embodiment functional module control system control production equipment
Method is applied in intelligent plant and automatic factory, and the control method includes:
Step S20, production system input module receive external condition information；
Step S21, production system first network communication module send external condition information to functional module control system；
Step S22, the second control program judge compare whether trigger control condition, are to execute S23；
Step S23, the second network communication module of functional module control system send control and instruct to functional module；
Step S24, functional module instruct the production of control key sensor pass hull closure or material feeding function according to control；
Step S20, production system input module receive external condition information；
Step S25, production system first network communication module send external condition information to functional module control system；
Step S26, the second control program judge compare whether meet release conditions, are to execute S27；
Step S27, the transmission of the second network communication module of functional module control system are released order to functional module；
Step S28, functional module control key sensor unlatching equipment production or material feeding function according to releasing order.
In the present embodiment, external input information is sent to functional module control system, functional module control by production system
System processed judges whether triggering control condition or release conditions according to input information, passes through functional module control system and function mould
Block transmission control instruction is released order to the key sensor of production equipment, by the opening and closing of key sensor come real
Now to production equipment shutdown or operation control of answering a pager's call.
Its control condition can have for material model, material term of validity, key equipment spare part number, key equipment spare part
Effect time limit, personnel's authority information, designated program information, corrective maintenance periodic reminder, measurement result determine that information, given defect are sentenced
Determine information etc. and needs to trigger the information for shutting down control according to production process.
Wherein key sensor can be the charging sensor of production equipment itself, security gate sensor, sensitive gas circuit prison
The module that equipment autostop is answered a pager's call may be implemented in control sensor etc..
Embodiment 3:
As shown in figure 4, one of the present embodiment functional module automatic control system monitors production equipment operating status
Monitoring method, the monitoring method includes:
Step S30, functional module accepting device indicate modulating signal；
Equipment indicating lamp signal is sent to functional module control system by step S31, functional module；
Step S32, functional module control system show equipment state in operation interface.
In addition to the implementation, all to use equivalent transformation or equivalent replacement the invention also includes there is an other embodiments
The technical solution that mode is formed should all be fallen within the scope of the hereto appended claims.
Claims (10)
1. a kind of functional module automatic control system, it is characterised in that: it includes production system (10), functional module control system
System (20), functional module (30) and production equipment (40), the functional module control system (20) and production system (10) and function
Energy module (30) is connected, and the production equipment (40) has key sensor (41) and production indicator light (42), functional module
(30) it is connected with the key sensor (41) of production equipment (40) and production indicator light (42).
2. a kind of functional module automatic control system according to claim 1, it is characterised in that: the production system
It (10) include the first operating system (11), input module (12), first network communication module (13) and the first control program 14).
3. a kind of functional module automatic control system according to claim 1, it is characterised in that: the functional module control
System (20) processed includes the second operating system (21), Subscriber Interface Module SIM (22), the second network communication module (23) and the second control
Processing procedure sequence (24).
4. a kind of automation control method of production system control production equipment, it is characterised in that: production system is according to external defeated
Enter information to judge whether to trigger control condition or release conditions, control is transmitted by functional module control system and functional module and is referred to
It enables or releases order to the key sensor of production equipment, realized by the opening and closing of key sensor to production equipment
It shuts down or answers a pager's call operation control.Its specific steps includes:
Step S10, production system input module receive external condition information；
Step S11, the first control program judge compare whether trigger control condition, are to execute S12；
Step S12, production system first network communication module send control signal to functional module control system；
Step S13, the second network communication module of functional module control system send control and instruct to functional module；
Step S14, functional module instruct the production of control key sensor pass hull closure or material feeding function according to control；
Step S10, production system input module receive external condition information；
Step S15, the first control program judge compare whether meet release conditions, are to execute S16；
Step S16, production system first network communication module send release signal to functional module control system；
Step S17, the transmission of the second network communication module of functional module control system are released order to functional module；
Step S18, functional module control key sensor unlatching equipment production or material feeding function according to releasing order.
5. a kind of automation control method of production system control production equipment according to claim 4, it is characterised in that:
Control condition is material model, material term of validity, key equipment spare part number, key equipment spare part term of validity, Ren Yuanquan
Limit information, designated program information, corrective maintenance periodic reminder, measurement result determine that information or given defect determine information.
6. a kind of automation control method of production system control production equipment according to claim 4, it is characterised in that:
Key sensor is charging sensor, security gate sensor or the sensitive gas circuit monitoring sensor of production equipment itself.
7. a kind of automation control method of functional module control system control production equipment, it is characterised in that: production system will
External input information is sent to functional module control system, and functional module control system judges whether trigger card according to input information
Control condition or release conditions are transmitted control instruction or are released order to production setting by functional module control system and functional module
Standby key sensor is realized by the opening and closing of key sensor to production equipment shutdown or operation control of answering a pager's call.
Its specific steps includes:
Step S20, production system input module receive external condition information；
Step S21, production system first network communication module send external condition information to functional module control system；
Step S22, the second control program judge compare whether trigger control condition, are to execute S23；
Step S23, the second network communication module of functional module control system send control and instruct to functional module；
Step S24, functional module instruct the production of control key sensor pass hull closure or material feeding function according to control；
Step S20, production system input module receive external condition information；
Step S25, production system first network communication module send external condition information to functional module control system；
Step S26, the second control program judge compare whether meet release conditions, are to execute S27；
Step S27, the transmission of the second network communication module of functional module control system are released order to functional module；
Step S28, functional module control key sensor unlatching equipment production or material feeding function according to releasing order.
8. a kind of automation control method of functional module control system control production equipment according to claim 7,
Be characterized in that: control condition is material model, material term of validity, key equipment spare part number, key equipment spare part validity period
Limit, personnel's authority information, designated program information, corrective maintenance periodic reminder, measurement result determine that information or given defect determine
Information.
9. a kind of automation control method of functional module control system control production equipment according to claim 7,
Be characterized in that: key sensor is charging sensor, security gate sensor or the sensitive gas circuit monitoring sensing of production equipment itself
Device.
10. a kind of monitoring method of functional module automatic control system monitoring production equipment operating status, it is characterised in that: function
The indicator light of energy module and production equipment connects, and equipment indicating lamp signal is sent to functional module control system by functional module,
It can be in operation interface real-time monitoring equipment state；Its specific steps includes:
Step S30, functional module accepting device indicate modulating signal；
Equipment indicating lamp signal is sent to functional module control system by step S31, functional module；
Step S32, functional module control system show equipment state in operation interface.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910265962.2A CN110096038A (en) | 2019-04-03 | 2019-04-03 | A kind of functional module automatic control system and its control method |
| PCT/CN2019/123770 WO2020199639A1 (en) | 2019-04-03 | 2019-12-06 | Automated control system for functional module and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910265962.2A CN110096038A (en) | 2019-04-03 | 2019-04-03 | A kind of functional module automatic control system and its control method |
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| CN110096038A true CN110096038A (en) | 2019-08-06 |
Family
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| CN201910265962.2A Pending CN110096038A (en) | 2019-04-03 | 2019-04-03 | A kind of functional module automatic control system and its control method |
Country Status (2)
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| WO (1) | WO2020199639A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020199639A1 (en) * | 2019-04-03 | 2020-10-08 | 长电科技（宿迁）有限公司 | Automated control system for functional module and control method thereof |
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| WO2020199639A1 (en) | 2020-10-08 |
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Application publication date: 20190806 |